Copia de Copia de Grafica Contro X-R Dinamica 4

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS VARIABLE DATA RESULTS

Part Number Gage Name Appraiser A Part Number Gage Name Appraiser A
0 0
Part Name Gage Number Appraiser B Part Name Gage Number Appraiser B
0 0
Characteristic Specification Gage Type Appraiser C Characteristic Gage Type Appraiser C
Lower Upper
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed
0 0 0 0 0 0
APPRAISER/ PART AVERAGE Measurement Unit Analysis % Total Variation (TV)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 EV = R x K1 Trials K1 % EV = 100 (EV/TV)
2 2 = 2 0.8862 =
3 3 = 3 0.5908 =
4 AVE xa= Reproducibility - Appraiser Variation (AV)
5 R ra= AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)
6. B 1 = =
7 2 = Appraisers 2 3 =
8 3 K2 0.7071 0.5231 n = number of parts
9 AVE xb= Repeatability & Reproducibility (R & R) r = number of trials
10 R rb= GRR = {(EV2 + AV2)}1/2 Parts K3
11. C 1 = 2 0.7071 % R&R = 100 (R&R/TV)

12 2 = 3 0.5231 =
13 3 Part Variation (PV) 4 0.4467 =
14 AVE xc= PV = RP x K3 5 0.4030
15 R rc= = 6 0.3742
16. PART X= = 7 0.3534 % PV = 100 (PV/TV)
AVE ( xp ) Rp= Total Variation (TV) 8 0.3375 =
17 (ra + rb + rc) / (# OF APPRAISERS) = R= TV = {(R&R2 + PV2)}1/2 9 0.3249 =
18 (Max x - Min x) = xDIFF= = 10 0.3146
19 R x D4* = UCLR= = ndc = 1.41(PV/GRR)
20 R x D3* = LCLR= #VALUE!
All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g) which is
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- assumed to be greater than 15.
card values and re-average and recompute R and the limiting value from the remaining observations. AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
Notes: K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.
Gráfica de Control por Variables X-R
Nombre de Parte No. de Característica Característica Especificación Subgrupo/ Tamaño de Muestra Frecuencia: Fecha de Inicio Fecha de Terminación
Inferior Superior
Guarda BU215a Temp 2.000 8.000
5 Por hora 9-Feb 10-Feb
Operación Máquina /Dispositivo No. No. de Gage Principal No de Gage de Respaldo: ¯

X̄ 5.04 LCS X= 6.4246357143 LCS R= 5.0887
Resultados del Análisis del Sistema de Medición Promedio de Proceso =
Soldadura 2 PSM05 PSM05 RRG: 13% Procesado Promedio de Rangos = R 2.41 LCI X = 3.6467928571 LCI R = 0
6.5
6
Promedio
5.5
4.5
3.5
R
5
Rangos R
ID. Subgrupo 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Fecha 15/1/05 16/1/05 17/1/05 18/1/05 19/1/05 20/1/05 21/1/05 22/1/05 23/1/05 24/1/05 25/1/05 26/1/05 27/1/05 28/1/05 29/1/05 30/1/05 31/1/05 1/2/05 2/2/05 3/2/05 4/2/05 5/2/05 6/2/05 7/2/05 8/2/05 9/2/05 10/2/05 11/2/05
Hora
X1 5.40 4.80 7.20 4.70 4.50 5.70 4.90 6.00 5.90 3.50 3.90 5.60 3.80 5.30 3.90 6.50 7.50 6.40 5.60 6.30 4.60 3.50 5.20 4.20 5.20 6.40 4.50 5.40
X2 6.20 6.30 4.60 4.30 5.70 4.20 3.70 3.00 3.90 5.70 4.20 4.50 3.20 6.30 4.70 4.70 6.40 4.20 6.70 8.10 5.80 5.00 6.10 4.40 5.10 6.40 5.20 5.60
X3 5.50 4.00 5.60 6.90 5.30 2.70 4.30 5.30 6.50 3.20 6.20 5.40 4.90 2.70 5.20 3.70 4.70 4.60 4.90 5.10 4.70 5.90 3.80 5.00 3.50 5.90 4.90 3.30
X4 5.10 4.00 5.10 6.80 5.40 5.10 4.10 3.90 2.70 3.60 6.30 4.40 5.00 4.40 4.30 4.20 6.70 5.50 5.40 5.50 5.10 3.00 4.30 5.00 6.90 4.90 4.00 5.40
X5 4.80 4.10 6.60 4.40 5.30 5.90 5.40 5.30 4.60 5.20 4.00 6.60 6.40 4.50 4.10 5.50 4.70 4.00 6.90 7.70 7.00 3.20 4.10 3.90 5.20 5.90 5.50 3.80
mas Individuales 27.00 23.20 29.10 27.10 26.20 23.60 22.40 23.50 23.60 21.20 24.60 26.50 23.30 23.20 22.20 24.60 30.00 24.70 29.50 32.70 27.20 20.60 23.50 22.50 25.90 29.50 24.10 23.50
Promedio X = 5.40 4.64 5.82 5.42 5.24 4.72 4.48 4.70 4.72 4.24 4.92 5.30 4.66 4.64 4.44 4.92 6.00 4.94 5.90 6.54 5.44 4.12 4.70 4.50 5.18 5.90 4.82 4.70
Rango R = 1.40 2.30 2.60 2.60 1.20 3.20 1.70 3.00 3.80 2.50 2.40 2.20 3.20 3.60 1.30 2.80 2.80 2.40 2.00 3.00 2.40 2.90 2.30 1.10 3.40 1.50 1.50 2.30
Tabla de constantes 8.000 - 5.036 = 0.956

CPU=
LSE− X
=
LSE − X =
= (5.036 + 2.407 x 0.577) = 6.425 no. 2 3 4 5 6 7 8 9 10 3σ R 3(2.407/2.330)
= (5.036 - 2.407 x 0.577) = 3.647 D4 3.27 2.57 2.28 2.11 2 1.92 1.864 1.816 1.777
3
d2 ( )
D3 0 0 0 0 0 0.08 0.136 0.184 0.223 5.036 - 2.000 = 0.979
CPL=
X − LIE X − LIE =
= = d2 1.13 1.69 2.06 2.33 2.53 2.7 0.285 2.97 3.078 3σ
=
R
=
2.407 x 2.110
2.407 x 0.000 =
5.079
0.000 A2 1.88 1.023 0.729 0.577 0.483 0.419 0.373 0.337 0.308
3
d2 ( ) 3(2.407/2.330)
= = =
LSE− LIE LSE−LIE = 8.000 - 2.000 = 0.968

CP= =
6σ R 6(2.407/2.330) Especificación muy amplia
6
d2 = ( ) C pk =Mín ( CPU , CPL ) 0.956
LSE− LIE LSE−LIE
CP= =
6σ R
( )
6
d2
1 2 3 4 5 6 7 8 9
LSC 6.424635714 6.42463571 6.42463571 6.42463571 6.42463571 6.42463571 6.42463571 6.42463571 6.42463571
Promedio LIC 3.646792857 3.64679286 3.64679286 3.64679286 3.64679286 3.64679286 3.64679286 3.64679286 3.64679286
Max 6.20 6.30 7.20 6.90 5.70 5.90 5.40 6.00 6.50
Min 4.80 4.00 4.60 4.30 4.50 2.70 3.70 3.00 2.70
LSC 5.0887 5.0887 5.0887 5.0887 5.0887 5.0887 5.0887 5.0887 5.0887
Rango LIC 0 0 0 0 0 0 0 0 0
Media LSC 5.03571429 5.03571429 5.03571429 5.03571429 5.03571429 5.03571429 5.03571429 5.03571429 5.03571429
Tamaño de mue Tabla de Constantes

E2 A2 D3 D4 d2 A3 B3 B4
2 2.660 1.880 0.000 3.267 1.128 2.659 0.000 3.267
3 1.772 1.023 0.000 2.574 1.693 1.954 0.000 2.568
4 1.457 0.729 0.000 2.282 2.059 1.628 0.000 2.266
5 1.290 0.577 0.000 2.114 2.326 1.427 0.000 2.089
6 1.184 0.483 0.000 2.004 2.534 1.287 0.030 1.970
7 1.109 0.419 0.076 1.924 2.704 1.182 0.118 1.882
8 1.054 0.373 0.136 1.864 2.847 1.099 0.185 1.815
9 1.010 0.337 0.184 1.816 2.970 1.032 0.239 1.761
10 0.975 0.308 0.223 1.777 3.078 0.975 0.284 1.716
11 0.285 0.256 1.744 3.173 0.927 0.321 1.679
12 0.266 0.283 1.717 3.258 0.886 0.354 1.646
13 0.249 0.307 1.693 3.336 0.850 0.382 1.618
14 0.235 0.328 1.672 3.407 0.817 0.406 1.594
15 0.223 0.347 1.653 3.472 0.789 0.428 1.572
16 0.212 0.363 1.637 3.532 0.763 0.448 1.552
17 0.203 0.378 1.622 3.588 0.739 0.466 1.534
18 0.194 0.391 1.608 3.640 0.718 0.482 1.518
19 0.187 0.403 1.597 3.689 0.698 0.497 1.503
20 0.180 0.415 1.585 3.735 0.680 0.510 1.490
21 0.173 0.425 1.575 3.778 0.663 0.523 1.477
22 0.167 0.434 1.566 3.819 0.647 0.534 1.466
23 0.162 0.443 1.557 3.858 0.633 0.545 1.455
24 0.157 0.451 1.548 3.895 0.619 0.555 1.445
25 0.153 0.459 1.541 3.931 0.606 0.565 1.435
1 2 3 4 5 6 7 8 9
LSC #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Promedio LIC #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Rango LIC #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Max #REF!
#REF!
Min #REF!
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
Max #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Min #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1.88
1.02
0.73
0.58
0.48
0.42
0.37
0.34
0.31
10
6.42463571
3.64679286
5.70
3.20
5.0887
0
5.03571429
C4
0.7979
0.8862
0.9213
0.9400
0.9515
0.9594
0.9650
0.9693
0.9727
0.9754
0.9776
0.9794
0.9810
0.9823
0.9835
0.9845
0.9854
0.9862
0.9869
0.9876
0.9882
0.9887
0.9892
0.9896
10
#REF!
#REF!
#REF!
#REF!
10
#REF!
#REF!
#REF!
#REF!
10
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
11 12 13 14 15 16 17 18 19 20 21 22
6.42463571 6.42463571 6.42463571 6.42463571 6.42463571 6.424635714 6.42463571 6.42463571 6.42463571 6.42463571 6.42463571 6.42463571
3.64679286 3.64679286 3.64679286 3.64679286 3.64679286 3.646792857 3.64679286 3.64679286 3.64679286 3.64679286 3.64679286 3.64679286
6.30 6.60 6.40 6.30 5.20 6.50 7.50 6.40 6.90 8.10 7.00 5.90
3.90 4.40 3.20 2.70 3.90 3.70 4.70 4.00 4.90 5.10 4.60 3.00
5.0887 5.0887 5.0887 5.0887 5.0887 5.088700000 5.0887 5.0887 5.0887 5.0887 5.0887 5.0887
0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
5.03571429 5.03571429 5.03571429 5.03571429 5.03571429 5.035714286 5.03571429 5.03571429 5.03571429 5.03571429 5.03571429 5.03571429
11 12 13 14 15 16 17 18 19 20 21 22
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
11 12 13 14 15 16 17 18 19 20 21 22
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
11 12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28
6.42463571 6.42463571 6.42463571 6.42463571 6.42463571 6.42463571
3.64679286 3.64679286 3.64679286 3.64679286 3.64679286 3.64679286
6.10 5.00 6.90 6.40 5.50 5.60
3.80 3.90 3.50 4.90 4.00 3.30
5.0887 5.08870 5.08870 5.0887 5.0887 5.0887
0.00 0.00 0.00 0.00 0.00 0.00
5.03571429 5.03571 5.03571 5.03571429 5.03571429 5.03571429
XR
23 24 25 26 27 28 29 30 31
#REF! #REF!
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23 24 25 26 27 28 29 30 31
23 24 25 26 27 28 29 30 31
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GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS VARIABLE DATA RESULTS

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Total Variation (TV)

11. C 1 = 2 0.7071 % R&R = 100 (R&R/TV)

Operación Máquina /Dispositivo No. No. de Gage Principal No de Gage de Respaldo: ¯

Tabla de constantes 8.000 - 5.036 = 0.956

LSE− LIE LSE−LIE = 8.000 - 2.000 = 0.968

Tamaño de mue Tabla de Constantes

5.03571429 5.03571 5.03571 5.03571429 5.03571429 5.03571429

#REF! #REF! #REF! #REF!

#REF! #REF! #REF! #REF!

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