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Fuel
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Article history: Preformed Particle Gel (PPG) surfactant combined flooding, designed to simultaneously improve the
Received 10 August 2016 sweep efficiency and displacement efficiency, has emerged as a promising Enhanced Oil Recovery
Received in revised form 18 November 2016 (EOR) method after polymer flooding. The fundamental mechanisms have been investigated by many
Accepted 21 December 2016
lab experiments and the feasibility has been evaluated by some field applications. However, there is
no model that can handle this combined EOR process. In this paper, a mechanistic model is proposed
to predict the EOR performance after polymer flooding. This new coupled model incorporates the surfac-
Keywords:
tant transport module into the model of PPG treatment after polymer flooding. Especially, the interaction
Preformed particle gel
Surfactant
mechanisms between PPG and surfactant are mathematically described according to the lab experiments.
Enhanced oil recovery An implicit pressure explicit composition method is adopted to numerically solve the coupled model. The
After polymer flooding newly presented model is firstly validated with a commercial simulator and some core flooding experi-
Numerical simulation ments. Then, the verified model is employed to predict the performance for actual field pilot cases.
Parameters analysis is conducted on a conceptual model for PPG conformance control after polymer
flooding. The results show that the coupled model provides an efficient and accurate method for predict-
ing PPG-surfactant flooding performance after polymer flooding, which aids to determine the technical
feasibility of the field project.
Ó 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2016.12.075
0016-2361/Ó 2016 Elsevier Ltd. All rights reserved.
X. Chen et al. / Fuel 194 (2017) 42–49 43
Nomenclature
[3]. The second largest field wide polymer flooding application in increase when the IFT decreases, which will lead to a large reduc-
China is in the Shengli oil field in the Bohai Bay area. In addition, tion in residual oil saturation [12]. The wettability of rocks are
polymer flooding is gaining interest for heavy crude oil reservoirs improved to allow water to be better absorbed into the pores with
and offshore fields. The combination of conformance control tech- oil, which results in faster water moving and more oil displaced.
nologies (gel treatments) to improve injection profile and sweep Surfactants are widely used combined with other chemical EOR
efficiency after polymer flooding shows promise in some China methods, such as SP flooding or ASP flooding. Surfactant can also
projects [4]. be implemented with conformance control method such as PPG
Although polymer flooding has achieved industrial application treatment to enhanced oil recovery after polymer flooding [13].
in China, the EOR potential is sometimes very limited in actual field The PPG slug is firstly injected to block the high permeability zone
performance. Still half the oil reserve remains in the reservoir after or thief zone after polymer flooding, which improves the sweep
polymer flooding because of severe reservoir heterogeneity, imma- efficiency. Then the surfactant slug is injected to displace the
ture well pattern and high temperature high salinity [5]. The prob- remaining oil, which improves the displacement efficiency. The
lems with polymer flooding result from limited sweep efficiency PPG-surfactant can not only be employed in sandstone reservoirs
improvement and little oil displacement efficiency. Hence, the [14], it can also be adopted in carbonate reservoirs [15]. The inter-
techniques proposed for EOR after polymer flooding should con- action between PPG and surfactant was also investigated by an
sider the two fundamental starting points. Improving the sweep experiments study to evaluate the EOR potential [15]. Some phys-
efficiency (also known as conformance control) is the prerequisite ical properties of PPG, such as PPG dynamics, will be changed as it
for enhancing oil recovery after polymer flooding. Polymer micro encounters with surfactant. Some physical properties of surfactant
gels, including colloid dispersed gel, preformed particle gel (also will also be changed correspondingly [16].
called gel microsphere), bright water and pH sensitive cross- To optimize a field development plan, numerical simulation is
linked polymers, are the most widely used agents for chemical needed for the PPG-surfactant hybrid EOR project plan. To the
conformance control [6]. authors’ knowledge, some researchers have proposed some basic
Preformed Particle Gel (PPG) is a kind of effective polymer gel to models. A simple conceptual model was established for PPG migra-
improve sweep efficiency. Its gelling process takes place on surface tion in water flooding reservoir [17]. A PPG model was established
and it can overcome some drawbacks inherent in the in-situ gel based on laboratory experiments to study excess water manage-
systems [7]. Its main mitigation mechanisms in porous media ment [18]. This model takes the water relative permeability
and influencing parameters were explored by conducting many decrease by considering gel strength, permeability and flow rate.
lab experiments [8]. Sand-packed flow experiments are employed A one-dimensional experiment data driven filtration model was
to investigate the PPG plugging deposition mechanisms and the presented to describe the interaction between PPG and remaining
permeability variation owing to PPG retention [9]. Some field and polymer [19]. This model was later extended to a three-
lab experience with PPG conformance control was analyzed for a dimensional model for PPG conformance control optimization after
water flooding field [10]. Furthermore, it can also reutilize the polymer flooding [11]. Recently, a preliminary PPG-surfactant
polymer remaining in the reservoir, and it can be used for confor- model has been developed for hybrid EOR after polymer flooding,
mance control after polymer flooding. A series of lab experiments and the interaction between PPG and surfactant was firstly math-
were conducted to study the main interaction mechanisms for ematically described [20]. The PPG-surfactant mathematical model
PPG profile control after polymer flooding [11]. in this paper is mainly inherited from this model. This paper is a
Surfactant is the most efficient agent to enhance displacement following study, which enhances the development of the theory
efficiency. Adding surfactant in injected solution will decrease and further validates the model and presents field applications
the oil-water interfacial tension (IFT). The capillary number will simulation study.
44 X. Chen et al. / Fuel 194 (2017) 42–49
This paper is organized as following: firstly, a mechanistic cou- flowing equation is given as following [22], which is used to solve
pled model is developed based on polymer flooding model, surfac- the surfactant concentration csurf
tant flooding model and PPG migration model, which considers the
KK rw @Pw @D
comprehensive interaction mechanisms between PPG and poly- r csurf r cw þ r ½dsurf /Sw rcsurf þ qw csurf
lw Bw @x @x
mer/surfactant. Then, the coupled model is validated with an
industry simulator and several core flooding experiments to verify @ð/Sw csurf Þ @½F surf qR ð1 /Þ^csurf
¼ þ ð5Þ
each module. Finally, we apply the newly built model to predict @t @t
actual field cases and point out the implications of this model for Some surfactant physical properties, such as adsorption, rela-
future hybrid EOR project application. tive permeability change and capillary pressure alteration are
included in this simple surfactant module. Surfactant flooding
2. Modeling model can also be modified to simulate surfactant gas EOR meth-
ods by adding gas migration equation like surfactant-alternating-
2.1. Polymer flooding model gas (SAG) processes for mobility control [23]. Here surfactant
flooding is acting as surfactant module for the following PPG
The main EOR mechanism of polymer flooding is that the dis- surfactant hybrid EOR process simulation.
placing water viscosity is enhanced by adding polymer and the
sweep efficiency is improved as less viscous fingering. The migra- 2.3. PPG migration model
tion of polymer in porous media is assumed to have no influence
on hydrocarbon flow. Hence, the polymer flow model is built on PPG is also seen as a component in water phase and its migra-
the base of standard black-oil equations, which solves the satura- tion model is written as [19], in which cppg is the PPG concentration
tion (Sw ) and pressure (P w ) of water as well as those of oil and gas. in water phase and dppg is the PPG retention in porous media.
@dppg @ð/Sw cppg Þ
KK ro @ /So r ðv w rcppg Þ þ qw cppg ¼ þ ð6Þ
r ðrPo cog rDÞ þ qo ¼ ð1Þ @t @t
lo B o @t Bo
The retention of PPG in porous media will lead to porosity
decrease, hence the porosity changes to
KK rw @ /Sw
r ðrPw cw rDÞ þ qw ¼ ð2Þ
lw B w @t Bw / ¼ /0 d0ppg ð7Þ
" # The porosity variation will correspondingly change the perme-
KK ro KK rg ability and a power law formation damage equation is employed
r Rs ðrP o cog rDÞ þ ðrP g cg rDÞ þ Rs qo þ qg
lo Bo lg Bg to predict the changed permeability [24]
3
@ /So Rs /Sg K
¼ þ ð3Þ ¼
/
ð8Þ
@t Bo Bg K0 /0
The flow of polymer is assumed to act as a component dissolved The physicochemical mechanisms of PPG, such as water viscos-
in water phase, which is called polymer concentration in water ity increment, shearing breaking and deformation migration, are
(cp ). According to material balance principle, the polymer flow also included in this model. These properties equations are devised
model can be written as following [21] based on the experiments observed results [11]. This model is then
used to combine with polymer flooding model and surfactant
KK rw @Pw @D
r cp r cw þ r ½dp /Sw rci þ /Sw Rp þ qw cp flooding model to simulate the hybrid EOR process.
lw Bw @x @x
@ð/Sw cp Þ @½F p qR ð1 /Þ^cp
q¼ þ ð4Þ 2.4. Interaction model
@t @t
The above equation also considers the polymer diffusion (dp is
2.4.1. Interaction between PPG and polymer
diffusion factor) and polymer regeneration or consumption (Rp is
According to the results of experiments, the cationic PPG will
regeneration or consumption rate). Polymer flooding has some
absorb anionic polymers onto its surface by electronically coupling
important physical properties, such as viscosity enhancement,
effect, which increases the apparent volume of PPG. This synergy
adsorption (^cp is adsorption concentration) and inaccessible pore
effect between PPG and polymer has a threshold value when the
volume (IPV, F p is IPV factor). Here, these equations are not listed
polymer concentration is large enough [11]. Here, a swelling
in this paper and the interaction between polymer and PPG is parameter SWRppg is adopted to describe this synergy effect. The
emphasized for simplification. Polymer flooding model can also
sizes of PPG after swelling in polymer can be written as
be modified to simulate polymer gel by adding gel migration equa-
tion and gel dynamic equations [21]. Here polymer flooding is act- U0ppg ¼ Uppg SWRppg ð9Þ
ing as polymer module for the following PPG polymer hybrid EOR
process simulation.
2.4.2. Interaction between PPG and surfactant
Some main mechanisms between PPG and surfactant should be
2.2. Surfactant flooding model accounted for in the hybrid EOR process. When the surfactant con-
centration is less than the critical micelles concentration (CMC),
The main EOR mechanism of surfactant is that the residual oil the surfactant will diffuse into the PPG [15]. Compared with the
saturation is reduced by adding surfactant and the displacement original surfactant concentration (csurf0), the surfactant concentra-
efficiency is boosted. To fully mimic the detail chemistry of surfac- tion change is given as
tant solution is very time consuming and a simplified surfactant (
module is adopted by considering the most important features. csurf 0 ðb1 cppg þ b2 c2ppg þ b3 c3ppg Þ csurf < CMC
Dcsurf ¼ ð10Þ
Similarly, surfactant is also taken as a solution component in aque- csurf 0 csurf P CMC
ous phase. Similar to polymer flooding equation, the surfactant
X. Chen et al. / Fuel 194 (2017) 42–49 45
Table 1
Coefficients for interaction between PPG and surfactant.
b1 b2 b3 d1 d2 d3 e1 e2
2.123 105 2.617 108 1.014 1012 1.099 103 0.1825 0.0006 1.243 1500
46 X. Chen et al. / Fuel 194 (2017) 42–49
Table 2 Table 3
The model parameters for three-layer heterogeneous artificial core flooding. The geological parameter of the pilot field for PPG conformance control.
Length/ Width/ Height/ Grid Porosity Permeability/ Layer Sand Net Permeability Water
m cm cm number (103 lm2) thickness thickness (103 lm2) saturation (%)
(m) (m)
30 4.5 4.5 20 1 3 0.25 100
30 4.5 4.5 20 1 3 0.28 290 1 2.72 2.03 541.47 47.31
30 4.5 4.5 20 1 3 0.30 1050 2 1.13 0.83 546.28 45.37
3 1.30 0.96 581.67 48.14
4 0.72 0.53 602.54 48.55
5 1.12 0.97 658.32 49.63
6 1.90 1.44 664.22 49.89
Sum/average 8.89 6.76 599.08 48.15
Table 4
The main parameters of the pilot field for PPG-surfactant EOR.
Depth/m Net thickness/m Porosity/% Permeability/(103 lm2) Oil viscosity/mPas Temperature/°C Salinity/(mg/L)
11731230 14.2 33 1.52.5 16.3 69.5 5923
The reason comes from the fact that the remaining polymer in
the reservoir will decrease, while the synergy effect between poly-
mer and PPG will enhance the conformance control effect. In other
words, when injection timing is at the early stage, there is still a lot
of polymer remaining in the reservoir for further interaction with
PPG. Fig. 6(b) shows that the enhance oil recovery will increase
as the PPG injection concentration increases. The PPG conformance
control strength will increase as the concentration rises, which will
better block the high permeability layers. It is noteworthy that the
effect of PPG injection rate on enhanced oil recovery has a peak
value as shown in Fig. 6(c). When the injection rate is too slow,
PPG could not effectively block the high permeability layer as it
will migrate easily and get early breakthrough. When the injection
rate is too high, the injection pressure is so high that some low per-
meability layers also have much PPG extrusion that lead to severe
formation damage. Hence, a proper injection rate that balance the
above two effect will achieve the best conformance control effi-
ciency. In actual field plan design, the injectivity is very important
and its optimization should comprehensively consider the EOR
Fig. 5. Matched curve of oil rate of one producer in the pilot field.
requirement, well situation, the injection equipment capacity and
the rock mechanics. Fig. 6(d) shows that the enhanced oil recovery
will increase as the injection pore volume increases. The more PPG
flooding, which is the prerequisite in this hybrid process. Hence, it injection results in more favorable sweep efficiency for the follow-
is necessary to investigate the PPG conformance control mecha- ing water flooding. The above analysis not only achieves some
nisms by conducting numerical simulation after polymer flooding. insights into different parameters effect but also has some guideli-
A synthetic five-spot model, whose permeability shows positive nes for further field project design. The PPG conformance control
rhythm in vertical direction and homogeneous in horizontal direc- timing should be as early as possible and the injection rate should
tion, is established for parameters analysis. The positive rhythm be optimized for better efficiency. The PPG concentration and
means the sand particles change from large size to small size from injection volume should comprehensively consider the enhanced
top to down and the permeability increases as depth increases. The oil recovery and the capital investment.
injector-producer distance is 250 m and the vertical grid depth is In this paper, the new presented model delineates the main
1 m. The parameters of ten layers are listed in Table 5. mechanisms between PPG and surfactant after polymer flooding
Firstly, the water is injected until the water cut reaches 90%. based on previous experiment studies. However, there are still
Then 0.7 PV polymer slug is injected following a water slug until some current numerical model limitations in the model develop-
water cut reaches 90% again. Finally, a 0.05 PV PPG slug is injected ment and model solving. The complicated physicochemical phe-
for conformance control and then continues with water flooding nomenon for PPG/surfactant/polymer transport in hydrocarbon
until water cut reaches 98%. By adjusting different parameters, rich porous media still needs further investigation and rigorous
the enhanced oil recovery compared with no PPG injection case research.
is analyzed. The effects of PPG injection time, injection concentra- PPG migration belongs to particulate flow in porous media and
tion, injection rate and injection volume on enhanced oil recovery there is still no comprehensive model that can describe the PPG
are shown in Fig. 6. It should be noted that the PPG injection time is propagation and retention mechanisms. In our model, the PPG
the time when water cut reaches some specific values. deposition and restarting is considered by using threshold pressure
Fig. 6(a) indicates that the enhanced oil recovery will decrease gradient. However, the relationships between PPG particle size and
as the PPG injection timing is later when the water cut is higher. pore throat size are not included in current model. A preliminary
model that accounts for the PPG-pore size matching relations in
water flooding is established according to lab experiments [28].
Table 5 The PPG size distribution and its effect on plugging are important
Basic geology parameters of the conceptual model. to decide the deposition type (size exclusion or surface deposition).
Layer Areal permeability Vertical permeability Porosity Oil Hence, the size matching needs further evaluation by conducting
(103 lm2) (103 lm2) saturation more experiments and modeling studies.
1 200 20 0.15 0.8 The hybrid EOR model has been validated with several experi-
2 400 40 0.16 0.8 mental cases and also applied in several pilot performance predic-
3 600 60 0.17 0.8 tions. Although the results show relatively good agreement, more
4 800 80 0.18 0.8
validation needs to be performed for model improvements, espe-
5 1000 100 0.19 0.8
6 1200 120 0.20 0.8 cially for the parameters adjustment for practical field applica-
7 1400 140 0.21 0.8 tions. For example, how to achieve the model parameters from
8 1600 160 0.22 0.8 experiment results and make reasonable changes for field applica-
9 1800 180 0.23 0.8 tion. In unconsolidated sandstone oil reservoirs, sometimes the
10 2000 200 0.24 0.8
fluid-solid coupling effect has a great effect on the production
48 X. Chen et al. / Fuel 194 (2017) 42–49
Fig. 6. Parameters analysis of PPG conformance control after polymer flooding: (a) The effect of conformance control timing on enhanced oil recovery; (b) The effect of PPG
concentration on enhanced oil recovery; (c) The effect of PPG injection rate on enhanced oil recovery; (d) The effect of PPG injection pore volume on enhanced oil recovery.
performance, so it is needed to incorporate the PPG migration determine the appropriate parameters for filed simulation from
model into fluid-solid coupling model. lab experiments results. On the contrary to the macro simulation,
In addition, the numerical methods should be addressed when pore-scale modeling or micro simulation investigates the migra-
considering field simulations. The iterative coupling method tion in porous media by considering the micro physical-chemical
adopted in this paper is an effective decoupling strategy in solving effect, which is helpful in studying the PPG migration and retention
fluid-solid coupling problems [29]. When encountering the PPG/ mechanisms. Recent years, some simulation methods, such as Dis-
polymer/surfactant flooding in complex reservoirs, its numerical crete Element Method (DEM) and Lattice Boltzmann Method
feasibility and stability needs more test and examination. More (LBM), are adopted by many researchers to simulate the particle
advanced numerical techniques need to incorporated in the further solution migration in porous media. Therefore, it is reasonable to
development. carry out some micro simulation study for PPG migration in porous
The coupled model now can handle PPG related EOR methods in media.
sandstone reservoirs. PPG can effectively mitigate the heterogene- The current model can handle some specific PPG EOR process,
ity in sandstone by conformance control effect. Most chemical EOR however the PPG diameter has evolved from micrometer to
methods are applied in sandstone reservoirs. However, chemical nanometer and some new nanoparticle combined chemical meth-
EOR for carbonate reservoirs recently is becoming popular as car- ods are emerging as more effective complex EOR methods. The
bonate reservoir steps into the late period of water flooding. PPG nano-engineering PPG will greatly enhance some traditional meth-
can also be used as conformance control agent in fracture reser- ods such as polymer flooding and foam flooding, which indicates
voirs. After adding fracture model, the coupled model can simulate nanoparticle has a favorable potential in EOR. The model presented
hybrid EOR process in carbonate reservoirs, such as surfactant in this paper can provide some useful insights for future model
forced imbibition process by PPG for fracture reservoirs. To our development and solving in chemical flooding numerical simula-
knowledge, some researchers have implemented Embedded Dis- tion study.
crete Fracture Modeling (EDFM) module in an in-house simulator
to enable conformance control simulation in fractured reservoirs 4. Conclusions
[30]. However, the PPG migration in fractures and the complex
chemical flooding simulation in fractured reservoir still need fur- The conclusions for this study are presented below:
ther exploration.
The presented model originates from the lab experiments and it (1) A coupled PPG surfactant model after polymer flooding was
can be used to optimize field plan. The current model lacks the developed. This coupled model considers the interaction
upscaling from the core-scale to field-scale, and it is important to between PPG and surfactant.
X. Chen et al. / Fuel 194 (2017) 42–49 49
(2) The newly added surfactant module was validated with a presented at the SPE/DOE symposium on improved oil recovery, Tulsa,
Oklahoma; 17–21 April 2004.
commercial simulator. Two core flooding cases were used
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