SAGAR FORGE & FITTING

AN ISO 9001:2008 CERTIFIED COMPANY

Manufacturer of all type of open die forging components, pipe fittings, flanges,
Address: 23/25 4th Kumbharwada lane Mumbai 400004
Tel / Fax: +91 22 66109729 E-mail: info@sagarfitting.com,sagarforgesteel@yahoo.co.in
__________________________________________________________________________

We are pleased to introduce ourselves as one of the leading Forging Units, situated at Mumbai,
city in Maharashtra State (INDIA.)

SAGAR FORGE was incorporated in the year 2005 to supply quality- Open Die forged
products to the manufacturers of Heavy Duty Forged Auto components, Pipe fittings, flange
fitting and other OEMs.

We are managed by well qualified and experienced professionals having deep

understanding of forging industry. We have complete In-house facilities for production, testing
and supply of all types of forgings from prototype development to machined finished
components.

Our production capacity target is 1800 Metric Tons for the very first year 2009. We source
our raw materials from approved steel plants such as RINL, ISSAL, MUSCO, and TISCO etc.
All incoming Raw materials are checked thoroughly in our Chemical Lab, by qualified
metallurgists. Our qualified & experienced team of professionals achieved quality-working
conditions at all levels (Design, Tool room management & execution) of operations.

Products & Capacities

We are manufacturing various types of forging components

1. Heavy Connecting Rods 50 kg to 2000 kg

2. Crank shafts 50 kg to 3000 kg
3. Heavy Flanges 35 kg to 3000 kg
4. Heavy Duty Shafts 50 kg to 3000 kg
5. Forged “O” Rings 300 mm to 900 mm
6. Pipe fitting Elbow ,Tee ,& all type of fitting
7. Forged Wheel 100 kg to 3000 kg
8. Erw pipe flange 1” to 36 “
9. Block Round & Square 100 kg to 5000 kg
10. Blinds 50 kg to 1500 kg
11. Flat forging 50 kg to 2000 kg
And many more intricate components as per customers demand.

Our List of machinery

Stem forging hammer 5 M.T stroke capacities

Boiler Pressure capacity 10 M.T. 12.65 KG

Furnace 8 feet X 13 feet X 3 feet Ht. furnace oil fire

Cutting Band saw capacity 400 X 700 square

Hydraulic Drill capacity 1" to 4"

Over Head Crain capacity 15 MT

Lathe Machine centre Ht. 36” & 24 feet X 24" Blade size

SAGAR FORGE has its own inspection plan for all the components and its processes at
different stages of production.

1. Incoming Material Inspection: -

All the materials coming to the company from different sources has to undergo inspection and
testing as per inspection plan before it goes to stores. Raw material incoming from the
approved steel mills are kept in the stock yard and 100% visual examination and spark testing
is done. Chemical, metallurgical and physical testing is also carried out as per the control plan
or as per customer's requirements. After approval of the material in the laboratory, color code
is given to each and every bar as per the material grade. Physical testing e.g. upset test, step
turn test, tensile test, Impact test; macro etching is also carried out. Metallurgical testing of
the material e.g. Inclusion Rating, Grain Flow, and Microstructure is also carried out.

2. Process Inspection:-

Inspection is carried out at every stage of production at different stages e.g. Die Shop, Cutting
Shop, Forge Shop, Heat Treatment Shop. Each shop or processing department has its own
inspection plan to satisfy the customers' needs depending upon the experience.

Die Shop: -

Dies are checked thoroughly by plaster cast before release for production and inspection
reports are kept in file for reference.

Cutting Shop: -

All the cut pieces are weighed as per cut weight and stacked separately as per the grade with
color-code.

Forge Shop: -

Furnace Temperature is controlled by the temperature controller which is provided in each

furnace; hot inspection in done at every interval, and 100% visual inspection is done after
shot blasting.
Heat Treatment: - We are doing normalizing, annealing, Tempering Solution annealing,
Isothermal annealing. Heat treatment furnace is equipped with temperature controller
with graph recorder. The personnel responsible for the process are under direct
supervision of qualified metallurgist. Samples are drawn from each batch, from different
locations, and then microstructure & hardness are checked as per customer requirement.
All care is taken to control the hardness within a navigation of hardness from piece to
piece up to 10 BHN.

We are doing Normalizing, Annealing, Tempering, Solution annealing, Isothermal annealing,

which are controlled by qualified metallurgists and skilled furnace operators. Heat treatment
furnace is equipped with temperature controller with graph recorder.

3. Final Inspection: -

All the forged in coming parts to this shop are shot blasted and following inspections are
carried out as per plan.

Visual inspection For scale pit, under filling, mismatch etc. are kept separately.

Dimensional Critical dimensions like thickness and references points for 1st
inspection operation at the customers end are checked 100%.

Layout is carried out for one sample from the lot, and dimension are
Layout
checked before dispatch.

Packing of the components and dispatches are made as per

Packing
customer's requirements.

Thanking you,
HARISH JAIN
+91-9619339990

SAGAR FORGE AND FITTING

(AN ISO 9001:2008 CERTIFIED COMPANY)
23/25 ,59/A 1ST PATHAN STREET
4T KUMBHARWADA LANE
MUMBAI 40004 (India)
Tel/Fax: +91 66109729-67437507

E-Mail ID: INFO@SAGARFITTING.COM

URL: http://www.sagarfitting.com