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Condition 2: Condition 4:
The axis of the branch intersects the axis of the run
2a) 𝐷ℎ/𝑇ℎ≥100 2b) 𝐷𝑏<𝐷ℎ/2
^
Where:
Dh is run pipe diameter
Th is thickness run pipe diameter
Db is the branch diameter
Where: Equations:
b subscript referring to branch.
d1effective length removed from pipe at branch.
�1=([��−2(��−�)])/sinβ .......................................(1)
d2 "half width" of reinforcement zone.
h subscript referring to run or header.
𝑑2=𝑀�𝑋 [ 𝑑1 𝑜𝑟 (𝑇𝑏−𝑐)+(𝑇ℎ−𝑐)+𝑑1/2] .......(2)
L4 height of reinforcement zone outside of run pipe
Tb is branch pipe thickness
Tr is minimum thickness of reinforcing ring �4=𝑀�𝑋 [2.5(𝑇ℎ−𝑐) 𝑜𝑟 2.5(𝑇𝑏−𝑐)+𝑇𝑟] .......(3)
t is pressure design thickness of pipe
c is plus corrosion and erosion allowances �1=𝑡ℎ∗𝑑1(2−𝑠𝑖�𝛽) ...........................................(4)
β is smaller angle between axes of branch and run
�2=(2𝑑2−𝑑1)(𝑇ℎ−𝑡ℎ−𝑐) ...................................(5)
additional:
D is outside diameter of pipe as listed in tables of standards
E is quality factor from table A-1A or A-1B �3=2�4∗((𝑇𝑏−𝑡𝑏−𝑐))/si .........................................(6)
nβ
P is internal design gage pressure
S is stress value for material from table A-1
W is weld joint strength reduction factor in accordance para. 302.3.5€
Y is coeficient from table 304.1.1, valid t < D/6
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION 78 x 78 SO:
FOR PIPELINE 78 x 0.625 in
PREPARED BY: HENRY SAENZ
REV: 0
REVIEW BY: TERRENCIO CRUZ
APPROVED BY: TERRENCIO CRUZ
DATE: 10/6/2014
PROJECT:
c= 0 Reinforcement API 5L Gr B
β= 45 ° Sa= 20 ksi see Table A-1
Tr= 0.625 in
Diameter= 60.55 in Dr
4.1 Calculation Th', Td' & Tr':
for pipe considered the wall tolerances, in this case we consider percent of specified wall thickness: 12.5%(see table 9 API 5L)
Th' = Th*0.875 = 0.55 in
Tb' = Tb *0.875 = 0.55 in
Tr' = Tr*0.875 = 0.55 in
PD 26*P P
th= = = 26 q q=
2(SEW+PY) 2[(20000*1*1)+(P*0.4)] 40000 + 0.8 P
PD 26*P 40000 q
tb= = = 26 q P=
2(SEW+PY) 2[(20000*1*1)+(P*0.4)] 1 - 0.8 q
4.6 Condition design (see 304.3.3 (c) - "Available Area" - equation 6a, accordance ASME B31.3
�1=�2+�3+�4
1184.0 q = 42 - 1056.55 q
q = 0.0185745694
Pressure Maximum design
P = 754.19 psi < 980 psi 5196.3675506
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION 78 x 78 SO:
FOR PIPELINE 78 x 0.625 in
PREPARED BY: HENRY SAENZ
REV: 0
REVIEW BY: TERRENCIO CRUZ
APPROVED BY: TERRENCIO CRUZ
DATE: 10/6/2014
PROJECT:
THEREFORE:
The pressure rating for Dr equal 60.6 in. is less than 980 psi
Diameter
Ø inches milimeters
Dh 78 in 1981 mm
Db 78 in 1981 mm
Dr 60.55 in 1538 mm
D1 52 in 1321 mm
D2 156 in 3962 mm
Thickness
THK inches milimeters
Tr 0.63 in 15.9 mm
Th 0.63 in 15.9 mm
Tb 0.63 in 15.9 mm
weld
A4 0.500 in 12.7 mm
Note:
The weld indicate shall be minimum requered
where Calculation:
T= 0.625 in h= 0.1
r2= 13 in
Tr= 0.625 in i0= 3.5
il= 2.8
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION 78 x 78 SO:
FOR PIPELINE 78 x 0.625 in
PREPARED BY: HENRY SAENZ
REV: 0
REVIEW BY: TERRENCIO CRUZ
APPROVED BY: TERRENCIO CRUZ
DATE: 10/6/2014
PROJECT:
Condition 2: Condition 4:
The axis of the branch intersects the axis of the run
2a) 𝐷ℎ/𝑇ℎ≥100 2b) 𝐷𝑏<𝐷ℎ/2
^
Where:
Dh is run pipe diameter
Th is thickness run pipe diameter
Db is the branch diameter
Where: Equations:
b subscript referring to branch.
d1effective length removed from pipe at branch. 𝑑1=([𝐷𝑏−2(𝑇𝑏−𝑐)])/si .......................................(1)
nβ
d2 "half width" of reinforcement zone.
h subscript referring to run or header.
𝑑2=𝑀�𝑋 [ 𝑑1 𝑜𝑟 (𝑇𝑏−𝑐)+(𝑇ℎ−𝑐)+𝑑1/2] .......(2)
L4 height of reinforcement zone outside of run pipe
Tb is branch pipe thickness
Tr is minimum thickness of reinforcing ring �4=𝑀�𝑋 [2.5(𝑇ℎ−𝑐) 𝑜𝑟 2.5(𝑇𝑏−𝑐)+𝑇𝑟] .......(3)
t is pressure design thickness of pipe
c is plus corrosion and erosion allowances �1=𝑡ℎ∗𝑑1(2−𝑠𝑖�𝛽) ...........................................(4)
β is smaller angle between axes of branch and run
�2=(2𝑑2−𝑑1)(𝑇ℎ−𝑡ℎ−𝑐) ...................................(5)
additional:
D is outside diameter of pipe as listed in tables of standards
E is quality factor from table A-1A or A-1B �3=2�4∗((𝑇𝑏−𝑡𝑏−𝑐))/si .........................................(6)
nβ
P is internal design gage pressure
S is stress value for material from table A-1
W is weld joint strength reduction factor in accordance para. 302.3.5€
Y is coeficient from table 304.1.1, valid t < D/6
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION 78 x 78 SO:
FOR PIPELINE 78 x 0.625 in
PREPARED BY: HENRY SAENZ
REV: 0
REVIEW BY: TERRENCIO CRUZ
APPROVED BY: TERRENCIO CRUZ
DATE: 10/6/2014
PROJECT:
PD 3.5*P P
th= = = 3.5 q q=
2(SEW+PY) 2[(20000*1*1)+(P*0.4)] 40000 + 0.800 P
PD 3.5*P 40000 q
tb= = = 3.5 q P=
2(SEW+PY) 2[(20000*1*1)+(P*0.4)] 1 - 0.8 q
4.6 Condition design (see 304.3.3 (c) - "Available Area" - equation 6a, accordance ASME B31.3
�1=�2+�3+�4
20.0 q = 2 - 22.00 q
q = 0.036
Pressure Maximum design
P = 1499.67 psi < 2596.78 psi 10332.71
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION 78 x 78 SO:
FOR PIPELINE 78 x 0.625 in
PREPARED BY: HENRY SAENZ
REV: 0
REVIEW BY: TERRENCIO CRUZ
APPROVED BY: TERRENCIO CRUZ
DATE: 10/6/2014
PROJECT:
THEREFORE:
The pressure rating for Dr equal 5.3 in. is less than 2597 psi
Diameter
Ø inches milimeters
Dh 78 in 1981 mm
Db 78 in 1981 mm
Dr 5.25 in 133 mm
D1 52 in 1321 mm
D2 156 in 3962 mm
Thickness
THK inches milimeters
Tr 0.22 in 5.5 mm
Th 0.22 in 5.5 mm
Tb 0.22 in 5.5 mm
weld
A4 0.500 in 12.7 mm
Note:
The weld indicate shall be minimum requered
where Calculation:
T= 0.216 in h= 0.3401291471
r2= 1.75 in
Tr= 0.216 in i0= 1.8470554892
il= 1.6352916169
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION - LATERAL 45° 3" X 3" SO: 31766
Condition 2: Condition 4:
2a) 𝐷ℎ/𝑇ℎ≥100 2b) 𝐷𝑏<𝐷ℎ/2 The axis of the branch intersects the axis of the run
^
Where:
Dh is run pipe diameter
Th is thickness run pipe diameter
Db is the branch diameter
Where: Equations:
b subscript referring to branch.
𝑑1=([𝐷𝑏−2(𝑇𝑏−𝑐)])/si .......................................(1)
d1effective length removed from pipe at branch. nβ
d2 "half width" of reinforcement zone.
h subscript referring to run or header. 𝑑2=𝑀�𝑋 [ 𝑑1 𝑜𝑟 (𝑇𝑏−𝑐)+(𝑇ℎ−𝑐)+𝑑1/2] .......(2)
L4 height of reinforcement zone outside of run pipe
Tb is branch pipe thickness
Tr is minimum thickness of reinforcing ring �4=𝑀�𝑋 [2.5(𝑇ℎ−𝑐) 𝑜𝑟 2.5(𝑇𝑏−𝑐)+𝑇𝑟] .......(3)
t is pressure design thickness of pipe
c is plus corrosion and erosion allowances �1=𝑡ℎ∗𝑑1(2−𝑠𝑖�𝛽) ...........................................(4)
β is smaller angle between axes of branch and run
�2=(2𝑑2−𝑑1)(𝑇ℎ−𝑡ℎ−𝑐) ...................................(5)
additional:
D is outside diameter of pipe as listed in tables of standards
E is quality factor from table A-1A or A-1B �3=2�4∗((𝑇𝑏−𝑡𝑏−𝑐))/si .........................................(6)
nβ
P is internal design gage pressure
S is stress value for material from table A-1
W is weld joint strength reduction factor in accordance para. 302.3.5€
Y is coeficient from table 304.1.1, valid t < D/6
PD 3.5*P P
th= = = 3.5 q q=
2(SEW+PY) 2[(150*1*1+(P*0.4)] 300 + 0.800 P
PD 3.5*P 300 q
tb= = = 3.5 q P=
2(SEW+PY) 2[(150*1*1+(P*0.4)] 1 - 0.8 q
4.6 Condition design (see 304.3.3 (c) - "Available Area" - equation 6a, accordance ASME B31.3
�1=�2+�3+�4
q = 0.062
Pressure Maximum design
P = 19.54 psi > 19.48 psi 134.62
THEREFORE:
The pressure rating for Dr equal 10.9 in. is greater than 19 psi
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION - LATERAL 45° 4" X 4" SO: 31766
Condition 2: Condition 4:
The axis of the branch intersects the axis of the run
2a) 𝐷ℎ/𝑇ℎ≥100 2b) 𝐷𝑏<𝐷ℎ/2
^
Where:
Dh is run pipe diameter
Th is thickness run pipe diameter
Db is the branch diameter
Where: Equations:
b subscript referring to branch.
d1effective length removed from pipe at branch. 𝑑1=([𝐷𝑏−2(𝑇𝑏−𝑐)])/si .......................................(1)
nβ
d2 "half width" of reinforcement zone.
h subscript referring to run or header.
𝑑2=𝑀�𝑋 [ 𝑑1 𝑜𝑟 (𝑇𝑏−𝑐)+(𝑇ℎ−𝑐)+𝑑1/2] .......(2)
L4 height of reinforcement zone outside of run pipe
Tb is branch pipe thickness
Tr is minimum thickness of reinforcing ring �4=𝑀�𝑋 [2.5(𝑇ℎ−𝑐) 𝑜𝑟 2.5(𝑇𝑏−𝑐)+𝑇𝑟] .......(3)
t is pressure design thickness of pipe
c is plus corrosion and erosion allowances �1=𝑡ℎ∗𝑑1(2−𝑠𝑖�𝛽) ...........................................(4)
β is smaller angle between axes of branch and run
�2=(2𝑑2−𝑑1)(𝑇ℎ−𝑡ℎ−𝑐) ...................................(5)
additional:
D is outside diameter of pipe as listed in tables of standards
E is quality factor from table A-1A or A-1B �3=2�4∗((𝑇𝑏−𝑡𝑏−𝑐))/si .........................................(6)
nβ
P is internal design gage pressure
S is stress value for material from table A-1
W is weld joint strength reduction factor in accordance para. 302.3.5€
Y is coeficient from table 304.1.1, valid t < D/6
PD 4.5*P P
th= = = 4.5 q q=
2(SEW+PY) 2[(150*1*1+(P*0.4)] 300 + 0.800 P
PD 4.5*P 300 q
tb= = = 4.5 q P=
2(SEW+PY) 2[(150*1*1+(P*0.4)] 1 - 0.8 q
4.6 Condition design (see 304.3.3 (c) - "Available Area" - equation 6a, accordance ASME B31.3
�1=�2+�3+�4
q = 0.053
Pressure Maximum design
P = 16.55 psi > 16.49 psi 114.03
THEREFORE:
The pressure rating for Dr equal 14.2 in. is greater than 16 psi
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION - LATERAL 45° 6" X 6" SO: 31766
Condition 2: Condition 4:
The axis of the branch intersects the axis of the run
2a) 𝐷ℎ/𝑇ℎ≥100 2b) 𝐷𝑏<𝐷ℎ/2
^
Where:
Dh is run pipe diameter
Th is thickness run pipe diameter
Db is the branch diameter
Where: Equations:
b subscript referring to branch.
d1effective length removed from pipe at branch. 𝑑1=([𝐷𝑏−2(𝑇𝑏−𝑐)])/si .......................................(1)
nβ
d2 "half width" of reinforcement zone.
h subscript referring to run or header.
𝑑2=𝑀�𝑋 [ 𝑑1 𝑜𝑟 (𝑇𝑏−𝑐)+(𝑇ℎ−𝑐)+𝑑1/2] .......(2)
L4 height of reinforcement zone outside of run pipe
Tb is branch pipe thickness
Tr is minimum thickness of reinforcing ring �4=𝑀�𝑋 [2.5(𝑇ℎ−𝑐) 𝑜𝑟 2.5(𝑇𝑏−𝑐)+𝑇𝑟] .......(3)
t is pressure design thickness of pipe
c is plus corrosion and erosion allowances �1=𝑡ℎ∗𝑑1(2−𝑠𝑖�𝛽) ...........................................(4)
β is smaller angle between axes of branch and run
�2=(2𝑑2−𝑑1)(𝑇ℎ−𝑡ℎ−𝑐) ...................................(5)
additional:
D is outside diameter of pipe as listed in tables of standards
E is quality factor from table A-1A or A-1B �3=2�4∗((𝑇𝑏−𝑡𝑏−𝑐))/si .........................................(6)
nβ
P is internal design gage pressure
S is stress value for material from table A-1
W is weld joint strength reduction factor in accordance para. 302.3.5€
Y is coeficient from table 304.1.1, valid t < D/6
PD 6.625*P P
th= = = 6.625 q q=
2(SEW+PY) 2[(100*1*1+(P*0.4)] 200 + 0.800 P
PD 6.625*P 200 q
tb= = = 6.625 q P=
2(SEW+PY) 2[(100*1*1+(P*0.4)] 1 - 0.8 q
4.6 Condition design (see 304.3.3 (c) - "Available Area" - equation 6a, accordance ASME B31.3
�1=�2+�3+�4
q = 0.042
Pressure Maximum design
P = 8.76 psi > 8.75 psi 60.35
THEREFORE:
The pressure rating for Dr equal 21.0 in. is greater than 9 psi
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION - LATERAL 45° 8" X 8" SO: 31766
Condition 2: Condition 4:
The axis of the branch intersects the axis of the run
2a) 𝐷ℎ/𝑇ℎ≥100 2b) 𝐷𝑏<𝐷ℎ/2
^
Where:
Dh is run pipe diameter
Th is thickness run pipe diameter
Db is the branch diameter
Where: Equations:
b subscript referring to branch.
d1effective length removed from pipe at branch. 𝑑1=([𝐷𝑏−2(𝑇𝑏−𝑐)])/si .......................................(1)
nβ
d2 "half width" of reinforcement zone.
h subscript referring to run or header.
𝑑2=𝑀�𝑋 [ 𝑑1 𝑜𝑟 (𝑇𝑏−𝑐)+(𝑇ℎ−𝑐)+𝑑1/2] .......(2)
L4 height of reinforcement zone outside of run pipe
Tb is branch pipe thickness
Tr is minimum thickness of reinforcing ring �4=𝑀�𝑋 [2.5(𝑇ℎ−𝑐) 𝑜𝑟 2.5(𝑇𝑏−𝑐)+𝑇𝑟] .......(3)
t is pressure design thickness of pipe
c is plus corrosion and erosion allowances �1=𝑡ℎ∗𝑑1(2−𝑠𝑖�𝛽) ...........................................(4)
β is smaller angle between axes of branch and run
�2=(2𝑑2−𝑑1)(𝑇ℎ−𝑡ℎ−𝑐) ...................................(5)
additional:
D is outside diameter of pipe as listed in tables of standards
E is quality factor from table A-1A or A-1B �3=2�4∗((𝑇𝑏−𝑡𝑏−𝑐))/si .........................................(6)
nβ
P is internal design gage pressure
S is stress value for material from table A-1
W is weld joint strength reduction factor in accordance para. 302.3.5€
Y is coeficient from table 304.1.1, valid t < D/6
PD 8.625*P P
th= = = 8.625 q q=
2(SEW+PY) 2[(100*1*1+(P*0.4)] 200 + 0.800 P
PD 8.625*P 200 q
tb= = = 8.625 q P=
2(SEW+PY) 2[(100*1*1+(P*0.4)] 1 - 0.8 q
4.6 Condition design (see 304.3.3 (c) - "Available Area" - equation 6a, accordance ASME B31.3
�1=�2+�3+�4
q = 0.037
Pressure Maximum design
P = 7.699 psi > 7.697 psi 53.05
THEREFORE:
The pressure rating for Dr equal 27.4 in. is greater than 7.697 psi
ENGINEERING DEPARTMENT
CALCULATION AND FABRICATED BRANCH CONNECTION - LATERAL 45° 20" X 20" SO: 31766
Condition 2: Condition 4:
The axis of the branch intersects the axis of the run
2a) 𝐷ℎ/𝑇ℎ≥100 2b) 𝐷𝑏<𝐷ℎ/2
^
Where:
Dh is run pipe diameter
Th is thickness run pipe diameter
Db is the branch diameter
Where: Equations:
b subscript referring to branch.
d1effective length removed from pipe at branch. 𝑑1=([𝐷𝑏−2(𝑇𝑏−𝑐)])/si .......................................(1)
nβ
d2 "half width" of reinforcement zone.
h subscript referring to run or header.
𝑑2=𝑀�𝑋 [ 𝑑1 𝑜𝑟 (𝑇𝑏−𝑐)+(𝑇ℎ−𝑐)+𝑑1/2] .......(2)
L4 height of reinforcement zone outside of run pipe
Tb is branch pipe thickness
Tr is minimum thickness of reinforcing ring �4=𝑀�𝑋 [2.5(𝑇ℎ−𝑐) 𝑜𝑟 2.5(𝑇𝑏−𝑐)+𝑇𝑟] .......(3)
t is pressure design thickness of pipe
c is plus corrosion and erosion allowances �1=𝑡ℎ∗𝑑1(2−𝑠𝑖�𝛽) ...........................................(4)
β is smaller angle between axes of branch and run
�2=(2𝑑2−𝑑1)(𝑇ℎ−𝑡ℎ−𝑐) ...................................(5)
additional:
D is outside diameter of pipe as listed in tables of standards
E is quality factor from table A-1A or A-1B �3=2�4∗((𝑇𝑏−𝑡𝑏−𝑐))/si .........................................(6)
nβ
P is internal design gage pressure
S is stress value for material from table A-1
W is weld joint strength reduction factor in accordance para. 302.3.5€
Y is coeficient from table 304.1.1, valid t < D/6
PD 20*P P
th= = = 20 q q=
2(SEW+PY) 2[(20000*1*1)+(P*0.4)] 300 + 0.800 P
PD 20*P 300 q
tb= = = 20 q P=
2(SEW+PY) 2[(20000*1*1)+(P*0.4)] 1 - 0.8 q
4.6 Condition design (see 304.3.3 (c) - "Available Area" - equation 6a, accordance ASME B31.3
�1=�2+�3+�4
q = 0.019
Pressure Maximum design
P = 5.77 psi > 5.71 psi 39.72
THEREFORE:
The pressure rating for Dr equal 65.4 in. is greater than 6 psi