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JALAN PERSEKUTUAN
SEMENANJUNG MALAYSIA
Lokasi : …………………………………………………
LOGO
SYARIKAT
KONSESI
1.0 OBJECTIVE
To outline the procedure by which micro-surfacing works shall be carried out as per JKR
standard specifications.
2.0 SCOPE
3.0 DEFINITION
4.0 PROCEDURES
4.1 Upon receiving Work Order from the S.O., the Project Manager shall prepare and
submit Project Quality Plan (PQP) which consist of the following items for approval
by the S.O.;
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PROJECT QUALITY PLAN Reference No.:
4.2 Upon approval of PQP, the Project Manager shall proceed with site possession,
mobilization of plant and machineries, site demarcation and regulate of existing
pavement (if required). Concurrently the request to carry out trial lay shall be
submitted to the S.O.
4.3 Traffic control and safety shall be in accordance to the Traffic Management Plan
(TMP) as approved by the S.O.
4.4 All required tests shall be carried out in accordance to the Inspection and Test Plan
(ITP) as approved by the S.O.
4.5 All equipment, tools, and machines used in the performance of this work shall be
maintained in satisfactory working conditions at all times to ensure a high quality
product.
4.6 Areas with base and/or subgrade failures shall be reconstructed accordingly from
the subgrade/base up to the wearing course. Any existing pavement failure shall
be repaired.
4.7 All loose materials shall be removed from the surface. Prior to applying the micro-
surfacing, water shall be used at a rate as approved by the S.O. to dampen the
surface without allowing any free-flowing water.
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PROJECT QUALITY PLAN Reference No.:
4.10 Spreading of the mixture shall be undertaken in two layers, with an initial regulating
layer followed by a uniform wearing course carpet. Total thickness for both layers
shall between 10 – 12 mm. The spreading rate using the 0 – 8 mm aggregate
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gradation shall be between 18 – 25 kg/m .
4.11 Whenever spreading is taking place, the tests prescribed in Table 1 shall be carried
out. The original copy of the results for each of the tests and for each recorded rate
of spread shall be given to the S.O.
4.12 Areas which cannot be reached with the mixing machine shall be surfaced using
hand squeegees to provide complete and uniform coverage. The area to be hand-
worked shall be lightly dampened prior to mix placement.
4.13 The finished micro–surfacing shall be of uniform surface texture and appearance
throughout the work and shall be free from holes, streaks and surface irregularities.
Any micro–surfacing, which does not comply with the clause, or is non–uniform in
surface texture or appearance, shall be made good by replacement of fresh
material.
4.15 Work shall stop during the period of heavy rain or when there is standing water on
the surface.
4.16 The process shall be such that the laid material may be opened to traffic after
typically 1 hour.
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PROJECT QUALITY PLAN Reference No.:
4.17 Traffic shall be kept off newly treated surfaces until material is deemed to have set,
and traffic speeds shall be kept to a minimum until the surface does not experience
detrimental effects.
4.18 Upon completion of work, final inspection/measurement shall be carried out jointly
with the S.O. representatives.
i. Micro–surfacing unit
ii. Support trucks
iii. Front end loader for loading aggregate
iv. Sweeper / power broom
v. Storage tankers for water emulsion
6.0 REFERENCES
ii. Arahan Teknik (Jalan) 2C/85 - Manual on Traffic Control Devices; Temporary Signs
and Work Zones Control.
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PROJECT QUALITY PLAN Reference No.:
A) Pre-Construction Start
NO
Approved
by S.O. Project Manager
S.O.
YES
Project Manager
Setting up and site demarcation
Project Manager
Regulating existing pavement (If required)
Project Manager
Setting up Micro-Surfacing Unit
Project Manager
Perform trial lay (witnessed by S.O.)
NO
Approved
by S.O. Project Manager
S.O.
YES
A1
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PROJECT QUALITY PLAN Reference No.:
B) Construction
A1
Project Manager
Testing Inspection and Test Plan
S.O.
NO
Approved
by S.O. Project Manager
S.O.
YES
End
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PROJECT QUALITY PLAN Reference No.:
2.0 Demarcation
3.0 Material
i) Loss By Abrasion & Impact in LA Not more than 25%
JKR/SPJ/2008 Sec 4.13.2.1 ii) Flakiness Index Not more than 25%
ASTM C 131 Weighted Average Loss of Once for each
3.1 Coarse aggregate Measurement iii) Not more than 18% P V C W
MS 30 Weight source
AASHTO T 104 iv) Water Absorption Not more than 2%
v) Polished Stone Value Not less than 40
Weighted Average Loss of
i) Not more than 20%
Weight
JKR/SPJ/2008 Sec 4.13.2.2 ii) Water Absorption Not more than 2%
AASHTO T 104 Sand Equivalent of Aggregate
Once for each
3.2 Fine aggregate MS 30 Measurement iii) Fraction Passing No. 4 (4.75mm) Not less than 45% P V C W
source
ASTM D 2419 Sieve
ASTM C 1252 iv) Fine Aggregate Angularity Not less than 45%
3.3 Mineral filler (OPC) JKR/SPJ/2008 Sec 4.13.2.3 Measurement Percent Passing 75um Sieve Not less than 70% by weight P V C W
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PROJECT QUALITY PLAN Reference No.:
NOTE : PLEASE REFER TO RELEVANT INSPECTION AND TEST PLAN (ITP) FOR SUBSEQUENT ACTIVITIES.
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