PT PROFAB INDONESIA Page 1

LIFTING CALCULATION PIPE-PIPE

JN680 TURRET ACCESS STRUCTURE, BLUEWATER
110 TON WEIGHT

General Data

Total weight, W = 110 Tons = 242509 lbs

Safety factor, SF = 1.5
Calculated weight, WSF = W SF = 165 Tons = 363763 lbs
No of point for lifting, Np = 4
Mean weight in one point, Wp = WSF / Np = 41.25 Tons = 90941 lbs
Total length of lifting arrangement x-x, L x = 9600 mm = 377.952756 in
Total length of lifting arrangement y-y, L y = 4720 mm = 185.826772 in
Total height of lifting arrangement z-z, H = 20000 mm = 787.401575 in
Total act. length of lifting arrangement, L = 10698 mm = 421.164902 in
Length of pipe 1, L1 = 2400 mm = 94.488189 in
No of pipe 1, N1 = 3
Length of pipe 2, L2 = 2520 mm = 99.2125984 in
No of pipe 2, N2 = 3
Length of pipe 3, L3 = 4720 mm = 185.826772 in
No of pipe 3, N3 = 2
Length x-x of point 1-2 to CoG, Lcg = 5300 mm = 208.661417 in
Height of lug point to pipe conter, HLP = 412 mm = 16.2204724 in
Angle x-y of point 1-2, α1 = 26.2 deg = 0.45695875 rad
Angle x-z of point 1-2, α2 = 73.5 deg = 1.28365884 rad
Angle x-y of point 3-4, α3 = 63.8 deg = 0.58466747 rad
Angle x-z of point 3-4, α4 = 76.5 deg = 1.33564718 rad

Pipe Data ( 12” NB Sch XS )

Outside Diameter, OD = 323.85 mm = 12.750 in

Inside Diameter, ID = 298.45 mm = 11.750 in
Nominal Thickness, tnom = 12.70 mm = 0.500 in
Minimum Thickness, tmin = 11.11 mm = 0.438 in
Calculated Inside Diameter, CID = 301.63 mm = 11.875 in
Section Area, A = 10918.0 mm2 = 16.92 in2
Moment of Inertia x-x, Ix = 13365 cm4 = 321.09 in4
Section Modulus x-x, Sx = 825 cm3 = 50.37 in3
Radius of Gyration x-x, rx = 111 mm = 4.36 in

Material Data

Elastic modulus, E = 199947.95 MPa = 29000000 psi

Allowable yield stress, Sa = 344.74 MPa = 50000 psi
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Allow. tensile stress, Sta = 0.6S = 206.84 MPa = 30000 psi
Allow. bending stress, Sba = 0.66Sa = 227.53 MPa = 33000 psi
Allow. shear stress, Ssa = 0.4Sa = 137.90 MPa = 20000 psi
Allow. bearing stress, Sbra = 0.9Sa = 310.26 MPa = 45000 psi

Calculation in point 1-2

Force & Moment Calculation

Force z-z, F1z = [ (L - Lcg) / L ] 2WP = 41.62630221 Tons
Force x-x, F1x = F1Z cos(α1) / tan(α2) = 11.03097009 Tons
Force y-y, F1y = F1Z sin(α1) / tan(α2) = 5.423560292 Tons
Force on sling, F1 = F1Z / sin(α2) = 43.40329875 Tons
Bending moment y-y, M1y = F1z L1 / 2 = 489857 N.m
= 91770 lbs
= 24319 lbs
= 11957 lbs
= 95688 lbs
= 4335605 lbs.in

Allow. Comp. Stress

Effective Length Factor, K = 1.0

Ratio of Effective Profile Area, Qa = 1.0
Axial Stress Reduction Factor, Qs = 1.0

Slenderness Ratio, C ' c=

K L1
√
2 π2 E
Q s Qa S a = 106.999

= 21.692
rx
K L1 / r x
= 0.203
C'c
Coefficient of Compressive Stress, Ca = 0.506 from table 4 AISC Specification
Allow. Comp. Stress, Sc = Sa Qa Qs Ca = 174.44 MPa = 25300 psi

Stress Calculation

Bending stress z-z, Sb1z = M1y / (N1 Sx) = 197.83 MPa = 28694 psi
Comp. stress x-x, Sc1x = F1x / (N1 A) = 3.30 MPa = 479 psi
Tension stress y-y, St1y = F1y / (N2 A) = 1.62 MPa = 236 psi

Comparison of Available Stress

Bending stress z-z = SAFE Ratio = 87.0%

Comp. stress x-x = SAFE Ratio = 1.9%
Tension stress y-y = SAFE Ratio = 0.8%

Calculation in point 3-4

Force & Moment Calculation

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Force z-z, F2z = ( Lcg / L ) 2WP = 40.87369779 Tons = 90111 lbs

Force x-x, F2x = F2Z cos(α3) / tan(α4) = 8.165988443 Tons = 18003 lbs
Force y-y, F2y = F2Z sin(α3) / tan(α4) = 5.404740427 Tons = 11915 lbs
Force on sling, F2 = F2Z / sin(α4) = 42.03039088 Tons = 92661 lbs
Bending moment y-y, M2y = F2z L3 = 945968 N.m = 8372527 lbs.in
Bending moment z-z, M2z = F2x L3 = 188991 N.m = 1672713 lbs.in

Allow. Comp. Stress

Effective Length Factor, K = 1.0

Ratio of Effective Profile Area, Qa = 1.0
Axial Stress Reduction Factor, Qs = 1.0

√
2
2π E
Slenderness Ratio, C ' c= = 106.999
Q s Qa S a
K L3
= 42.661
rx
K L3 /r x
= 0.399
C'c
Coefficient of Compressive Stress, Ca = 0.509 from table 4 AISC Specification
Allow. Comp. Stress, Sc = Sa Qa Qs Ca = 175.47 MPa = 25450 psi

Stress Calculation
Bending stress z-z, Sb2z = M2y / (N3 Sx) = 573.06 MPa = 83116 psi
Bending stress x-x, Sb2x = M2z / (N3 Sx) = 114.49 MPa = 16605 psi
Comp. stress y-y, Sc2y = F2y / (N3 A) = 2.43 MPa = 352 psi

Bending stress z-z = FAIL Ratio = 251.9%

Bending stress y-y = SAFE Ratio = 50.3%
Comp. stress x-x = SAFE Ratio = 1.4%

prepared by
ARIEF SUHARIYONO
DESIGN ENGINEER
PT PROFAB INDONESIA
PT PROFAB INDONESIA Page 4

LIFTING CALCULATION PIPE-LUG

JN680 TURRET ACCESS STRUCTURE, BLUEWATER
110 TON WEIGHT

General Data

Total weight, W = 110 Tons = 242509 lbs

Safety factor, SF = 1.5
Calculated weight, WSF = W SF = 165 Tons = 363763 lbs
No of point for lifting, Np = 4
Mean weight in one point, Wp = WSF / Np = 41.25 Tons = 90941 lbs
Total length of lifting arrangement x-x, L x = 9600 mm = 377.952756 in
Total length of lifting arrangement y-y, L y = 4720 mm = 185.826772 in
Total height of lifting arrangement z-z, H = 20000 mm = 787.401575 in
Total act. length of lifting arrangement, L = 10698 mm = 421.164902 in
Length of pipe 1, L1 = 2400 mm = 94.488189 in
No of pipe 1, N1 = 3
Length of pipe 2, L2 = 2520 mm = 99.2125984 in
No of pipe 2, N2 = 3
Length of pipe 3, L3 = 2360 mm = 92.9133858 in
No of pipe 3, N3 = 2
Length x-x of point 1-2 to CoG, Lcg = 5300 mm = 208.661417 in
Height of lug point to pipe conter, HLP = 412 mm = 16.2204724 in
Angle x-y of point 1-2, α1 = 26.2 deg = 0.45695875 rad
Angle x-z of point 1-2, α2 = 73.5 deg = 1.28365884 rad
Angle x-y of point 3-4, α3 = 63.8 deg = 0.58466747 rad
Angle x-z of point 3-4, α4 = 76.5 deg = 1.33564718 rad

Pipe Data ( 12” NB Sch XS )

Outside Diameter, OD = 323.85 mm = 12.750 in

Inside Diameter, ID = 298.45 mm = 11.750 in
Nominal Thickness, tnom = 12.70 mm = 0.500 in
Minimum Thickness, tmin = 11.11 mm = 0.438 in
Calculated Inside Diameter, CID = 301.63 mm = 11.875 in
Section Area, A = 10918.0 mm2 = 16.92 in2
Moment of Inertia x-x, Ix = 13365 cm4 = 321.09 in4
Section Modulus x-x, Sx = 825 cm3 = 50.37 in3
Radius of Gyration x-x, rx = 111 mm = 4.36 in

Material Data

Elastic modulus, E = 199947.95 MPa = 29000000 psi

Allowable yield stress, Sa = 344.74 MPa = 50000 psi
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Allow. tensile stress, Sta = 0.6S = 206.84 MPa = 30000 psi
Allow. bending stress, Sba = 0.66Sa = 227.53 MPa = 33000 psi
Allow. shear stress, Ssa = 0.4Sa = 137.90 MPa = 20000 psi
Allow. bearing stress, Sbra = 0.9Sa = 310.26 MPa = 45000 psi

Calculation in point 1-2

Force & Moment Calculation

Force z-z, F1z = [ (L - Lcg) / L ] 2WP = 41.62630221 Tons = 91770 lbs
Force x-x, F1x = F1Z cos(α1) / tan(α2) = 11.03097009 Tons = 24319 lbs
Force y-y, F1y = F1Z sin(α1) / tan(α2) = 5.423560292 Tons = 11957 lbs
Force on sling, F1 = F1Z / sin(α2) = 43.40329875 Tons = 95688 lbs
Bending moment y-y, M1y = F1z L1 / 2 = 489857 N.m = 4335605 lbs.in

Allow. Comp. Stress

Effective Length Factor, K = 1.0

Ratio of Effective Profile Area, Qa = 1.0
Axial Stress Reduction Factor, Qs = 1.0

√
2
2π E
Slenderness Ratio, C ' c= = 106.999
Q s Qa S a
K L1 = 21.692
rx
K L1 / r x
= 0.203
C'c
Coefficient of Compressive Stress, Ca = 0.506 from table 4 AISC Specification
Allow. Comp. Stress, Sc = Sa Qa Qs Ca = 174.44 MPa = 25300 psi

Stress Calculation

Bending stress z-z, Sb1z = M1y / (N1 Sx) = 197.83 MPa = 28694 psi
Comp. stress x-x, Sc1x = F1x / (N1 A) = 3.30 MPa = 479 psi
Tension stress y-y, St1y = F1y / (N2 A) = 1.62 MPa = 236 psi

Comparison of Available Stress

Bending stress z-z = SAFE Ratio = 87.0%

Comp. stress x-x = SAFE Ratio = 1.9%
Tension stress y-y = SAFE Ratio = 0.8%

Calculation in point 3-4

Force & Moment Calculation

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Force z-z, F2z = ( Lcg / L ) 2WP = 40.87369779 Tons = 90111 lbs

Force x-x, F2x = F2Z cos(α3) / tan(α4) = 8.165988443 Tons = 18003 lbs
Force y-y, F2y = F2Z sin(α3) / tan(α4) = 5.404740427 Tons = 11915 lbs
Force on sling, F2 = F2Z / sin(α4) = 42.03039088 Tons = 92661 lbs
Bending moment y-y, M2y = F2z L3 + F2y HLP = 494821 N.m = 4379537 lbs.in
Bending moment z-z, M2z = F2x L3 = 94496 N.m = 836356 lbs.in
Torsion y-y, T2y = F2x HLP = 32993 N.m = 292016 lbs.in

Allow. Comp. Stress

Effective Length Factor, K = 1.0

Ratio of Effective Profile Area, Qa = 1.0
Axial Stress Reduction Factor, Qs = 1.0

√
2
2π E
Slenderness Ratio, C ' c= = 106.999
Q s Qa S a
K L3 = 21.331
rx
K L3 /r x
= 0.199
C'c
Coefficient of Compressive Stress, Ca = 0.509 from table 4 AISC Specification
Allow. Comp. Stress, Sc = Sa Qa Qs Ca = 175.47 MPa = 25450 psi

Stress Calculation
Bending stress z-z, Sb2z = M2y / (N3 Sx) = 299.76 MPa = 43476 psi
Bending stress x-x, Sb2x = M2z / (N3 Sx) = 57.24 MPa = 8303 psi
Shear stress x-x, Ss2x = T2y OD / (16.Ix) = 5.00 MPa = 725 psi
Comp. stress y-y, Sc2y = F2y / (N3 A) = 2.43 MPa = 352 psi

Bending stress z-z = FAIL Ratio = 131.7%

Bending stress x-x = SAFE Ratio = 25.2%
Shear stress x-x = SAFE Ratio = 3.6%
Comp. stress y-y = SAFE Ratio = 1.4%

prepared by
ARIEF SUHARIYONO
DESIGN ENGINEER
PT PROFAB INDONESIA
PT PROFAB INDONESIA Page 7

WELD SIZE CALCULATION

ON PIPE FOR LIFTING ARRANGEMENT
JN680 TURRET ACCESS STRUCTURE, BLUEWATER

Weight of Load (W) = 41626.3022076269 kg

Safety Factor = 1.50
Total Weight of Load (Wt) = 62439.4533114403 kg

Loads on pipes :
Number of pipe = 2
Load on one pipe (F) = 31219.7266557202 kg = 68827.01 lbs

Weld length (assume only top and bottom side welded -conservative method)
Length of Weld around :
Aw = OD
= 323.85 mm = 12.75 in

Fillet Weld Dimension ( w ) :

(on drawing)
w = 0.47 in = 12 mm

Load on Fillet Weld per linear inch of weld :

Shear stress of Weld (S) = F / Aw
= 5398 lbs/in

Load on weld ( f ) :
Shear stress of Weld (f) = S/w
= 11426 lbs/in2

Allowable weld stress :

SSA = 9600 psi

Check shear stress = Over Stress

Ratio = 119.02%

Book Reference : Eugene F.Megyesy, "Pressure Vessel Handbook-Eleventh Edition", page : 459.
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CALCULATION OF LIFTING LUG

JN680 TURRET ACCESS STRUCTURE, BLUEWATER
110 TON WEIGHT

Generals:
Load x-x, Fx = 8166 kgs = 18,003 lbs
Load y-y, Fy = 5405 kgs = 11,915 lbs
Load z-z, Fz = 40874 kgs = 90,110 lbs
Safety Factor, SF = 1.50

Lug Dimensions:
Height of hole centreline, H = 250 mm = 9.84 in
Width of Lug, WL = 750 mm = 29.53 in
Radius of Lug, R = 225 mm = 8.86 in
Diameter of Hole, DH = 85 mm = 3.35 in
Thickness of Lug, tL = 30 mm = 1.18 in

Allowable Stresses:
Lug Material EH36 Fy = 50,000 psi
Allowable Tension Stress, 0.6 Fy = 2,109 Kg/cm2 = 30,000 psi
Allowable Shear Stress, 0.4 Fy = 1,406 Kg/cm2 = 20,000 psi
DH/2R = 0.19
Stress-Concentration Factor (near hole), K = 2.5
(for flat plate with centrally located circular hole in tension based on D H/2R value)

Tension stresses z-z in the Lug:

Section modulus of lug, SL = 2,813 cm3 = 171.63 in3

Stress at Lug to Pipe Joint = 345 Kg/cm2 = 4,901 psi

St = Fy H / SL + Fz / (WL tL) Safe Ratio = 16.34%

Stress at near the hole = 700 Kg/cm2 = 9,955 psi

St = K Fz / [(2R - DH) 2 tL] Safe Ratio = 33.18%

Shear stresses x-x in the Lug:

Stress at Lug to Pipe Joint = 54 Kg/cm2 = 774 psi

Ssx = Fx / (tL WL) Safe Ratio = 3.87%

Stress at near the hole = 140 Kg/cm2 = 1,989 psi

Ssx = K Fx / [(2R - DH) 2 tL] Safe Ratio = 9.94%

Shear stresses y-y in the Lug:

Stress at Lug to Pipe Joint = 54 Kg/cm2 = 774 psi

Ssy = Fy / (tL WL) Safe Ratio = 3.87%
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Stress at near the hole = 30 Kg/cm2 = 427 psi

Ssy = Fy / (4 R tL) Safe Ratio = 2.14%
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WELD SIZE CALCULATION

ON PIPE FOR LIFTING ARRANGEMENT
JN680 TURRET ACCESS STRUCTURE, BLUEWATER

Tension force, Ft 40873.6977923731 kg = 90110.15 lbs

Shear force, Fs 8165.9884430263 kg = 18002.74 lbs
Safety factor, SF 1.50

Weld length (assume only top and bottom side welded -conservative method)
Length of Weld around :
Aw = 2 WL
= 1500 mm = 59.06 in

Fillet Weld Dimension ( w ) :

(on drawing)
w = 0.39 in = 10 mm

Load on Fillet Weld per linear inch of weld :

Tension stress of Weld (S) = Ft / Aw
= 1526 lbs/in
Shear stress of Weld (S) = Fs / Aw
= 305 lbs/in

Load on weld ( f ) :
Tension stress of Weld (f) = S/w
= 3876 lbs/in2
Shear stress of Weld (f) = S/w
= 774 lbs/in2

Allowable weld stress :

SSA = 9600 psi

Check tension stress = OK

Ratio = 40.37%
Check shear stress = OK
Ratio = 8.07%

Book Reference : Eugene F.Megyesy, "Pressure Vessel Handbook-Eleventh Edition", page : 459.