Копија од PDP - Presentaion - 60PC1D - Fall2007 PDF

Training Presentation
Advanced Dual Scan PDP Troubleshooting
60PC1D
Plasma Display Panel Troubleshooting - 2007 1

Contact Information Troubleshooting
Customer Service (and Part Sales) (800) 243-0000

Technical Support (and Part Sales) (800) 847-7597
USA Website (GCSC) aic.lgservice.com

Customer Service Website us.lgservice.com
LG CS Academy lgcsacademy.com
Published March 2007 by LG Technical Support and Training

Troubleshooting
Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE
The information in this training manual is intended for use by persons

possessing an adequate background in electrical equipment, electronic
devices, and mechanical systems. In any attempt to repair a major
Product, personal injury and property damage can result. The
manufacturer or seller maintains no liability for the interpretation of this
information, nor can it assume any liability in conjunction with its use.
When servicing this product, under no circumstances should the
original design be modified or altered without permission from LG
Electronics. Unauthorized modifications will not only void the warranty,
but may lead to property damage or user injury. If wires, screws, clips,
straps, nuts, or washers used to complete a ground path are removed
for service, they must be returned to their original positions and
properly fastened.

Preliminary Matters (The Fine Print) Troubleshooting
CAUTION
To avoid personal injury, disconnect the power before servicing this

product. If electrical power is required for diagnosis or test purposes,
disconnect the power immediately after performing the necessary checks.
Also be aware that many household products present a weight hazard. At
least two people should be involved in the installation or servicing of such
devices. Failure to consider the weight of the product could result in
physical injury.

ESD NOTICE
Some of the electronics are electrostatic discharge (ESD) sensitive. ESD

can weaken or damage the electronics in a manner that renders them
inoperative or reduces the time until their next failure. Connect an ESD
wrist strap to a ground connection point or unpainted metal in the product.
Alternatively, you can touch your finger repeatedly to a ground connection
point or unpainted metal in the product. Before removing a replacement
part from its package, touch the anti-static bag to a ground connection
point or unpainted metal in the product. Handle the electronic control
assembly by its edges only. When repackaging a failed electronic control
assembly in an anti-static bag, observe these same precautions.

Troubleshooting
Preliminary Matters (The Fine Print)
REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy, and,
if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the
following measures: Reorient or relocate the receiving antenna; Increase
the separation between the equipment and the receiver; Connect the
equipment to an outlet on a different circuit than that to which the receiver
is connected; or consult the dealer or an experienced radio/TV technician
for help.

COMPLIANCE
The responsible party for this device’s compliance is:
LG Electronics Alabama, Inc.

201 James Record Road,
Huntsville, AL, 35824.

Safety Rules
PLASMA Overview Troubleshooting
Safety & Handling Regulations
1. Approximately 10 minute pre-run time is required before any adjustments are performed.
2. Do not adjust for higher or lower voltage ( Refer to Voltage Sticker inside the Panel ) than is specified for the product.
3. Be cautious of electric shock from the PDP module since the PDP module uses high voltage, it is recommended that you
should not touch the Power Supply or Drive circuits for at least one minute because of residual current stored.
4. C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity.
5. The PDP Module must be carried by two people.
6. Be careful of short circuits when measuring voltages.
7. Be cautious of screws and other metal objects to prevent a short in the circuitry.
Checking Point before Requesting MODULE Repair
1. Check the appearance of Panel and boards.

2. Check the model label. Verify model names and board model matches.
3. Check details of defective condition and history.
Ex) COF long 2-1 fail, address 1 line open, Y b/d trouble, Mal-discharge on screen.

Troubleshooting
Troubleshooting Steps
Define, Localize, Isolate and Correct
• Define Look at the symptom carefully and determine what circuits could be
causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for
burned parts and check for possible overheated components. Capacitors will
sometimes leak dielectric material and give off a distinct odor. Frequency of power
supplies will change with the load, or listen for relay closing etc.
• Localize After carefully checking the symptom and determining the circuits to
be checked and after giving a thorough examination using your senses the first check
should always be the DC Supply Voltages to those circuits under test. Always confirm
the supplies are not only the proper level but be sure they are noise free. If the
supplies are missing check the resistance for possible short circuits.
• Isolate To further isolate the failure check for the proper waveforms with the
Oscilloscope to make a final determination of the failure. Look for correct Amplitude
and Timing of the signals also check for the proper Duty Cycle of the signals.
Sometimes “glitches” or “road bumps” will be an indication of an imminent failure.
• Correct The final step is to correct the problem. Be careful of ESD and make
sure to check the DC Supplies for proper levels. Make all necessary adjustments
and lastly always perform a Safety AC Leakage Test before returning the product
back to the Customer.

Troubleshooting
Overview of Topics to be Discussed

1. Disassembly Instructions, Circuit Board Layout, and Identification
2. Circuit Board Operation, Troubleshooting and Alignment :
•Switch mode Power Supply
•Y SUS Board
•Y Drive Board
•Z SUS Board
•Control Board
•X Drive Boards

Troubleshooting
This section of the manual will discuss Disassembly, Layout and Circuit
Board Identification, of the 60PC1D Dual Scan Plasma Display Panel.
Upon completion of this section the Technician will have a better
understanding of the disassembly procedures, the layout of the printed
circuit boards and be able to identify each board.

Troubleshooting
Disassembly Procedure
60PC1D
To remove the Back Cover remove the 40 screws as shown ( the stand will not need to be removed )

Circuit Board Layout Troubleshooting
60PC1D First Generation
Top X Boards
SMPS Board
6709V00016A Z SUS
Board
Y Drive Y SUS Control Board
Boards Board AC/DC
PFC / Standby Board
STB 6709V00017A 6709V00018A
Supply
Main Board
EBT32634401
Bottom X Boards Bottom X Boards
Note : The Power Supply Circuit consists of 3 PCBs in Generation 1 and 2 PCBs in Generation 2

60PC1D Second Generation
Note: The Early Version prior to ( March / April 2007 ) had the
AC/DC Supply Board in this Position
SMPS
EAY32961901
Control Board
EBT32929501
PFC / Standby
EAY32961801
The Power Supply and Control Boards are not interchangeable

From one Generation to the other.

60PC1D
Input Jacks

Disassembly Procedure 60PC1D Troubleshooting
AC/DC Board Removal
Remove Cables P801 ( AC Input Cable ), P8015A ( P-CTL, Rush, 12V ), P8017A ( PFC B+, B- ) and
P8016A ( Standby B+, AC Detect ). Remove 6 screws securing the Board.
PC Boards appearing on this list Contain CMOS Semi Conductors and are ESD Sensitive
Power Supply PFC (pulse Frequency coefficient) Board Removal
Remove Cables P8017B ( PFC B+, B- ), P8016B ( Standby B+, AC Detect ), P8015B ( P-CTL, RUSH, 12V ),
P801A ( AC ON, P- CTL, ST 5V, GND, VS ON, 5V MNT, POD ), P804 ( 5V MNT, POD, GND, RUSH, VSON ),
and P803A ( PFC+, AC GND, 18V ). Remove 6 screws securing the Board.
SMPS Board Removal
Remove Cables P803B ( PFC B+, AC GND, 18V ), P804B ( POD, GND, RUSH, VSON ), P801B ( 19V, 19V,
GND, GND, 6V, GND, 3.4V, GND, 12V, GND ), P800B ( 3.4V, 3.4V, GND, GND, 6V, 6V, GND, GND,
12V, 12V, GND, GND ), P8012 ( 5VDC, GND ), and P8011 ( VA, GND, VS ).
Remove 8 screws securing the Board.
Z SUS Board Removal
Remove Cables P12 ( 5V, 5V, GND, GND, GND, GND, GND, NC, VA, VA, VS, VS ), P1 (GND, GND, 5V, VA ),
P9 ( GND, GND, 5V, VA). Remove 7 screws securing the Board.

Y SUS Board Removal

Remove Cables P1 ( VS, VS, NC, GND, GND, GND, GND, VA, VA ), P2 ( GND, GND, 5VDC, 5VDC )
P3 ( GND, GND, GND, GND, 5VDC, 5VDC, 5VDC, 5VDC ), P4 ( Logic Signals ), P5 ( 5VDC, 5VDC,
GND, GND, GND, GND, GND, NC, VA, VA, VS, VS ), P6 ( GND, GND, 5VDC, VA ),
P7 ( GND, GND, 5VDC, VA ), P8 ( SUS_ DNT, 15V, 15V, SUS_ DNT, OC1_T_IN, OC2_T_IN, LET, NC,
SUS_DNT, DATA_T, CLKT_IN, SUS_DNT ), P10 ( SAME AS P8 ).
Remove 14 screws securing the Board.
Top Y Drive Board Removal

Remove 10 Screws from the Metal Bracket marked “A” ( see page 19 ) to gain access to the Top Y Drive
Board. Carefully remove the Ribbon Cables P8, P9, P12, P13, P14, P15 and Connectors P2 ( Refer to P8
on the Y SUS Board ), and P4 ( Floating Ground ). Remove 5 screws securing the Top Y Drive Board.
Bottom Y Drive Board Removal

Remove 10 screws from the Metal Bracket marked “A” ( see page 18 ) to gain access to the Bottom
Y Drive Board. Carefully remove the Ribbon Cables P6, P7, P16, P19, P20, P21 and Connectors P1
( Refer to P8 on the Y SUS Board ) and P3 ( Floating Ground ). Remove 5 screws securing the Bottom
Y Drive Board.
Control Board Removal

Remove Cables P101, P102, P103, P104, P105, P106, ( RGB Logic Signals ), P200 ( Y SUS Logic Signals ),
P300 ( 5VDC, 5VDC, 5VDC, 5VDC, GND, GND, GND, GND ). Remove 5 screws securing the Board.

Top Middle X Drive Board Removal
Care must be taken as there are different size screws with different thread design
X Board Removal will require the most disassembling of the unit as the Stand will need to be
removed. Refer back to page 19 and everything marked with a B will need to be removed to
change the X Boards. Start by laying the unit down on a table covered by a soft pad, be careful
not to scratch the screen, and remove the Stand. Two large screws recessed in Lower Chassis
Assembly will need to be removed to get the stand removed.
After the Stand the Lower Chassis Assembly which includes the Main Board will need to be removed.
The Main Board is part of the Lower Chassis and will not need to be separated from the assembly,
to remove the assembly, connectors P4004 ( from P 801A ), P4005 ( from P101B ), P4003 ( from P800B ),
P4007 ( from the Keyboard ), P5002 ( from the Side Input Jacks ), P7009 and 7010 ( Speakers ),
P6007 ( Y SUS Fan ) and P6009 ( Main Fan ), and last the LVDS Cable ( care must be taken as the
LVDS Cable is very fragile ), will need to be removed. Remove the 9 screws securing the
Lower Chassis Assembly and the AC Input Grounding Screw disconnect P801 ( AC Input )
from the AC/DC Supply Board and lift the Assembly clear place it in a secure location.
Remove the 6 screws ( ea ) securing both Wall Mounting Support Brackets and set them aside. Remove
the 4 mounting screws for the Cooling Fan disconnect the connector and set it aside. Access is now
available to remove the screws from the brackets that hold the TCP IC’s and Ribbons in place.
Remove the brackets, being careful not to damage the Ribbon Cables, last remove the Ribbon Cables
and screws from the X Board to be replaced.

B B
B B
B
B B
A
B
B B

Signal and Voltage Distribution for the 60PC1
Troubleshooting
5V, VA Top X Drive Boards
5V, VA
Y Drive Top 5v, VA, VS
Logic Signal
5V, VA
5v, VA VA, VS 5v, VA
Switch Mode
5v
Power Supply
Y Drive
Signal
RGB
Y SUS Logic Signals STB
PFC Z SUS
Board Supply Board
5v LVDS
Logic Signal
Control Main
Board Board AC/ DC
Logic Signals
5v, VA 5v, VA
ON OFF Power
RGB
CONTROL Supply
Y Drive Bottom Logic Signals
RGB
Logic Signals 5v, VA
5V, VA
5v, VA
Bottom X Drive Boards

60PC1D Interconnect- Test Point Location and Voltage Chart Troubleshooting
P108 P107 P106 P105 P104 P103 P102 P101 P208 P207 P206 P205 P204 P203 P202 P201 P302 P303 P304 P305 P306 P307
P110 P111, P212 TP180 P309
TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180 TP180
1 0v GND 1 0v GND P111 P212 P211 P301
1 0v GND
2 0v GND 2 0v GND 2 0v GND
3 5.1v 5V 3 5.1v 5V
3 5.1v 5V
P110 4 0 NC P109 P209 P308 4 0 NC
4 0 NC P210 5 60v VA P309
5 60v VA 5 60v VA
P15
TP181
TP181 VR8401
VA
P8011
P14 VR8501
P6
VS
1 0v GND P8012 P101B P800B P803B P8011 P8012
2 0v GND 1 19.5v 19V 1 3.4v 3.4V 1 379.5v PFC B+ 1 60v VA 1 5v 5V
TP181 P300 P101 P102 P103
3 5.1v 5V Pin 1 Pin 2 Pin 3 2 19.5v 19V 2 3.4v 3.4V 2 379.5v PFC B+ 2 60v VA 2 5v 5V
4 0 NC
IC24 5.0v 2.4v 0 VR8802 3 0 GND 3 0 GND 3 0 NC 3 0 GND 3 GND GND
5 60v VA 5VDC
P13 P200 IC42 5.0v 1.7v 0 4 0 GND 4 0 GND 4 0 GND 4 0 GND 4 GND GND
TP19 IC44 5.0v 3.2v 0 5 5.8v 6V 5 5.8v 6V 5 0 GND 5 0 GND
IC45 5.0v 3.2v 0 6 0 6V 6 5.8v 6V 6 0 PF COK 6 0 NC
P8 IC42
P2 P6 R60 P5 IC46 5.0v 3.2v 0 7 3.4v 3.4V 7 0 GND 7 0 GND 7 193V VS P2 P12 P1
Pin1 to 8 - TP132 IC46 P800B 8 0 GND 8 0 GND 8 17.8v 16V 8 193V VS Pin 1 = TP134
-VY TP1 B2Out 00 – 13 IC45 P1
TP181 Pin 9 to 12 - TP133 P1 TP 109 - 122 G2Out 00 – 13 9 12v 12V 9 12v 12V 9 193V VS
1 0v GND
VSC TP TP 95 - 108 to 145. 2 0v GND
P3 10 0 GND 10 12v 12V Z-BIAS 3 5.1v 5V
-VY Test point GND R2Out 00 – 13
11 0 GND 4 0 NC
P12 TP 81 - 94 Addr_STB – TP 131
P101B VR8801
All = TP133 R168
Mis_Flag_Out – TP 130
12 0 GND P803B 5 60v VA
TP148- TP177 VS-DA – TP 129 3.3V P3
VSC P2 Blank_DA – TP 128 P804B
D2 B1Out 00 – 13
TP 67 - 80
RAS_Data1 – TP 127
R1Out 00 – 13 RAS_Data2 – TP 126
Ramp_up – TP38 TP 39 - 52 RAS_STB1 – TP 125
TP181 SW – TP37 G1Out 00 – 13 *Solder filled TP – TP 124
Y SUS TP178 Ramp_dn – TP36 TP 53 - 66 RAS_STB2 – TP 123
TP 0 – Y&Z SUS in sync
Set_dn – TP35
P3 IC7
Pass_B – TP34
P9 P804A P803A SUS-IPM
Pass_Top – TP33
VSC – TP32
P4 D1 P1
Pass_1 – TP31 VR801
OC1 – TP30
LEB – TP29 IC44 IC24 P801A P803A P804A P8015B P8015B
VSET DN LET – TP28 STBY Run STBY Run STBY Run STBY Run STBY Run
B Data – TP27 1 4.9v 4.9v AC-ON 1 0 379.5v PFC+ 1 0 2.6v 5V MNT 1 11.7v .7v P CTL 1 155V 155V ST-BY B+
TP181 B Clock – TP26 P4 2 0 3.7v P-CTL 2 0 379.5v PFC+ 2 0 2.5v POD 2 11.7v .7v Rush 2 18V 18V ST-BY B- P8017A
T Data – TP25
T Clock – TP24
P801A 3 5.0v 5.0v ST-5V 3 0 0 NC 3 0 0 GND 3 12v 12v 12v P1 P2 P9 P12
4 0 0 GND 4 0 0 GND 4 0 8.1v Rush
5 0 2.7v V SON 5 0 0 GND 5 0 2.6 V SON 1 0 GND 1 0 1 0 GND 1 5.0v
P8 P104 P105 P106
ER_up – TP23 6 0 2.7v 5V MNT 6 0 0 NC 2 0 GND 2 .3v 2 0 GND 2 5.0v
ER_dn – TP22 7 0 2.6v POD 7 0 0 GND
Sus_up – TP21 8 024v 17.5v 18V
3 5v 5V 3 .3v 3 5v 5+ 3 0
Sus_dn – TP20 4 0 NC 4 .48v 4 0 NC 4 0
P8016B 5 59.5v VA 5 0 5 60.0v VA 5 0 P5
P8201 P8017B
P8015B NC 6 0 6 0
TP181 IC7
7 0 7 0
SUS-IPM 8 3.0v 8 .2v
P8015A
P7 9 0 9 59.9v
10 1.85v 10 59.9v
11 0 11 193v
12 0 12 193v
TP181 P4004 P4005 P4003

IC4013
P6008
P6 IC4008 P6007 Z_SUS TP179
IC2 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 IC2
ER-IPM P6009 P801
IC4008 3.3v 3.3v 0 1.1v 2.5v ER-IPM
IC4013 5.7v 3.1v 4.9v 0 0 TP 0 – Y&Z
TP181 VR! Tuner P8016A SUS in sync
Vsetup
P6
P21 P7009
VSET UP P8015A P8016A P8017A
P9
P1 P10 P7
STBY RUN STBY RUN STBY RUN 1 0v GND
P7010 1 12VDC 12VDC 1 155VDC 155VDC 1 0 VDC 99.5VDC
1 0v GND P5002 2 0v GND
2 11.7VDC 0.7VDC 2 18VDC 18VDC 3 5.1v 5V P9
2 0v GND NC 4 0 NC
TP181 P7 3 5.1v 5V 3 11.7VDC 0.7VDC 5 60v VA
4 0 NC
5 60v VA
P20 P5002
P1 P2 P3 P4 P5 P6 P7
1 193v VS 1 0 GND 1 0 1 1.5v 1 5.0v 1 0 GND 1 0 GND P4003 P4004 P4005 P4007
2 193v VS 2 0 GND 2 0 2 .43v 2 5.0v 2 0 GND 2 0 GND 1 19.75v P+19V 1 4.95v AC-DST 1 3.4v 3.3V STBY RUN
TP181
3 193v VS 3 5.2v 5V 3 0 3 0 3 0 3 4.8v 5V 3 4.8v 5V P4007 2 19.75v P+19V 2 3.7v RL-ON 2 3.4v 3.3V 1 2.6v 0
4 0 GND 4 5.2v 5V 4 0 4 0 4 0 4 0 NC 4 0 NC 3 0 GND 3 5.0v ST-5V 3 0 GND 2 0 3.3v
5 0 GND 5 5v 5 0 5 0 5 59.8v VA 5 59.8vVA 4 0 GND 4 0 GND 4 0 GND 3 0 0
P19 6 0 GND 6 5v 6 0 6 0 5 5.8v NC 5 2.7v INV I/O 5 5.8v 6.0V 4 5.0v 5.0v
7 60v VA 7 5v 7 0 7 0 6 0 GND 6 2.7v 5V HNT 6 5.8v 6.0V 5 0 0
8 60v VA 8 5v 8 0 8 .2v 7 3.4v 3.3V 7 2.5 POD/INV 7 0 GND 6 4.0v 4.0v
9 0 9 59.9v 8 0 GND 8 0 ST-5V 8 0 GND 7 0 0
10 0 10 59.9v 9 12.1v NC 9 0 GND 9 12.1v 12.0V 8 3.4v 3.4v
TP181 11 0 11 193.1v 10 0 GND 10 0 PWM 10 12.1v 12.0V 9 0 0 Front Key PCB
12 4.6v 12 193.1v 11 0 46.0V 11 0 GND 10 3.4v 3.4v
13 1.9v 12 0 GND 12 0 GND
P16 14 0 13 0 LIVE ON
15 2.6v
P410 P409, P512 P608

1 0v GND P509 P510
1 0v GND 1 0v GND P608
P410 P411 2 0v GND 2 0v GND
2 0v GND
P601 3 5.1v 5V
3 5.1v 5V P409 P512 3 5.1v 5V
TP180 P511
TP180 4 0 NC 4 0 NC
4 0 NC TP180 TP180
TP180 5 60v VA 5 60v VA
5 60v VA TP180
P408 P407 P406 P405 P404 P403 P402 P401 P508 P507 P506 P505 P504 P503 P502 P501 P607 P606 P605 P604 P603 P602

TP0 TP5 TP10 TP15 TP20 TP25
TP1 TP6
TP11 TP16 TP21 TP26
TP27
TP12 TP17 TP22 TP28

TP2 TP7
TP23 TP29
TP3 TP8 TP13 TP18
TP24 TP30
TP4 TP9 TP14 TP19
22
TP32 TP37 TP42 TP57

TP47 TP52
TP48 TP53 TP58

TP33 TP38 TP43
TP45 TP50 TP55 TP60

TP35 TP40
23
TP61 TP66
TP71 TP78 TP84
TP90
TP72 TP85
TP73

TP80

TP94
24
TP96 TP101 TP106
TP111 TP116 TP123
TP97 TP102 TP107 TP117 TP124

TP112
TP98 TP103 TP108 TP113 TP118 TP125

TP119 TP126
TP120
TP99 TP104 TP109 TP114 TP121

TP127
TP100 TP105 TP110 TP115 TP122 TP128
25
TP129 TP134 TP139 TP145
TP150 TP155
TP140
PIN 3 PIN 8
TP130 TP135 TP141 TP146 TP151 TP156

PIN 4 PIN 9
TP131 TP136 TP142 TP147 TP157

TP152
PIN 10
PIN 5
LVDS Cable pin 1 is GND

TP132 TP137 TP143 TP148 TP153
PIN 1 PIN 6 TP158
PIN 11
TP133 TP138 TP144 TP149 TP154 TP159

PIN 2 PIN 7 PIN 12
26
TP160 TP165 TP170 TP175
TP180
PIN 13 PIN 18 PIN 23 PIN 28
TP161 TP166 TP171 TP176

TP181
TP162 TP167 TP172 TP177

TP163 TP168 TP173 TP178

PIN 16 PIN 21 PIN 26
TP164 TP169 TP174 TP179

PIN 17 PIN 22 PIN 27
27
Troubleshooting
60PC1D Plasma Display
Important Note
Model : PDP 60X6####

All Voltage : DC 5V
Va : 60V Vs : 193V
250 / -65 / 110 / NA / 170
Max Watt : 570 W ( Full White )
V SET_UP
-VY VSC Z_BIAS
Always refer to the Voltage Sticker located in the upper right side of the PDP for the
correct operating voltage levels for the DC 5V, VA, VS ( Power Supply Voltages ),
V SET UP, -VY, VSC, ( Y SUS Voltages ) and Z Bias ( Z SUS Voltage ) as they will
vary from Panel to Panel.

Troubleshooting
60PC1D Second Generation
Circuit Operation
IC151 is the Power Regulator IC, start up voltage is developed from resistor R167, the Run Line used to maintain operation is
Supplied by the circuit of D156, Q152, R151, ZD151, D153 and R160, see page 31, highlighted in yellow. The Power Regulator
Transformer T201 supplies the Power FET Q151 Drain. Q151 is protected by the snubber circuit of D152, C151, and R155
from any back EMF caused by Transformer T201. The Gate of Q151 is driven by IC151, R154, R153,and D151. Transistor
Q151 Source returns to ground via Current Sense Circuit ( Highlighted in Red on page 32 ) at Resistor R157.
OCP (Over Current Protect ) is developed by monitoring the increased voltage drop across R157 and sending it to pin 3 of IC151
to shutdown the regulator circuit in the event of an Over Current Condition.
Over Voltage protection ( Highlighted in Blue on Page 31 ) is accomplished if the break over voltage across Diode Z152
increases turning on Q153 causing diode D154 to turn on lowering the voltage to both Pin 2 of IC151, causing the secondary
voltage at T201 to lower, and the Base of Q152 to lower, which lowers the VCC voltage at Pin 6 of IC151 thereby shutting
down the Power Supply.
The ON/ OFF Command for the Power Supply is developed on the Main Board, see page 30, and when the set is turned on,
a high is applied as to the Base of Transistor Q 234. Transistor Q 234 Collector goes low causing the Gate of U241 to go low.
With a low on the Gate of U241 the Cathode voltage will rise tuning off the Photo Coupler PC201 resulting in less feedback
to Pin 2 of U151, see page 31, and more output voltage to develop at the secondary side of the supply. The 6.5V Supply is
sampled to provide feedback correction by the resistor network of resistors R234, R238, and R233 and sent to the Gate of U241
were it is used to control the conduction of U241, and PC201, finally controlling Pin 2 of U151 by either increasing or
decreasing the feedback.

C240
C241
C242
C244
On / Off
From Micro

Start Resistor
Current
Sensing
Resistor
OVP
To Photo Coupler
IC PC210

SOUND
STBY Input R152
C154 R155 C151 R203

R213
Q202 R205 Q201
R167
R202 C201 R210 C205
T201
T201
R153 D151 D152 C207
R204
D201 C204 C203 R201

R211
U151
R159 C202
ADJ HV R217
R154 Q151 R206
FB Q204
VCC D202
SENCE
R215
R212
GND GATE ZD153 R161
Q206
D221 ZD201
C208
D185 R157 ?????

R166
C158 D222 6V
ZD152 R158
VCC1
HOT COLD R242 C230
T201
C223
VCC2 R222
D153 Q152 D156 C222

D233 R231
R230
R160 R151
D154 D154
D234
ZD151 Q233 6 VDC
C156 6.5VDC
C157
C155
Q153 L231
RL1
C240
C241
C244
C242
C158 R234 C234
PC201 R235 R254

Green - Startup
Feedback Yellow – Run
R243 R238
Q234
Blue – OVP
Red – OCP
C235
R244 R245 C243 Violet - Feedback
HOT R233
Q270
R250 L251
T201 T201 3.4 V
STBY 5V
COLD K
D T201
R262 T201
U251 A Q261
U241 VR251
T201 KIA34063A T201 T201
1 Driver 8
3.4 V – ON Switch Collector T201
Collector
T201 T201
Switch Emitter T201
2 I pk Sence 7
C252 C258
T201
T201 C257
Timing Capacitor 3 VCC 6 T201 D256
T201
Capacitor
C251 Inverting Input
GND 4 5 C256

60PC1D Power Supplies Troubleshooting
First Generation
The 60PC1D Plasma Display contains 3 Power Supply related Circuit Boards and 4
Power Supply Circuits which supply power requirements to the unit. The AC/DC
Power Supply Board, the Standby Power Supply and the PFC ( Pulse Frequency
Coefficient ) Supply Board and the SMPS ( Switch Mode Power Supply ).
The following circuit explanations will give the Technician a better

understanding of the operation and adjustment of each board and how to isolate
which board may be at fault in the event of a failure should one occur.
There are 4 Adjustments available on the Switch Mode Power Supply Board and
one on the PFC Supply Board.
SMPS Board
1) VR8401 VA Adjust used for the Vertical Grid Drive
2) VR8501 VS Adjust used for the Horizontal Grid Drive
3) VR8802 5VDC Adjust used for developing Drive Signals
4) VR8801 3.4V Adjust used for Control Signal Development ( Factory Adjusted )
PFC Board
1) VR801 380V Adjust for PFC use AC Ground (use GND PIN of P803A)

Block Diagram 60PC1D Power Supply First Generation Troubleshooting
VA SMPS
AC/DC SUPPLY
5VDC Source
VA Source
VS
PFC B+
110VDC PFC
5V SOURCE
Low Voltage Source VS Source Relays AC

19V, 12V, 6V, 3.4V
AC
POD, VSON, 380V 18V
and Rush
STBY AC
B+ INPUT
18V Source CIRCUIT
STBY 380V Source
Source
Supply
PFC
5V, AC-ON Supply
To Micro
AC
P-CTL , VS ON 160V STB

And POD from
20V STB
the Micro
Relay Drive

Troubleshooting
AC Input
AC/DC Power Supply Board
P801
P8017A
P8015A P8016A
Supply for PFC Relay Drive 20V and 160V
Supplies Approx. 20V and 160V to the Standby Power Supply and Approx. 110V to the PFC Supply
Receives 12V for Relays RL8301 and RL8302

Troubleshooting
Standby
PFC Power Supply
Power Supply
Power Control PFC Supply Output
P804A
P803A
P801A
VR801
P801
P8015B P8016B
Relay Drive
PFC Receives 110V from the AC/DC Supply PFC Supply
Standby Supply receives approx 20V and 160V and and sends 380V and 18V to the Input
outputs 12V, AC Detect, and 5V ST. Switch Mode Power Supply. VR801 is a 380V PFC Adjust.

Switch Mode Power Supply Board Troubleshooting
VA VS
VR8401 VR8501
VA
P8011
VS
P8012
5V
5VDC
VR8802
P800B
3.4V P101B
Pin 7 P803B
380V 18V
3.4V VR8801

Troubleshooting
60PC1D Power Supplies
AC Power inputs to the AC/DC Supply which is responsible for supplying 160V and 20V
to the Standby Power Supply. The Standby Power Supply develops 5V ST and AC DET
which is sent to the Main Board to control the power up and down functions. The Standby
Supply also develops 12V needed to drive the Relays which switch the AC Power on and off.
Until now the set is turned off and the set is waiting for the on command from the Main Board.
The Customer turns on the set and the Main Board reacts as long as the AC/DC Supply and
Standby Supply are functioning normal. The next step is for the P-CTL line to go high which
causes the Relays to close. The AC/DC Board will output 110VDC to the PFC Board
developing the 380VDC and 18VDC lines which power up the SMPS Board and at this point
the 19V ( must be measured from Audio Ground ) 12V, 6V, and 3.4V are now present.
Finally, to bring the set to full Power On we need the Main Board to output a high on the
VS ON and POD Lines. VS ON is responsible for developing VS and VA voltages and
POD is responsible for 5VDC.

Troubleshooting
60PC1D Power Supply
This Troubleshooting Procedure relates to the Power Supply used in the 60PC1D Generation 1
Plasma Display Panel. This explanation will assist the technician in confirming the normal
operation of the Power Supply without the need to substitute the circuit boards.
The condition of all four Supplies, the AC/DC Supply, the Standby Power Supply,
the PFC ( Pulse Frequency Coefficient ) Supply and the Switch Mode Power Supply
can be determined and confirmed.
See Page 40 for resistor placement For Failure of the below steps see page 42
Step 1 Remove the Power Supply boards from the unit and place in the service position, connect boards as shown on
page 40. Place ( 2 ) 60 Watt light bulbs in series across Pins 1 and 6 of connector P8011 ( VS to GND ).
Step 2 Apply AC Power to connector P801. Check for the presence of 5V ST ( Pin 3 ), AC Detect ( Pin 1 ) at connector
P801A, and 12V at all three pins of connector P8015A measured from Chassis GND.
If the voltage is present disconnect AC Power and proceed to step three.
Step 3 Connect 100 Ohm ¼ Watt Resistor from ST 5V ( Pin3 ) to P CTL ( Pin 2 ) on connector P801A. Apply AC Power
at this time the AC Relays will close and the 380V ( PFC ) and 18 V Supplies will be present at P803A
use AC Ground for this check. Check for 19V ( Use Audio Ground ),12V, 6V, and 3.4V ( use signal Ground )
on connectors P800B and P101B. If present disconnect AC Power and proceed to step four.
Step 4 Connect 100 Ohm ¼ Watt Resistor from 5V ST ( Pin 3 ) to VS ON ( Pin 5 ) on connector P801A.
The Lamps placed across P8011 should now light indicating the presence of VS voltage. VA voltage
can be measured from Pin 10 to Pin 6 of connector P8011 at this time. If present disconnect AC Power
and proceed to step five.
Step 5 Connect 100 Ohm ¼ Watt Resistor from 5V ST ( Pin 3 ) to POD ( Pin 7 ) on connector P801A. At this time the
5VDC Supply at connector P8012 should be present and the Power Supply fully operational.

Troubleshooting
60PC1D Power Supply Generation 1
GND
( 2 ) 60W
Light bulbs P8011
VS
P8012
Switch Mode AC/DC

P801A Power Supply
Power Supply
AC - ON
P800B
P - CTL
P8017A
ST – 5V
P101B
GND P804B P803B
P8015A
VS-ON
5V - MT
P804A P803A
POD PFC P801
+
Power Supply
P801A
Resistors 100 Ohms ¼ Watt
P8016A
P8016B
P8015B P8017B
Standby AC
Power Supply INPUT

Troubleshooting
60PC1D Power Supply Generation 1
PCTL
VSON
POD
Wired for Troubleshooting as shown on Page 40 the switches were added for illustrating the power on sequence

60PC1D Power Supply Troubleshooting
Power On Sequence
Remember to always check the resistance for possible shorts if you are missing a voltage
• With AC Power applied only, the AC/DC Supply will develop 20V and 160V at P8016A to the Standby Supply.
Failure to produce these voltages indicates a problem with either the AC/DC Supply Board or the AC Filter.
Check the AC Input at P801.
• The Standby Power Supply outputs 12 Volts used for AC Relay operation at connector P8015B and
5 Volts Standby and AC Detect at P801A and is sent to the Micro Processor circuit for Power On and Control Functions.
Failure of the 12 Volt Supply, 5 Volt Standby and AC Detect indicates a failure of the Standby Power Supply.
• The Micro Processor supplies a high to P-CTL Pin 2 of connector P801A causing the AC Relays to close on the
AC/DC Board and develops 110 Volt DC at P8017A which is applied to the PFC Board turning on the 380 Volt
PFC Supply and the 18 Volt Supply on the PFC Supply Board. These voltages are then used to develop the 19v, 12v,
6v, and 3.3v supplies. Failure of the Relays to close could be caused by a loss of “ON” Command from
the Micro Processor on the Main Board or a Standby circuit failure. Relay operation indicates an active processor
circuit and Standby Circuit. Check for approximately 110 volts at P8017A if missing suspect the AC/DC Board if
present and the 380 Volt and or the 18 Volt lines are missing suspect the PFC Supply.
Presence of the PFC and 18 Volt lines and no output would indicate a failure of the SMPS.
• The next step is to have the Micro Processor bring the unit into full power on mode, this is accomplished in 2 ways
by first bringing the VS ON ( Pin 5 ) of connector P801A high in order to develop the VS ( Pin1 ) and VA ( Pin 10 ) on
connector P8011, second bringing the POD ( Pin 7 ) of connector P801A high to develop the 5VDC at connector
P8012. Failure to develop VS, VA, and 5VDC, if the control lines are high, suspect the SMPS Board as the problem.
Make sure you remember to check each resistance load for possible shorts if the voltage was missing!

60PC1D Power Supply Resistance Measurements Boards Disconnected Troubleshooting
All resistance measurements are approximations.
AC/DC Power Supply
P801A 480K
P8015A 269 Rush ctrl (+) 12V (-)

270 Power ctrl (+) 12V (-)
Reversed same readings
P8016A 8 Meg ST-BY B+ (+) ST-BY B- (-)
Inf.∞ AC-DET (+) ST-BY B- (-)
P8017A 30 Meg PFC B+ (+) PFC B- (-)
PFC Power Supply / Standby Power Supply

P8015B Inf. Rush ctrl (+) 12V (-) P804A Inf. 5V MNT (+) GND (-)
Inf. Power ctrl (+) 12V (-) Inf. POD (+) GND (-)
3.4 Meg 12V (+) Rush ctrl (-) 57K Rush (+) GND (-)
3.4 Meg 12V (+) Rush ctrl (-) Inf. VSON (+) GND (-)
P8016B 8 Meg ST-BY B+ (+) ST-BY B- (-)
P801A 1K* AC ON (+) GND(-)
148K AC - DET (+) ST-BY B- (-)
20K P-CTL (+) GND (-)
P8017B 500K PFC B+ (+) PFC B- (-) 1K* ST 5V (+) GND(-)
Inf. VSON (+) GND(-)
P803A 5 Meg PFC+ (+) GND (-) Inf. 5V MNT (+) GND (-)
1K 18V (+) GND (-) Inf. POD (+) GND (-)

60PC1D Power Supply Resistance Measurements Boards Disconnected Troubleshooting
All resistance measurements are approximations.
Switch Mode Power Supply
P803B 3 MEG* PFC+ (+) GN (-)

286K 18V (+) GN (-)
P804B 10K 5VMONI (+) GND (-)

3 MEG* POD (+) GND (-)
4.9 MEG Rush (+) GND (-)
4.3 MEG VSON (+) GND (-)
P101B 12 MEG* 19V (+) GND (-)

2K* 6V (+) GND (-)
24 3.4V (+) GND (-)
3 MEG* 12V (+) GND (-)
P800B 24 3.4V (+) GND (-)

2K* 6V (+) GND (-)
3 MEG* 12V (+) GND (-)
P8012 360 5V (+) GND (-)
P8011
5 MEG* VS (+) GND (-)
5K* VA (+) GND (-)

Troubleshooting
60PC1D Y SUS Board
This Section of the Presentation will cover troubleshooting the Y SUS Board for the 60PC1D
Dual Scan Plasma Display. Upon completion of this Section the technician will have a better
understanding of the operation of the circuit and will be able to locate voltage and
resistance test points needed for troubleshooting and alignments.
• Adjustments
• DC Voltage and Waveform Checks
• Resistance Measurements
Y SUS Operating Voltages
Voltages Supplied from SMPS VA

VS
5VDC
Y SUS Developed VSC 115v.

-VY -196v.
IPM 18v.
ER IPM
SUS IPM
Ramp UP
V SET DN
V SET UP

60PC1D Y SUS Board Troubleshooting
-VY Test Point

Use Chassis Ground
-VY
Ramp Up
VSC
R137
18V
VSC Test Point IPM
V Set Down V Set UP
Test Points
Scope Test Point
Floating Ground ( Used for VSC Adjust) V SET UP

60PC1D Y SUS Board Block Diagram Troubleshooting
P6 Z SUS Board
P5 FL1
FS2
VS
Q16
Y DRIVE
P1 Power Supply
OUTPUT
CIRCUIT FS3
P8 VA
VSC -VY
Y Drive
P2 Power Supply
FS1
5VDC
18v IPM
VS 5V Out to the
P3
Y Drive Control Board
Sus out IC7
SUS IPM
Sus up
Sus Down
Switching GND P4
FET’s Logic Signals
From Control
ER High 18v IPM Board
Y Drive
5V
P10 VS ER_10
ER Up
ER
Down
V SET IC2
UP ER Low ER IPM
R137 P7
Bottom Left X Board

B12
Plasma Display Panel Troubleshooting - 2007

60PC1D Y-SUS
48
Test Point and Voltage Chart
P1 P2 P3 P4 P5 P6 P7
1 193v VS 1 0 GND 1 0 1 1.5v 1 5.0v 1 0 GND 1 0 GND
2 193v VS 2 0 GND 2 0 2 .43v 2 5.0v 2 0 GND 2 0 GND
3 193v VS 3 5.2v 5V 3 0 3 0 3 0 3 4.8v 5V 3 4.8v 5V
4 0 GND 4 5.2v 5V 4 0 4 0 4 0 4 0 NC 4 0 NC
5 0 GND 5 5v 5 0 5 0 5 59.8v VA 5 59.8vVA
6 0 GND 6 5v 6 0 6 0
7 60v VA 7 5v 7 0 7 0
8 60v VA 8 5v 8 0 8 .2v
9 0 9 59.9v
10 0 10 59.9v
11 0 11 193.1v
12 4.6v 12 193.1v
13 1.9v
14 0
15 2.6v
P7
1 0v GND
2 0v GND
3 5.1v 5V
4 0 NC
5 60v VA
Troubleshooting
VA, 5V Left Top X Board
P6 P5 VS, VA, and 5V to Z Board
VS
P1
P8
VA
Scope Waveform
Test Point P2
5VDC
P3 5VDC Output for

Floating Ground Control Board
Pins 1 thru 4
P4 Logic Signals input
from the Control Board
SUS IPM
Y Drive Output IC7
Floating Ground
ER IPM
IC2
P10
P7 5V and VA to Bottom Left X Board

Important Note Panel Adjustments
• The following voltages and waveforms should be adjusted in the order they are presented.
• Always adjust the DC levels before the waveform adjustments to most accurately set the Plasma
Display Panel.
3 Voltmeter Adjustments to Y SUS

• VSC Control VR3 110 Volts used to shape the Y Drive waveform by setting the V Scan level.
Measured at the VSC test points R60 and Floating Ground.
• -VY Control VR4 - 65 Volts used to shape the Y Drive waveform by setting the negative
excursion of the Drive Signal. Measured at (left side) of Resistor R181 to Chassis Ground.
Check VSC Check -VY
Meter Adjustments continued on next page

Panel Adjustments
Voltmeter Adjustments Y SUS Board ( Continued )
• V SET UP Control VR20 250VDC adjustment measured across resistors R51 and R192 which sets
the Amplitude of the top portion of the Drive Waveform.
Check V SET UP

Troubleshooting
60PC1D Y SUS Board

Panel Adjustments
2 Waveform Adjustments for the Y SUS Board
There are two waveform adjustments that will require the use of the oscilloscope to properly adjust. VR1 RAMP UP
is the first control, and VR2 V SET DOWN is the second. Scope connection will be made at B41 and Chassis Ground.
RAMP UP Control VR1 The Ramp Up Adjustment will correct the pitch of the Top Ramp. Failure to properly align
this adjustment will result in misfiring Pixels.
V SET DOWN Control VR2 The V SET DOWN Adjustment will correct the pitch of the Bottom Ramp. Failure to
Properly align this adjustment will result in misfiring Pixels.

Troubleshooting
60PC1D Panel Waveform Adjustment
Z SUS
Y SUS
Y SUS
Y SUS

Panel Waveform Adjustment
Vset_DN too low All of the center washes out due to decreased Vset_DN time.
NOTE: this can create a no pix condition, but audio is present.
Vset_DN too high The center begins to wash out and arc due to decreased
Vset_DN time.

-VY too low Colors and the image will bloom slightly and the unit
will have difficulty with clean frame changes in a quickly
altering image.
-VY too high The center begins to wash out and ark due to -VY
running to long and clipping.

VSC too low The image will show very little change but there will
Be some distortion in a quickly changing image.
VSC too high The image will show very little change but there will
Be some distortion in a quickly changing image.

Troubleshooting
60PC1D Y SUS Board
Diagram of Y Sustain Board
Power Supply Board - SMPS
Z SUS Board
Distributes 5v VA VS
Receive 5V,Va, Vs Distributes 5v
Control Board
from SMPS
Distributes 5v VA
Logic signals
needed to
generate drive
waveform
IPM’s generate Generates Vsc, -Vy and V Set Up
Sustain Waveform from Vs by transformer
Top and Bottom

Center and Left X Boards
FETs amplify Sustain
Waveform
Transfer Waveform
Display Panel
to Y Drive Board

IPM ( Intelligent Power Module )
SUS_UP
SUS_DN ER_UP ER_DN

SUS_DN
There are two IPMs used in 60PC1D on the Y Sustain Board.

1. SUS IPM ( IC7 )
2. ER IPM ( IC2 )
Role of IPMs on the Y SUS Board

1. Generate Sustain Waveform ( square wave ) – SUS IPM.
2. Energy Recovery Function ( for saving power ) – ER IPM.

How to check IPM

(Resistance ‘Diode Check’, board removed from set)
Forward Diode Test : 1. GND (＋), Sus-out ( - )

2. Sus-out (＋), Vs ( - )
3. ER_ DN ( - ), GRND (＋)
4. GRND ( + ), ER-UP ( - )
5. 18v ( - ), ER GRND ( + )
6. 5v ( - ), ER GRND ( + )
Test Points referenced from the silk screen

Reverse Diode Test : 1. GND ( - ), Sus-out (＋) found on the bottom of the PC Board.
2. Sus-out ( - ), Vs (＋)
3. ER-DN (＋), GRND ( - ) 0.99
4. GRND ( - ), ER-UP ( + ) 0.99
5. 18v ( + ), GRND ( - ) 1.3
6. 5v ( + ), GRND ( - ) 0.9
Note: ER_HIGH ER_LOW, to ER_lO OPEN in Diode Check

Troubleshooting
60 PC1D Y Drive Boards
This Section of the Presentation will cover troubleshooting the Y Drive Boards
for the 60PC1D Dual Scan Plasma Display. Upon completion of this Section
the technician will have a better understanding of the operation of the circuits
and will be able to locate voltage and resistance test points needed for
troubleshooting.

Troubleshooting
60PC1D Y Drive Boards
Y-Drive Board works as a path supplying Sustain waveform and Reset waveform
which are made in Y SUSTAIN B/D and sent to the Panel through SCAN DRIVER
IC’s.
The Y Drive Boards supply a waveform which selects the horizontal electrodes
sequentially.
* 60PC1DR uses 12 DRIVER ICs on 2 Boards (TOP, BOTTOM: 6 each)
Bottom Drive Board
VH
HVO
GND

Troubleshooting
To remove the Ribbon cable from the connector first carefully lift the Locking Tab from
the back and tilt it forward ( lift from the outside edge as shown in Fig 1). Gently slide the
Ribbon Cable free from the connector.
Fig 1 Fig 2 Fig 3
To reinstall the Ribbon Cable carefully slide it back into the slot see ( Fig 2 ), be sure it is seated
securely and press the Locking Tab back to the locked position see ( Fig 3).

Troubleshooting
P3 Floating Ground
P16 P19 P20 P21 P6 P7
Q506 Q504
Q507 Q505
P1
Bottom Drive Board Y Drive Signal
Floating Ground
input
15 Volts at Connector P1 ( Pins 2 and 3 ) must be measured with relation to Floating Ground
measuring from the wrong ground will result in an erroneous reading.

Troubleshooting
60PC1D Y drive Board
Block Diagram
Bottom Y Drive Board
P16 P19 P20 P21 P6 P7
IC27 IC13 IC25 IC12 IC14 IC11
P3
Q507 Q506 Q505 Q504 IC15
IC2
15V
P1
Floating Ground Incoming Drive Signal
Incoming Logic Signals

and 15V Supply

60PC1D Z SUS Board Troubleshooting
This Section of the Presentation will cover troubleshooting the Z-SUS Board Assembly. Upon
completion of this section the Technician will have a better understanding of the circuit and be able
to locate voltage and resistance test points needed for troubleshooting and alignment.
• DC Voltage and Waveform Test Points

• Z BIAS Alignment
• Resistance Test Points
Operating Voltages Y SUS Supplied VA 60v.

VS 196v.
5v.
Developed on Z SUS Z Bias 165v

SUS_IPM
ER_IPM
IPM 18v

Input Voltages from the Y SUS Board
VS VS is supplied to IC7 and the SUS_IPM through coil FL5 and to the primary winding of
transformer T3 to the Z Bias Circuit. Input voltage measurement is made from connector
P12 pins 11 and 12, to chassis ground.
VA VA is supplied to the ER_HIGH IPM through resistor R10 and diode D18. VA voltage is also
routed to connectors P1 pin 5 and P9 pin 5 for the right top and bottom X driver boards.
5v 5v is used to Bias the circuits on the Z_ SUS Board. 5v also feeds connectors P1 pin 3 and P9
pin 3 for the right top and bottom X boards.
Voltages Developed on the Z SUS Board

Z Bias 165v is used to Bias the output circuits driving the Sustain and Erase Pulses, removing previous images
from the PDP. Z-bias is measured from the Vzb TP on the Z SUS Board and adjusted by VR3
IPM 18v IPM 18V needed to generate the Sustain and Erase pulses in the IPMs. Measured at positive side of Capacitor
C18 ( Located between the IPMs IC7 and IC3 ).

P2 P12 P1
Pin 1 = TP134 – 145.
P1
1 0v GND
2 0v GND
3 5.1v 5V
4 0 NC
5 60v VA
Z-BIAS P3
IC7
SUS-IPM
Plasma Display Panel Troubleshooting - 2007

P1 P2 P9 P12
1 0 GND 1 0 1 0 GND 1 5.0v
2 0 GND 2 .3v 2 0 GND 2 5.0v
3 5v 5V 3 .3v 3 5v 5+ 3 0
4 0 NC 4 .48v 4 0 NC 4 0
5 59.5v VA 5 0 5 60.0v VA 5 0 P5
67
6 0 6 0
7 0 7 0
8 3.0v 8 .2v
9 0 9 59.9v
10 1.85v 10 59.9v
60PC1D Z SUS Board
11 0 11 193v
12 0 12 193v
Z_SUS TP179
IC2
ER-IPM
TP 0 – Y&Z SUS in
sync
P9
P6
1 0v GND
2 0v GND
3 5.1v 5V
4 0 NC
5 60v VA
P9
Troubleshooting
Troubleshooting
60PC1D Z SUSTAIN Board
IC3 ER-IPM IC7 SUS-IPM Vzb Z BIAS TP
Timing, Data, and

control signals
VS, VA, and

5V in from the
Y SUS Board
P9
VA
5V Z BIAS
GND
GND Adjust
Control
SUS signal TP (B11)

60PC1D Z SUSTAIN Board Troubleshooting
+
DVM
-
ZBIAS adjustment: On the Z-Sustain PCB

With the DVM connected to Vzb reference to chassis ground adjust the potentiometer till the DVM
reads 93 vdc.

Troubleshooting
60PC1D Waveforms
for Z SUSTAIN Board
Input Signals to the Z SUS Board at P2 come from the Control Board and pass
through the Top Center, and Right X Drive PWBs. Connector P2 feeds the
Input Signals to IC1 and IC24 which drive the IPMs. These Signals are used
to develop the Z SUS Drive Waveform to drive the PDP Display.

Waveform inputs from the Control Board
NOTE: These voltages will vary due to changes in design and variations in the PDP panel.
TP134 TP137 TP141
TP144
TP138 TP142 TP145

TP135
TP136 TP140 TP143

P12 P3
Gnd D8
5VDC VA VS SUS_DN Chassi GND
To PDP
SUS_UP
5VDC
Gnd SUS_OUT
18VDC
SUS_IPM
60PC1D Z SUS D10
VS
Block Diagram
D9
P5
To PDP
Gnd ER_LOW L1
ER-UP
ER-DN
L2
Gnd ER_IO
+ C18 18V IPM 18VDC
ER_IPM
L3
ER_HIGH
D17
Logic from the Control PCB.
P2
Output
Waveform TP
R42
95 95V Vs
V
Vs
Z
IC1, IC24
B11
P6
Q16,
Q18 To PDP
Z Bias Circuit
5VDC VA 5VDC VA
Z Bias Control VR3

P1 P9

60PC1D Z SUSTAIN Board Troubleshooting
Provides the SUSTAIN PULSE and ERASE PULSE for generating

SUSTAIN discharge in the panel by receiving LOGIC signals from
the CONTROL B/D.
This waveform is supplied to the panel through FPC (Flexible
Printed Circuit (Z).
< Probe connect point to Oscilloscope

to check Z wave form >
95V Vs
95
V
Z DRIVE Waveform
Z
Vs

Troubleshooting
60PC1D Z SUSTAIN BOARD
Distributes 5v, VA, VS

Y SUS Board
Distributes Logic Signals

Distribute 5v, VA
Receive 5v, VA, VS
Control Board
X Board Right Top

and Bottom
IPM generates erase, Generates Z Bias

sustain waveforms 18v IPM Vcc
FET Makes Drive waveform Display Panel

Via FPC (flexible printed circuit )

Troubleshooting
Z SUS IPM (Intelligent Power Module)
95 95V Vs
V
Vs
Z
SUS_UP
ER_DN
SUS_DN ER_UP SUS_DN
There are Two IPMs( Intelligent Power Modules) on the Z sustain board
One is SUS IPM (IC7) , another is ER IPM (IC3)
Role of the IPMs
1. Generate sustain and erase waveform ( square wave ) – SUS IPM.

2.Energy recovery function ( for saving power ) – ER IPM.

Troubleshooting
▶ Major defect : IPM fail, cable connection.
Defect name Description of defect Part Defect display
IPM Fail Dark display
< Dark display >
If the cable was not

P2 Cable < No display >
connected,
connection
There is no display

FPC (Flexible Printed Circuit) Removal for Z Board Replacement Troubleshooting
Pull out Lock as shown in circles Pull Lock apart to remove Pull FPC Connector as shown in arrow.
Resistance Measurements ( use any PCB mounting screw for Ground )

• VS 6 meg
• VA 5 meg
• 5v 3.3 meg
• B11 to Chassis Ground 5 meg *Measurements made with the board disconnected
• Chassis Ground to SUS_OUT 4 meg negative lead of the meter to ground.
• SUS_OUT to VS 2.7 meg
• ER low to ER 10 4.9 meg
• ER 10 to ER High 2.7 meg
• 18v to Chassis Ground 7.9K
• SUS_UP to Chassis Ground 10K
• SUS_DN to Chassis Ground 1.3meg
• ER_UP to Chassis Ground 10K
• ER_DN to Chassis Ground 10K

Troubleshooting
60PC1D Control Board
This Section of the Presentation will cover the Control Board for the 60PC1D
Dual Scan Plasma Display Panel. Upon completion of this section the Technician
should have a better understanding of the Circuit and be able to locate Test Points
and Voltages necessary for troubleshooting.

P101 P102 P103
P300
60PC1D Control Board

Test Points and Voltage Distribution
P200
TP19
D31
D32
D33
D30
IC42
IC46
TP1 B2Out 00 – 13 IC45
TP 109 - 122 G2Out 00 – 13
TP 95 - 108
P3 R2Out 00 – 13
TP148- TP177 TP 81 - 94 Addr_STB – TP 131
Mis_Flag_Out – TP 130
VS-DA – TP 129
Blank_DA – TP 128
D2 B1Out 00 – 13 RAS_Data1 – TP 127
TP 67 - 80 RAS_Data2 – TP 126
R1Out 00 – 13
TP 39 - 52 RAS_STB1 – TP 125
G1Out 00 – 13 *Solder filled TP – TP 124
TP 53 - 66 RAS_STB2 – TP 123
P4 Pin 1 Pin 2 Pin 3 D1 P1

IC24 5.0v 2.4v 0
IC42 5.0v 1.7v 0 IC44 IC24
IC44 5.0v 3.2v 0
IC45 5.0v 3.2v 0
IC46 5.0v 3.2v 0
P104 P105 P106

Troubleshooting
CONTROL Board
◆. In charge of all signal process and creating ON/OFF order of all FET on
DRIVER B/D by receiving 8 bit R, G, B input.

Temperature display diode can
◆. Power : 3.3V/5V be checked.
Left picture shows 7 periods
which means normal temperature
Temperature
diode Green = OFF
Yellow = ON Weight
D15 - 8
D16 - 4
D17 - 2
LG Part Number Label D18 - 1
Voltage
Regulator
Temperature
Sensor
TEST Pattern
AUTOGEN
MCM P4 Connector
(Micro
Control Voltage
Module) Regulator

60PC1D Control Board Troubleshooting
▶ Main Defect : MCM , connector, oscilator, LVDS poor connection
▶ Voltage used : 3.3V/3.3V/3.3V/2.4V/1.8V(5 separate operating voltages).
Description of
Defect part Part Solution Defect display
defect
Replace
Regular vertical Control
CONTROL IC
lines Board
< MCM > < Display Lines >
Reseat
No display or Control
Connector
Partly no display Board
Connectors
< Connector > < Partly no display >
Replace
Oscilator No picture Control
Board
< Oscillator >
Remove LVDS Cable

and short pins 1 and
Reconnect
LVDS 2 of connector P4 to
LVDS or
display test patterns.
poor connection Replace
If patterns are not
Control Board
present, Control
board is defective LVDS Connector
< Poor connection >

Troubleshooting
The Control Board supplies the Video Signal to the TCP
ICs. If there is a bar defect on the screen, it could be a
Control Board problem.
Diagram of Control Board
Control Board to X Board

Address Signal Flow MCM
This will show Signal Flow Distribution to help determine the failed
part depending on where the failure is on the screen.
LGDP 4012H IC3
Array Array
MCM
16 line 16 line
192 Lines output TCP TCP TCP

Troubleshooting
60PC1D X Drive Boards
This section of the Presentation will cover the X Drive Boards. Upon completion
the Technician will have a better understanding of the Circuits which make up
X Drive and will be able to locate all the voltage test points.
The X Drive Boards consist of 3 Top and 3 Bottom Boards which are all similar in
operation, therefore the Top Center Board will be considered here.
Outputs from all the X Boards drive TCP ICs ( Tape Carrier Package ) located on
the Ribbon Cable which goes into both the top and bottom of the Display Panel.

Troubleshooting
60PC1D X Drive Board
Voltages Supplied to the X Boards
• VA The Z SUS Board supplies both the Right Top

and Bottom X Boards.
• VA The Y SUS Board supplies both the Left Top and

Bottom, and the Center Top and Bottom X Boards.
• 5v The Z SUS Board supplies the Right Top and Bottom X Boards.
• 5v The Y SUS Board supplies the Left Top and Bottom,

and the Center Top and Bottom X Boards.

Troubleshooting
TCP (Tape Carrier Package)
Supplies RGB 6bit signal to the PDP by connecting the PAD
Electrode of the PANEL with the X Board.
Front panel
Frame
X_B/D
Rear panel
Connector
TCP IC
Front side Behind side

TCP
<IC Defect>

Troubleshooting
60PC1D X Drive Boards

Top Center X Drive Board
Out to the TCP ICs
5V,VA from
Logic Signals for the
Top Left X Board
Z Sus Board are also RGB Logic Signals
Supplied here For the Right Top X Board and
RGB Logic Signals
For the Top Center and Right Z SUS Logic Signals
X Boards are supplied
from the Control Board

Troubleshooting
60PC1D Center Top X Board
Connections on Connector P205
B203
VA
GND ( 2,3,4) 12,13,14 37 Thru 39 47,48,49

RGB Logic Signals RGB Logic Signals
Ground Grnd Ground
VA (7,8,9) 15 Thru 24 29 Thru 36 VA (42,43,44)

25-28 40, 41 45,46
1 5,6 10,11
NC NC NC
NC NC Grnd NC
50
1
Output to TCP IC

Troubleshooting
60PC1D Center Top X Board
OUTPUT to the TCP ICs

P208 P207 P206 P205 P204 P203 P202 P201
R254 R250 R246 R242

D204 R255 D203 R251 D202 R247 D201 R243
C209 R256 R252 R248 R244
R257 R253 R249 R245
FS201 B203 B202 B201
P212 FL201 B204

5V
IC201 IC202 IC203
VA
To P211
P211
P209 P210
Logic Signals
Output to Right Top X Board
and the Z SUS Board
RGB LOGIC SIGNAL
INPUTS to IC201, IC202,
and IC203 output to TCP ICs

Troubleshooting
60PC1D Main Board
This Section of the Presentation will cover the Main Board. Upon completion
the Technician will have a better understanding of the Signal Sources that are
Processed by this Board and the will be able to confirm its operation.
Main Board

60PC1D Main Board Troubleshooting
LVDS Signals
P4004 P4005 P4003
Fans
R Speaker
Tuner
L Speaker
BCM3550
IC 1001
Digital Audio
Computer Input
Component Inputs
Audio / Video Inputs

Antenna / Cable
Input
HDMI Inputs RS232 S- Video

Block diagram for CI DTV Troubleshooting
Made by S.B Park

ANT. Cable Tuner부 Modified by S.K
Kim
SDRAM
SDRAM Date 2006. 2. 9
SIF for NTSC
ATSC/NT 256Mbit x2
256Mbit X-tal
SC Tuner 54MHz
64-Bit I/F
CVBS
RS-232C
Reset BCM3560
CXA2069(AV S/W)
IC IC1001 USB for upgrade S/W
SIF for NTSC
Rear AV V, LR IF P/N for DTV
IN5 VSB/QAM/NTSC/SIF
Rear S YC, LR IN1
IC6004
Side AV V,LR IN1
IN4 OUT1 CVBS Digital Output. LVDS 12
Side S YC, LR Y,C VDEC_CVBS/S_Y
IN4 Trans
MNT_V_Out
OUT3
Comp_1 LR
Comp_2 LR IN4
RGB(Phone) LR IN3 SPDIF_OU SPDIF Out
Audio R/L I2S
AUDIO
I2S Audio Input T
ADC
Audio 부
R/L Output D-class AMP

H/V Sync Data [24]
R/G/B 2X1 MST336 Hsync/Vsync/DE/Clk DVI Input
S/W
1 SPDIF
IC7004 Flash Memory
Comp_1YCbCr
2X1 16MByte
Comp_2YCbCr
S/W
HDCP
TMDS
HDMI & Component HDMI/DVI
IIC Sub
Sub Micom
Micom EEP
ROM
DDS
RGB-PC IIS
(MTV416)
(MTV416)
TMDS
AUDIO MNT_OutLR
DDS DAC

Video signal path for Composite/S-video/IF Troubleshooting
ANT/ Cable
TUNER
BCM3550
IF_P from TUNER for DTV
IF_P
IF_N from TUNER for DTV
IF_N
CVBS from TUNER
TV IN LPF for
Rear AV V, LR CVBS
CXA2069 M_CVBS
IN1
Rear S YC, LR IC5003 SD_CVBS
SD_CVBS
FMS6400
IN1 M_CVBS/Y
Side AV V,LR Y
IN4 OUT1/Y Y/CVBS SD_Y
Side S YC, LR
IN4 C
C
OUT1/C C SD_C
Comp_1 LR
Comp_2 LR IN4
RGB(Phone) LR IN3
OUT3
MNT_V_Out

Video signal path for Component Inputs Troubleshooting
MM1732
IC5001
Comp1_Y 8(3A)
MM1731
Comp1_Pb 11(2A) L IC5002
6(Out3) Comp_Y
Comp1_Pr 16(1A) 8(3A)
5(Out2) Comp_Pb L
11(2A)
Comp2_Y 9(3B) 6(Out3) Y/G to LPF
3(Out1) Comp_Pr
16(1A)
Comp2_Pb 14(2B) 5(Out2) Pb/B to LPF
H
RGB_G 9(3B)
Comp2_Pr 1(1B) 3(Out1) Pr/R to LPF
RGB_B 14(2B) H
GPIO for Component 2 12 7 RGB_R 1(1B)
SW1 SW2 SW3
RGB_G GPIO for Component
RGB_B 2 12 7
RGB_R SW1 SW2 SW3
H Sync
RGB_HS
V Sync 7404
RGB_VS
BCM3550
FMS6407 MST3361 IC1001
IC4009 IC704
Y/G 3(YIN)
16 Comp_Y 44(GIN+)
Data [24]
43(SOGIN)
Pb/B 5(PBIN) HD-DVI
15 Comp_Pb
DATA_OUT
41(BIN+)
Pr/R 7(PBIN) H/V/DE/CLK
14 Comp_Pr H sync/V sync
46(RIN+) /DE/Clock H,V Sync/Clock
RGB_HS RGB_HS
1(EXT_SYNC)
GPIO for sync selection RGB_VS GPIO
18(SYNC_IN) GPIO for sync selection
GPIO
GPIO for Component
GPIO
GPIO for Component

Video signal path for HDMI Inputs Troubleshooting
MST3361
IC704
DDC SDA1
BCM3550
DDC1
HDMI 1 DDC SCL1 INPUT IC1001
TMDS1 RX0+/-
TMDS1 RX1+/- Data [0: 23]
TMDS1 RX2+/- TMDS1 DATA_OUT HD-DVI
TMDS1 RX3+/- INPUT
H sync/V sync
H,V Sync/DE H,V Sync/Clock
DDC SDA1
/DE/Clock
/Clock
EEPROM
DDC SCL1 For EDID
DDC SDA2 GPIO for Interrupt

DDC2 INT GPIO
DDC SCL2 INPUT
HDMI 2
TMDS2 RX0+/- GPIO for Hot plug detection
GPIO
TMDS2 RX1+/-
TMDS2 GPIO for Power detection
TMDS2 RX2+/- GPIO
TMDS2 RX3+/- INPUT
DDC SDA2
EEPROM
DDC SCL2 For EDID
HDCP SDA
EEPROM
NDA
For HDCP HDCP SCL
NCL

Audio signal path Block Diagram Troubleshooting
ANT/ Cable
IF_P from TUNER for DTV BCM3550
TUNER IF_P
IF_N from TUNER for DTV
IF_N
SIF from TUNER
SIF
CXA2069
Rear AV V, LR
Rear S
IN1 Audio R I2S_SCK_IN
I2S_SCK_IN
YC, LR
IN1 OUT1/R
Side AV V,LR AUDIO ADC I2S_LRCH_IN I2S_LRCH_IN
IN4 Audio L (CS5331)
Side S YC, LR OUT1/L I2S_LRCK_IN I2S_LRCK_IN
IN4
Comp_1 LR
IN4 SPDIF from MST3361
Comp_2 LR SPDIF_IN_P
RGB(Phone) LR IN3
I2S_SCK_OUT
MNT_Out _L I2S_SCK_OUT
MC3307 AUDIO DAC I2S_LRCH_OUT I2S_LRCH_OUT
MNT_Out _R (OP-AMP) (CS4344)
I2S_LRCK_OUT I2S_LRCK_OUT
SPDIF Out
SPDIF_OUT_P
SPK_L_P
AUD_LEFT_P
Analog L_OUT
SPK_L_N
Audio AUD_LEFT_N
AMP SPK_R_P
AUD_RIGHT_P
Analog R_OUT (TPA3100)
SPK_R_N
AUD_RIGHT_N

“No raster” in details
CASE 1. No Picture (Sound Ok)
(1) To check LED light on the CTRL B/D

Î
(2) To Check input cable from power to signal and CTRL B/D
Î
(3) To check connection from power to X_B/D, Y B/D, Z B/D

Î
(4) To check connection from CTRL B/D to X B/D, Y B/D, Z B/D

Î
(5) To check fuse on Y, Z B/D and IPM

Î
(6) Examine Scan IC’s

MCM defect on CTRL
B/D
picture defects description Cause
Regular vertical lines Replace CTRL
Regular vertical lines Replace CTRL
Regular vertical lines on R/G/B Replace CTRL

MCM defect on CTRL B/D
Vertical bar on R/G/B Replace CTRL

(short) or X Drive PCB
Vertical bar on R /G/B Replace CTRL

(Open) or X Drive PCB
Replace CTRL
Color spread on R/G/B

Abnormal on Top or Bottom

screen (only for Dual Scan Replace CTRL
model)
Distortion Replace CTRL
Vertical Lines Copied Replace CTRL

A vertical line from top Replace CTRL

(only for 4005A MCM or X Drive PCB
model)
Replace CTRL
A vertical line from bottom
or X Drive PCB
(4005A MCM model)
Data Noise Replace CTRL

Related CTRL B/D defects
Failure parts Phenomenon picture Cause
MCM
raining Replace CTRL B/D
Connector
Full or partly No To check cable connection on the control

image and X PCB’s
Oscillator
No LED light
Check power to and on the control PCB if
ok replace CTRL B/D
Connector
Check power to and on the control PCB if

Abnormal display
ok replace CTRL B/D

Y-SUS B/D & Y-DRV
failure picture defects description Cause
Check signal and voltage on Y-

Y-SUS SUS and Y-DRV if ok replace Y-
To replace Y-SUS
& Y- SUS and/or Y-DRV.
DRV or Y-DRV
*Disconnect each Y_DRV PCB
one at a time and retest unit.
Y-SUS
Y-SUS
(abnormal display) To replace Y-SUS
Y-SUS
Check signal and voltage on Y-

SUS and Y-DRV if ok replace Y-
SUS and/or Y-DRV. To replace Y-SUS or X
Y-SUS
*Disconnect each Y_DRV PCB drive PCB
one at a time and retest unit.
*Check supply to X boards.

Y-DRV
failure defects parts picture defects description Cause
Horizontal bar
*Disconnect each Y-
Y-DRV DRV PCB one at a Replace Y-DRV
time and retest unit.
Abnormal picture
Y-DRV *Disconnect each Y- To replace Y-DRV
DRV PCB one at a
Abnormal display
(connections
connect
between Y-DRV and Re seat connectors
or
Y-SUS)
Abnormal picture
Y-DRV *Disconnect each Y- To replace Y-DRV
DRV PCB one at a

Z-SUS & others
failure picture defects description Cause
Dark Picture
Z-SUS *Check for supply Replace Z-SUS
voltages and Y-SUS, Z-
SUS waveforms.
To replace X-B/D after

X_B/D Partly abnormal display checking cable and
connection
CTRL Many vertical lines Replace CTRL b/d

Checking method of Y-DRV
▣ Y-DRV defects
1) Diode value comes 0.4~0.6 Î Y-DRV OK

2) Less than 0.4, Î to replace Y-DRV board
Pic. 1.
▣ Scan IC defects
GND
Pic 2. Pic. 3.
<Phenomenon>
1. To fixed up (-) Probe like Pic.2
2. To sweep (+) Probe on the connector like Pic. 3.
3. If there are short between GND and a pin, it is failure of
the scan ic Î To replace Y-DRV
Pic. 4.
Ex>50X3

Checking method of X_B/D
1. No display of ½ screen
1) To check power connector of the X B/D
2) To check connectors between CTRL B/D and X B/D
3) To replace the X B/D.
4) Be sure the connection of TCP after X B/D replacing
※ relation between screen and X B/D

Screen X B/D
left ½ ↔ Right X B/D …… Pic. 1
right ½ ↔ Left X B/D …… Pic. 2
Pic. 1.
Pic. 2.

Checking method of IPM
◎ EX> 42V7
model
1. Forward: test 1. GND(＋) , Sus-out(－)
test 2. Sus-out(＋),Vs(－)
In each test, the Diode value are over 0.4V Î OK

※ (+) Î + probe, (-) Î - probe
2. Reverse : test 1.GND(－) , Sus-out(＋)

test2. Sus-out(－),Vs(＋)
In each test, the diode value comes infinity(∞) Î OK

※ (+) Î + probe, (-) Î - probe
<Phenomenon>
Pic. 1.
Pic. 2.(+) Probe Pic. 3.(-) Probe Pic. 4. DMM mode

Cables roles
Ex) 50X3
Cable Role
⑫
⑧⑨ Supply Va,5V to X B/D
⑩
⑥ ⑭ ②③ RGB Video signal
④
⑬ FET driving signal to
⑦ ⑤ ①
make the Y waveform
⑤ 5V,15V for IC and FET driving
① ⑪
② ③ ④ ⑬ 5V supply
⑨ ⑩ ⑫⑭ To supply Va,Vs to Y and Z board
⑧
FET driving signal to make Z
⑪
waveform
Supply waveform on panel for
⑥
operation
Connecting between Y drive top
⑦
and bottom

Cable defects
Phenomenon Connection defect by Cable
The cable connection Between Y-SUS,Z-SUS,CTRL B/D

and X B/D
The cable between Y-SUS and Y-DRV
The cable between Y-DRV TOP and Y-DRV Bottom.

Î It is for a model of which Y-DRV is separated TOP
and Bottom board.

60” X-PSU. Characteristics from EAY32961901 & EAY32961801
Input requirements Output Characteristics

60” X-PSU. Adjustment Points and Distribution of Connectors
VR951 - VS ADJ X-PSU Main Part (LGE No: EAY32961801)

P812
10 VS SUPPLY (190V-ADJ)
VA & VS-ADJ have been
7 N.C.
adjusted against PDP
6 GROUND Module Specifications
5 GROUND during final assembly
4 GROUND process in Plasma TVs’
3 GROUND Factory
2 VA SUPPLY (60V-ADJ)
1 VA SUPPLY (60V-ADJ)
VR901 - VA ADJ
P811
1 5V SUPPLY
2 5V SUPPLY
3 GROUND
4 GROUND
P800
13 3.3V_ON_IN
6.5V SUPPLY
6.5V SUPPLY
6.5V SUPPLY
P816_2
12 N.C.
GROUND
GROUND
GROUND
11 6V
10 N.C.
9 GROUND
8 STBY5V
6
AC LINE AFTER RL102
AC LINE AFTER RL102

7 5V_ON_IN
Sound SUPPLY (19
6 5V
STBY5V SUPPLY
P817_2
P814_2
5 VS_ON_IN
P815_2
3.4V SUPPLY
AC NEUTRAL
AC NEUTRAL
12V SUPPLY
6V SUPPLY
MULTI_ON
4 GROUND
PFC_DET
3.4V_ON
GROUND
GROUND
AC_DET
3 STBY5V
VCC1
RL2
RL1
PFC
NC
NC
2 RL_ON
1 AC_ON
12
11
10
1
60” X-PSU. Adjustment Point and Distribution of Connectors
10
11
12
1
5
P802
SOUND SUPPLY (19V)
AC LINE AFTER RL102
AC LINE AFTER RL102
NC
RL1
RL2
12V SUPPLY
6V SUPPLY
3.4V SUPPLY
STBY5V SUPPLY
PFC_DET
AC_DET
MULTI_ON
AC NEUTRAL
AC NEUTRAL
GROUND
3.4V_ON
12 GROUND
6.5V SUPPLY
6.5V SUPPLY
6.5V SUPPLY
P816_1
11 GROUND
P815_1
P814_1
GROUND
GROUND
GROUND
10 12V SUPPLY
9 12V SUPPLY
8 GROUND
7 GROUND
6 6V SUPPLY
1
5 6V SUPPLY
VCC
NC
PFC
GROUND
4 GROUND
3 GROUND
P817_1
2 3.4V SUPPLY
1 3.4V SUPPLY
P803
10 GROUND
9 12V SUPPLY
8 GROUND
7 3.4V SUPPLY
6 GROUND
5 6V SUPPLY 3.4V-ADJ has
4 GROUND been adjusted
3 GROUND VR251 - 3.4V ADJ and fixed in
2 19V (SOUND SUPPLY)
1 19V (SOUND SUPPLY)
Power Supplies’ P813
Factory AC LINE 1
NC 2
X-PSU Sub Part (LGE No: EAY32961901)

AC NEUTRAL 3

X-PSU Block Diagram. Converters and Regulators
19V
19V
DISCRETE REG SOUND
12V
12V
IC REGULATOR
12V
AC_DET 6.5V
MULTI- 6.5V only 60” X-PSU
AC OUTPUT
CONVERTER ON/OFF
INPUT 6V
DISCRETE
MULTI_ON 6V
D125 D130
5V
6.5V 5V
5V
DISCRETE REG
M5V_ON
D126 R750 5V_MNT
POWER 5V
RL1
RELAY(S) IC REGULATOR
RL2 VCC1
STBY_ON STBY5V
3.4V
DC/DC 3.4V
CONVDERTER
RECTIFIER 3.4V_ON 3.4V
BRIDGE D601
P18V
VA
VA
CONVERTER
VA & VS VA_DET
PFC DISCHARGER
CONVERTER VS
VCC P18V
1 CONVERTER
PFC_DET VS
& CURRENT
PFC_ON SENSE CIRCUIT VS_ON VS_DET
P18V
VS_OCP DISCHARGE

X-PSU Block Diagram. Micro-controller
Signals From/To
Converters and Regulators
SOUND Input 1 12V VS_DET 28 Input

12V
Signals
Input 2 3.4V VA_DET 27 Input From/To
6V
MULTI_O Input 3 5V SOUND 26 Input Main Chassis
N
5V Input 4 6V STBY_ON 25 Out
3.3V_ON_IN
U701 MC80F0308
M5V_O
N VDD 5 VDD VSS 24 GND
RL1 5V_ON_IN
RL2 Input 6 VS_OCP RESET 23 Input
VS_ON_IN
STBY_ON Out 7 DISCHARGE XOUT 22 Out
3.4V
Out 8 M5V_ON XIN 21 Input RL_ON
PFC_DET
3.4V_ON Out 9 3.4V_ON VS_ON 20 Out AC_ON
PFC_ON Out 10 MULTI_ON PFC_ON 19 Out

VA_DET
Input 11 3.3V_ON_IN PFC_DET 18 Input
VS_DET
VS_ON Input 12 5V_ON_IN AC_DET 17 Input
AC_DET
Input 13 VS_ON_IN RL1 16 Out
VS_OC
P
DISCHARG Input 14 RL_ON AC_ON 15 Out
E

60” X-PSU. Main Components by Section
GENERIC
SECTION LOCATION CLASS DESCRIPTION MANUFACTURER
NUMBER
F101 0326015.MXP FUSE 15A 250V 5X20MM SLOW-BLO 6.3 X 31.8MM LITTELFUSE
B72214-S2381-
VA101 VARISTOR 385VRMS 14MM RADIAL EPCOS
K101
AC INPUT
U121 KIA431A-AT/P KEC LINEAR IC SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92 KEC
PC501 PS2571L1-1-V-A PHOTO COUPLER CTR: 200 ~ 400 DIP 4PIN NEC
RL101,
DH5D1-O(M)-16A RELAY 250V 16A ; COIL: 5V DAIICHI
POWER RL102
RELAY CHIP NPN 20V 500MA HFE: 1200 ~ 2700; ROHM: SMT3 EIAJ:
Q701, Q702 2SD2114K-W ROHM
TRANSISTOR SC59
BRIDGE BRIDGE
D101, D102 D25XB60 600V 25A 6S SHINDENGEN
RECTIFIER RECTIFIER
U601 NCP1653A CONTROLLER PFC CONTROLLER; FIXED FREQUENCY: 67 kHz PDIP-8 ON SEMICONDUCTOR
Q601, Q602,
SD20N60 MOSFET N-CHANNEL 600V 20A TO-247 INFINEON
Q603, Q604
PFC
CONVERTER U122 KIA431A-AT/P KEC LINEAR IC SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92 KEC
CURRENT MODE CONTROLLER; FREQ: 100kHz

U151 NCP1217AP100G CONTROLLER ON SEMICONDUCTOR
DUTY CYCLE: 50%MAX PDIP-7
MULTI-
OUTPUT
CONVERTER FUSING INRUSH CURRENT PROTECTOR; 250V-3A00 V-TYPE; 0.16
R152 ICP250-3A00 SMART ELECTRONICS
RESISTOR OHM
ST
Q151 STP6NK90ZFP MOSFET N-CHANNEL 900V 5.8A TO-220F
MICROELECTRONICS
ZD201 MTZJ6.8B ZENER DIODE 6.8V 5MA DO-34 ROHM
19V SUPPLY Q204 KTC3200-BL TRANSISTOR NPN 120V 100MA HFE: 350~ 700 TO92 KEC
Q201 FQPF27P06 MOSFET P-CHANNEL -60 V -8.6A OR -60V -17A TO-220F FAIRCHILD
12V SUPPLY U221 KIA278R12PI LDO REGULATOR LOW DROP OUT REGULATOR; ON/OFF; 12V 2A TO-220IS KEC
VDD SUPPLY ZD280 MTZJ5.1B ZENER DIODE 5.1V 5MA DO34 ROHM

60” X-PSU. Main Components by Section
LOCATIO GENERIC
SECTION CLASS DESCRIPTION MANUFACTURER
N NUMBER
MBRF20100CT OR SCHOTTKY SENSITRON OR
6.5V SUPPLY D233, D234 100V 20A ITO-220AB
VF20100SG RECTIFIER VISHAY
6V SUPPLY Q233 AP60T03GH CHIP MOSFET N-CHANNEL 30V 45A TO-252(H) APEC
5V SUPPLY
Q231 FQPF50N06 MOSFET N-CHANNEL 60V 31A TO-220F FAIRCHILD
STBY5V SUPPLY U233 KIA278R05PI LDO REGULATOR LOW DROP OUT REGULATOR; ON/OFF; 5V 2A TO-220IS KEC
U251 KIA34063A CONTROLLER DC/DC CONVERTER FREQ: 100kHz 8PIN DIP KEC
3.4V SUPPLY
Q270 AP40P03GI MOSFET P-CHANNEL -30V -30A TO-220 APEC
SMPS SMPS SWITCHING CONTROL; DUTY CYCLE: 70%MAX
U801 KA7552A FAIRCHILD
CONTROLLER DIP-8
VA U901 KIA431A-AT/P KEC LINEAR IC SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92 KEC
CONVERTER
FUSING INRUSH CURRENT PROTECTOR; 250V-3A00 V-TYPE; 0.16
R809 ICP250-3A00 SMART ELECTRONICS
RESISTOR OHM
ST
Q801 STP6NK90ZFP MOSFET N-CHANNEL 900V 5.8A TO-220F
MICROELECTRONICS
F851 215005 FUSE 5A 250V 5X20MM SLOW-BLO LITTELFUSE
HIGH VOLTAGE RESONANT CONTROLLER; FREQ: 60kHz ST
U851 L6598 CONTROLLER
DIP-16 MICROELECTRONICS
PC701,
PS2571L1-1-V-A PHOTO COUPLER CTR: 200 ~ 400 DIP 4PIN NEC
VS PC951
CONVERTER U951 KIA431A-AT/P KEC LINEAR IC SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92 KEC
Q851, Q852,
SD20N60 OR INFINEON OR
Q855, MOSFET N-CHANNEL 600V 20A TO-247 OR 600V 20A TO-3P
FCA20N60S FAIRCHILD
Q859
Q953, Q954 KTC3198-Y TRANSISTOR NPN 60V 150MA HFE: 120 ~ 240 TO-92 KEC
CHIP
Q951 KTC3875S-Y KEC NPN 60V 150MA HFE: 120 ~ 240 SOT-23 KEC
VA & VS TRANSISTOR
DISCHARGER FQPF9N25C OR
Q952 MOSFET N-CHANNEL 250V 8.8A OR 250V 15.6A TO-220F FAIRCHILD
FQPF16N25C
X701 CSTLS8M00G53-AO RESONATOR CERALOCK; FREQUENCY: 8 MHZ 5% RADIAL 3 PINS MURATA
MICROCONTROLL
ER MICROCONTROLL GMS 800 SERIES CMOS 8-BIT; FLASH MEMORY: 8K ABOV
U701 MC80F0308G P
ER RAM: 512BYTES I/O-PORTS: 26; 28SKDIP SEMICONDUCTOR

60” X-PSU. AC Input and Voltage for Multi-Output Converter
AC PLUG-I
TURN-ON
N
D125-CATHODE D125-CATHODE
D126-ANODE D126-ANODE
D125-CATHODE
D126-ANODE
VOLTAGE FOR MULTI-
OUTPUT CONVERTER

60” X-PSU. Multi-Output Converter
STAND-BY MOD
U601–PIN 5 E
FROM D125-CATHODE D156-CATHODE
Q151–DRAIN
U601–PIN 5 (VDD)
U601-PIN 6 (GATE)
Q151–DRAIN
WORKING MO
DE
D156-CATHODE
U601–PIN 5 (VDD)
U601-PIN 6 (GATE)
D156-CATHODE
U601-PIN 6
Q151–DRAIN

X-PSU Block Diagram. Micro-controller
Signals From/To
Converters and Regulators
SOUND Input 1 12V VS_DET 28 Input

12V
Signals
Input 2 3.4V VA_DET 27 Input From/To
6V
MULTI_O Input 3 5V SOUND 26 Input Main Chassis
N
5V Input 4 6V STBY_ON 25 Out
3.3V_ON_IN
U701 MC80F0308
M5V_O
N VDD 5 VDD VSS 24 GND
RL1 5V_ON_IN
RL2 Input 6 VS_OCP RESET 23 Input
VS_ON_IN
STBY_ON Out 7 DISCHARGE XOUT 22 Out
3.4V
Out 8 M5V_ON XIN 21 Input RL_ON
PFC_DET
3.4V_ON Out 9 3.4V_ON VS_ON 20 Out AC_ON
PFC_ON Out 10 MULTI_ON PFC_ON 19 Out

VA_DET
Input 11 3.3V_ON_IN PFC_DET 18 Input
VS_DET
VS_ON Input 12 5V_ON_IN AC_DET 17 Input
AC_DET
Input 13 VS_ON_IN RL1 16 Out
VS_OC
P
DISCHARG Input 14 RL_ON AC_ON 15 Out
E

Troubleshooting
Power Supply
Supplements for previous Spring 2007 Meetings

Troubleshooting
Troubleshooting LG Power Supplies

Troubleshooting
Power Supply
This presentation will discuss Troubleshooting Techniques

employed in Flat Screen LG Plasma and LCD Display Power Supplies.
Upon Completion of this section the Technician will be able to confirm the
condition of the Power Supply with great accuracy and be able to
confirm normal operation without circuit board replacement.

50PC1DR Plasma Display Troubleshooting
Power Supply
This Troubleshooting Procedure relates to the 50PC1DR Power Supply and should be used to assist in
Troubleshooting and determining whether the Power Supply is functioning properly
without circuit board substitution.
Step 1
With the Power Supply Board removed from the unit and placed in a service position apply AC Power
to connector SC101 and check for Standby 5v at connector P800 ( Pin3 )
and the presence of 5v AC Detect at P800 ( Pin1 ). Remove Power.
Step 2
If the 5v Standby and AC Detect are normal, check the resistance at the output of Connectors
P804 ( 5VDC, between Pins1 and 5 ) and P805 ( VS, between Pins 5 and 10 ) and ( VA, between Pins 1 and 5 )
to be sure there are no short circuits, the resistance should be in the Meg Ohm Range.
Step 3
Connect the resistors and Light bulbs as shown in the Diagram ( PG 6 ) and apply AC Power.
The Power Supply should output all the voltages necessary to operate the unit.
Failure of normal operation at this point indicates Circuit Board Repair or Replacement.

Troubleshooting
Power Supply
Low Voltage Connectors
P800
P800 P803 P802
1) AC-D 1) 3.3V 1) 19V
PIN1 2) RL-ON 2) 3.3V 2) 19V
3) S-5V 3) GND 3) GND
4) GND 4) GND 4) GND
5) VS-ON 5) 6V 5) 6V
6) 5V-D 6) 6V 6) GND
P803
7) M5V-ON 7) GND 7) 3.3V
8) S-5V 8) GND 8) GND
PIN 1 9) GND 9) 12V 9) 12V
10) NC 10) 12V 10) GND
11) 6V 11) GND
P802 12) N.C 12) GND
13) 3.3ON
PIN 1

50PC1DR Plasma Display Troubleshooting
Power Supply
P805
VS Pin 10
GRND Pin 5
VA
P804
GRND
5VDC
P800 13 12 11 10 9 8 7 6 5 4 3 2 1
1) AC-D
2) RL-ON
3) S-5V
4) GND
5) VS-ON P800
6) 5V-D
7) M5V-ON
8) S-5V
9) GND (2) 60 Watt Light Bulbs
10) NC =
11) 6V connected in series
12) N.C
13) 3.3ON = 100 Ohms ¼ Watt
13 P800 1
P803 P802
= 1000 Ohms ¼ Watt
12 1 10 1

47LB1 Troubleshooting
Power Supply
This Troubleshooting Procedure relates to the Power Supply used in the 47LB1 LCD Display Panel.
This explanation will aide the Technician in confirming the normal operation of the Power Supply without
needing to substitute the board.
Step 1
Remove the Power Supply Board from the unit and place it in the service position
Step 2
Connect AC Power to connector SC100 and confirm presence of 5v Standby ( P202 pin 3 ) and
AC Detect ( P202 Pin 1 ). Remove Power, if both are present proceed to Step 3.
Step 3
Place 100 Ohm ¼ watt resistor as shown in the Diagram (PG 8) between RL - ON ( Pin 3 ) and
5v Standby VCC ( Pin 15 ) on the Sub Micon Board and apply AC Power.
The 6v and 12v Supplies ( see PG 9 for their locations ) should now be present. Remove Power.
Step 4
Install a 1K Ohm ¼ watt resistor as shown in the Diagram (PG 9) between 5v Standby ( P202 Pin 3 )
and 3.3v ON ( P202 Pin 13 ). Apply AC Power the remaining 19v, 24v and 3.3v Supplies should all be present
See PG 9 for their locations.
Failure at any of above steps indicates a problem with the Power Supply, the Board will need to be Replaced or Repaired

Troubleshooting
P203 P206
Power Supply Board

47LB1
T102 T101
P204 P205
AC
SC100
INPUT
Sub Micon Board
Pin 3 Pin 15
RL- ON 5v Standby
100 OHMS
Resistors are ¼ watt
1K OHM
5v
3.3v ON Standby
Pin 13 Pin 3
P200 P201 P202

Troubleshooting
47LB1
Power Supply
Sub Micon
1 5 9 16
(1) RLY ON (9) 24V ON OFF
(2) ACD ON (10) 3.4V DET
(3) RLY ON / OFF (11) 19V DET
(4) ACD (12) 12V DET
(5) MULTI ON/ OFF (13) 6V DET

(14) 24V DET
(15) 5V STB VCC
(16) GND
Connect a 100 Ohm ¼ Watt Resistor from pin 3 to pin 15 as indicated

Troubleshooting
47LB1
POWER SUPPLY
12 P200 1 10 P201 1 13 P202 3 1
(1) 3.4V (1) 19V (1) AC DETECT

(2) 3.4V (2) 19V (2) POWER N/F
(3) GND (3) GND (3) ST5V
(4) GND (4) GND (4) GND
(5) 6V (5) 6V (5) INV CTRL

(6) GND (6) ERR_OUT
(6) 6V
(7) 3.4V (7) BRT_CTRL
(7) GND
(8) GND (8) ST5V
(8) GND
(9) 12V (9) GND
(9) 12V
(10) GND (10) PWR_DIMM
(10) 12V
(11) 6V
(11) GND
(12) GND
(12) GND
(13) 3.4V_ON
Connect 1K Ohm ¼ Watt Resistor from Pin 3 to Pin13 of P202

Troubleshooting
The End
Thank You!

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Training Presentation

Advanced Dual Scan PDP Troubleshooting

Plasma Display Panel Troubleshooting - 2007 1

Customer Service (and Part Sales) (800) 243-0000

USA Website (GCSC) aic.lgservice.com

Published March 2007 by LG Technical Support and Training

Plasma Display Panel Troubleshooting - 2007 2

Preliminary Matters (The Fine Print)

The information in this training manual is intended for use by persons

Plasma Display Panel Troubleshooting - 2007 3

To avoid personal injury, disconnect the power before servicing this

Plasma Display Panel Troubleshooting - 2007 4

Some of the electronics are electrostatic discharge (ESD) sensitive. ESD

Plasma Display Panel Troubleshooting - 2007 5

Plasma Display Panel Troubleshooting - 2007 6

The responsible party for this device’s compliance is:

LG Electronics Alabama, Inc.

Plasma Display Panel Troubleshooting - 2007 7

Safety & Handling Regulations

Checking Point before Requesting MODULE Repair

1. Check the appearance of Panel and boards.

Plasma Display Panel Troubleshooting - 2007 8

Plasma Display Panel Troubleshooting - 2007 9

Overview of Topics to be Discussed

Plasma Display Panel Troubleshooting - 2007 10

Plasma Display Panel Troubleshooting - 2007 11

Plasma Display Panel Troubleshooting - 2007 12

Bottom X Boards Bottom X Boards

Plasma Display Panel Troubleshooting - 2007 13

The Power Supply and Control Boards are not interchangeable

Plasma Display Panel Troubleshooting - 2007 14

Plasma Display Panel Troubleshooting - 2007 15

AC/DC Board Removal

Power Supply PFC (pulse Frequency coefficient) Board Removal

SMPS Board Removal

Z SUS Board Removal

Plasma Display Panel Troubleshooting - 2007 16

Y SUS Board Removal

Top Y Drive Board Removal

Bottom Y Drive Board Removal

Control Board Removal

Plasma Display Panel Troubleshooting - 2007 17

Top Middle X Drive Board Removal

Plasma Display Panel Troubleshooting - 2007 18

Plasma Display Panel Troubleshooting - 2007 19

Y Drive Top 5v, VA, VS

Bottom X Drive Boards

Plasma Display Panel Troubleshooting - 2007 20

TP181 P4004 P4005 P4003

P410 P409, P512 P608

Plasma Display Panel Troubleshooting - 2007 21

TP12 TP17 TP22 TP28

TP32 TP37 TP42 TP57

TP48 TP53 TP58

TP34 TP39 TP44 TP49 TP54 TP59

TP45 TP50 TP55 TP60

TP62 TP67 TP74 TP79 TP86 TP91

TP63 TP68 TP75 TP81 TP87 TP92

TP64 TP69 TP76 TP82 TP88 TP93

TP65 TP70 TP77 TP83 TP89 TP95

TP97 TP102 TP107 TP117 TP124

TP98 TP103 TP108 TP113 TP118 TP125

TP99 TP104 TP109 TP114 TP121