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Semi-welded
4 General description
10 M6-MW FGR evaporator
11 M10-BW REF evaporator
12 M10-BW FT REF cascade
13 MK15-BW FGR evaporator
14 T20-BW FG evaporator
15 T20-MW FG evaporator
16 M6-MW FDR condenser
17 M10-BW REF condenser
18 M10-BW FDR condenser
19 MK15-BW FDR condenser
20 T20-BW FS condenser
21 T20-MW FS condenser
22 Standard connections
All-welded (AlfaRex)
23 General description
25 TM10-B FDR
26 TM10-B FTR
27 TM20-B FFR
28 TM20-B FKR
29 TM20-B FNR
3
General description - Semi-welded plate heat exchangers
SWPHE becomes more compact and request a It also means that a semi-welded plate The following plate materials are
lower filling of refrigerant for the same duty.
heat exchanger becomes much more standard:
compact than a shell & tube heat ex- • AISI 304
changer for the same duty. • AISI 316
β β
β
α α
α α α α
β
5
General description
Mechanical aspects and freezing guarantee is not valid if the unit is ope-
The SWPHE is not sensitive to tempe- rated under conditions other than those
rature shocks, and there is no vibration specified. It is very important that the
due to the small distance between the unit is installed and set up according to
support points. the instructions.
ket, which is externally detectable for settes can be sent in for total recon-
both media sides. ditioning, where the gaskets will be
removed, the cassette cleaned and new
The Alfa Laval SWPHE is designed with gaskets provided.
no internal welds, and hence there will
be no internal leaks. Approvals and pressure vessel codes
Local countries limitations, requirements
Guarantee and maintenance and additionals based on NH3 services.
The guarantee for the SWPHE is 12
months from the delivery date. The
*) 15 W European EU
**) 10 new European EU 2004
6
Frame and plate guide
7
Configurations
evaporator 2
condenser desuperheater
evaporator 2 evaporator 1
condenser
condenser desuperheater
desuperheater evaporator 21evaporator 2
evaporator evaporator 12evaporator 1
evaporator
condenser condenser desuperheater
desuperheater evaporator 2 evaporator 1
condenser desuperheater
evaporator evaporator
evaporator evaporator
evaporatorevaporator evaporator evaporator oil cooler condenser
evaporator evaporator
evaporator evaporator
Multipass evaporator for cooling of Oil cooler and condenser arranged in the
media in two stages. same frame.
evaporator
evaporator condenser
evaporator condenser
evaporator evaporator condenser condenser
evaporator condenser
8
Gasket selection guide
NH3 + Oil
Refrigerant on welded side Ring gaskets, welded side
Refrigerant mixed with normal compressor °C
oil – type mineral oil with low aromatic
contents (synthetic oils have to be
150
140
*** FEPM
checked).
HNBR
120
For special operation cases like:
• temporary high temperature changes
110
* CR
• cleaning by CIP at high temperature
100
**
• other media than R22, NH3 or water like
brines. 80
on
40 ati
ur
S at
NBRL T
20
HNBR FEPM
5 10 15 20 25 30 40
0
bar abs
-20 CR
Standard High pressure
cassette cassette
-40
NBRL T
* CR
100
** 100
80 80 ****
NBR
CR
60 60
n
40 tio 40
ra
a tu
S NBRL T
20 20
5 10 15 20 25 30 5 10 15 20 25 30
0 0
bar abs bar abs
NBR
-20 -20 EPDM
CR
-40 NBRL T -40 NBRL T
* M10-BW, MK15-BW
** M6-MW, T20-MW, T20-BW, MA30-W
*** M10-BW
**** M10-BW NH3 for chilling/freezing in cascade
9
EVAPORATOR M6-MW FGR
N° of cassettes
15 25 35 45 55
320 Lc
140 A
Recommended free
space for opening
and closing
S4 S1
600 600 600
Lt
Recommended free
space for opening
640
and closing
920
S3 S2
140
70 30
50 50
S4
S1
Ø 28
320
280
110
160
40
S3
S2
100
N° of cassettes, 0.6 mm < 11 < 28 < 45 < 67 < 90 < 125
VNH3 dm3 4 10 16 22 28 42
S1 Outlet water Ti Glycol inlet temperature Wn Glycol nominal flow V H20 Water volume
S2 Inlet water Tu Glycol outlet temperature ∆p glycol Glycol pressure drop V NH3 Ammonia volume
S3 Inlet refrigerant Te Evaporation temperature ∆p NH3 Ammonia pressure drop
S4 Outlet refrigerant Qn Nominal capacity Wo Operating weight
10
M10-BW REF EVAPORATOR
N° of cassettes
20 30 40 50 60 70
470 LC
A
Recommended free 225
space for opening
and closing
600
S4 S1
LT Recommended free
space for opening
and closing
1045
111 0
719
600
S3 S2
163
B
30
Ø 20
40
420
S4 70
S1
S3
S2
N° of cassettes, 0.6 mm < 22 < 60 < 95 < 132 < 165 < 232
S1 Outlet water Ti Glycol inlet temperature Wn Glycol nominal flow V H20 Water volume
S2 Inlet water Tu Glycol outlet temperature ∆p glycol Glycol pressure drop V NH3 Ammonia volume
S3 Inlet refrigerant Te Evaporation temperature ∆p NH3 Ammonia pressure drop
S4 Outlet refrigerant Qn Nominal capacity Wo Operating weight
11
CASCADE M10-BW FT REF
N° of cassettes
20 30 40 50 60 70
470 LC
A
Recommended free 225
space for opening
and closing
600
S4 S1
LT Recommended free
space for opening
and closing
1045
111 0
719
600
S3 S2
163
B
30
Ø 20
40
420
S4 70
S1
S3
S2
N° of cassettes, 0.8 mm < 18 < 54 < 87 < 121 < 152 < 215
DATA VH2O dm 3
12.31 35.01 55.81 77.21 96.81 136.41
VNH3 dm 3
10.81 33.51 54.31 75.71 95.21 134.91
12
MK15-BW FGR EVAPORATOR
N° of cassettes
30 40 50 60 70 80
650 LC
298 A
M30
Recommended free
space for opening
and closing
S4 S1
1500 1500
LT
Recommended free
1486
1044
S3 S2
221
B 30
35 85
Ø 28
100
500
650
S4
S1
150
S3 80
S2
N° of cassettes, 0.6 mm < 37 < 66 < 94 < 121 < 179 < 215
DATA VH2O dm 3
44.4 81.3 116.8 151.1 224.8 270.5
VNH3 dm 3
45.7 82.6 118.1 152.4 226.1 271.8
W0 kg 1190 1420 1640 1850 2300 2540
S1 Outlet water Ti Glycol inlet temperature Wn Glycol nominal flow V H20 Water volume
S2 Inlet water Tu Glycol outlet temperature ∆p glycol Glycol pressure drop V NH3 Ammonia volume
S3 Inlet refrigerant Te Evaporation temperature ∆p NH3 Ammonia pressure drop
S4 Outlet refrigerant Qn Nominal capacity Wo Operating weight
13
EVAPORATOR T20-BW FG
N° of cassettes
30 40 50 60 70 80
780 LC
353 PP A 60
M39
LT
Recommended free
space for opening
2146
1478
and closing
This space
1500 should be kept 1500
free from fixed
installations
M30
285
B 190
50
140
S4
S1 Ø 40
620
780
160
S3
S2
90
160
100
N° of cassettes, 0.6 mm < 30 < 58 < 113 < 168 < 223 < 279
S1 Outlet water Ti Glycol inlet temperature Wn Glycol nominal flow V H20 Water volume
S2 Inlet water Tu Glycol outlet temperature ∆p glycol Glycol pressure drop V NH3 Ammonia volume
S3 Inlet refrigerant Te Evaporation temperature ∆p NH3 Ammonia pressure drop
S4 Outlet refrigerant Qn Nominal capacity Wo Operating weight
14
T20-MW FG EVAPORATOR
N° of cassettes
30 40 50 60 70 80
780 LC
353 PP A 60
M39
LT
Recommended free
space for opening
and closing
2146
1478
This space
1500 should be kept 1500
free from fixed
installations
M30
285
B 190
50
140
S4
S1 Ø 40
620
780
160
S3
S2
90
160
100
N° of cassettes, 0.6 mm < 27 < 52 < 101 < 150 < 199 < 248
DATA VH2O dm 3
91.8 183.5 363.3 543.2 723 902.8
VNH3 dm 3
95.4 187.2 367 546.8 726.7 906.5
W0 kg 1910 2300 3060 3820 4580 5360
S1 Outlet water Ti Glycol inlet temperature Wn Glycol nominal flow V H20 Water volume
S2 Inlet water Tu Glycol outlet temperature ∆p glycol Glycol pressure drop V NH3 Ammonia volume
S3 Inlet refrigerant Te Evaporation temperature ∆p NH3 Ammonia pressure drop
S4 Outlet refrigerant Qn Nominal capacity Wo Operating weight
15
CONDENSER M6-MW FDR
N° of cassettes
20 30 40 50 60
320 Lc
140 A
S4 S1
600 600 600
Lt
Recommended free
space for opening Recommended free
640
S3 S2
140
70 30
50 50
S4
S1
Ø 28
320
280
110
160
40
S3
S2
100
N° of cassettes,
0.6 mm < 18 < 26 < 54 < 70 < 92 < 125
Connection mm OD 62 OD 62 OD 62 OD 62 OD 62 OD 62
16
M10-BW REF CONDENSER
N° of cassettes 20 30 40 50 60 70
470 LC
A
225
Recommended free
space for opening
and closing
600
S4 S1
LT
Recommended free
space for opening
1045
111 0
and closing
719
600
S3 S2
163
B
30
Ø 20
40
420
S4 70
S1
S3
S2
N° of cassettes, 0.6 mm < 22 < 60 < 95 < 132 < 165 < 232
S1 Outlet water Ti Glycol inlet temperature Wn Glycol nominal flow V H20 Water volume
S2 Inlet water Tu Glycol outlet temperature ∆p glycol Glycol pressure drop V NH3 Ammonia volume
S3 Inlet refrigerant Te Evaporation temperature ∆p NH3 Ammonia pressure drop
S4 Outlet refrigerant Qn Nominal capacity Wo Operating weight
17
CONDENSER M10-BW FDR
N° of cassettes 20 30 40 50 60 70 80 90
Cooling tower Qn kW 215 330 440 560 680 780 890 1010
Ti = 29.5°C Wn m /h 3
33.7 51.7 68.9 87.7 106.5 122.1 139.3 158.1
Tc = 38.5°C ∆p H2O bar 0.80 0.83 0.83 0.86 0.91 0.91 0.93 0.99
City water Qn kW 220 340 460 570 690 810 920 1040
Ti = 15°C Wn m3/h 29.1 44.9 60.8 75.3 91.1 107.0 121.5 137.4
Tc = 25°C ∆p H2O bar 0.60 0.63 0.65 0.65 0.67 0.70 0.72 0.75
470 LC
231
A
Recommended free
space for opening
and closing
600 600
S4 S1
LT
Recommended free
space for opening
719
and closing
981
600
S3 S2
120
131
B 70
30 70
Ø 28
420
460
S4
S1
40
40
S3 100
S2
N° of cassettes,
0.6 mm < 16 < 29 < 64 < 102 < 152 < 219
VH2O dm 3
8.8 17 39.1 63.0 94.5 136.7
VNH3 dm 3
9.4 17.6 39.7 63.6 95.1 137.3
DATA
W0 kg 390 442 590 751 968 1240
18
MK15-BW FDR CONDENSER
N° of cassettes 20 30 40 50 60 70 80 90
Cooling tower Qn kW 390 600 810 1020 1230 1440 1650 1850
Ti = 29.5°C Wn m /h
3
56,0 86.1 116.3 146.4 176.5 206.7 236.8 265.5
Tc = 38.5°C ∆p H2O bar 0.78 0.80 0.82 0.84 0.86 0.89 0.92 0.94
City water Qn kW 400 620 830 1050 1260 1480 1690 1910
Ti = 15°C Wn m /h
3
49.1 76.1 101.8 128.8 154.5 181.5 207.3 234.3
Tc = 25°C ∆p H2O bar 0.62 0.65 0.65 0.67 0.68 0.71 0.72 0.75
650 LC
298 A
Recommended free
space for opening
and closing
S4 S1
1500 1500
Recommended free
LT
space for opening
and closing
1486
1044
1500
S3 S2
221
B 30
35 85
Ø 26
100
500
650
S4
S1
150
S3 80
S2
N° of cassettes,
0.6 mm < 37 < 66 < 94 < 121 < 178 < 215
VH2O dm 3
44.4 81.3 116.8 151.1 224.8 270.5
VNH3 dm 3
45.7 88.2 118.1 152.4 226.1 271.8
19
CONDENSER T20-BW FS
N° of cassettes 20 30 40 50 60 70 80 90
Cooling tower Qn kW 600 1100 1300 1600 1900 2200 2500 3000
Ti = 29.5°C Wn m /h
3
79.5 172.2 172.2 212.0 251.7 291.5 331.2 397.5
Tc = 38.5°C ∆p H2O bar 0.49 0.93 0.54 0.53 0.52 0.53 0.53 0.62
City water Qn kW 750 1200 1600 2000 2300 2500 2700 3100
Ti = 15°C Wn m3/h 107.3 147.2 228.9 286.2 282.1 306.6 331.2 380.2
Tc = 25°C ∆p H2O bar 0.88 0.73 0.97 0.97 0.68 0.61 0.56 0.59
780 LC
363 PP A 85
M48
2202* 2183**
This space
should be
1478
1500 1500
kept free
from fixed
Recommended free installations
space for opening
and closing LT
M30
323
B 215
50
140
Ø 40
S4
620
780
S1
160
90
160
S3 100
S2
N° of cassettes, 0.6 mm < 28 < 55 < 111 < 166 < 221 < 276
20
T20-MW FS CONDENSER
N° of cassettes 20 30 40 50 60 70 80 90
Cooling tower Qn kW 840 1230 1620 2010 2400 2790 3180 3570
Ti = 29.5°C Wn m /h 3
114.8 235.4 310 384.6 459.2 533.9 608.5 683.1
Tc = 38.5°C ∆p H2O bar 0.74 0.78 0.77 0.79 0.79 0.80 0.79 0.78
City water Qn kW 850 1240 1640 2030 2420 2820 3210 3600
Ti = 15°C Wn m3/h 121.6 177 234.6 290.4 346.2 403.5 459.3 515.1
Tc = 25°C ∆p H2O bar 0.40 0.42 0.45 0.47 0.48 0.51 0.55 0.57
780 LC
363 PP A 105
M48
Recommended free
space for opening
Recommended free
and closing
space for opening
and closing
2202* 2183**
2333***
1478
1500 1500
LT
M30
B 235
50
140
Ø 40
S4
620
780
S1
160
90
160
S3 100
S2
N° of cassettes, 0.6 mm < 25 < 50 <99 < 148 < 197 < 246
21
0
5
Ø115.5
25
85
12 x M20
85
12 x M20
Ø295
154
8 x M20 Ø295
154
Ø62 M16
Ø115.5 M16
Ø190
8 x M20
22
Ø62 Ø62
Ø190
Ø190
Ø190 Ø96Ø190
Connections
106
72.8
72.8
Ø190 Ø136
106
Standard connections
72.8
Design pressure
Ø96 Ø96
75
Ø96
Ø136
90
Ø210
75
Ø102.8
16/25 bar
75
Ø190 Ø96 Ø221
80
75
160
Ø96
12 x M20
90
90
60
Ø210 Ø210
160
25
Ø190
160
25
Ø221
80
85
12 x M20 Ø115.5
85
12 x M20
80
25
Ø170.5 Ø115.5
85
60
60
Ø2958 x M16
75
154
154
Ø160.5 M16 M16
75
8 x M20 8 x M20 8 x M16 8 x M20
8 x M20 Ø62
Ø136
Ø136
Ø96 Ø96 Ø96
Ø190
80
Ø96 Ø136
Ø136 DN100
Ø190 Ø190 Ø96 Ø160.5
Connections S3 80
Ø96
80
80
80
60
60
Ø170.5
74
60
75
80
Ø170.5 Ø170.5
Ø210 Ø240
Ø115.5
74
8 x M16
75
Ø170.5 8 x M16
75
74
8 x M20 8 x M20 8 x M20
Ø221
8 x M24
Design pressure 25 bar or 40 bar
Ø240 Ø180
and S4 for M10-BW.
Ø190 Ø250
Ø96
Ø136 Ø136
Ø136
Ø96 Ø96
Ø96
74
80
General description – All-welded plate heat exchangers
Guarantee
The guarantee for the AlfaRex is valid
18 months from the delivery date or
12 months for the unit in operation.
The guarantee is not valid if the heat
exchanger is operated under conditions
other than those specified. It is very
important that the unit have been installed
and set up according to the instructions.
23
Frame and plate guide
FDR
Max. design pressure / Test pressure bar 36/51.5 on request
Standard temperature °C -10/160 on request
Design temperature °C -50/50 on request
FTR
Max. design pressure / Test pressure bar 43/61.5 on request
Standard temperature °C -10/160 on request
Design temperature °C -50/50 on request
FFR
Max. design press. / Test press. gasket side bar n/a 25/35.8
Max. design press. / Test press. welded side bar n/a -10/160
Design temperature °C n/a -50/50
FKR
Max. design press. / Test press. gasket side bar n/a 40/57.2
Max. design press. / Test press. welded side bar n/a -10/160
Design temperature °C n/a -50/50
FNR
Max. design press. / Test press. gasket side bar n/a 40/57.2
Max. design press. / Test press. welded side bar n/a -10/160
Design temperature °C n/a -50/50
Titanium- 0.6 mm
Max. design pressure / Max. test pressure bar 19/27.2 17/24.3
Module weight kg 9.72 32.7
Titanium - 0.8 mm
Max design pressure / Max. test pressure bar 28/40 18/25.7
Module weight kg 12.2 40.9
24
TM10-B FDR
470
391 391
180
171 171
97 83
60 A 60
S4 S1
LT
791
1160
818
M24
S3 S2
201
C1
CONNECTION STANDARD – PN40 DIN2635 C2
228
50 B 50
4
448
380
470
70
90
27*
22x8
100
235 120
N° of modules 1 < 4 < 7 < 10 < 13 < 16 < 19 20
C1 mm
666 728 820 913 1006 1099 1191 1253
C2 mm
931 993 1085 1178 1271 1363 1456 1518
25
TM10-B FTR
470 366
366
180 164 164
97 83 85 A 85
S4 S1 791
818
1200
M30
LT
S3 S2
201
215
C1
CONNECTION STANDARD – PN40 DIN2635 C2
50 B 50
228
4
448
380
470
add 4 mm)
90
70
27*
22x8
100 120
235
N° of modules 1 < 4 < 7 < 10 < 13 < 16 < 19 20
C1 mm
691 753 845 938 1031 1123 1216 1278
C2 mm
931 993 1085 1178 1271 1363 1456 1518
26
TM20-B FFR
915
414 211 2 11
213 201 PP A 100
S4 S1
LT
M39
2040
1427
1401
S3 S2
327
340
C1
C2
B
CONNECTION STANDARD – PN25 DIN2634
210 ∗ 230
303
915
755
26x12
160
6 180 360
38
On the groove side
add 6 mm 100
Anzahl der Module 1 < 8 < 9 < 16 < 18 < 24 < 26 30
C1 mm
580 880 880 1180 1180 1480 1480 1780
C2 mm
580 880 910 1180 1239 1480 1530 1780
27
TM20-B FKR
915
S4 S1
LT
2040
1427
1401
M39
S3 S2
327
340
C1
C2
235 ∗ 255
303
915
755
26x12
160
6 180 375
42
On the groove side
add 6 mm
100
N° of modules 1 < 7 < 8 < 15 < 16 < 23 < 25 30
C1 mm
550 850 850 1150 1150 1450 1450 1750
C2 mm
660 850 875 1150 1165 1450 1494 1750
28
TM20-B FNR
414 PP A 145
213 201
S4 S1
M39
2040
1427
1401
S3 S2
340
327
LT
C1
C2
B
CONNECTION STANDARD – PN40 DIN2635
255 ∗ 275
303
915
755
26x12 160
6 180 375
42
On the groove side
add 6 mm 100
Anzahl der Module 1 < 6 < 7 < 15 < 23 < 24 30
C1 mm
830 830 830 1130 1430 1430 1730
C2 mm
830 855 855 1130 1430 1455 1730
29
Note
30
Alfa Laval in brief
Alfa Laval is a leading global provider
of specialized products and engi-
neered solutions.
Our equipment, systems and
services are dedicated to helping
customers to optimize the perform-
ance of their processes. Time and
time again.
We help our customers to heat,
cool, separate and transport pro-
ducts such as oil, water, chemicals,
beverages, foodstuffs, starch and
pharmaceuticals.
Our worldwide organization works
closely with customers in almost 100
countries to help them stay ahead.
ERC00041EN 0609