Job Code 0-7723-20

Owner Doc. No. 17546Z-UN2-AQ-QC-0000358

Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358

North Project Page No. of Body 1 of 19

SONATRACH

HASSI MESSAOUD UPSIDE NORTH PROJECT

REALISATION D’UN CENTRE DE SEPARATION ET DE COMPRESSION (CSC)

A L’UN2-1 (UPSIDE NORD) HASSI-MESSAOUD ALGERIE

CONTRACT No. ENC 17 546Z

ITP for Rotary Equipment Installation

Rev. Date Issue Purpose Prep’d Chk’d App’d

A 07 Nov ‘18 For Approval Y. Date G. Aoki G. Aoki

B 07 Dec ‘18 FA as per CA comment Y. Date G. Aoki G. Aoki

1 08 Jan ‘19 For Construction Y. Date G. Aoki G. Aoki

For Construction
2 24 Feb ‘19 Jeffrey C. G. Aoki G. Aoki
(Addition of MAN comment)

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 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
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Item Revision Description Remarks

Horizontal Rotating Equipment
3.3 Addition of ‘and Flange Face Inspection’
4.4 Addition of ‘Soft Foot Check’
5.2 Change of Inspection Point
6.0 Item 6.0 deleted and change as to Item 4.1
10.0 Change of title to ‘Installtion of coupling spacer & coupling guard’
Add column for FGC Vendor (MAN)
1.1 & 1.2
Addition of MAN witness for Equipment Itself (Open Box Inspection) as “H”
3.1 Addition of foundation padding plate Check (location & elevation) inspection
Add MAN inspection point “R”
3.1, 3.2 & 3.3 Addition of MAN review for foundation preparation, padding plate
equipment base check, orientation & center line report
3.3 Addition of center line check
3.4 Addition of anchor bolt pocket grout inspection
Addition of MAN witness for Primery Alignment of Drivers to the Rotary Equipm
4.3
ent for flash gas compressor
8.1 & 8.2 Addition of MAN witness for piping alignment & strain
Addition of MAN witness for final alignment between motor & gear box of flash
9.1
gas compressor after solo run test
10 Addition of MAN witness for installation of coupling spacer & guard
Vertical Pump
3.1 Addition of foundation padding plate Check (location & elevation) inspection
3.3 Addition of center line check
3.4 Addition of anchor bolt pocket grout inspection
4.1 Deleted
5.2 Change of inspection ítem/point
6.0 Item 6.0 moved as Item 4.1
8.2 Deletion of Item 8.2
10.0 Revision of ítem 10 to ‘Installtion of coupling spacer & coupling guard’
QCR-3158-001 Addition of 2.1 Embedded plate check (Location & Elevation) in check list

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 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
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CONTENTS
1 GENERAL ................................................................................................................................................4
2 ABBREVIATIONS AND DEFINITION................................................................................................4
3 REFERENCE ...........................................................................................................................................4
4 SCOPE OF FIELD TEST AND INSPECTION ....................................................................................4
5 INSPECTION REPORTS/RECORDS ...................................................................................................4
6 OTHER REQUIREMENTS ....................................................................................................................5
7 DEFINITION OF INSPECTION’S ABBREVIATION........................................................................5
[ATTACHMENT-1] INSPECTION AND TEST PLAN .............................................................................6
[ATTACHMENT-2] FORMAT OF EACH INSPECTION RECORD/REPORT ..................................11

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 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
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1 GENERAL
This specification covers the general requirements of scope of inspection and reporting
format for Rotary Equipment Installation at site for Hassi Messaoud Upside North
PROJECT.

2 ABBREVIATIONS AND DEFINITION

SONATRACH, La Société Nationale pour la Recherche, la Production, le Transport,
Owner or CA: la Transformation et la Commercialisation des Hydrocarbures.
ARH: Hydrocarbon Regulatory Authority.
DGM General Direction of Mines
CONTRACTOR: JGC CORPORATION
SUBCONTRACTOR: The person, firm or corporation contracted the construction work by
CONTRACTOR
FQCM Field QC Manager
TPIA Third Party Inspection Agency
KOM Kick-Off Meeting
PIM Pre-inspection Meeting
ITP Inspection and Test Plan
NDE Non Destructive Examination
PMI Positive Material Identification
NCR Nonconformity Report
NFI Notification for Inspection
iCMS Integrated Construction Management System
TOMAS Turn Over Management System

3 REFERENCE
S-00-1670-101 Quality Control Requirements to Subcontractor
S-00-1670-102 Field Material Certification and Traceability Requirements
S-00-1670-103 Requirements of Field Positive Material Identification
S-00-1670-104 Field Nonconformity Control Procedure
S-00-1670-105 General Specification for Field Welding
S-00-1670-300 to 399 Inspection and Test Plans for Construction Work
S-00-1635-001 Material Control Procedure
S-00-1635-003 Material Exception Report (MER) Procedure
S-00-3158-001 Construction Specification for Erection Work of Rotary Equipment
JGS499-999-5-02E Control of Monitoring and Measuring Equipment, Test and Inspection
Status

4 SCOPE OF FIELD TEST AND INSPECTION

The scope of field test and inspection are shown in Attachment-1.
Subcontractor shall implement all required field test and inspection in accordance with the scopes
in Attachment-1, and the detail requirements in related specifications.

5 INSPECTION REPORTS/RECORDS
Blank format of each inspection record/report are shown in the Attachment-2.
Subcontractor shall prepare all required inspection reports or records using the blank formats in
Attachment-2. If subcontractor would like to use his format instead of the format in Attachment-2,
CONTRACTOR’s approval on the format is required before use.
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 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
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6 OTHER REQUIREMENTS
6.1 Inspection Notification
Subcontractor shall submit the Application for Inspection for every required test and inspection
items on the scopes in the Attachment-1 in accordance with S-00-1670-101.

6.2 Subsequent Work

Subcontractor is not authorized to proceed to the subsequent works before completion of the
inspection of the work under proceeding.

6.3 Responsibilities of Sub-contractor

The requirements of inspection do not supplant or negate the Sub-contractor’s responsibilities
defined in contract and governing statutory regulations or codes.

6.4 Right of CONTRACTOR

CONTRACTOR reserves the right to modify his inspection surveillance, as he deemed necessary.

7 DEFINITION OF INSPECTION’S ABBREVIATION

- H : Hold
SUBCONTRACTOR shall submit inspection notification to CONTRACTOR.
SUBCONTRACTOR is not allowed to proceed with the test/inspection unless a written release is
issued by the OWNER and/or CONTRACTOR.
- FI : SUBCONTRACTOR full inspection
SUBCONTRACTOR shall conduct full inspection during construction work.
- P : Report Preparation
SUBCONTRACTOR shall prepare the report for the activities.
- W : Witness
SUBCONTRACTOR shall submit inspection notification to CONTRACTOR. CONTRACTOR
conducts inspection.
SUBCONTRACTOR can proceed with the test/inspection when OWNER and/or CONTRACTOR’s
inspector is not present at the notified time.
- SW : Spot Witness
SUBCONTRACTOR shall submit inspection notification to CONTRACTOR. CONTRACTOR
conduct inspection on Spot basis.
SUBCONTRACTOR can proceed with the test/inspection when OWNER and/or CONTRACTOR’s
inspector is not present at the notified time.
- A : Approval
CONTRACTOR / OWNER review the submitted reports and approve. SUBCONTRACTOR can
continue the subsequent work with the condition of SUBCONTRACTOR / OWNER’s approval /
confirmation.
- M : Monitoring
SUBCONTRACTOR is not requested to notify CONTRACTOR. OWNER and/or CONTRACTOR’s
inspector will survey during construction work on inspection, test and other quality activities.
- R : Review the document / Report
SUBCONTRACTOR shall submit the inspection report to CONTRACTOR. CONTRACTOR and
OWNER review it.
- OR: Official record
SUBCONTRACTOR shall submit the inspection report to CONTRACTOR for hand over document.
- IR: Internal record
Vendor is not requested to provide the records officially; however,Vendor shall maintain record
and/or document internally. Vendor is requested to provide the records for Contractor’s inspector
to verify the quality if necessary.
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 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
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[ATTACHMENT-1] INSPECTION AND TEST PLAN

Inspection and Test Plan for Horizontal Rotating Equipment

Applicable standard Sub ARH FGC Record

No CHECK AND INSPECTION ITEM Acceptance Criteria Form No JGC SH Remarks
/ specification Con /DGM MAN OR/IR
1 RECEIVING INSPECTION
S-00-1635-001 As per applicable Dwg
Receiving Inspection Monitoring required for
1.1 Equipment Itself (Open Box Inspection) S-00-1635-003 As per installation manual FI/P W/A W - H IR
Record equipment preservation
As per applicable Dwg. No damage
S-00-1635-001 S-00-1635-001
Receiving Inspection H
1.2 Ship Loose Item S-00-1635-003 S-00-1635-003 FI/P W/A - - IR
Record
As per applicable Dwg. Packing List
2 FOUNDATION PREPARED BY CIVIL Refer to ITP for Concrete Work S-00-1670-321
INITIAL SETTING AND LEVELING OF
3
EQUIPMENT
Preparation of Foundation
3.1 (Cleanliness, Centerline Marks and Padding S-00-3158-001 Para. 4 & 5. As per applicable Dwg QCR-3158-001 FI/P W/A M - R OR
Plate Location & Elevation),
Preparation of Equipment Base
3.2 (Removal of Foreign Matters underneath the S-00-3158-001 Para. 4 & 5. As per applicable Dwg QCR-3158-001 FI/P W/A M - R OR
Base Plate)
Proper Orientation of Equipment on
SW/
3.3 Foundation, center line check and S-00-3158-001 Para. 4 & 5. As per applicable Dwg QCR-3158-001 FI/P W/A - R OR
A
Flange Face Inspection

3.4 Anchor bolt pocket grout Refer to ITP for Grouting Work S-00-1670-323 OR

Levelling of Base plate (Using Jackscrew SW/ -

3.5 S-00-3158-001 Para. 5. As per applicable Dwg QCR-3158-002 FI/P W/A - OR
And Leveling Plate) A
4 INITIAL ALIGNMENT
Installation of Coupling Hub in Rotary Equip
4.1 As per installation manual As per installation manual QCR-3158-004 FI/P H H - OR

DR01A
ment and Drivers Shaft -

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Applicable standard Sub ARH FGC Record

No CHECK AND INSPECTION ITEM Acceptance Criteria Form No JGC SH Remarks
/ specification Con /DGM MAN OR/IR

Distance Check between Shaft ends and/or S-00-3158-001 Para. 7. S-00-3158-001 Para. 7.
4.2 QCR-3158-004 -2 FI/P H H - - OR
Coupling hubs As per installation manual As per applicable Dwg

Primary Alignment of Drivers to the Rotary S-00-3158-001 Para. 7. S-00-3158-001 Para. 7.

4.3 QCR-3158-004 -1/2 FI/P H H - *H OR * FGC (MAN) only
Equipment As per installation manual As per applicable Dwg

S-00-3158-001 Para. 7. S-00-3158-001 Para. 7.

4.4 Soft Foot Check QCR-3158-004 – 1/2 FI/P H H - - OR
As per installation manual As per applicable Dwg

5 GROUTING
5.1 Grout Application Refer to ITP for Grouting Work S-00-1670-323

As per applicable Dwg

5.2 Anchor Bolt Tightening after Grouting S-00-3158-001 Para. 6. QCR-3158-002 FI/P W/A R - OR
S-00-3158-001 Para. 6. -
INSTALL THE MAIN AND AUXILIARY
6 Refer to ITP for Instrument S-00-1670-361 & As per installation manual
PIPING

7 PIPING ALIGNMENT AND STRAIN

S-00-3158-001 Para. 7.2.

S-00-3158-001 Para. 7.2.2
7.1 Piping Flange Parallelism 2 QCR-3158-005 FI/P H H - H OR
As per installation manual
As per installation manual
S-00-3158-001 Para. 7.2.
S-00-3158-001 Para. 7.2.2
7.2 Piping Algnment 2 QCR-3158-005 FI/P H H - H OR
As per installation manual
As per installation manual
FINAL ALIGNMENT OF DRIVER AND S-00-3158-001 Para. 7.2 S-00-3158-001 Para. 7.2
8 QCR-3158-006-1/-2 FI/P H H - OR Ensure proper DBSE
ROTATING EQUIPMENT As per installation manual As per installation manual -
Final Alignment between Motor & Gear Box
S-00-3158-001 Para. 7.2
8.1 of Flash Gas Compressor (FGC) after Motor MAN Requirement QCR-3158-006-1/-2 F/P H H - H OR
As per installation manual
Solo Run Test
INSTALL COUPLING SPACER AND
9 As per installation manual As per installation manual QCR-3158-006-2 FI/P W H - H OR
COUPLING GUARD

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Applicable standard Sub ARH FGC Record

No CHECK AND INSPECTION ITEM Acceptance Criteria Form No JGC SH Remarks
/ specification Con /DGM MAN OR/IR
CONNECTION WITH JUNCTION BOX AND
10 As per installation manual As per Wiring Diagram QCR-3158-007 FI/P W/A SW - OR
LOCAL CONTROL PANEL, WIRING
COMPRESSOR ENCLOSURE
11 Refer to ITP for Instrument S-00-1670-331 & As per installation manual
INSTALLATION

12 INSTALLATION OF OVHD CRANE/HOIST Refer to ITP for Instrument S-00-1670-355 & As per installation manual

AUXILIARY EQUIPMENT/PACKAGED UNIT

13 Refer to ITP for Instrument S-00-1670-359 & As per installation manual
INSTALLATION

14 INSTRUMENT WORKS Refer to ITP for Instrument S-00-1670-371 & As per installation manual

15 ELECTRIC WORKS Refer to ITP for Electrical S-00-1670-380/-381 & As per installation manual

16 PAINTING WORKS Refer to ITP for Painting/Insulation S-00-1670-3A0 & PKG Vendor’s document

17 FINAL INSPECTION As per applicable Dwg QCR-3158-007 FI/P H W/A OR

Legend; FI : Sub Con full inspection, P : Report preparation, W : Witness, SW : Spot Witness, A : Approval, M :Monitoring, R :Review document/record

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Inspection and Test Plan for Vertical Pump

Applicable standard Sub ARH Record

No CHECK AND INSPECTION ITEM Acceptance Criteria Form No JGC SH Remarks
/ specification Con /DGM OR/IR
1 RECEIVING INSPECTION
S-00-1635-001 As per applicable Dwg Receiving
Monitoring required for
1.1 Equipment Itself (Open Box Inspection) S-00-1635-003 As per installation manual Inspection FI/P W/A W - IR
equipment preservation
As per applicable Dwg. No damage Record
S-00-1635-001 S-00-1635-001 Receiving
1.2 Ship Loose Item S-00-1635-003 S-00-1635-003 Inspection FI/P W/A W - IR
As per applicable Dwg. Packing List Record
2 FOUNDATION PREPARED BY CIVIL Refer to ITP for Concrete Work S-00-1670-321
INITIAL SETTING AND LEVELING OF
3
EQUIPMENT
Preparation of Foundation
(Cleaness and Centerline Marks),
3.1 S-00-3158-001 Para. 4 & 5. As per applicable Dwg QCR-3158-001 FI/P W/A M - OR
Foundation padding plate
Check (location & elevation)
Preparation of Equipment Base
3.2 (Removal of Foreign Matters underneath the S-00-3158-001 Para. 4 & 5. As per applicable Dwg QCR-3158-001 FI/P W/A M - OR
Base Plate)
Proper Orientation of Equipment on
3.3 Foundation, center line check and S-00-3158-001 Para. 4 & 5. As per applicable Dwg QCR-3158-001 FI/P W/A SW/A - OR
Flange Face Inspection

3.4 Anchor Bolt Pocket Grout Refer to ITP for Grouting Work S-00-1670-323 OR

Levelling of Sole Plate (Using Jackscrew and OR

3.5 S-00-3158-001 Para. 5. As per applicable Dwg QCR-3158-002 FI/P W/A SW/A -
Leveling Plate)
4 INITIAL ALIGNMENT
Install of Coupling Hub in Rotary Equipment
4.1 As per installation manual As per installation manual QCR-3158-004 FI/P W/A R - OR
& Drivers Shaft

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 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
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Applicable standard Sub ARH Record

No CHECK AND INSPECTION ITEM Acceptance Criteria Form No JGC SH Remarks
/ specification Con /DGM OR/IR

Distance Check between Shaft ends and/or S-00-3158-001 Para. 7. S-00-3158-001 Para. 7. QCR-3158-004
4.2 FI/P W/A W/A - OR
Coupling hubs As per installation manual As per applicable Dwg -1

Primery Alignment of Drivers to the Rotary S-00-3158-001 Para. 7. S-00-3158-001 Para. 7. QCR-3158-004
4.3 FI/P W/A W/A - OR
Equipment As per installation manual As per applicable Dwg -2

5 GROUTING

5.1 Grout Application Refer to ITP for Grouting Work S-00-1670-323 If applicable

As per applicable Dwg

5.2 Anchor Bolt Tightening after Grouting S-00-3158-001 Para. 6. QCR-3158-003 FI/P W/A R - OR If applicable
S-00-3158-001 Para. 6.
INSTALL THE MAIN AND AUXILIARY
6 Refer to ITP for Instrument S-00-1670-361 & As per installation manual
PIPING

7 PIPING ALIGNMENT AND STRAIN

S-00-3158-001 Para. 7.2.2 S-00-3158-001 Para. 7.2.2

7.1 Piping Flange parallelism QCR-3158-005 FI/P W/A SW - OR
As per installation manual As per installation manual
FINAL ALIGNMENT OF DRIVER AND S-00-3158-001 Para. 7.2 S-00-3158-001 Para. 7.2 QCR-3158-006
8 FI/P H W/A - OR Ensure proper DBSE
ROTATING EQUIPMENT As per installation manual As per installation manual -1/-2
INSTALL COUPLING SPACER AND COUP S-00-3158-001 Para. 7.2 S-00-3158-001 Para. 7.2 QCR-3158-006
9 FI/P W W - OR
LING GUARD As per installation manual As per installation manual -2
CONNECTION WITH JUNCTION BOX AND
10 As per installation manual As per Wiring Diagram QCR-3158-007 FI/P W/A SW - OR
LOCAL CONTROL PANEL, WIRING

11 ELECTRIC WORKS Refer to ITP for Electrical S-00-1670-380/-381 & As per installation manual

12 PAINTING WORKS Refer to ITP for Painting/Insulation S-00-1670-3A0 & PKG Vendor’s document

13 FINAL INSPECTION As per applicable Dwg QCR-3158-007 FI/P H W/A OR

Legend; FI : Sub Con full inspection, P : Report preparation, W : Witness, SW : Spot Witness, A : Approval, M :Monitoring, R :Review document/record

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[ATTACHMENT-2] FORMAT OF EACH INSPECTION RECORD/REPORT

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QCR form No. : QCR-3158-001

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR ROTARY EQUIPMENT FOUNDATION CHECK

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

No Inspection Item Results Remarks

Verification of Equipment
1 ☐ Accepted ☐ Rejected ☐ Not Applicable
Tag No. & Nameplate
2 Foundation Check
Embedded plate check
2.1 ☐ Accepted ☐ Rejected ☐ Not Applicable
(Location & Elevation)
Confirmation of Foundation
2.2 ☐ Accepted ☐ Rejected ☐ Not Applicable
Release
2.3 Orientation ☐ Accepted ☐ Rejected ☐ Not Applicable
2.4 Elevation ☐ Accepted ☐ Rejected ☐ Not Applicable
2.5 Level ☐ Accepted ☐ Rejected ☐ Not Applicable
2.6 Center line Marking ☐ Accepted ☐ Rejected ☐ Not Applicable
Surface Condition
2.7 ☐ Accepted ☐ Rejected ☐ Not Applicable
Cleanliness and Roughness
3 Anchor Bolt Check (Stud Bolt/Nut)
3.1 Location ☐ Accepted ☐ Rejected ☐ Not Applicable
3.2 Size ☐ Accepted ☐ Rejected ☐ Not Applicable
3.3 Projection ☐ Accepted ☐ Rejected ☐ Not Applicable
3.4 Verticality ☐ Accepted ☐ Rejected ☐ Not Applicable
3.5 Thread Condition ☐ Accepted ☐ Rejected ☐ Not Applicable
4 Preparation of Equipment Base (Equipment Flange)
4.1 Removal of Foreign Matters ☐ Accepted ☐ Rejected ☐ Not Applicable
Note

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

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 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
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QCR form No. : QCR-3158-002

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR LEVELING OF ROTARY EQUIPMENT

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

Inspection Stage ☐ Initial Levelling ☐ After Grouting

No Description Result
1 Verify baseplate elevation set in accordance with the construction ☐ Accept ☐ Reject
drawings.
2 Attach all vendor readings and documents. ☐ Accept ☐ Reject
3 Verify all baseplate surfaces are level in accordance with the ☐ Accept ☐ Reject
specification.
4 Actual Reading / Sketch (May change as per actual
detail) (Unit: mm)
Designed Elevation: ______________mm Liner
Design Actual Difference
Reference DWG No.: ____________________ No

Driver Pump

Equipment used machinist level

5 Ensure all Punchlist items are recorded as per project procedure. ☐ Accept ☐ Reject
6 Anchor Bolt Tightening after Grouting ☐ Not Applicable ☐ Accept ☐ Reject
REMARKS

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

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QCR form No. : QCR-3158-003

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR LEVELING OF VERTICAL PUMP

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

Inspection Stage ☐ Initial Levelling ☐ After Grouting

No Description Result
1 Verify baseplate elevation set in accordance with the construction ☐ Accept ☐ Reject
drawings.
2 Attach all vendor readings and documents. ☐ Accept ☐ Reject
3 Verify all baseplate surfaces are level in accordance with the ☐ Accept ☐ Reject
specification.
4 Actual Reading / Sketch (May change as per
actual detail) (Unit: mm)
Designed Elevation: ______________mm Pos. Design Actual Difference
Reference DWG No.: ____________________ 0º
Discharge
90º
180º
270º
Measured on
☐ Soleplate
☐ Pump outer case flange
☐ Driver-mount flange
☐ Vessel flange for sump pump
☐ Others ( )
Suction
Max. Allowable Tolerances
Levelness: mm
Equipment used machinist level Elevation: ± mm from Design mm
5 Ensure all Punchlist items are recorded as per project procedure. ☐ Accept ☐ Reject
6 Anchor Bolt Tightening after Grouting ☐ Not Applicable ☐ Accept ☐ Reject
REMARKS

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

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 Job Code 0-7723-20
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QCR form No. : QCR-3158-004-1

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR PRELIMINARY ALIGNMENT OF ROTARY EQUIPMENT (1/2)

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

No Description Results
1 Verify all piping is disconnected. ☐ Accept ☐ Reject
2 Verify fixed and movable machine shafts free to turn. ☐ Accept ☐ Reject
3 Shaft Alignment ☐ Accept ☐ Reject
□ Reverse Alignment

Reading Reading
1 1
2 2
Dial Gauge “A” Dial Gauge “B”
3 3
4 4

□ Axial Radial Alignment

Reading
No Position
Axial (A) Radial (B)
1 0º
2 90º
3 180º
4 270º

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

D R A
IN
26-FE
B - 2 019
PRINT
ED
WHEN 14 / 19
LLED
NCONTRO
 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
North Project Page No. of Body 15 of 19 Rev. 2

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QCR form No. : QCR-3158-004-2

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR PRELIMINARY ALIGNMENT OF ROTARY EQUIPMENT (2/2)

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

No Description Results
4 Run-out at coupling hub rim and face are within specifications. ☐ Accept ☐ Reject
(1) Rim run out _________mm
(2) Face run out _________mm

5 Soft Foot Check (☐ Not Applicable) ☐ Accept ☐ Reject

Item Pos. Soft Foot

Driven 1 mm
2 mm
3 mm
4 mm
Driver 1 mm
2 mm
3 mm
4 mm

6 Verify all shim material stainless steel and correct number of shims installed ☐ Accept ☐ Reject
7 Distance between Shaft Ends （DBSE） ☐ Accept ☐ Reject

Driver Driven Max. Allowable Tolerance mm

DBSE
Drawing Dimension mm
Actual Distance mm

8 Verify alignment within specification. ☐ Accept ☐ Reject

9 Correct Installation of Coupling Hub in Rotary Equipment and Driver Shaft. ☐ Accept ☐ Reject
10 Ensure all Punchlist items are recorded as per project procedure. ☐ Accept ☐ Reject
Remarks:

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

D R A
IN
26-FE
B - 2 019
PRINT
ED
WHEN 15 / 19
LLED
NCONTRO
 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
North Project Page No. of Body 16 of 19 Rev. 2

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QCR form No. : QCR-3158-005

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR PIPING ALIGNMENT AND STRAIN FOR ROTARY EQUIPMENT

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

No Description Result
1 Verify Flange faces clean and damage free. ☐ Accept ☐ Reject
2 Pipe and Equipment Flange Paraleism ☐ Accept ☐ Reject

3 Verify Axial gap for gasket is within +/- 1.5mm of gasket thickness ☐ Accept ☐ Reject
4 Verify Suction / Discharge Flange torqued under alignment monitoring. ☐ Accept ☐ Reject
(Bolt torqueing method shall be followed in accordance with Vendor IOM. )
5 Ensure all Punchlist items are recorded as per project procedure. ☐ Accept ☐ Reject

Remarks:

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

D R A
IN
26-FE
B - 2 019
PRINT
ED
WHEN 16 / 19
LLED
NCONTRO
 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
North Project Page No. of Body 17 of 19 Rev. 2

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QCR form No. : QCR-3158-006-1

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR FINAL ALIGNMENT OF ROTARY EQUIPMENT (1/2)

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

No Description Results
1 Verify Inspection Results of Piping Alignment and Strain, and Confirm Piping Connection ☐ Accept ☐ Reject
2 Verify fixed and movable machine shafts free to turn. ☐ Accept ☐ Reject
3 Shaft Alignment ☐ Accept ☐ Reject
□ Reverse Alignment

Reading Reading
1 1
2 2
Dial Gauge “A” Dial Gauge “B”
3 3
4 4

□ Axial Radial Alignment

Reading
No Position
Axial (A) Radial (B)
1 0º
2 90º
3 180º
4 270º

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

D R A
IN
26-FE
B - 2 019
PRINT
ED
WHEN 17 / 19
LLED
NCONTRO
 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
North Project Page No. of Body 18 of 19 Rev. 2

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QCR form No. : QCR-3158-006-2

Job Code : 0-7723-20 Report No.

INSPECTION REPORT FOR FINAL ALIGNMENT OF ROTARY EQUIPMENT (2/2)

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

No Description Results
4 Run-out at coupling hub rim and face are within specifications. ☐ Accept ☐ Reject
(3) Rim run out _________mm
(4) Face run out _________mm

5 Soft Foot Check (☐ Not Applicable) ☐ Accept ☐ Reject

Item Pos. Soft Foot

Driven 1 mm
2 mm
3 mm
4 mm
Driver 1 mm
2 mm
3 mm
4 mm

6 Verify all shim material stainless steel and correct number of shims installed ☐ Accept ☐ Reject
7 Distance between Shaft Ends （DBSE） ☐ Accept ☐ Reject

Driver Driven Max. Allowable Tolerance mm

DBSE
Drawing Dimension mm
Actual Distance mm

8 Verify alignment within specification. ☐ Accept ☐ Reject

9 Correct Installation of Coupling Hub in Rotary Equipment and Driver Shaft. ☐ Accept ☐ Reject
10 Mounting Coupling Guard ☐ Accept ☐ Reject
11 Ensure all Punchlist items are recorded as per project procedure. ☐ Accept ☐ Reject
Remarks:

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

D R A
IN
26-FE
B - 2 019
PRINT
ED
WHEN 18 / 19
LLED
NCONTRO
 Job Code 0-7723-20
Owner Doc. No. 17546Z-UN2-AQ-QC-0000358
Hassi Messaoud Upside Contractor Doc.No. S-00-1670-358
North Project Page No. of Body 19 of 19 Rev. 2

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QCR form No. : QCR-3158-007

Job Code : 0-7723-20 Report No.
INSPECTION REPORT FOR FINAL INSPECTION FOR ROTARY EQUIPMENT

Owner : SONATRACH PROJECT : Hassi Messaoud Upside North

Project
AREA/ PCWBS : Location :
DWG No./ID No. : Inspection Date :
Equipment ID : Equipment Name :

No Inspection Item Results Remarks

1 Overall visual inspection ☐ Accepted ☐ Rejected

2 Cleanliness of all Equipment ☐ Accepted ☐ Rejected

3 Name Plate and Equipment Tag ☐ Accepted ☐ Rejected

Verification
4 Name Plate Data Verification ☐ Accepted ☐ Rejected

5 Correct Alignment and Levelling ☐ Accepted ☐ Rejected

Rigid and secured with correct fixing
6 Verification of all Auxiliaries supplied ☐ Accepted ☐ Rejected
and installed as per Vendor Drawing
7 Verification of installation of ☐ Accepted ☐ Rejected
Enclosure, Ladder, and Accessways
8 Control Panel installation ☐ Accepted ☐ Rejected

9 Connection Junction Box, ☐ Accepted ☐ Rejected

local control panel, wiring
10 Connection of Earthing and Bonding ☐ Accepted ☐ Rejected

11 Mount the coupling Guard ☐ Accepted ☐ Rejected

12 Verification of Coating, Insulation and ☐ Accepted ☐ Rejected

Fire proofing
13 Verification of availability of ☐ Accepted ☐ Rejected
all inspection records performed
14 Clearance of punch items ☐ Accepted ☐ Rejected

15 Others ☐ Accepted ☐ Rejected

Note

SIGNATURE SIGNATURE SIGNATURE

SUBCON ( ) CONTRACTOR (JGC) OWNER

DATE: DATE: DATE:

D R A
IN
26-FE
B - 2 019
PRINT
ED
WHEN 19 / 19
LLED
NCONTRO