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Composites Science and Technology 70 (2010) 847–853

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Composites Science and Technology


journal homepage: www.elsevier.com/locate/compscitech

Role of surface treatment on water absorption of poly(vinyl chloride)


composites reinforced by Phyllostachys pubescens particles
H. Wang, K.C. Sheng *, T. Lan, M. Adl, X.Q. Qian, S.M. Zhu
School of Biosystems Engineering and Food Science, Zhejiang University, Hangzhou 310029, PR China

a r t i c l e i n f o a b s t r a c t

Article history: Water absorption is one of key parameters in quality assessment of wood-plastic composites. The influ-
Received 6 July 2009 ence of surface treatment of lignocellulosic particles on water absorption of composites made from poly(-
Received in revised form 15 January 2010 vinyl chloride) (PVC) and moso bamboo (Phyllostachys pubescens) particles was studied. The effect of
Accepted 23 January 2010
modification with three kinds of chemical treatment agent (alkali, silica and oxidant) on particle surface
Available online 8 February 2010
was examined. The concentration and pH values of the agent aqueous solutions were analyzed and their
relationships with water absorption, porosity ratio, thermal property, micro-structure and hemicelluloses
Keywords:
content were evaluated. Results showed that pH values of aqueous solutions had little impact on water
A. Particle-reinforced composites
B. Surface treatment
absorption of the composites while the types of treatment agents did. Alkali treatment lowered the con-
A. Phyllostachys pubescens tent of hemicelluloses in moso bamboo particles and thus reduced corresponding water absorption.
Water absorption Water resistance improvements of silicate or oxidant treated particles reinforced composites were due
to changes of porosity ratio. In general, surface treatment improved water resistance of moso bamboo
particles reinforced PVC composites. Compared with the other two agents, sodium bisulfite enhanced
the compatibility between cellulose particles and granulated PVC.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction researchers such as the work of Stokke and Gardner [10]. These
composites often encounter limitations in application because of
Natural fiber composites are one of the outstanding topics now- low water resistance. Researchers have previously found the water
adays to make reconciliation between industry and environment. resistance of PVC composites proportionally dependent with the
Many efforts have been done to investigate the suitability of natu- volume fractions of fibers as well as the interface bonding
ral fibers as a reinforcing component of poly(vinyl chloride) (PVC) [11,12]. An improvement in water resistance of moso bamboo rein-
polymers during the last few years. A brief summary of tested forced PVC composites would significantly enhance their qualities
materials and investigated parameters through Refs. [1–7] have and consequently widened their applications.
been presented in Table 1. These composites show high mechanical An enormous amount of researches had been invested in study-
and thermal properties, thus they are widely used in different pur- ing the modification of natural fibers and their subsequent charac-
poses from construction materials to decorative parts and from terizations in composites. Kim et al. [8] used poly(styrene-co-
aerospace components to vehicles’ compartments. Moso bamboo maleic anhydride)–block–poly(styrene-co-acrylonitrile) as a novel
(Phyllostachys pubescens) is a famous plant due to its broad applica- coupling agent in making PVC/bamboo flour composites. Vilay and
tions in wood industry and constructional works. The natural fiber Cui et al. concluded that chemical treatment reduced the hydroxyl
reinforced plastic composites that utilize this plant have drawn group in structural molecules of the cells’ wall in natural fibers and
much attention because of their biodegradability and environmen- resulted in lower water absorption of the composites [13,14]. Bilba
tal friendly nature. Kim and his colleagues studied morphology and et al. used silane to treat bagasse fiber and improved the hygro-
mechanical behavior of PVC/bamboo flour composites [8]. A com- scopic behavior of its reinforced cementitious composites [15].
parison of tensile properties, morphology and thermal behavior be- Bessadok et al. investigated influence of chemical modifications
tween PVC composites containing bamboo flour and pine flour was of Agave and Alfa (Stipa tenacissima) fiber [16,17] and found that
done in another research work and showed their suitability as both fiber and fiber interface would affect fibers’ water sorption.
wood-like materials [9]. The role of wood particles in thermoplas- Demir et al. regarded that water absorption was caused by hydro-
tic composites has been comprehensively studied in a number of gen bonding between free hydroxyl groups in cellulose molecules
and water molecules as well as the adhesion between fiber and
matrix [18]. Acrylonitryl and anhydride acetic were also used to
* Corresponding author. Tel.: +86 571 86971209; fax: +86 571 86971139.
E-mail addresses: hwang@zju.edu.cn (H. Wang), kcsheng@zju.edu.cn (K.C. treat moso bamboo fibers [19,20]. However, roles of different types
Sheng). of surface treating solutions and their concentrations on water

0266-3538/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compscitech.2010.01.023
848 H. Wang et al. / Composites Science and Technology 70 (2010) 847–853

Table 1
Brief summary of investigated materials and parameters concerning natural fiber-PVC composites from selected researches.

Refs. Type of fiber(s) Polymer matrix and additive(s) Investigated parameters


no.
[1] Bagasse, rice straw, rice PVC + styrene-ethylene-butylene- Storage modulus, tensile strength, impact strength, glass-transition temperature,
husk, pine fiber styrene (SEBS) degradation temperature, thermal activation energy, water absorption, thickness
swelling
[2] Oil palm empty fruit PVC + benzoyl chloride + NaOH Tensile strength, impact strength, adhesion quality, water resistance, glass-transition
bunch (OPEFB) temperature
[3] OPEFB PVC + epoxidized natural rubber Glass-transition temperature, thermal stability
(ENR) + poly methyl acrylate
[4] OPEFB PVC + ENR + poly methyl acrylate Ultimate tensile strength, Young’s modulus, elongation at break, flexural modulus,
hardness and impact strength
[5] Wood flour PVC + Zn and Pb stearates + zeolite Thermal stability, decomposition temperature
[6] Rubber wood sawdust PVC + low density poly-ethylene Tensile strength, impact strength, glass-transition temperature, morphological
(LDPE), methyl methacrylate + silane properties
[7] Banana wood fiber PVC Tensile strength, impact strength, specific weight

absorption of moso bamboo particles reinforced PVC composites, 152  152  h mm, where h was the thickness of the composites.
especially prosperity ratio and compatibility changes still seem The bamboo–PVC mixing ratio as well as operational parameters
unclear. (temperature, pressure and time) was adopted according to pre-
This article presents an experimental assessment of different ceding research work [11]. Moso bamboo particles obtained after
types of aqueous solutions as surface treating agents, including alka- surface treatment were mixed with PVC at a weight proportion
li solution, silicate solution and oxidizing solution as well as their of 7:3. Then they were put into the mould homogeneously and
concentrations on water absorption of moso bamboo particles rein- molded in a hot press molding machine (GT-7014-A50C, GOTECH).
forced PVC composites. Concentration and pH value were employed The mould was preheated at 170 °C for 3 min, and pressed at
as the characteristics of different aqueous solutions. Water absorp- 180 °C by a pressure of 10 MPa for 5 min. In this study five repli-
tion, porosity ratio, thermal behavior and micro-structure morphol- cates of each sample were taken and the average values were cal-
ogy were adopted to evaluate the manufactured composites. The culated for the following analysis.
mechanism of surface treatment of moso bamboo particles and its
effects on water absorption and other mentioned parameters in 2.3. Characterizations
bamboo fiber reinforced PVC composites were analyzed by consid-
eration of the impact of type and concentration of above mentioned 2.3.1. Water absorption of the composites
chemical solutions. This experimental procedure laid a framework Water absorption tests were conducted in accordance with
for a systematic study of surface treatment and its influence on ASTM D570-98 [21]. The specimens were dried at 75 °C for 4 h
water resistance of natural fiber reinforced composites and aimed and weighed (Wo), then immersed in distilled water at room tem-
to find the most effective treatment agent among the investigated perature (20 °C) for 2 h and 24 h respectively. The composites
chemical solutions and its optimum concentration. specimen was removed from water afterwards and dried with bib-
ulous paper to remove the water present on composites’ surface
2. Materials and methods and weighed again to measure the saturated weight (Wt). The
water absorption was calculated as follows:
2.1. Materials Wt  Wo
Water absorption ð%Þ ¼  100 ð1Þ
Wo
Sawdust of moso bamboo was collected from a local moso bam-
boo processing factory in Lin’an, Zhejiang, China. The moso bam-
boo was dried at 75 °C to 3% moisture content and then ground 2.3.2. Hemicellulose content of moso bamboo
by a hammer mill to a particle size range of 200–400 lm. Granu- Wood extractives were removed prior to analyze of structural
lated PVC (M-1000, about 300 lm diameter) from Shanghai components of moso bamboo by the use of water according to TAP-
Chlor-Alkali Chemical Co., Ltd. (Shanghai, China) was used as the PI T264 [22]. Sugars were analyzed by 3,5-dinitrosalicylic acid
polymer matrix. Sodium hydroxide (purity >96%) was supplied (DNS) according to Miller (1959) [23]. Determination of c-cellulose
by Hangzhou Chemical Reagent Co., Ltd. (Hangzhou, Zhejiang, Chi- was carried on according to TAPPI T203 om-93 [24] with two rep-
na). Sodium silicate was bought from Rugao Zhongbang Chemical licates per sample. This method was chosen due to lack of an ade-
Co., Ltd. (Shanghai, China). Sodium bisulfite was supplied by quate method for analysis on degraded wood. Therefore, c-
Shanghai No. 4 Reagent & HV Chemical Co., Ltd. (Shanghai, China). cellulose mainly represented hemicellulose in moso bamboo with
The moso bamboo particles were soaked in sodium hydroxide, this method.
sodium silicate, sodium bisulfite solutions (solutions temperature
was 20 ± 3 °C) at different concentrations (0.5%, 1%, 2%, 5% and 2.3.3. Porosity ratio of the composites
10%) for 15 min, then washed with distilled water for several The terms commonly used in composites are porosity and air
times. After that they were dried in a blast drying oven (GZX- filled porosity, also known as free air space (FAS) [25]. Porosity of
9140 ME Electric Blast Drying Oven, Shanghai Boxun Co., Ltd.) at composite samples is defined as the ratio of void volume to total
75 °C. volume of the sample, including air and water filled voids. Eftoda
and McCartney [26] proposed that the total volume of air in a com-
2.2. Preparing the composite specimens posting matrix could be further divided into inter-particle and in-
tra-particle air voids based on whether it was contained in
Closed mould hot compressing technique was used to fabricate interstitial voids between particles or in pore spaces within parti-
bamboo–PVC composites in this study. Inner size of the mould was cles respectively. They distinguished the first one as the readily
H. Wang et al. / Composites Science and Technology 70 (2010) 847–853 849

available air for aerobic microorganisms and named it free air was larger than their corresponding 2 h, and they presented a
space (FAS); on the other hand the intra-particle voids represented homologous trend as 2 h water absorption. Sodium silicate treat-
what they called unavailable air space (UAS) as it was not accessi- ment resulted in higher water absorption in composites than those
ble to microorganisms. of sodium hydroxide. Both 2 h and 24 h water absorption followed
In this study, the porosity ratios were FAS and defined as e and a fluctuating trend with concentration of sodium silicate solution
measured in a liquid pycnometer. The pycnometer was initially increasing. This trend was primarily descending for up to 1% con-
filled with ethyl alcohol and the weight (W1) was measured. The centration, and then showed a further increase at 2% and a mini-
oven dried sample was inserted after weighing (WS) into the empty mum value at 5% concentration respectively. Composites made
pycnometer. Then ethyl alcohol was added to fill the pycnometer by oxidizing treated particles showed descending–ascending trend
and final weight was measured (W2). At last, the saturated sample in 2 h and 24 h water absorption with concentration increasing of
was taken out and the free alcohol film on the surfaces of sample sodium bisulfate and a minimal value was observed pertaining 2%
was removed by bibulous paper and weighted (W3) immediately. concentration. The values for the later composites were less than
The measurement sequence of saturated samples was repeated sodium silicate treated samples but larger than alkali treated ones.
three times and the average of three replicates was adopted. The As shown in Fig. 1, the effect of reagents was dose dependent. The
porosity (e) was calculated by the following method. maximum tensile strengths were obtained when the concentration
reached 5%, as the concentration of solution went higher as to 10%,
VP W3  WS
e¼ ¼ ð2Þ the tensile strength of each bamboo particles reinforced PVC com-
VP þ VS W1  W2 þ W3
posites (BPPC) decreased. This effect probably owned to the confor-
where VP was the free air space volume of the samples, VS was the mation change of cellulose in the presence of these agents.
volume of solid phase of the samples with unavailable air space. Functional groups such as hydroxyl became active, which made
it easier for the combination between bamboo particulate and
2.3.4. The pH value of the solutions the polymer matrix, and thus improved interfacial adhesions. So
The precision pH-meter (PHS-4CT, Shanghai Dapu Instruments the composites showed an increased tensile strength with improv-
Co., Ltd.) was used to measure the pH values of disposal solutions ing the stress transfer between the PVC and moso bamboo. But too
of different concentrations. The precision of the instrument is high concentration would cause moso bamboo fiber degradation
0.001. and thus the strength decreased at the concentration of solution
reached 10%.
2.3.5. Thermal behavior of the composites
The differential scanning calorimetry (DSC 200F3, NETZSCH) 3.1.2. Calorimetric measurements of the composites
equipment was used to test the thermal property of raw moso Two crystalline peaks were detected in the calefaction process
bamboo particles and bamboo–PVC composites [27]. DSC cali- of raw Phyllostachys particles reinforced PVC composites, which
brated with indium standard prior to use. A heating rate of 15 °C/ conformed that parts of PVC (183 °C) and cellulose (153 °C) were
min from 50 °C to 275 °C and a sample weight of 3–4 mg in an crystalloid (Fig. 2). Sodium hydroxide solutions did not show
aluminum crucible were used in a nitrogen atmosphere. remarkable effect on crystalline characteristics, which indicated
that sodium hydroxide solution did not react with cellulose in this
2.3.6. Micro-structure and morphology observation research. After sodium silicate treatment, crystalline peak of cellu-
Both surfaces morphology of moso bamboo particles and the lose disappeared and value of PVC peak reduced (180 °C). The crys-
fracture surfaces of the samples were observed by scanning elec- tallization melting temperature of cellulose in the composites
tron microscopy (SEM) (SIRION-10, FEI). The surfaces were coated increased (160 °C) with the treatment of sodium bisulfite and
with a 20-nm thick gold layer prior to SEM operation. PVC crystallization melting temperature reduced (177 °C). This
phenomenon indicated sodium bisulfite enhanced the compatibil-
3. Results and discussion ity between cellulose and PVC.

3.1. Characteristics of the fabricated composites 3.1.3. Surface morphology of moso bamboo particles
SEM studies revealed that spaces between Phyllostachys fibers
3.1.1. Water absorption and tensile strength of the composites was increased (Fig. 3) after chemical solutions treatment, which
As shown in Table 2, water absorption of the composites chan- confirmed the removal of many components like hemicellulose
ged along with the concentration of surface treating aqueous solu- and lignin from the Phyllostachys fibers. And hemicellulose demon-
tions. For alkali treatment, 2 h water absorption of the composites strated easier hydrophilic properties than cellulose. Among these
decreased with concentration increasing of sodium hydroxide three solutions, sodium hydroxide solution had the best removal
aqueous solution. When the concentration of sodium hydroxide result of hemicellulose and lignin from moso bamboo particles
doubled from 0.5% to 1%, the 2 h water absorption showed a (Fig. 3), which conformed with above results about water absorp-
remarkable decreasing. The 24 h water absorption of these samples tion and following results about hemicellulose contents.

Table 2
Water absorption of composites with different treated aqueous solutions.

Concentration of treated Sodium hydroxide Sodium silicate Sodium bisulfite


aqueous solution (w/w %)
2 h water 24 h water 2 h water 24 h water 2 h water 24 h water
absorption (%) absorption (%) absorption (%) absorption (%) absorption (%) absorption (%)
0 27.55 36.49 27.55 36.49 27.55 36.49
0.5 23.75 28.45 22.91 30.56 13.68 26.65
1 8.07 18.36 21.90 28.23 9.82 22.19
2 5.62 11.23 25.84 32.68 9.26 21.89
5 3.69 8.02 14.54 21.16 11.90 22.43
10 3.22 6.78 16.04 25.77 14.29 23.54
850 H. Wang et al. / Composites Science and Technology 70 (2010) 847–853

3.1.4. Micro-structure and compatibility of the composites


Fig. 4 showed the SEM of freshly fractured surface for micro-
structure of raw and treated moso bamboo particles reinforced
composites with 5% concentration solutions respectively. In
Fig. 4a rare physical contact was observed between these compo-
nents, hence the raw bamboo particles were not well interlocked
with PVC, and the interfacial adhesion between them was there-
fore poor.
To the contrary, it could be seen from Fig. 4b–d that the sur-
faces of composites had been modified comparing to the original
one. The outer cellular layer had been removed and the internal
structure of bamboo particles was exposed and prominently
rough upon solution treatments. Fig. 4b and c showed that bam-
boo particles’ surfaces with sodium hydroxide and sodium sili-
cate treatment were rough with some protrusions and a better
Fig. 1. Tensile strengths of bamboo particles reinforced PVC composites.
intimate contact between fiber and matrix was presented in
Fig. 4c. It had been suggested that during the alkali treatment
of micro bamboo particles the cellulose molecular chains lost
their crystalline structure and detachment of hemicelluloses
and lignin [28] and furthermore the bamboo particles might be-
come more disordered and easier to make compatibility with
granulated PVC. Such phenomenon was observed when the
authors mixed treated moso bamboo particles with granulated
PVC in a beaker compared with that of raw particles, in which
PVC clung onto the beaker wall because of its polarity [29].
Fig. 4d reflected disorder dispersion of moso bamboo particles.
This might interpret the poor tensile strength of sodium bisulfite
treated composites compared with the other two. But the com-
patibility was enhanced between bamboo particles and matrix
due to oxidization of cellulose.
According to SEM observations mentioned above all examined
surface treating solutions appeared effect on moso bamboo parti-
Fig. 2. DSC characteristics of bamboo particles reinforced PVC composites: (a)
cles to obtain higher mechanical properties and better physical
untreated, (b) 5% sodium hydroxide solution treated, (c) 5% sodium silicate solution qualities, although results upon three types of solutions were sig-
treated and (d) 5% sodium bisulfite solution treated. nificantly different.

Fig. 3. Surface morphology of moso bamboo particles: (a) untreated, (b) treated by 5% sodium hydroxide solution, (c) treated by 5% sodium silicate solution and (d) treated by
5% sodium bisulfite solution.
H. Wang et al. / Composites Science and Technology 70 (2010) 847–853 851

Fig. 4. Micro-structure of moso bamboo particles reinforced PVC composites: (a) untreated, (b) treated by 5% sodium hydroxide solution, (c) treated by 5% sodium silicate
solution and (d) treated by 5% sodium bisulfite solution.

3.2. Influence of chemical surface treatment on composites water 3.2.2. Relation between hemicellulose content of Phyllostachys and
absorption water absorption of composites
Moso bamboo was constituted of cellulose, hemicellulose and
3.2.1. Effect of solution pH value on water absorption of composites lignin and the reported contents were usually in the range of 41–
The highest pH value (13.83) was belong to sodium hydroxide 50%, 23–28% and 21–27% respectively [30,31]. Both cellulose and
with 10% concentration and sodium bisulfite with a concentra- hemicellulose were high water absorbing materials so the water
tion of 10% had the lowest pH (3.90) (Fig. 5). Water absorption absorption in bamboo–plastic composites had a direct relation-
of sodium hydroxide treated samples showed a relationship with ship with their contents in bamboo particles [10,11]. When the
the pH changing of this solution, and higher concentration of so- content of hemicellulose changed, water absorption would also
dium hydroxide aqueous solution resulted to lower water change.
absorption of the composites. The pH value changing of sodium As shown in Fig. 6, higher concentration of sodium hydroxide
silicate aqueous solution was ascending with the increased con- got more removal of hemicellulose, which was confirmed with pre-
centration but with much lower values comparing to sodium vious researchers [32,33]. So water absorption of the composites
hydroxide. Water absorption of sodium silicate treated samples reduced with the concentration increased in sodium hydroxide
did not decrease all through and did not have the same trend solution below 10%. Though sodium silicate aqueous solution pre-
as pH values. For sodium bisulfite, the pH value decreased with sented an alkali condition, hemicellulose content in sodium silicate
the increasing of aqueous solution concentration but water treated moso bamboo particles did not show an obvious reduction.
absorption of relevant composite samples did not present a clear So the water absorption presented a different characteristic with
relationship. sodium hydroxide treated samples. For sodium bisulfite, the

Fig. 5. The pH value changes of each disposal solution with different Fig. 6. Hemicellulose content of moso bamboo particles treated with different
concentrations. aqueous solutions and different concentrations.
852 H. Wang et al. / Composites Science and Technology 70 (2010) 847–853

concentration did not have effect on the content of hemicellulose 4. Conclusions


in moso bamboo obviously.
Three kinds of chemical surface treating agents, including so-
3.2.3. Impact of chemical treatment on porosity ratio and its dium hydroxide (alkali agent), sodium silicate (silicate agent)
relationship with water absorption of composites and sodium bisulfite (oxidant agent) were adopted to modify
The water absorption in composites was mainly dependent to the moso bamboo particles surface and then reinforced PVC compos-
presence of lumens, fine pores and hydrogen bonding sites existing ites. By investigating the mechanisms of water absorption of the
in moso bamboo particles, the gaps and flaws at the interfaces, and composites, the main conclusions were made as follows: (1) Al-
the micro-cracks in the matrix formed during the compounding pro- kali treatment on moso bamboo particles improved water resis-
cess [10]. Fig. 7 showed simultaneously the porosity ratio, water tance of the composites and higher concentration of alkali
absorption and hemicellulose content of different solution treated solution would give rise to lower water absorption of the com-
composites. This figure illustrated that the concentration of treating posites; silicate treatment lead to a lower water absorption than
agents did not show a meaningful influence on the porosity ratio of untreated composites, but higher than alkali treatment; oxidant
composites. Sodium hydroxide would make the surface of bamboo treatment got the least affected result. (2) The maximum tensile
particles slicker and resulted in better interaction between matrix strengths were obtained at the concentrations of 5%, as the con-
and bamboo particles [34,35]. It could be found from Fig. 7b that so- centration of solution went higher as to 10%, the tensile strength
dium silicate created a relatively resembling trend in porosity ratio of each BPPC decreased. Compared with the other two agents,
and water absorption in particle treated composites, which corre- sodium bisulfite enhanced the compatibility between cellulose
sponded to a water absorption peak (at concentration of 5%) and a and PVC. (3) The pH value of the aqueous solution did not show
minimum porosity (at concentration of 2%) respectively. Sodium an obvious effect on water absorption of the composites but the
bisulfite had little impact on both porosity ratio and hemicellulose type of treated agent presented an evident impact. (4) Alkali
content of composites and the lowest content of hemicellulose of treatment decreased the content of hemicellulose in bamboo
corresponding composites had the least water absorption. A part particles and thus got a lower value of water absorption, which
of water absorption was due to water penetration in free pores and was confirmed by the spaces increasing of treated Phyllostachys
cracks in the composites and another part was accompanied by free fibers. (5) Silicate and oxidant treatment lead to little improve-
surfaces of cellulose and hemicellulose, hence water absorption was ment in porosity ratio but they reduced the amount of hemicel-
generally higher than porosity ratio as it could be found in all results luloses, which resulted in a relative change in water absorption
demonstrated in Fig. 5. of the composites.

Fig. 7. Porosity ratio and water absorption versus hemicellulose content in composite samples treated with different aqueous solutions and different concentrations.
H. Wang et al. / Composites Science and Technology 70 (2010) 847–853 853

Acknowledgements [17] Bessadok A, Marais S, Gouanve F, et al. Effect of chemical treatments of Alfa
(Stipa tenacissima) fibres on water-sorption properties. Compos Sci Technol
2007;67(3–4):685–97.
The authors greatly appreciated the fund of Zhejiang Province [18] Demir H, Atikler U, Balkose D, et al. The effect of fiber surface treatments on
Technology Department for Young Talent Program (2008R40 the tensile and water sorption properties of polypropylene–luffa fiber
composites. Composites Part A – Appl Sci 2006;37(3):447–56.
G2010085) and fund of Education Department of Zhejiang Province
[19] Di?u TV, Huân Ph?m Gia, Khái PX. Study on surface treatment of bamboo fibers
(G20050412). by acrylonitryl and properties of bamboo fibers reinforced polypropylene. TC
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[20] Di?u TV, Nguyên Ph?m Duy Linh, Ðào Minh Anh. Study on the effect of surface
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