Steam 160℃ (7 bar) Water flow with recovery system rev.10.

2
Operate 6.67hr 1.33hr stop in every 8hr
3726 kg/hr
65℃ 35℃
30℃
3726L/hr 3387L/hr
Boiler 3726L/hr
Clean
35℃ Evaporator
Water
Heat Exchanger-1 716L/hr RO-1
7kl

35℃ RO-2
Blow 35℃
45℃ 308 L/hr 1085L/hr
down
Tank 70℃ 5320L/hr 35℃
5320L/hr Evaporator 369L/hr
Blow down water
Tank1 35℃
135℃ pH11～14 35℃ Tank2
Vaporized 2kL 4472L/hr
298L/hr 308 L/hr 1kL
1185 L/hr 35℃
1085L/hr
Molding machine Mold cooling water
CT 45℃
drain water
70℃ 70℃ (Open) 26667L/hr Tap water
29017L/hr 23697L/hr 45℃ 30℃
22512L/hr Over Flow 3307L/hr
45℃
1165L/hr
20kL 20kL 150kL
70℃ 45℃ 35℃
High Reference diagram Low Raw Water
 Water flow with recovery system rev.10.2
Dear San , Regarding the Water Flow Circuit diagram rev 10.2 , we have understand like this:-

1. RO1 running hours – 20 hrs x 3387 lit / hr = 67740 lit

2. RO2 running hours – 20 hrs x 716 lit / hr = 14320 lit
3. Evaporator Generation (90% of inlet quantity ) -24 hrs x 277.2 lit / hr = 6652.8 lit

Total water Generation (1+2+3) = 67740 + 14320 + 6652.8 = 88712.8 Lit / 24 hrs

Water Consumption in plant / 24 hrs

A. Boiler - 24 hrs x 3726 lit = 89424 lit / 24 hrs
B. Cooling Tower for shell cooling – 24 x 1200 lit / hr = 28800 Lit / 24 hrs

Total Water Consumption in Plant = (A+B) = 89424 + 28800 = 118224 lit / 24 Hrs

Generation – 88712 lit

Consumption – 118224 lit

Shortage = (Generation – Consumption) = 29512 lit

By taking this shortage we proposed new flow as in next slide please see and comment .

Note : My suggestion is we should keep generation higher 10% than the plant consumption for
Smooth production .
 Steam 160℃ (7 bar) Water flow with recovery system rev.10.5 Operate 6.67hr 1.33hr stop in every 8hr
3450 kg/hr
65℃ 35℃
30℃
3726L/hr 3387L/hr
3726L/hr
Boiler
Clean Water 35℃ Evaporator
7kl 716L/hr RO-1
Heat Exchanger-1

RO-2
35℃ 35℃
70℃ 308 L/hr 1085L/hr
45℃
5320L/hr 35℃ 35℃
5320L/hr Waste
70℃ Evaporator 369L/hr 4472L/hr
8 L/hr
18000L/hr
LPG Tank2 Tank1
65℃ Vaporizer 1kL 2kL
Blow down water 18000L/hr 35℃
308 L/hr 35℃
135℃ pH11～14 Vaporized 1085L/hr
298L/hr 1200L/hr

CT Tap water
(Closed) 30℃
3307L/hr
70℃ Mold cooling water 35℃
Molding machine drain 1400L/hr
water 23697L/hr 45℃
45℃ 26667L/hr Softener
70℃ 35℃ 22512L/hr
29017L/hr 200L/hr Over Flow
45℃
1165L/hr

20kL 20kL 150kL

70℃ 45℃ 35℃

High
Reference diagram Low Raw Water Tap Water
High alkali
Blow down tank