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International Journal of Mechanical Engineering and Technology (IJMET)
Volume 10, Issue 03, March 2019, pp. 1164-1171. Article ID: IJMET_10_03_118 Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=10&IType=3 ISSN Print: 0976-6340 and ISSN Online: 0976-6359
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METHODS OF INCREASING THE ABSORPTION CAPACITY OF METALS TO IR RADIATION BY CREATING A SURFACE COMPOSITE LAYER SATURATED WITH NANOMATERIALS
German Vyacheslavovich Dmitrienko, Aleksandr Aleksandrovich Fedorov, Georgy Leonidovich Rivin, Dmitriy Viktorovich Mukhin and Roman Andreevich Salaev
Department of Aircraft Engineering Separate structural unit "Institute of Aviation Technologies and Control" Ulyanovsk State Technical University Ulyanovsk, Russian Federation
ABSTRACT
 Among the technological processes that require significant energy consumption, a  significant role is played by the heating processes carried out by electric infrared heaters. The efficiency of such heaters is defined as the perfection of the heater, that is, its ability to most effectively convert electrical energy into infrared energy and the ability to direct the flow of infrared radiation to the receiver as well as the perfection of the receiver, that is, its absorptive capacity and ability to transfer heat with minimal loss of the heated substance.
Keywords
:
 Carbon nanotubes, Infrared heating, Energy efficiency, Resistance.
Cite this Article
 German Vyacheslavovich Dmitrienko, Aleksandr Aleksandrovich Fedorov, Georgy Leonidovich Rivin, Dmitriy Viktorovich Mukhin and Roman Andreevich Salaev, Methods of Increasing the Absorption Capacity of Metals to Ir Radiation by Creating a Surface Composite Layer Saturated With Nanomaterials, International Journal of Mechanical Engineering and Technology, 10(3), 2019, pp. 1164-1171. http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=10&IType=3
1. INTRODUCTION
1.1. Relevance of the research topic
In order to increase the efficiency of such heaters, as well as the energy efficiency of production as a whole, the team of authors in [1] proposed to create a surface composite layer saturated with carbon nanotubes [4-7], which allowed, firstly, to increase the absorption capacity of the surface to infrared (IR) radiation, secondly, to lower the surface temperature due to a
 
Methods of Increasing the Absorption Capacity of Metals to Ir Radiation by Creating a Surface Composite Layer Saturated With Nanomaterials
 
http://www.iaeme.com/IJMET/index.asp 1165 editor@iaeme.com
significantly more intensive heat removal from the surface into the material. The latter effect can significantly reduce heat loss due to the appearance of IR radiation from the receiving surface in the opposite direction.
1.2. Formulation of the problem
One of the significant advantages of the proposed approach compared to various types of coatings based on the effect of adhesion is resistance to the appearance of various types of damage and scratches, which are unavoidable in industrial conditions. As was shown, these damages do not lead to a noticeable decrease in the performance of the surface layer and are not the core of further surface destruction. However, at the time of writing [1-3] detailed studies of the effect of saturation of the surface layer with carbon nanotubes on the mechanical  properties and resistance of the surface have not been carried out [26]. Later, these studies were conducted by the team of authors and their results will be presented in this article.
Figure 1.
 Friction machine
1.3. Purpose of the study
The purpose of the study is to identify the effect of the created surface composite layer saturated with carbon nanotubes on the resistance of the material. The technology of creating the surface layer in this study was not optimized, since it is assumed that the intended purpose of the coating is to increase the absorptivity of the material to IR radiation and the surface processing parameters were selected optimal for the intended  purpose [28]. Hardness, coefficient of friction in a pair of material-material with a surface treated with nanotubes and the resistance of material samples without processing with nanotubes and after processing were chosen as indicators characterizing the surface resistance [25].
 
German Vyacheslavovich Dmitrienko, Aleksandr Aleksandrovich Fedorov, Georgy Leonidovich Rivin, Dmitriy Viktorovich Mukhin and Roman Andreevich Salaev
 
http://www.iaeme.com/IJMET/index.asp 1166 editor@iaeme.com
2. MATERIALS AND METHODS
Experimental studies include the following steps:
1.
 
Samples are weighed on an analytical VL-224 (V) balance, the hardness of samples is measured using a LOMO PMT-3M microhardness tester, the samples are examined in a microscope.
2.
 
Samples are installed in the friction machine (Fig. 1), the sample rotation speed is set at 200 rpm, and within 10 minutes tests are carried out with measurement of the friction coefficient.
3.
 
Re-weighing of samples and calculation of sample conducted during testing. To confirm the convergence of the results, the tests were carried out on 6 samples of each type, while the deviations of the results from the average value did not exceed 2.5% [27].
3. RESULTS
Typical graphs of friction coefficient changes during sample testing are shown in Fig.2
а
) Without processing with carbon nanotubes  b) After processing
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