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AS 4654.2-2012 Waterproofing membranes for external above-ground use Design and
installation
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Date: 18-Oct-2017
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AS 4654.2—2012
above-ground use
Australian Standard®
Standards Australia wishes to acknowledge the participation of the expert individuals that
contributed to the development of this Standard through their representation on the
Committee and through the public comment period.
Standards may also be withdrawn. It is important that readers assure themselves they are
using a current Standard, which should include any amendments that may have been
published since the Standard was published.
Detailed information about Australian Standards, drafts, amendments and new projects can
be found by visiting www.standards.org.au
Australian Standard®
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COPYRIGHT
© Standards Australia Limited
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher, unless otherwise permitted under the Copyright Act 1968.
Published by SAI Global Limited under licence from Standards Australia Limited, GPO Box
476, Sydney, NSW 2001, Australia
ISBN 978 1 74342 226 7
AS 4654.2—2012 2
PREFACE
This Standard was prepared by the Standards Australia Committee BD-013, External
Waterproofing Membranes, to supersede AS 4654.2—2009 Waterproofing membrane
systems for exterior use—Above ground level, Part 2: Design and installation.
This Standard has been prepared in response to numerous requests from industry
representatives in the field of external waterproofing, especially in the areas of roofs, decks
and balconies.
The objective of this Standard is to provide a consistent and reliable approach to the design
and installation of external waterproofing membrane systems.
The objective of this revision is to align this Standard with the protocols and requirements
as set out by the Australian Building Codes Board (ABCB).
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CONTENTS
Page
2.7 FILLETS.................................................................................................................... 11
2.8 TERMINATION OF MEMBRANES ....................................................................... 11
2.9 MOVEMENT AND CONTROL JOINTS .................................................................. 25
2.10 DRAINS .................................................................................................................... 26
2.11 OVERFLOWS ........................................................................................................... 27
2.12 CHANGES IN DIRECTION OR UPSTANDS .......................................................... 29
2.13 PLANTER BOXES.................................................................................................... 29
2.14 PROTECTION DURING CONSTRUCTION ............................................................ 31
2.15 OVERLAYING SURFACE FINISHES ..................................................................... 31
2.16 INSPECTION AND ACCEPTANCE TEST .............................................................. 31
APPENDICES
A VERTICAL UPWARD TERMINATION HEIGHTS ................................................ 32
B MAINTENANCE ...................................................................................................... 33
BIBLIOGRAPHY ..................................................................................................................... 34
AS 4654.2—2012 4
STANDARDS AUSTRALIA
Australian Standard
Waterproofing membranes for external above-ground use
S E C T I O N 1 S C O P E A N D G E N E R A L
1.1 SCOPE
This Standard sets out requirements for the design and installation of above-ground external
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waterproofing membranes for use in buildings and structures (for example roofs and
balconies).
The waterproofing membranes covered by this Standard are also suitable for landscaped
areas.
This Standard is not intended for use in applications such as structures below ground level,
swimming pools and spas. It excludes concrete admixtures or penetrant sealers and
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decorative coatings.
1.3 DEFINITIONS
For the purpose of this Standard, the definitions below apply.
1.3.1 Bioresistance
Resistance to degradation by biological attack.
1.3.2 Collar
A device to seal a sleeve to the substrate.
1.3.3 Drainage cell
A durable material used to overlay the membrane to protect it from physical damage and
allow the transfer of moisture to relieve hydrostatic pressure.
NOTE: Timber and timber-based products are not acceptable for use as drainage cells.
1.3.4 External waterproofing membrane systems
A combination of membrane-associated products used in the membrane’s installation such
as primers, mechanical fasteners, waste outlets and flashings that form a waterproof barrier.
1.3.5 Fillet
A triangular or curved profile used at internal intersections to assist the membrane to
accommodate the transition from horizontal to vertical surfaces.
1.3.6 Membrane
An impervious barrier to liquid or water, which can be sheet or liquid applied.
NOTE: A membrane can have many parts but only one layer.
1.3.7 Potable water
Water that is suitable for human consumption, food preparation, utensil washing and oral
hygiene. Sometimes referred to as drinking water.
NOTE: For the testing of products for use in contact with drinking water, see AS/NZS 4020.
1.3.8 Pressure seal
A durable, mechanical fastening system that applies even pressure to the exposed edge of
the membrane to prevent deformation of the flashing or the pressure seal, which has a
profile suitable for the application of a gasket seal between the pressure seal and the
substrate.
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1.3.11 Screed
A layer of material (usually cement based) of defined minimum thickness, which sets in situ
and which may be interposed between the structural substrate and bedded finish.
1.3.12 Sleeve
A device secured to the substrate to allow the penetrating service (e.g., pipe or duct) to
move independently of the substrate.
1.3.13 Substrate
A surface to which a material or product is applied.
1.3.14 Trafficable surface
NOTE: For slip-resistance of trafficable surfaces, see AS/NZS 4586.
1.3.14.1 Trafficable surface, maintenance
Surface that is intended to withstand traffic experienced during maintenance procedures.
1.3.14.2 Trafficable surface, pedestrian
Surface that is intended to withstand pedestrian traffic.
1.3.14.3 Trafficable surface, vehicular
Surface that is intended to withstand vehicular traffic.
1.3.15 Waterproof
The property of a material that does not allow moisture to penetrate through it when tested
in accordance with AS 4654.1.
(b) Protected systems Systems designed to be protected from the weather and
mechanical and chemical damage.
S E C T I O N 2 D E S I G N A N D I N S T A L L AT I O N
2.1 GENERAL
Membrane systems shall be designed and installed as appropriate for their intended
application.
NOTE: The details illustrated in the figures of this Section are typical acceptable methods and are
not to be interpreted as precluding the use of other methods.
following:
(a) Abrasion (see Note 1).
(b) Exposure to ultraviolet light.
(c) Attack from plant roots.
(d) Installation of overlay materials and any subsequent movement of overlay materials.
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2.3 MOVEMENT
The design and installation of a waterproofing membrane system shall be Class I, Class II
or Class III movement in accordance with AS 4654.1.
NOTE: Movement may occur from the following:
(a) Deflection before, during and after installation.
(b) Shrinkage and creep of materials after installation.
(c) Movement due to temperature variation.
(d) Movement due to moisture variation.
(e) Movement at joints.
(f) A combination of any of the above.
2.4 MEMBRANES
2.4.1 General
Materials used for design and installation to this Standard shall comply with AS 4654.1.
2 Where thermal insulation is in direct contact with the membrane, consideration should be
given to its effect on the temperature range to which the membrane is subject.
(d) Bioresistance.
(e) Water immersion.
(f) Chemical resistance.
NOTE: Cooling tower and swimming pool chemicals can adversely affect waterproofing
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membranes and service conditions. Such circumstances may require specific design.
2.5 SUBSTRATE
2.5.1 General
The substrate material in contact with the waterproofing shall be suitable for and
compatible with the waterproofing membrane system.
Particleboard sheeting shall not be used as a substrate for external waterproofing systems.
Tile and slate underlay shall not be used externally as a waterproofing system.
NOTE: For further information on suitability of materials used for substrates, refer to the
following:
(a) Concrete, AS 3600.
(b) Timber, AS 1684 (all parts).
(c) Plywood, AS/NZS 2269.
(d) Cellulose-cement products, AS/NZS 2908.2 or ISO 8336.
The substrate shall be resistant to moisture damage caused by condensation forming on the
underside.
2.5.2 Falls
Falls in finishes shall ensure water drains to the drainage outlet. Water shall not be retained
on the finished surface with the exception of residual water remaining due to surface
tension.
The fall shall be in the structural substrate, or formed by a screed over the structural
substrate.
NOTE: Falls for surface drainage should be no flatter than 1 in 100.
2 High moisture content of the substrate may cause blistering in some membranes and failure of
the membrane system to fully cure.
The substrate shall be resistant to moisture damage that is caused by condensation forming
on the underside of the substrate.
2.5.3.2 Partially bonded
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The substrate shall be smooth, without protrusions, voids or formwork distortions, and
clean, dry, and free from dust and contamination.
NOTE: If the moisture content is greater than 8%, venting should be used to relieve vapour
pressure under the membrane.
2.5.3.3 Unbonded
The substrate shall be smooth, without protrusions, voids or formwork distortions, and
clean, dry, and free from dust and contamination.
2
8
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9
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Fa ll
Fa ll
PL A N
Fa ll
Single membrane or
multiple membranes
S u b s t r a te
Lap joint
2.7 FILLETS
Fillets shall be used when a membrane changes from a horizontal to vertical or vertical to
vertical plane.
NOTE: The cove should be dimensioned as a 40 mm × 40 mm fillet/cove for ‘sheet’ membranes
and a 15 mm × 15 mm fillet/bond breaker for ‘liquid’ membranes.
2.8.1.2 Anchoring
Sheet membranes shall be secured along the top edge or bottom edge.
NOTE: The method of securing is dependent on the membrane type.
2.8.1.3 Membrane termination finishing
The sheet membrane shall be finished with over-flashing or cover-flashing.
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We ath e r p r o of
ex te r n a l wa ll
S e a l a nt
15
O ve r-f l a s h i n g
Fo r he i g ht,
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s e e Ta b l e A1,
A p p e n di x A
Liquid or Fi ni s h e d
10 min. g a p b et we e n th e f u ll y b o n d e d l eve l
b ot to m of th e f l a s hin g a n d th e membrane
f i ni s h e d l eve l
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Fillet
DIMENSIONS IN MILLIMETRES
We ath e r p r o of wa ll
S e a l a nt
Pr e s u r e s e a l f l a s hi n g ( p r of il e m ay va r y)
At t a c h u s i n g m e c h a ni c a l
f i x i n g s at 150 c e ntr e s m a x.
15 m i n. 10 m i n. g a p
Fo r he i g ht, b e t we e n th e
s e e Ta b l e A1, b ot to m of th e Sheet Fi ni s h e d
A p p e n di x A f l a s hi n g a n d membrane l eve l
f i ni s h e d l eve l
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Fillet
NOTE: For falls, see Clause 2.5.2
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DIMENSIONS IN MILLIMETRES
Sheet
membrane
S e a l a nt
D owntu r n to ex te n d a min.
of 10 0 m m f ro m th e ju n c ti o n
Sealed fixing
O ve r-f l a s h i n g
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NOT E: G ap b et we e n pre ss u re se a l f la sh i ng a nd
me mbr a ne h a s b e e n exag ge r at e d for cla r it y.
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(a) R o of e d g e d e t a il fo r a s h e e t m e m b r a n e sys te m wi th p r e s s u r e s e a l
Full y b o n d e d
membrane
S u b s t r a te
( b) O pti o n a l b a l c o ny e d g e d e t a il fo r a f ull y b o n d e d m e m b r a n e
2.8.2.2 Parapet
The top edges of the membrane shall be protected by the downturn of the cavity flashing.
NOTE: The typical methods of finishing over a parapet are shown in Figure 2.5. For a typical
termination at a cavity parapet, see Figure 2.6.
To p f i x i n g
n ot a ll owe d Ca p p in g / wate r p r o of
membrane
Wate r s e a l u n d e r
h e a d of f i x i n g s
Upstand
Fi ni s h e d
We ath e r p r o of
l eve l
ex te r n a l wa ll
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Fill e t
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Coping
Fillet
Roof str u c ture
10 mm min. ga p b et we e n
the b ot tom of the f la s hing
a nd the f ini s he d leve l
M e t a l a n g l e f i xe d M e m b r a n e d ow nwa r d Fl o o r i n g /s u b s tr ate
to s u b s tr ate wi th te r m i n ati o n o n th e d ow nwa r d
3 5 m m min. ve r ti c a l l e g f a c e of a n g l e
G u t te r
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Fa s c i a A p p r o p r i ate g a p to a ll ow g u t te r
r e p l a c e m e nt wi th o u t d a m a g i n g th e
i nte g r i t y of th e m e m b r a n e
(a) O pti o n 1
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M e t a l a n g l e f i xe d S h e e t m e m b r a n e b o n d e d to a n g l e Fl o o r i n g /s u b s tr ate
to s u b s tr ate wi th
3 5 m m min. ve r ti c a l l e g
G u t te r
Fa s c i a A p p r o p r i ate g a p to a ll ow g u t te r
r e p l a c e m e nt wi th o u t d a m a g i n g th e
i nte g r i t y of th e m e m b r a n e
( b) O pti o n 2
NOTES:
1 Overflow facilities should divert water away from the building.
2 For falls, see Clause 2.5.2.
O ve r s e a li n g
of f i x i n g s
Fi ni s h e d f l o o r
We e p h o l e s
l eve l ( I nte r n a l )
o n s ill t r a c k
Wate r s to p
angle
PVC s ill f lip
S u b - s ill f l a s h i n g
Pa c ke r s to s u i t i n s t a l l a t i o n
Fo r h e i g ht
s e e Ta b l e A1,
A p p e n di x A
10 m m m i n. g a p A p p r o p r i ate ove r- s e a li n g
b e t we e n f l a s h i n g with f i xin g
Fi ni s h e d f l o o r and floor
l eve l ( E x te r n a l )
Fillet
S ill
S li c o n e s e a l a n d
backing rod
Wate r s to p a n g l e Fi ni s h e d f l o o r
r e tu r n e d l eve l ( I nte r n a l )
Wate r s to p
We e p h o l e s angle
Pa c ke r s to s u i t
i n s t a l l a ti o n
Fo r he i g ht,
A p p r o p r i ate s e e Ta b l e A1,
ove r- s e a li n g A p p e n di x A
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with f i xin g
Fi ni s h e d f l o o r l eve l ( E x te r n a l )
NOT ES:
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Fillet
1. Sub - si l l is i n st a l le d b efor e do or.
2. Se a l b et we e n si l l, pa cke r a nd me mbr a ne
b efor e d r i l l i ng f i x i ng hole s.
S li c o n e s e a l a n d
backing rod
Wate r s to p a n g l e Fi ni s h e d f l o o r
r e tu r n e d l eve l ( I nte r n a l )
We e p h o l e s
Wate r s to p
angle
S ill Pa c ke r s to s ui t
i n s t a ll ati o n
PVC s ill f lip Fo r h e i g ht,
A p p r o p r i ate s e e Ta b l e A1,
ove r- s e a li n g A p p e n di x A
with f i xin g
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Fi ni s h e d f l o o r l eve l ( E x te r n a l )
NOT ES:
Fillet
1. No s ub - si l l is i n st a l le d .
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D a s h e d l i n e i n d i c ate s
G r ate to th e wi d th of o r wate r s to p a n g l e r e tu r ni n g
g r e ate r th a n th e o p e ni n g to ex te r n a l fa c e
D o o r o r wi n d ow s ill Fl ex i b l e s e a l a n t
D e c k s u r fa c e to fa ll
N o n -fe r r o u s g r a te Fi ni s h e d i nte r n a l
away f r o m g r ate
frame support f l o o r l eve l
Wate r s to p
G u t te r fo r m e d Fl a s hi n g
i n s u b s t r a te
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G r ate to b e s u p p o r te d
o n g r a te f r a m e D r a i n e d to s to r mwate r
sys te m
2.8.4 Penetrations
Any fixings that penetrate the membrane shall be sealed. The sealant shall be compatible
with the surface material.
Where backing rods are used to support the sealant, they shall be a minimum of 12 mm.
NOTES:
1 Typical details of penetrations are shown in Figures 2.10 and 2.11.
2 Typical details of metal post supports are shown in Figure 2.12.
C o m p a tib l e
s e a l a nt
Clamp
Fl a s hi n g
C o ll a r c o m p a ti b l e wi th
Fo r h e i g ht 75 m m m e m b r a n e f i xe d to s u b s tr ate
s e e Ta b l e A1 i n m i n.
A p p e n di x A
M e m b r a n e to b e s e a l e d
Fi ni s h e d f l o o r l eve l 10 m m m i n. to th e c o ll a r
75 m m min. Membrane
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DIMENSIONS IN MILLIMETRES
NOTES:
1 All pipes, ducts and vents should be located within a collar mechanically fixed to the substrate as an
extension to the penetration. Alternatively, a collar may be cast into the substrate to form the penetration.
A separate collar should be used for each penetration.
2 The membrane should be turned up around the penetration and over-flashed with a minimum overlap of
75 mm.
3 Sufficient clearance between pipe and sleeve/substrate to be provided.
Membrane
Fl a n g e c o m p a ti b l e wi th
m e m b r a n e f i xe d to
Foa m b a c k i n g r o d s u b s t r a te
C o m p a tib l e f l ex i b l e
s e a l a nt
Pa c k i n g to s t a b ilize p ip e
S e r vi c e p ip e
12 m m m i n.
75 m m
m i n.
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NOTE: Prime service pipe to allow for proper adhesion between sealant and pipe interface.
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Po s t
Fi x i n g
Ve r ti c a l m e m b e r s e a l e d
s o a s n ot to a ll ow a ny
i n g r e s s of wate r.
N o vo i d s to b e fo u n d Base support
i n p o s t s u p p o r t oth e r th a n b r a c ke t
h o l e s fo r f i x i n g p o i nt s
t h r o u g h b a s e p l a te
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Membrane
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S e a l a nt a r o u n d
e d g e s of b a s e p l a te Fi x i n g s
(a) Pr i o r to m e m b r a n e i n s t a l l a ti o n
Membrane G a s ke t
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150 m m l a p m i n.
M e c h a ni c a ll y S e a l a nt a r o u n d e d g e s
f i xe d of b a s e p l a te
to s tr u c tu r a l
sys te m
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( b) Po s t m e m b r a n e i n s t a ll ati o n
NOTES:
1 The membrane should be turned up around the post or support prior to membrane installation.
2 All post bases should be placed into position prior to placement of membrane. If posts are placed onto a
completed membrane, any damaged membrane should be replaced or repaired to ensure its original
integrity.
3 For posts penetrating through the deck, see Clause 2.8.4.
4 All penetrations into concrete should be treated with epoxy. All fixings into concrete should be of a
chemically injected type in order to maintain the integrity of the waterproofing and substrate.
5 Consideration should be given to post designs that are fixed below the level of the deck without
penetrating through the surface of the deck.
6 Waterproofing of the system will be compromised by the use of timber or metal posts that are not suitable
for external use.
7 For base support to heavy structures or plant, extra consideration should be given to waterproofing and
sealants to cater for the vibration movement around the base of the installations, such as—
(a) heavy plant and equipment and plinths;
(b) power poles;
(c) flagpoles;
(d) communication towers;
(e) roof access railings; and
(f) building maintenance units.
2.8.5 Skylights
Where a skylight is to be installed, the membrane shall be upturned at the skylight to
prevent water entry.
NOTE: The membrane should be installed with an upturn to the height given in Table A1,
Appendix A, above the finished surface of the roof.
Metal capping
Fl ex i b l e m e m b r a n e
M e t a l f i x i n g b r a c ke t s
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ex p a n s i o n l o o p
to a ll ow m ove m e nt
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S e a l a nt
Backing
Fillet rod
NOTE: For falls, see Clause 2.5.2.
Membrane fu
ull
lly
bonded
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2.10 DRAINS
The membrane shall be connected to the stormwater drainage system through a turn down
of the membrane into the inlet of the system as shown in Figure 2.15.
An alternative connection may have a flange to which the membrane is clamped or attached
(see Note 1).
To minimize blockage from debris, the drain shall have a sump, inlet pit, grate or cage.
NOTES:
1 The flange may be part of the inlet to the stormwater system or a separate item fitted on site.
2 Where the finished surface is above the level of the membrane, a variable level inlet or grate
is used to provide surface drainage.
3 The variable level inlet should allow sub-surface drainage at the membrane level.
Fl at o r d o m e
g r a te a s r e q u i r e d
Membrane Cl a m p i n g r i n g
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2.11 OVERFLOWS
The membrane shall be turned into the overflow, to prevent moisture from tracking behind
the membrane.
The finished floor level shall not reduce the design flow of an outlet.
NOTES:
1 Typical examples of membranes turned into the overflow are shown in Figure 2.16.
2 Overflow facilities should direct water away from the building.
Liquid-applied
membrane
B o n d b r e a ke r b r i d g i n g t h e
t r a n s i t i o n b e t we e n o u t l e t
p i p e a n d p a r a p e t wa l l Fi n i s h e d
l eve l
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Fill e t
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(a) O ve r f l ow t h r o u g h p a r a p e t
Membrane
Pr e fo r m e d o u t l e t
with face flange
Fi n i s h e d l eve l
Fillet
( b) Pr e fo r m e d ove r f l ow t h r o u g h p a r a p e t
NOTE: The overflow pipe should be located in a readily visible location to alert of a potential blockage.
Membrane
Pr e fo r m e d o u tl e t
with fac e f l a n g e
Fi ni s h e d f l o o r l eve l to n ot
r e d u c e d e s i g n f l ow of o u tl e t
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Wa ll
W h e r e th e r e i s a wa ll a d j a c e nt to Wate r p r o of i n g m e m b r a n e Ca p p i n g to
a p l a nte r b ox, th e ove r f l a s hi n g to to c o nti n u e ove r e d g e p r ote c t to p
b e b uil t i n o r s e a l e d to th e wa ll of p l a n te r b ox of m e m b r a n e
Pr o p r i e t a r y p r ote c ti o n b oa r d
B e a d of s e a l a nt
(o pti o n a l )
S c r ew c a p fo r S a fet y ove r f l ow d e s i g n e d
clearing access fo r a p p r o p r i ate r a i nfa ll
Fillet S o il f ill l eve l i nte n s i t y
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G e o- f il te r fa b r i c
tu r n e d u p a n d
s e c u r e d to r i s e r
D r a i n a g e c e ll a b ove d r a i n a g e
wrapped in o p e ni n g
g e o -f il te r fa b r i c
Pip e s l ot te d fo r
ve r ti c a l d r a i n a g e
o p e ni n g s
Fillet
Fillet
D r a i n e d to s to r mwa te r sys te m
APPENDIX A
VERTICAL UPWARD TERMINATION HEIGHTS
(Informative)
This Appendix applies to the determination of vertical upward termination of height as
given in Table A1.
The vertical heights may be determined by either of the following methods:
(a) Vertical upward termination to be at a height above finished level not less than
specified in Table A1.
(b) Where stormwater retention is designed into the waterproofed area, the height of the
upturn to be above the overflow level.
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TABLE A1
VERTICAL UPWARD TERMINATION HEIGHTS
Wind class Wind class Ultimate limit state Termination height
Regions A and B (non-cyclonic) Regions C and D (cyclonic) wind speed (Vh,u )
AS 4055 AS 4055 AS/NZS 1170.2 mm
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N1 — 34 40
N2 — 40 50
N3 C1 50 70
N4 C2 61 100
N5 C3 74 150
N6 C4 86 180
APPENDIX B
MAINTENANCE
(Informative)
Where visible, the waterproofing system should be inspected on a regular basis for evidence
of deterioration.
An inspection and maintenance schedule should be determined, which should include, as a
minimum, the following critical areas:
(a) Deterioration of membrane, adhesion, flashings, cappings, fixings, sealant, lap joints
and coatings.
(b) Traffic damage.
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BIBLIOGRAPHY
AS
1684 Residential timber-framed construction (all parts)
3600 Concrete structures
4055 Wind loads for housing
AS/NZS
1170 Structural design actions
1170.2 Part 2: Wind action
2269 Plywood—Structural (all parts)
2908 Cellulose-cement products
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35
NOTES
AS 4654.2—2012
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AS 4654.2—2012
36
NOTES
Standards Australia
Standards Australia develops Australian Standards® and other documents of public benefit and national interest.
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These Standards are developed through an open process of consultation and consensus, in which all interested
parties are invited to participate. Through a Memorandum of Understanding with the Commonwealth Government,
Standards Australia is recognized as Australia’s peak non-government national standards body. Standards Australia
also supports excellence in design and innovation through the Australian Design Awards.
Australian Standards®
Committees of experts from industry, governments, consumers and other relevant sectors prepare Australian
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Standards. The requirements or recommendations contained in published Standards are a consensus of the views
of representative interests and also take account of comments received from other sources. They reflect the latest
scientific and industry experience. Australian Standards are kept under continuous review after publication and are
updated regularly to take account of changing technology.
International Involvement
Standards Australia is responsible for ensuring the Australian viewpoint is considered in the formulation of
International Standards and that the latest international experience is incorporated in national Standards. This role is
vital in assisting local industry to compete in international markets. Standards Australia represents Australia at both
the International Organization for Standardization (ISO) and the International Electrotechnical Commission (IEC).