MC600

M
MC600 Mo
odular Con
nveyo
or
erato
Ope ors an
nd Sp
pare
Partts Ma
anuall
Re
evision 12
Feb
bruary 2
2012
D
Document Nu
umber: PCM-0
03-02-0
02
MC600
0 MODULA
AR CONV
VEYOR MC600 Modu ular Conveyor
Operattors and Spare Parts Manual
REVIS
SION HISTORY
Doc No. P
PCM-03-02-02
REVISION HIST
TORY
Documeent MC600
0 Modularr Conveyorr Operatorrs and Spa
are Parts
Informattion Manua
al
Revision
n History Date Reviision Co
omments Author Signature
num
mber
14/02/2
2012 10 Re
evise Lubrica
ants AK
24/02/2
2012 11 Re
evise page 27 AK
11/01/2
2013 12 Taail guard parrts & PS
drrawing reviseed
Revision
n 12 Pa
age 2 of 84
M
MC600 MO
ODULAR CONVEYO
OR MC600 Modu ular Conveyor
COPYRIGHT
Doc No. P
PCM-03-02-02
COPYR
RIGHT
No copies or reprroductions may be ma ade from this

t manuaal, parts lissts or illusttrations
withoutt written p
prior conse
ent of Pilott Crushtecc (SA) (Pty)) Ltd. This manual co omplete
or in pa
art must noot be loane
ed to a third party.
C600 Modu
The MC ular Conve eyor is a re
egistered trrademark for able crushing plant
f a porta
manufa
actured by Pilot Crusshtec (SA) (Pty) Ltd..
SUE 050202/01
ISS
Pilot Cru
ushtec (SA)) (Pty) Ltd
d.
POST
TAL ADDREESS: P.O. B
BOX 300322, JET PARRK, 1469, GAUTENG
G, SOUTH A AFRICA
PHY
YSICAL ADD
DRESS: 26 YALDWYN N ROAD, JEET PARK, GGAUTENG,, SOUTH AFRICA
TEL: +227 (011) 8
842 5600
FAX: +27 (011) 8842 5610
EMMAIL: techn
nical@pilottcrushtec..com
W
WEBSITE: wwww.pilotccrushtec.ccom
Revision
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0 MODULA
AR CONV
TABLE OOF CONTENTS
Doc No. P
PCM-03-02-02
Table of Conte
ents
RE
EVISION HIST
TORY 2
CO
OPYRIGHT 3
CH
HAPTER 1: SAFETY 9
1. SAFETY INT
TRODUCTION
N 9
1.1. GENERAL
L 9
1.2. SAFETY SIGNS
S 9
1.3. ELECTRIC
CAL SAFETY 11
1.4. HYDRAUL
LIC SAFETY ((IF FITTED W
WITH THE HY
YDRAULIC MO
OTOR) 12
1.5. SAFETY BEFORE
B AND
D DURING OP
PERATION 13
1.6. SAFETY BEFORE
B AND
D DURING MA
AINTENANCE 14
1.7. SAFETY BEFORE
B AND
D DURING TR
RANSPORT 15
1.8. SAFETY SIGNS
S IN THIS MANUAL 16
1.9. SAFETY SIGNS
S ON TH
HE MC600 MO
ODULAR CON
NVEYOR 17
1.10. NOISE L
LEVELS AROU
UND YOUR CONVEYOR 18
CH
HAPTER 2: T
TECHNICAL 19
2.1. INTRODUCTION AND SYSTEM OVE
ERVIEW 19
MPONENTS
2.2. KEY COM 19
2.2.1. SY
YSTEM OVER
RVIEW 19
2.2.2. POWER UNIT 21
2.2.3. FEED BOOT 22
2.2.4. FEED BELT/CO
ONVEYOR 23
2.2.5. S
SLEWING AXL
LE 23
2.2.6. HEIGHT
H ADJUSTABLE LEGSS 24
2.3. TECHNICA
AL DATA 25
2.3.1. ST
TANDARD EQ
QUIPMENT 25
2.4. WORKING
G DIMENSION
NS 26
2.5. TECHNICA
AL INFORMA
ATION 27
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CM-03-02-02
CH
HAPTER 3: IN
NSTALLATIO
ON 29
3.1. SAFETY INTRODUCTIO
ON 29
ATION
3.2. INSTALLA 29
3.3. ELECTRIC
CAL SAFETY 29
3.4. CONNECT
TING UP THE
E ELECTRIC M
MOTOR 30
3.5. BEFORE S
STARTING 31
3.5.1. ST
TARTING AND CHECKING THE CONVEY
YOR 31
3.6. SHUTTING
G DOWN 31
3.7. ADJUSTIN
NG THE CON
NVEYOR ANGLE 32
3.8. CONVERT
TING AXLE TO SLEWING POSITION 36
CH
HAPTER 4: O
OPERATION 38
ON 38
4.2. SAFETY BEFORE
B AND
D DURING OP
PERATION 38
4.3. RECOMME
ENDED CHEC
CKS BEFORE START-UP 39
4.3.1. ST
TARTING AND CHECKING THE CONVEY
YOR 40
4.3.2. IN
NTRODUCING
G MATERIAL T
TO THE CONV
VEYOR 40
4.3.3. FEED SIZE SPE
ECIFICATION 40
4.3.4. SHUTTING DO
OWN THE CON
NVEYOR 40
CH
HAPTER 5: M
MAINTENANC
CE 42
ON 42
5.2. RECOMME
ENDED MAIN
NTENANCE CH
HECK LIST 42
5.3. RECOMME
ENDED MAIN
NTENANCE SC
CHEDULE 42
5.4. BELT TRA
ACKING ON Y
YOUR CONVE
EYOR 43
5.5. BELT TRA
ACKING 45
5.6. BELT TEN
NSIONING ON
N YOUR CONVEYOR 46
5.7. TROUGHIING IDLER AN
NGLE ADJUS
STMENT 47
5.8
8. REMOVING
G THE DRIVE
E GEARBOX 48
5.9. TAIL DRU
UM GUARD 49
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5.10. LUBRICA
ATION 49
5.11. RECOMM
MENDED BOL
LT TIGHTENING TORQUE
ES 49
CH
HAPTER 6: SPARE PARTS
S 50
6.1. SPARE PA
ARTS ORDER
RING PROCED
DURE 50
6.2. SPARE PA
ARTS ORDER
R FORM 51
6.3. PARTS LIS
ST 52
6.3. PARTS LIS
ST 54
6.3.1. MAIN
M ASSEMBL
LY (MC600, 7 M CONVEYO
ORS) 54
6.3.2. MAIN
M ASSEMBL
LY (MC600, 1
10M, 13M, 16
6M CONVEYOR) 56
6.3.3. CENTRE
C SECTION ASSEMBLLY 58
6.3.3.1. WINGED IDL
LER SET 59
6.3.4. DRIVE
D SECTIO
ON ASSEMBLY 60
6.3.5. MAIN
M ASSEMBL
LY (MC600, 1
13M PICKING CONVEYOR) 62
6.3.6. DRIVE
D SECTIO
ON ASSEMBLY (MC600, 13M
M PICKING CO
ONVEYOR) 64
6.3.7. DRIVE
D SECTIO
ON ASSEMBLY (HYDRAULIC
C ONLY) 66
6.3.8. BELT SCRAPER
R 68
6.3.9. TAIL
T SECTION ASSEMBLY 70
6.3.10. BASE PLATE ASSEMBLY (M
MC600, 7M CO
ONVEYOR ON
NLY) 72
6.3.11. FEED BOOT 73
D
6.3.12. PIVOT STAND 74
CH
HAPTER 7: T
TRANSPORTA
ATION 75
ON 75
G THE CONV
7.2. STOPPING VEYOR 75
NG FOR TRANSPORTATIO
7.3. PREPARIN ON 75
7.4. READY FO
OR TRANSPO
ORTATION 76
7.5. PRIOR TO
O HAULAGE 77
7.5.1. MC600
M LENGT
THS AND WEIG
GHTS 77
7.6. ON SITE T
TRANSPORT 77
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CH
HAPTER 8: F
FAULTFINDIN
NG 78
8.1. CONVEYO
OR NOT WOR
RKING WHEN
N MOTOR IS R
RUNNING 78
8.2. SCREECH
HING NOISE W
WHEN CONV
VEYOR IS RUN
NNING 78
8.3. CONVEYO
OR BELT NOT
T RUNNING 79
8.4. CONVEYO
OR COLLAPSED 80
W
WARRANTY 82
Table of Figures
Figure 1: Safety Sign
ns on the MC
C600 Modula
ar Conveyor ......................................................... 17
Figure 2
2: Break dow
wn of the MC
C600 10m, 13m, and 16m
m Modular C
Conveyor .............................. 20
Figure 3
3: Picture off the Power U bly ...................................................................... 21
Unit Assemb
Figure 4
4: Picture off the key com
mponents ............................................................................. 22
Figure 5
5: Feed Boott......................................................................................................... 22
Figure 6
6: Troughingg Idlers and C
Conveyor Be
elt....................................................................... 23
Figure 7
7: The Slewin
ng Axle ................................................................................................ 23
Figure 8
8: Adjustable
e height/anggle positions ......................................................................... 24
Figure 9
9: Working Dimensions
D ............................................................................................ 26
Figure 10: 3-phase Squirrel
S Cagge Motor con
nnections.............................................................. 30
Figure 11: Angle Ad
djustment ............................................................................................ 32
Figure 12: Centre off gravity of tthe conveyo
or ....................................................................... 33
Figure 13: Convertin
ng Axle to Slewing Posittion..................................................................... 36
Figure 14: Wheels shown in the
e Slew position ...................................................................... 37
ended Mainttenance Che
Figure 15: Recomme eck List ................................................................ 43
Figure 16: Adjustingg the Belt Trracking ................................................................................ 45
Figure 17: Belt Tenssioner nut A......................................................................................... 46
Figure 18: Troughin
ng Idler Angle
e Adjustmen
nt ....................................................................... 47
Figure 19: Main Asse
embly (MC 6
600 -7m conv
veyor) draw
wing ..................................................... 55
Figure 2
20: MC600 10
0m, 13m, 16
6 m Conveyo
or....................................................................... 57
Figure 2
21: Centre Se
ection Assem
mbly ................................................................................... 58
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Figure 2
22: Winged Id
dler Set ............................................................................................... 59
Figure 2
23: Drive Sec
ction Assemb
bly ..................................................................................... 61
Figure 2
24: Main Pick
king Conveyor (13m) Asssembly ................................................................ 63
Figure 2
25: Drive Sec
ction (Pickin
ng conveyor)) Assembly ............................................................ 65
Figure 2
26: Drive Sec
ction Hydrau
ulic only (op
ptional) ................................................................ 66
Figure 2
27: Belt Scra
aper .................................................................................................... 69
Figure 2
28: Tail Section Assemblly ....................................................................................... 72
Figure 2
29: Base Platte Assembly ......................................................................................... 72
Figure 3
30: Feed Boo
ot ....................................................................................................... 74
Figure 3
31: Pivot Sta
and ..................................................................................................... 74
Figure 3
32: MC600 re
eady for tran
nsporting ............................................................................. 76
Figure 3
33: Fault find
ding Guides ......................................................................................... 81
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Chapter 1: SAFETY
Doc No. P
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CHAPT
TER 1: SAFETY
1. SAFET
TY INTRODU UCTION
1.1. GEN
NERAL
Operatorrs should be trained in th
he correct an
nd safe use o
of all equipm
ment.
ONLY QUUALIFIED AN ND TRAINED PERSONNEL SHOULD AT TTEMPT TO OPERATE
O TH
HIS CONVEYO
OR.
Before o
operation the
e operator(s) must:
 H
Have receiveed specific an
nd adequate training in tthe task to be carried outt.
 H
Have read annd understoo od the Operaators Manual and the Safe ety Signs in tthis manual a
and around
t machine(s).
the
 K
Know the loccation and fuunction of co
ontrols and safety
s featurres such as emergency sttop buttons
( fitted) and safety gua
(if ards.
 Be aware of all moving parts of the m
B machine.
 O
OTHER SAFE
ETY PRECAU UTIONS i.e. place the protection ccovers over rotating pa arts of the
e
electric motoor.
1.2. SAF FETY SIGNS

In this se
ection are lissted all the safety
s signs used
u throughout this man
nual and on yyour machine
e.
Take tim
me to familia
arize yoursellf with the symbols
s and explanations. These signns are used frequently
througho
out this manu
ual to indicate any potenntial warningg or danger w
when operating this mach
hine.
Revision
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0 MODUL
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Chapter 1: SAFETY
Doc No. P
PCM-03-02-02
Revision
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0 MODUL
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Chapter 1: SAFETY
Doc No. P
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SAFETY SIGNS (cont)
1.3. ELEECTRICAL SAAFETY

The follo
owing electriical safety in
nstructions are to be adh
hered too when work is to
o be carried out on the
electrica
al system:
ONLY QU
UALIFIED AN
ND TRAINED PERSONNEL SHOULD AT
TTEMPT TO OPERATE
O TH
HIS CONVEYO
OR.
 Never wo ork on the electrical system of any eq

quipment unless you are thoroughly ffamiliar
with syste
em details.
 Work on tthe electrica

al system musst only be ca
arried out byy a qualified e
electrician.
 The electtrical equipm

ment of the conveyor shou
uld be inspeccted at regullar intervals..
 Damaged d cables or lo
oose connecttions must be
e corrected iimmediately. Use only orriginal
fuses with
h the specifie
ed current ra
ating.
 Lock out the Conveyo

or according to a Lock ou
ut procedure
e before com
mmencing anyy work on
the conve
eyor.
Revision
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Chapter 1: SAFETY
Doc No. P
PCM-03-02-02
1.4. HYDDRAULIC SAFFETY (IF FITTED WITH T THE HYDRAULIC MOTOR)

The follo
owing hydrau nstructions arre to be adhered too when work is to
ulic safety in o be carried out on the
hydraulicc system:
 Never dissable or alte

er any hydra
aulic circuitt or compon
nent withoutt consulting with Pilot
Crushtec or your locall dealer.
 Any work carried out on a hydrauulic system m

must be performed by an
n engineer w
with special
knowledge and experiience in hydrraulics.
 Relieve all pressure in hydraulic system by re

eturning con
ntrols to the neutral position. Turn
machine off and isollate power ssupply beforre any pipess, filter capss, filters, orr hydraulic
fittings arre disconnected or removved.
 Ensure replacement h hydraulic commponents are

e the same standard
s and
d quality as the
t original
parts. Enssure they are
e fitted corre
ectly.
 Beware o of hydraulic oil leaks. HHydraulic flu

uid under prressure can penetrate tthe skin or
damage e eyes. Fluid leaks under pressure ma ay not be vissible. Use a piece of cardboard to
find leakss but do not u
use bare han
nd.
 Wear safeety goggles ffor eye protection. If flu

uid enters skkin or eye, gget immediate medical
attention.
 Replace a
any damaged d hydraulic ppipe. Leaks can cause fiires. Always ensure a re eplacement
pipe has the same specification
s n as the oriiginal pipe, length, fitttings, orientation, and
diameter.. Ensure pipe nd fitted correctly.
es are laid an
 Do not exxceed safe liimits. Never set a pressu

ure relief va
alve to a pre
essure higherr than that
set at the
e factory.

Revision
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Chapter 1: SAFETY
Doc No. P
PCM-03-02-02
1.5. SAFFETY BEFORE E AND DURIN NG OPERATIOON

The follo
owing instrucctions are to be adhered too before sstarting up th
he machine.
ONLY QU
UALIFIED AN
TTEMPT TO OPERATE
O TH
HIS CONVEYO
OR.
 Read and understand the Operators Manual be
efore you sta
art the conve
eyor. Study th
he
DANGER,, WARNING, CAUTION AN ND IMPORTA ANT safety signs on your cconveyor.
 Check you
ur conveyor and
a have all systems in good
g operatio
onal conditio
on.
 Check forr broken, misssing, or dam

maged parts. Replace and
d make necesssary repairs.
 Ensure alll safety guarrds and emerrgency stops (if fitted) arre fitted and in working o
order.
Refer to the detailed

d checklist be
efore start-u
up.
 Before sttarting, walk completely around the cconveyor. Ma ake sure no o

one is under it, on it or
close to iit. Let otherr workmen anda bystande
ers know you
u are startin
ng up and doo not start
until everryone is clearr of the convveyor.
 Check boolts and nutss for loosene

ess. A loose bolts or nuts may causse serious da
amage and
injury.
 Ensure that the Lock Pins

P een inserted (refer to Cha
have be apter 6: Sparres List).
 During opperation, do not climb o onto, over oor under or ttilt the convveyor movingg conveyor
belts and rollers. Alwa
ays use ladde
ers, steps, an
nd walkwayss when moun nting and dism
mounting.
 All the ho
ole alignments on the meechanical sup pports must be checked and
secured wwith bolts prrovided and iin accordancce with safetty signs.
 Never che
eck the tenssion of ‘V’ belts,
b drive chains,
c and cconveyors when
the conve
eyor is runnin
ng.
 Never wo
ork or stand beneath con
nveyor or atttachments a
as it is raised
d or
lowered.
 Never wwork / stan nd beneath conveyor a

as they are
e loaded w
with
dischargin
ng material.
 Follow sa
afe operating
g practices. Operate the e conveyor controls smoo
othly.
Avoid sudden stops, sttarts, or changes in direcction.
 Only use emergency stop button ns (if fitted) or emergenncy stop lines (if
fitted) in emergency ssituations or during safetty drills.
Revision
n 12 Pagge 13 of 84
MC600
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Chapter 1: SAFETY
Doc No. P
PCM-03-02-02
 After eacch day’s operration, alwayys run the cconveyor emp

pty; never le
eave materiaal on the
conveyor belt. Startiing a conveyor with a full load w will cause strrain problem
ms in your
conveyor..
Never alter any partts of the conveyor withou

ut consulting
g Pilot Crush
htec.
FETY BEFORE
1.6. SAF E AND DURIN
NG MAINTEN
NANCE
TRAINED ONNEL SHOULD ONLY CA
D AND QUALIFIED PERSO ARRY OUT MA
AINTENANCE
E.
Wheneve er maintenan nce or servicce is being carried
c out a minimum of
o two (2) pe
ersons
should be present att all times. N
NEVER WORK K ALONE.
WAR
RNING
MAIN
NTENANCE SHOOULD BE CARRIED OUT
BY QUALIFIED
Q AND TRAINED PERS
SONNEL
 Prepare yourself. Wear a hard hat, safety gog

P ggles, hearinng protection
n and
o
other protecctive equipm
ment as requiired by job conditions.
c D
Do not wear loose
c
clothing or jewellery
j that can catch
h on controls or movingg parts. Longg hair
m
must be tied
d back.
 Follow the su
F OCKOUT PROCEDURE (see
uggested LO e safety sign
n) on the ma
achine
b
before perfo
orming any re
epairs or maiintenance.
 N
Never attempt repairs orr adjustmentts to the macchine while it is running.
 Remove onlyy guards or covers

R c that provide acce
ess. Wipe aw
way excess ggrease
a oil.
and
 Never leave
N unattended. Keep
e guards offf or access doors open when u
b
bystanders a
away if accesss doors are o
open.
 When workin
W ng beneath raised equippment, alwaays use blocks, jack-stan
nds or otherr rigid and
s
stable suppo
orts. Never w
work under un
nsupported equipment.
e
 P
Performing w
work above 6
6ft 6” (2m) always use an
n approved (E
EN/ANSI) saffety harness.
 C
Clean or replace damage
ed, missing, o
or painted ovver safety siggns that cann
not be read.
 Rotating and
R d moving parrts must be inspected during mainte enance and replaced if cracked or
d
damaged. Ex
xcessively wo
orn or damag
ged parts can
n fail and cau
use injury orr death.
 After mainte
A enance, tighten all boltss, fittings, a
and connections. Install all guards, ccovers and
s
shields. Repllace or repair any damagged ones.
Revision
n 12 Pagge 14 of 84
MC600
0 MODUL
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Chapter 1: SAFETY
Doc No. P
PCM-03-02-02
 SStart the ellectric motoor and checkk for vibratiion. Operate e all controls and make e sure the
c
conveyor is ffunctioning p
properly. Aftter testing, sshut down, ccheck the wo
ork you perfo
ormed (any
m
missing cotteer pins, wasshers, locknuuts, etc.) Re echeck all bolts before releasing co
onveyor for
o
operation.
 O
Operate all ccontrols and make sure the machine is functioning properly.
 After testingg, shut down

A n, check the e work you performed ((any missingg cotter pinss, washers,
l
locknuts, etcc.). Recheck all fluid leve
els before re
eleasing mach
hine for operration.
 IIsolate at alll times beforre carrying ou

ut any work. Also isolate
e if the conve
eyor is not to
o be used
f an extend
for ded period o
of time
1.7. SAF
FETY BEFORE E AND DURINNG TRANSPOORT
The prep
parations to move or load
d equipmentt should be su
upervised byy a minimum of two (2) persons.
 E
Ensure perso
ons transportting the mach
hine adhere to all Safetyy Signs and prrocedures.
 Before transportation on
B n public road
ds, ensure th
he machine has
h been pro
operly secure
ed with no
l
loose material left in or o
on the machine.
 Extreme cau
E ution is requiired when trransporting m
machinery on site. Soft or uneven ground may
c
cause accide
ents.
 When transp
W porting a macchine on a trruck or traile
er, know the
e overall heigght to avoid contacting
o
overhead obsstructions su
uch as bridge
es, power line
es etc.
 E
Ensure whee
el nuts are to
orque to apprrox. 150lbf.fft (200N.m) prior
p to transsport.
Also insp
pect your tyrres for:
 Correct presssure (4.0 barr)

C
 C
Cuts or bulgees
 N
Nails or spikees
 U
Uneven or exxcessive wea
ar
 M
Missing valve
e cap
 H
Have cuts orr punctures re
epaired by a
authorised peersonnel befo ore adding aiir. Beware an over-
i
inflated tyre
e can explodee and cause serious
s injuryy or death.
Also insp
pect your wheels for:
 Damaged rim
D ms
 M
Missing or loo
ose wheel nu
uts or bolts
 O
Obvious misaalignment
Revision
n 12 Pagge 15 of 84
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Chapter 1: SAFETY
Doc No. P
PCM-03-02-02
1.8. SAFFETY SIGNS IN THIS MANUAL

Safety siigns througho
out this manual are identtified by the e safety alertt symbol. Wh
hen you see tthis symbol
always be
b alert to thhe possibilityy of personal injury or de
eath.
Please ta
ake time to ffamiliarise w
with each of the
t signs and
d what they mean.
m
Always ffollow the insstructions in the Safety message.
m
This inndicates an imminentlyy hazardouss situation

which iif not avoide
ed, will resu
ult in death or serious
injury.
This in ndicates a potentiallyy hazardous situation

which, if not avoide
ed, could result in death
h or serious
injury.
This inndicates a potentiallyy hazardous situation

which, if not avoided, may y result in minor or
moderaate injury.
It may also be used to alert aga
ainst unsafe p
practices.
ndicates a sttatement of ccompany policy, which

This in
if not adhered to o will resullt in damagge to your
machinne and/or otther people’ss property.
Revision
n 12 Pagge 16 of 84
M
MC600 MO
ODULAR CONVEYOR MC600 Modu ular Conveyor
Chapter 1: SAFETY
Doc No. P
PCM-03-02-02
FETY SIGNS O ON THE MC6 600 MODULA AR CONVEYOR

igns are imp ures of the MC600 Modu
portant featu ular Conveyo ake time to familiarise
or. Please ta
meaning and locations on the conveyo
with their m or as seen be
elow.
Figure 1:: Safety Sign

ns on the MC
C600 Modula
ar Conveyor
Revision
n 11 Pagge 17 of 84
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MC600 MO
Chapter 1: SAFETY
Doc No. P
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1.10. NOOISE LEVELS AROUND YO OUR CONVEY YOR

The noisse levels gen
nerated by thhe standard MC600 conve eyor workingg on its own does not ex
xceed 85dB
per dosee and therefoore ear prote
ection would
d not normallly be require
ed. Noise Le
evels around the MC600
in its wo
orking enviro
onment could d however exxceed 85dB per dose as a result of o
other conveyyor working
with or n
near the MC6600 conveyorr.
It is recommended that a Rissk Assessme ent program of the co onveyor in itsi particulaar working
environm
ment be cond
ducted and tthe noise leve
els of plant b
be addressed
d in this Risk Assessment..
Ear Protection must be worn wh

hen operatin
ng this conve
eyor in an en
nvironment w
where the n
noise levels
exceed 8
85dB per dosse.
Revision
n 11 Pagge 18 of 84
MC600
M M
MODULAR
R CONVEY
YOR MC600 Mod dular Conveyorr
Operrators and Sparre Parts Manual
Chapterr 2: TECHNICALL
Doc No.. PCM-03-02-02
2
CHAPT
TER 2: TEC
CHNICAL
2.1. INT
TRODUCTION N AND SYSTE EM OVERVIEW W
The MC6 600 Modular Conveyor iss comprised of a range of o key comp ponents whicch are prima
ary intended
d
for use a
as a feed connveyor as weell as a disch
harge stock piling
p convey
yor.
Each keyy componentt item is sho own and desccribed in more detail in this
t system ooverview andd shown on
the breaak down illusstration on page
p 19.
The MC6600 Modular Conveyor va

aries in four lengths; these are 7m, (fixed supporrt legs on the
e 7 metre
and 13 m
metre picking conveyor refer
r to Secttion 6), 10m,, and 13m an
nd 16 metress.
Y COMPONENTS
2.2. KEY
The key componentss are as follo
ows:
 Power Unit drive

d consistting of a 3kWW electric motor(3-phasee Electric Mootor 380V/5225VAC), c/w
w
gearbox on the
t 7m, 10m m, and 13m cconveyors and on the 16m m uses a direect 4kW driv
ve
 Feed Boot
 Feed Belt/CConveyor (600 0mm)
 Slewing Axlee (but fixed support
s legss on 7m convveyor)
 13m pickingg conveyor (o optional) fittted with a sp
peed variatorr with a miniimum and maximum
m
speed selecttions and a 1.5kW
1 electrric motor
 Height Adjustable Legs
 Hydraulic motor (optional)
2.2.1. SSYSTEM OVERVIEW

The stanndard modullar conveyorr is driven byy a 3-phase electric mottor and gearrbox assembly/Hydraulicc
motor a above the conveyor
c sttructure. Thhe motor ge earbox com mbination caan be easilyy removed/ /
exchangged.
The 13mm picking con
nveyor (optioonal) electricc motor 1.5k
kW is fitted with
w a speedd variator for minimum
and maxximum speed d selections.
Revisio
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8
MC600
0 MODUL
LAR CONVEYOR MC600 Mod dular Conveyorr
Doc No.. PCM-03-02-02
2
1
1
Figure 2: Break down

n of the MC6
600 10m, 13m, and 16m
m Modular Coonveyor
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2
COMPO
ONENT No. DESCRIPT
TION
1 DRIVE SEC
CTION ASSEM
MBLY
2 CENTRE SSECTION ASS

SEMBLY
3 TAIL SECT
TION ASSEMBLY
4 4M SLEW AXLE
5 REAR BOO
OT ASSEMBL
LY
6 REAR PIVO
OT
7 SUPPORT
T LEG
2.2.2. P
POWER UNIT T
The staandard conveyor is driv ven by an electric mo otor and gea
arbox /Hydrraulic moto
or (optional))
assembly above the e conveyor structure. T The motor gearbox commbination ccan be easily removed/ /
exchangged.
Drive co
onsisting of a 3kW electrric motor, c//w gearbox on
o the 7m, 10m,
1 and 13 m conveyorss and on the
e
16m usees a direct 4k
kW drive
The 13m
m picking con
nveyor (optio
onal) electricc motor 1.5k
kW is fitted with
w a speedd variator for minimum
and maxximum speedd selections.
Ele
ectric Motor /G
Gearbox Assemb
bly Hyydraulic Motor
ure 3: Pictu re of the Po

Figu ower Unit Asssembly
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2
Conveyor
C Belt
Electric Motor
Gearbo
ox
Assembly
Figure
F 4: Piccture of the key compon
nents
2.2.3. FFEED BOOT
The Fee ed Boot is fittted as stan
ndard to thee tail end of the conveyor. It has taapered sidess for greaterr
efficienccy. A Rubber skirting (reefer to (1) B
Back Skirtin
ng and (2) Siide Skirting ) fitted on the
t rear and d
sides preevent spillag
ge of the loaded materiaal.
1
2
Figgure 5: Feed
d Boot
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2
2.2.4. F
FEED BELT/C CONVEYOR
The connveyor uses a 600mm (24”) wide coonveyor belt. The speed of the convveyor belt iss set by the e
chosen motor/ gearrbox combin nation/or a sset control on the pickiing conveyo r. Belt track
king is done
e
e adjustable belt tension
with the ners at the baack of the asssembly as well
w as on thee troughing idlers.
600mm C
Conveyor Belt Troughing Idlers
I
Figu
ure 6: Trougghing Idlers and Convey
yor Belt
2.2.5. SSLEWING AXL LE

A slew aaxle with pnneumatic tyres is fitted aas standard to the conveyor. This aallows for kid
dney shaped d
stockpiliing. The wheeels can easily be straigghtened for towing
t the conveyor on ssite. A draw
wbar is fitted
d
to the taail drum section for this purpose.
e 7: The Slewing Axle

Figure
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2
2.2.6. H
HEIGHT ADJU USTABLE LEGS
The conveyor legs on the MC600 0 are fitted w
with hanger brackets, so they can bee adjusted on
n either side
e
ection to the
of the se e height/ang
gle required.
Fit ha
anger bracke
et
in new
w position
Figure 8: Adjusstable heigh

ht/angle positions
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2
2.3. TE
ECHNICAL DATA
2.3.1. SSTANDARD EQUIPMENT
E
 Modular connstruction in 7m, 10m, 133m, and 16m m

 600mm (24” ”) wide conve eyor
 Box type fra
ame
 Drive consistting of a 3kW
W electric mmotor, c/w ge
earbox on th
he 7m, 10m, and 13m co onveyors and
d
on the 16m uses a directt 4kW drive
 Height adjusstable suppo ort legs with pneumatic tyres
t
 Fixed support legs on 7m m
 Belt speed 1.5m/s
1
 Feed boot with
w rubber skirting
s
 Tail drum guuarding
 Plough scrapper on tail drum
 Angle adjusttable troughing idlers
 Rubber lagged drive drum
 Class 315/3 ply 3.2mm topt cover an d 1.6mm bottom cover belting
b
 Slewing axlees on 16m, 13m, and 10m m conveyor
 13m picking g conveyor (optional) w with a miniimum speed d (7.6 metrres/min) and maximum m
speed (40.6 metres/min) variator coontrol and fittted with a 1.5kW
1 electrric motor
 Self tensioniing belt scra
aper on drivee drum
 Base plate on
o 7m convey yor
 Hydraulic motor (optional)
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2
2.4. WO
ORKING DIME ENSIONS
The worrking dimenssions of the MC600
M are be
elow.
9: Working Dimensions
Figure 9
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2
2.5. TEC
CHNICAL INF
FORMATION
LENGT
TH ANG
GLE DISC
CHARGE E
ELECTRIC RPM WEIGHT
W CONVEYOR SPEED
(METR
RES) (MIN/M
MAX) HE
EIGHT M
MOTOR (KG)
(M
MM) (KW)
MEETRES/MIN FEED/MIN
7 11° 1701 3.0 1450 940 90 295
20
0° 3657
3 3.0 1450 1262 90 295
10
16° 3047
3
13° 2542
2
* 13 00
0° N/A
N 1.5 1450 1480 7.6 (min)
440.6 (max)
20
0° 4570
4 3.0 1450 1460 90 295
13
16° 3870
3
13° 3300
3
20
0° 5671
5 4.0 1450 1660 90 295
16
16° 4575
4
13° 4050
4
* 13m P
Picking Conv
veyor (option
nal)
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2
2.6. CORRECT USE OF YOUR CO ONVEYOR

The MC6600 Modular Conveyor caan be used ffor the feeding of sand, gravel, aggrregates, roc
ck, coal, and
d
any othe
er hard core
e material. This
T does nott include ho
ot materials, which may damage the e belt of the
e
conveyo
or. To avoid long
l term da
amage to thee conveyor do
d not feed rock
r exceedi ng 200mm.
Should yyou have anyy doubt abou

ut feeding a ttype of mate
erial not listed, contact Pilot Crushttec or your
local dealer for guid
dance or any authorisatioon.
owing procedures must be

The follo b carried ou
ut before op
perating this equipment.
 Appropriate space shoulld be allowed d for material stockpiless and loadingg of conveyor.
 This conveyoor should only be loadedd via its feed
d boot.
 Before opera ating, ensure
e proper con
nveyor installlation. (Refe
er to Chapte er 3 - Installlation).
 Before opera ating, the co
onveyor shou
uld be levelleed, ensuring
g that the weeight of the conveyor
c is
evenly distriibuted.
Before o
operation the
e operator(s) must:
 Have receiveed specific and

a adequate e training in the task to be carried
out.
 Have read and understood the safetty instruction ns in Chapterr 1.
 Know the location of controls and saafety feature es.
 Be aware off all moving parts
p of the conveyor.
 All safety gu
uards must be
b in place.
Before ttransportatio
on on public roads, ensurre the conve
eyor has beenn properly
secured with no loosse material left
l in or on the conveyo
or. (Refer to Chapter 7 -
Transpoortation).
After eaach day’s opperation, alwways run the conveyor em

mpty. Startin
ng a conveyoor
with a fu
ull load will cause strain
n problems in
n your conve
eyor.
Do not climb on the

e conveyor while
w it is run
nning
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MC600 MO
Chapter 3: IN
NSTALLATION
Doc No. P
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TER 3: INST
CHAPT TALLATION
N
3.1. SAFFETY INTRODDUCTION
Read annd fully unde
erstand CHA APTER 1: Saafety beforee continuing any furtherr. The MC60 00 Modular
Conveyor is designe
ed to operatte under ma any differentt conditions and in dive
erse applicattions; it is
thereforre recommen
nded that a ccustomised Hazard
H Risk A
Assessment be
b performed d for the speccific task /
on.
operatio
3.2. INST
TALLATION
The MC6600 belt convveyor can be received as a complete section or ass the followin
ng parts / se
ections:
 SSubdivided cconveyor with h Drive section folded on
nto tail sectio
on
 F
Feed Boot
 S
Slew Axle
 S
Support Legss: Rear axle ssupport & Frront axle support (rear & front extenssions)
 T Stand
Tail
 T Section Guards (refe
Tail er to Chapte er 6.3.8.- Taail Section A
Assembly)
 W
Walkways (iff fitted)
TO HAVVE THE MC6600 MODULLAR CONVEY YOR READY FOR OPER

RATION, THEE ABOVE M
MENTIONED
PARTS/S
SECTIONS MUST
M BE ASS
SEMBLED TOOGETHER ACCORDINGLY
A Y. QUALIFIE
ED PERSONN
NEL MUST
CARRY OUT
O THE INS
STALLATION AND TESTIN
NG PROCEDU
URE.
THE CON
NVEYOR MUST BE UNFOOLDED AND ASSEMBLED
A ACCORDINGGLY. QUALIF
FIED PERSON
NNEL MUST
COMPLE
ETE THE INST
TALLATION AND TESTINNG OF THE MMACHINE. AAN EXTERNAL ELECTRICAAL POWER
SOURCE MUST BE CO
ONNECTED T
TO THE MC6 600 BY A QUALIFIED ELE
ECTRICIAN TO
O PROVIDE P
POWER TO
THE MOD
DULAR CONVVEYOR. THE
E ELECTRIC M
MOTOR MUST T PROVIDE S
SMOOTH POW WER DELIVER
RY TO THE
MACHINE
E.
3.3. ELEECTRICAL SAAFETY

The follo
owing electriical safety in
nstructions are to be adh
hered too when work is to
o be carried out on the
electrica
al system:
ONLY QU
UALIFIED AN
TTEMPT TO OPERATE
O TH
HIS CONVEYO
OR.
 NNever work on
o the electtrical system of any equiipment unlesss you are th horoughly fam
miliar with
ssystem details.
 WWork on the electrical syystem must oonly be carrie
ed out by a q
qualified elecctrician.
 TThe electrica
al equipmentt of the convveyor should be inspectedd at regular intervals.
 Damaged ca ables or loose connectionns must be ccorrected immmediately. Use only original fuses
wwith the speccified curren
nt rating.
 LLock out thee Conveyor a o a Lock out procedure before com
according to mmencing an ny work on
tthe conveyorr.
Revision
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Chapter 3: IN
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Doc No. P
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3.4. CONNNECTING UP THE ELECT TRIC MOTOR R

The follo
owing electrrical safety instructions are to be a
adhered too when connecting up th
he electric
motor.
ONLY A QUALIFIED
D AND TRAIN
NED ELECTR
RICIAN SHOU
ULD ATTEM
MPT TO CON
NNECT THIS ELECTRIC
MOTOR.
The term
minal connecctions for the
e 3-phase Squ
uirrel Cage m
motor are as illustrated b
below.
DELTA (∆) STAR (Y)
W2
2 U2 V2 W2 U2 V2
U1 V1 W1
U1 V1 W1
L1 L2 L3 L1 L2 LL3
Frrames 63-10
00L 2
220VAC 380VAC
Frrames 112M
M-355 380VAC 660VAC
Frrames 112M--355 40
00VAC 690VAC
Alll Frames 525VAC 950VAC ((1000VAC)
Alll Frames 550VAC
NOOTE: Can be e used on Sta

ar Delta NOTE: C
Can be used direct on lin
ne
Sttarters or dirrect line
Figure 10: 3-phase Squirrel Cagge Motor connections
Revision
n 12 Pagge 30 of 84
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Chapter 3: IN
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Doc No. P
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3.5. BEF
FORE STARTING
The macchine must be e on a level, compacted area with firrm stable underfoot cond ditions.
Ensure a
all emergencyy stop button ns / latchingg switches (iff fitted) are not
n switched
d to the STOP
P position.
Ensure a
all electrical controls are in the off poosition.
3.5.1. ST
TARTING AN ND CHECKINGG THE CONVEYOR
The follo
owing proced
dure must be
e carried out before startting the MC600.
 Announce to all relevant personnel th

A hat the convveyor is goingg to be starte
ed.
 A
An external power sourrce must be e connected to the MC600 by a qualified elecctrician to
p
provide powe er to the modular conveyyor.
 S
Start the ele
ectric motor to check smo ooth power d delivery to th
he machine.
 C
Check if the
e direction off the conveyyor is correcct, as can bee seen from the illustration below.
C
Check that tthe tracking of the convveyor belt is correct. The tracking o of the belt can only be
c
checked whiilst it is in motion.
m Abso
olute care mmust be taken when traccking the belt to avoid
i
injury (Referr to Chapterr 5.4 - Belt T
Tracking).
3.6. SHUUTTING DOWWN

The follo
owing proced
dure must be
e carried out when shuttiing down the
e MC600.
 SStop the matterial feedingg into the fe

eed boot.
 WWait for all the materiaal to pass ovver the lengtth of the ma achine, then
n stop the coonveyor by
sswitching the
e electric mootor off.
 LLock Out thee machine in accordance with the relevant proced dures when n
not in use.
 I is very imp
It portant to note that the of your convveyor should not be left under load
e feed boot o
f extended
for d periods of ttime.
Revision
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Chapter 3: IN
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3.7. ADJ
JUSTING THE E CONVEYOR R ANGLE
The MC6600 has a tellescopic supp
port leg on ffront. Adjusttments to the angle of the conveyorr can easily
adapted by using the
ese legs.
Slight ad
djustments inn the angle of the conveeyor can be performed b by loosening the retaininng bolts on
the hanggers and slid
ding them allong the length of the centre
c sectio
on. This is potentially
p a dangerous
operatioon. Make suree that the cconveyor is a
adequately su
upported and that there e is no risk of
o it falling
nor topppling forward
d. Rememberr to tighten all
a the fasten
ners after any adjustmen nts.
Changingg the conveyyor angle is potentially a dangerous operation. M Make sure th

hat the convveyor is on
level gro
ound and tha at there is n
no risk of it falling or to
oppling forw
ward. Rememmber to replaace all the
locking p
pins after anyy adjustments.
NOTE: WWhen adjustting the con nveyor angle e be careful not to tip the convey yor over to the front.
Always ttake care that the centrre of gravity
y of the assembly is betw
ween the axxle and the ttail section
to preve
ent tipping. T
Tipping over will damag ge your mach hine and/or cause injury
y to personnnel.
ALWAYS ENSU URE THAT THE CONVEYOR

C IS
ADEQUATELY SUPPORTED BEFORE
B LOOS--
ENING ANY F ASTENERS ON THE SUPPORTT
STRUCTURE. FAILURE
F TO DOO SO COULD
RESULT IN DEA
ATH OF SERIOU
US INJURY.
Figure 11:
1 Angle Ad
djustment
Revision
n 12 Pagge 32 of 84
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Chapter 3: IN
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Doc No. P
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There iss a correct way and an n incorrect way of adju usting the angle
a of the
e conveyor, which are
illustrate
ed in the dra
awings below
w. The decal sign indicate
es where app
prox. the cen
ntre of gravitty is.
CORRECT WAY
The axle
e must be wwell in the frront of the c
centre of gra
avity (approx. in the miiddle of the conveyor)
to reduc
ce the load o
on the legs aas well as to ensure thatt the convey
yor does nott tip forward
d.
Centrre of gravity
Ax
xle in front of the

c
centre of graavity

INCORR
RECT WAY
Y
In the drawing belo
ow, the posittion of the axle is showwn behind thhe centre off gravity and
d with the
added sstress from having the support leggs spread ap part to accoommodate the
t shallow angle can
cause se
erious damagge with the possible colllapse of the
e conveyor.
Centre of ggravity
Axle behiind the centre of

gravity
Figu
ure 12: Centtre of gravity
y of the con
nveyor
Revision
n 12 Pagge 33 of 84
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Chapter 3: IN
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Doc No. P
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A typical recommend ded examplee can be seenn in the illustration below

w, of the disstance (A) be
etween the
centre o
of the axle an
nd the centre
e of the base
e plate is approx. 8822 m mm set at an n angle of 13
3º with the
16 metrre MC600 con nveyor.
To adjusst the angle o

of the MC600
0 the following procedure
e must be ad
dhered too:
 EEnsure that suitable rigg ging equipm ment and qua alified persoonnel are avvailable to su upport the
cconveyor. A minimum off two people e are require ed to perforrm this opera ation with a
appropriate
sscaffolding / platforms.
 Lock
L Out the e machine in accordance with the relevant proced dures.
 Temporarily
T support the weight of th he conveyor using
u approppriate riggingg equipment..
 Loosen
L the retaining boltts on the topp hangers.
 SSlowly lift orr lower the cconveyor to the
t desired angle.
a This m
may require that the han nger brack-
eets be removved if the traavel between n cross-bracees is not enouugh.
 Tighten
T the hanger
h brackkets.
 SSlowly lowerr the temporrary support and check tthat the conveyor suppo ort legs and tthe hanger
bbrackets can support the e weight of thhe conveyor..
 BBefore remo oving the te emporary su upport comp pletely, checck that the e centre of gravity is
bbetween the e axle and th he tail pulleyy. If unsure, repeat the procedure a and move the axle fur-
tther away fro om the tail pulley.
p
Revision
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Chapter 3: IN
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Lengtth Anggle Disch

harge Electric Rpm Weight
W Conveyor Speed
(metrees) (min/m
max) Height M
Motor (kg)
(m
mm) (kW)
Me
etres/Min Feed/min
7 °
11° 17
701 3.0 1450 940 90 295
20°
° 36
657 3.0 1450 1262 90 295
10
16°
° 30
047
13°
° 25
542
20°
° 45
570 3.0 1450 1460 90 295
13
16°
° 38
870
13°
° 33
300
°
20° 56
671 4.0 1450 1660 90 295
16
16°
° 45
575
13°
° 40
050
Note thaat for the an

ngle of the co
onveyor to b
be changed, it
i is necessary that the w
wheels are sttraight and
free to move. The angle of th he conveyor cannot be changed wh hilst the whheels are in a slewing
ation.
configura
If the co
onveyor is to
o be towed, the conveyyor angle mu ust be set to
o its minimum and all lo
ocking pins
fitted. T
The conveyorr may only be towed on level and sta
able ground. Maximum to owing speed is 12km/h
(7.5 mile
es/h).
ENSURE THAT THERE AR E NO PERSONS OR

STRUCTU
URES IN THE DIRE
ECT VICINITY OF THE
CONVEYYOR. THIS PRO CEDURE IS TO BE
CARRIED
D OUT BY ADE EQUATELY TRAIN NED
PERSONNEL ONLY.
Revision
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Chapter 3: IN
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Doc No. P
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3.8. CONNVERTING AX XLE TO SLEW

WING POSITIION
The follo
owing proceddure must be
e followed to e axle wheels from the sstraight position to the
o convert the
slewing axle
a position
n.
e 13: Conve
Figure erting Axle to
o Slewing Po
osition
wing axle configuration gives

The slew g the user the optio
on of stockpiiling the pro
oduct in kidn
ney shaped
heaps.
Procedurre is as follow
ws:
 Lock Out the e machine in n accordance e with the relevant proce edures.
 Only competent personn nel may carryy out this proocedure.
 Place a 2 ton jack underr the axle ne ext to the sle
ewing hub.
 Raise the wh heel until it just clear th
he ground.
 Remove the e retaining pin on the insiide slewing axle
a pin (3), and pull the slewing axle
e pin out.
 Swing the w wheel (2) by hhand round ono the remaining (outside e) slewing axxle pin.
 Lines the ho oles on the wwheel mountts up with th he back holee on the axlee and push the
t slewing
axle pin throough.
 Slowly lower the wheel and remove the jack.
 Repeat the procedure fo or the other wheel.
 Remember tto replace th he retaining ppin.
Revision
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Chapter 3: IN
NSTALLATION
Doc No. P
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Figu
ure 14: Whee
els shown in
n the Slew po
osition
Note:
The Convveyor Angle may not be adjusted wh hilst the wheels are in the Slewing Po
osition. First return the
wheels tto the straight position. The wheels must be ablle to rotate when the anngle of the cconveyor is
changed.
Revision
n 12 Pagge 37 of 84
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MC600 MO
Chapter 44: OPERATION
Doc No. P
PCM-03-02-02
TER 4: OPE
CHAPT ERATION
4.1. SAFFETY INTRODDUCTION
Read annd fully unde
erstand CHA APTER 1: Saafety beforee continuing any furtherr. The MC60 00 Modular
Conveyor is designe
ed to operatte under ma any differentt conditions and in dive
erse applicattions; it is
thereforre recommen
H Risk A
Assessment be
operatio
on.
4.2. SAF
FETY BEFORE E AND DURIN NG OPERATIO ON
Only qua attempt to o
alified and trrained personnel should a operate this conveyor. Th
he following procedure
must be adhered too operation of the conveyor.
o before and during the o
 Read and un
R nderstand the
e Operators Manual befoore you start the conveyo
or. Study the
e DANGER,
W
WARNING, C
CAUTION and d IMPORTANTT safety signs on your conveyor.
 Wear the ap
W ppropriate PPersonal Prootective Equipment (PPE E) such as safety
s
b
boots, eye protection, ea mask (as required).
ar plugs, harrd hat, glovess and dust m
 C
Check your conveyor
c and
d have all sysstems in good
d operationa
al condition.
 Check for bro

C oken, loose, missing, or damaged parts. Replace and make
n
necessary repairs.
 Ensure all safety guards are

E a fitted an
nd in working
g order.
R
Refer to Chaapter 4.3 - ‘C ore Start Up’’ for a detailed checklist before startt-up.
Checks befo
 Before startiing, walk co

B ompletely aro
ound the connveyor. Make
e sure no onne is under it,
i on it or
c
close to it. LLet other woorkmen and bystanders
b kknow you aree starting up
p and do not start until
e
everyone is cclear of the conveyor.
c
 During opera
D ation, do nott climb onto,, over or undder the conve
eyor. This ca
an cause sevvere injury.
A
Always use la
adders, or if fitted, stepss and walkwa
ays, when mounting and dismountingg.
 The hole allignment on the mecha

T anical supports must be
e checked a
and secured with pins
p
provided and
d in accordan
nce with safe
ety signs.
 N
Never work o
or stand bene
eath the con
nveyor or attachments ass it is raised or
o lowered.
Revision
n 11 Pagge 38 of 84
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MC600 MO
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 Never work or stand ben

N neath the co
onveyor as th
hey are bein
ng loaded with and/ or d
discharging
m
material.
 Follow safe operating practices.

F p Op
perate the conveyor co
ontrols smoo
othly.
A
Avoid sudden
n stops, startts, or change
es in directio
on.
 Only use emergency stop

O p buttons or emergency stop lines (iff fitted) in e
emer-
g
gency situatiions or during safety drillls.
 AAfter each dday’s operatiion, always run

r the convveyor dry; ne ever leave mmate-
rrial on the cconveyor. Sta
arting the co
onveyor with
h a full load will cause sstrain
pproblems in yyour conveyoor.
4.3. REC
COMMENDED D CHECKS BEFORE START T-UP
The follo
owing recommmended insp pection routtine must be carried out before startt-up. It is ad dvised that
the Recoommended M Maintenance Checklist (Chhapter 5.3) iis also carrie
ed out after llengthy perio
ods of non-
operatio
on. These arre the minimmum recomm mended checks. Certain n applicationns and conditions may
require a
additional ch
hecks or main
ntenance.
No. Descriptio
on Dates Chec
cked / fault repaired
1 Check that Decals are no
ot damaged orr missing
2 Check that the conveyorr is on firm gro

ound and stable
3 Check all e
electrical cable
es, wires & co
onnections forr
damage
4 Inspect bea
arings are not damaged
5 Ensure thatt nothing is re

estricting the m
movement of tthe
conveyor. ii.e. obstructio
ons hamperingg moving partss
6 Check therre is no excesssive material b

build up in and
d
around the machine
7 Check on thhe wear of thee side and bacck rubber skirrting

and that th
hey are in placce and not daamaged in the feed
boot
8 Check that all safety gua

ards in place and
a fixed
9 Check that all fasteners in place and ttightened
Check that all support piins are in placce- check that the
10 adjustmentt support pins are also in place
11 Inspect the
e condition of conveyor beltt- any tears orr
damage due to excessive e material build-up
12 Check all e
emergency stops (where app
plicable)
13 Inspect the
e condition of the belt scrap
pper
Revision
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Ensure thatt the axle is positioned welll in front of the

14 centre of ggravity before start up( refe
er to page 33)
Inspect the
e condition of the Hydraulicc Hoses of the
15 motor (if fiitted)
4.3.1. STTARTING AN ND CHECKING G THE CONVEYOR

Before sttarting, walkk completelyy around the machine. Ma ake sure no o
one is under it, on it or cclose to it.
Let othe
er workmen anda bystande ers know you are startingg up and do n
not start untiil everyone iss clear of
the convveyor.
Note: Iff the 13m piicking conve eyor is beingg started up,, ensure that the variato or speed setttings must
only be set with thee electric mo otor powereed up and op perating. Operating the hand wheel or remote
control w
while the varriator is statiionary can irrreversibly da
amage its intternal compo
onents
Start up the conveyoor via the sta

art button onn the externaal electrical panel.
p Checkk if the trave
el direction
of the co
onveyor belt is correct.
Check thhat the track
king of the coonveyor beltt is correct. The trackingg of the belt can only be e
checked whilst it is in motion. AAbsolute caree must be ta aken when trracking the belt
b to avoid
injury (R
Refer to Chapter 5.4 - Be elt Trackingg).
Listen fo
or any unusuaal sounds (se
eized rollers, belt rubbingg on frame eetc.).
If fitted with a hydraulic motorr (optional) instead of tthe electric motor, then
n adjust the
e
hydraulicc lever contrrols to start the
t conveyorr.
4.3.2. IN
NTRODUCING G MATERIAL TO THE CON NVEYOR
When staarting to fee
ed the conveyyor, the follo
owing proced
dure should be followed to ensure fu
ull capacity
operatio
on:
 Ensure that the electric motor is at operating sp

E peed; also ch heck that th
he direction o
of the belt
a the tracking thereof is correct.
and
 B
Begin to feed
d the conveyyor at a low rate, graduaally increase
e the feed un
ntil your conveyor, and
t system itt is operating
the g in, can han
ndle the load
d.
After an
n initial perio
od stop the machine and check for obstructions. Check forr material sp
pillage and
excessive
e build up in
n the feed bo
oot.
4.3.3. FEED SIZE SPECIFICATION N

e used for th
This conveyor can be he loading an
nd feeding of sand, grave
el, aggregate
es, rock, coa
al, and any
other ha
ard core matterial to a m
maximum off 250mm. Th his does not include hott materials, which will
damage the conveyoor belt on you
ur conveyor.
4.3.4. SHUTTING DOOWN THE CO ONVEYOR

When shhutting down
n the feed to
o the conveyyor, the follo
owing proced
dure should be followed
d to ensure
that no d
damage can be caused du
uring this op
peration:
Revision
n 12 Pagge 40 of 84
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MC600 MO
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PCM-03-02-02
 SStop the matterial feedingg into the fe

eed boot.
 W
Wait for all tthe material to pass overr the length of the machine, and the
en stop the co
onveyor by
s
switching the e electric mo
otor off/hydraulic motor.
 L
Lock Out thee machine in accordance with the relevant proced dures when nnot in use.
It is verry important to note tha

at the feed boot of you
ur conveyor should not b
be left unde
er load for
extended d periods of time.
Revision
n 12 Pagge 41 of 84
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MC600 MO
Chapter 5: MMAINTENANCE
Doc No. P
PCM-03-02-02
CHAPT
TER 5: MAIN
NTENANCE
E
5.1. SAFFETY INTROD
DUCTION
Read and fully unde
erstand CHAAPTER 1: SA AFETY before e continuingg any further. The MC60 00 Modular
Conveyor is designe
ed to operatte under ma any differentt conditions and in diveerse applicattions; it is
thereforre recommen
H Risk A
Assessment be
on.
operatio
It is recommended tthe mainten nance person
nnel performm a Maintena ance Check o on the MC6000 Modular
Conveyor at least on nce a week (every 5 shiffts). Perform
ming the maiintenance chhecks and atttending to
any faultt/s will prolo
ong the life of your machine and thee safety of th
he operator and personn
nel working
around the
t machine..
5.2. RECCOMMENDED D MAINTENAN NCE CHECK L LIST

This recommended M Maintenance e Checklist iss in additionn to the Pree-start Checkklist that the operator
performss on a dailyy basis (Chappter 4.2). The
T Maintenaance Checkliist does not replace the e Pre-start
Checklistt.
These arre the minim mum recomm mended maiintenance gu uidelines as seen in thee chart below w. Certain
applicatiions and connditions mayy require mo ore frequentt maintenancce. Never allter any parrts on your
conveyorr without consulting PILOOT CRUSHTE EC or your seervice provide er.
Note: Th he bearings fitted to the
e drive and ttail drums a are sealed unnits that havve sufficient grease for
the life o
of the bearin
ng. No regula
ar greasing of these bearings is requirred.
5.3. RECCOMMENDED D MAINTENAN NCE SCHEDU ULE
No. DESCRIP
PTION WHEN DAILY W
WEEKLY MO
ONTHLY R
REFERENCE/C
COMMENTS
REQUIRED
8 45 250
HOURS HOURS HOURS
H
MOD
DULAR CONV
VEYOR GENER
RAL MAINTENANCE
Co
omplete Pre-sstart C
Ch
hecklist
1 Ch
heck for mate
erial build-up C
Chheck all safetyy Guards are C

2 in
n place
heck for loose

Ch e parts, C
3 m
missing nuts and bolts
heck conveyorr belts for

Ch C
4 te
ears
5 heck belt tenssion

Ch C
6 Ch
heck belt traccking C
heck all rollerrs are free

Ch C
7 tu
urning
heck all rollerrs are free of

Ch
8 ob
bstructions C
9 heck for general oil leaks

Ch C
Chheck tension o
of belt C
10 sccrapers
Revision
n 11 Pagge 42 of 84
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0 MODULA
AR CONV
Doc No. P
PCM-03-02-02
heck feed boo

Ch ot skirting C
11 ru
ubbers
Ch
heck all decalls are visible C
12 an
nd not missingg
Ch
heck for Electtrical cables,
13 w
wires and conne ectors for C
an
ny damage
En
nsure that the
e axle is
po
ositioned welll in front of
th
he centre of gravity C
14
be
efore start up( refer to
pa
age 33)
No. DESCRIP
PTION WHEN DAILY W
WEEKLY MO
ONTHLY R
REFERENCE/C
COMMENTS
REQUIRED
8 45 250
HOURS HOURS
H
HOURS
heck for beariings for
Ch C
15 da
amage
ondition of tyrres (wear

Co
16 an
nd tear) C
17 Alll support pinss in place C
POWE
ER UNIT/GEA
ARBOX GENE
ERAL MAINTE
ENANCE
1 Ellectric Motor C
nspect Speed V
In Variator very 1000 hrss for oil
Ev
2 (13m Picking co
onveyor) le
evel and leakss
If the Hydraulicc motor Use Shell Telluss 52V68

(o
option ) is to be
b used hyydraulic
3 ennsure that thee hoses are C
noot leaking
4 Ge
earbox Ch
heck oil level if not
C fa
actory filled (rrefer to
Lu
ubrication Cha apter 5.10)
Key: A - Adjust
C - Check/Top U
Up
R – Replace
D – Drain
Figure
e 15: Recomm
mended Maintenance Ch
heck List
5.4. BELLT TRACKING G ON YOUR C CONVEYOR

Belt traccking is perfo
ormed at thee tail section
n of the convveyor. Before
e doing any a
adjustments to the Tail
drums first identify tthe cause for the belt running obliquue (Refer to Chapter 5.5 5). Adjust the
e belt with
the tensioners (A) eitther side on the tail secttion
Revision
n 12 Pagge 43 of 84
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0 MODULA
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Doc No. P
PCM-03-02-02
A small m
movement in
n the adjuste
er i.e. less th
han 20mm (0.8”) should b
be sufficient.
The adjuustment depe
ends on the length of th movement will affect the tension of
he conveyor. A greater m
the belt..
Revision
n 12 Pagge 44 of 84
MC600
0 MODULA
AR CONV
Doc No. P
PCM-03-02-02
5.5. BELLT TRACKING G

Oblique travel may ccause fast deeterioration of the belt. In order to assist you w
we have comp
piled some
easons for ob
of the re blique travel with approppriate remediies.
REA
ASONS FOR O
OBLIQUE EXAM
MPLES OF OBLIQUE
REMEDIES
S
TRAVELL TRAVEL
1. Insuffficient alignin
ng of drums a. Align all drums, ca arrying idlers
and idlers and reeturn idlers att right angles
to the e travelling direction of
belt.
b. Checkk that all drumms and idlers
are levvel to each otther
If a & b arre as above th

hen carry out
the followiing:
Adjustmen nts are made as indicated
on Figs 1, 2, 3, by tu urning drums
and carryiing idlers in direction of
arrow until the belt is running
straight and centred on the
conveyor.
Also return
n idlers may ccause oblique
belt travel and therefore they must
be alignedd at right an ngles to the
travelling direction of the belt and
after that adjustment ca an be made
2. Misalignment of Frrame Oblique trravel can be reduced by

turning forrward outer ca arrying idlers
1-3 degreees in travellingg direction of
the belt. SSee Fig 4: If tthis does not
correct thee oblique travvel then align
the frame
3. Mateerial built up o
on drums and Check idleers and drums..
idlerrs Check belt cleaners an nd replace if
necessary.. Possibly cha
ange to more
efficient tyype.
F
Figure 16: Adjusting
A the
e Belt Trackiing
Revision
n 12 Pagge 45 of 84
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0 MODULA
AR CONV
Doc No. P
PCM-03-02-02
5.6. BELLT TENSIONING ON YOUR R CONVEYOR R

Belt tensioning on the conveyorr is performe
ed at the ta
ail section. The
T followingg procedure should be
carried o
out:
 By adjusting the belt tensioners (A),, Figure 17, equally on e

B either side oof the section, you can
e
either tighte
en or loosen the
t belt.
 T belt sho
The ould be sufficciently tight to prevent slippage at tthe drive dru
um. If over ttighten the
l of the be
life elt will decre
ease
Figure 17
7: Belt Tensiioner nut A
Revision
n 12 Pagge 46 of 84
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0 MODULA
AR CONV
Doc No. P
PCM-03-02-02
5.7. TROOUGHING IDL LER ANGLE A ADJUSTMENT T

The anglle of the troughing idlerss can be adju usted to cate
er for differe
ent materialls and conveyyor angles.
The anglle of the 3 id
dlers closest to the returrn pulley sho
ould never be e adjusted, they are facctory set at
their low
west possible
e angle so thaat the skirts on the feed boot seal efffectively.
Similarlyy the three idlers closeest to the d drive drum a are also set at their mminimum anggle so that
conveyorr belt does not slip on the
t drive drrum. A steep per troughingg idler angle
e assists in gguiding the
conveyed d material to
o the centre of the belt aas well as pre
eventing ‘roll back’.
The follo
owing proced
dure is as follows:
 Ensure that ssuitable scafffolding / pla
E atform is avaailable to perrform this op
peration.
 L
Lock Out thee machine in accordance with the relevant proced dures.
 L
Loosen the LL-bolt.
 L
Loosen the UU-bolt.
 S
Slide the troughing idler up until the tube clears the L-bolt.
 R
Remove the L-bolt and re e-insert it in the desired hole furtherr down on the bracket.
 S
Slide the troughing idler down so the e inside of the tube locates on the L-bbolt.
 T
Tighten the L-bolt
L and th
he U-bolt.
Repeat tthe procedurre for the other troughinng idler. Note

e, the angless of left, and
d right troug
ghing idlers
must be the same (i.e. the L-boltts must be in
n the same holes relative
e to each oth her).
L-B
Bolt
U-Boltt
T
Troughing Id
dler
Figu
ure 18: Trou
ughing Idler A
Angle Adjustment
Revision
n 12 Pagge 47 of 84
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0 MODULA
AR CONV
Doc No. P
PCM-03-02-02
5.8. REM
MOVING THE DRIVE GEAR RBOX
This secttion applies only to convveyors fitted
d with electrric motor drives. The ele
ectric motorr and drive
gearbox are directly coupled together and arre removed offo the machine as a unitt.
The proccedure to rem

move the Driive gearbox is
i as follows::
 EEnsure that suitable rigg

ging equipmment and qua alified perso
onnel are avvailable to su
upport the
wweight of thee motor and
d gearbox asssembly. A minimum of tw wo people are required tto perform
tthis operatio
on with appro
opriate scafffolding / plattforms.
 L
Lock Out the
e machine in accordance with the relevant proced
dures.
 T
The electriccal connectiion to the motor musst be removved and iso
olated by a qualified
e
electrician.
 R
Remove the brass nut (1)).
Brass Nut (1)
 H
Hold the lock
k nut (2) and
d remove the
e nut (3).
Lock Nut (2)
Nut (3
3)
 SSupport the ggearbox and motor arran

ngement with
h appropriate
e slings and lifting equipment.
 SSlide the ge
earbox off the
t Drive drrum shaft. T
The torque arm bracke
et comes offf with the
ggearbox.
Revision
n 12 Pagge 48 of 84
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0 MODULA
AR CONV
Doc No. P
PCM-03-02-02
5.9. TAIL DRUM GUA ARD

The tail drum guard is fitted with
h expanded m
metal so the
e belt trackin
ng can be che
ecked withou
ut
removing g it.
5.10. LU
UBRICATION
The BEAARINGS are fa
actory grease ed for life, so
o lubrication
n will not be necessary.
The GEAARBOX is facttory filled fo
or life and dooes not require refilling w
with lubricate
es.
LUBRICA GEARBOX /GREASE IF NO
ATION REQUIIREMENTS (G OT FACTORY
Y FILLED/GRE
EASED FOR L
LIFE)
CAPACITY LUBRICAN
NTS/ALTERNATIVES
GEARBO
OX OIL 2.4 LITRES S320 (LON
NG LIFE)
BEARIN
NGS /GREASE
E WHEN REQU
UIRED LITHIUM B
BASE GREASE
E CLASS 2
The HYD
DRAULIC OIL
L (if fitted wiith a hydrau
ulic motor drrive) - Use Sh
hell Tellus 52
2V68 hydraulic oil.
5.11. REECOMMENDE ED BOLT TIGH HTENING TO ORQUES

The follo
owing table d
displays the bolt tighteniing torques.
BOLT S
SIZE T
TIGHTENING
G TORQUE (N
Nm)
BOLT G
GRADE 8.8 10.9 12.9
M10 49 89 93
M12 86 120 145
M14 135 190 230
M16 210 295 355
M20 410 580 590
M22 550 780 930
M24 710 1000 1200
M30 1450 2000 2400
Revision
n 12 Pagge 49 of 84
M
MC600 MO
ODULAR C
CONVEYO
OR MC600 Modu ular Conveyor
Chapter 6: SSPARE PARTS
Doc No. P
PCM-03-02-02
CHAPT
TER 6: SPARE PARTS
6.1. SPA
ARE PARTS O ORDERING PR ROCEDURE
When requiring any sspare parts the
t Ordering Procedure iss as follows:
To ensure delivery o
of your parts, when orderring please quote:
q
 Machine serial number
M
 I
Illustration n
number and iitem numberr
 P
Part numberr
 P
Part descripttion
 Q
Quantity req
quired
EXAMPLE:
If you w
wanted to ord
der SCRAPER BLADE, pllace your orrder in the following
f
fashion:--
 Machine serial number – MC600 XXXX
M X
 I
Illustration n
number - 6.33.1.
 I
Item numberr - 1
 P
Part numberr – MC6-60-150
 P
Part descripttion – HANGE
ER SUPPORT
T
 Q
Quantity req
quired - 2
ormation willl enable us to

This info o supply the correct partts with the minimum
m of delay.
d
Before operating
o or working on the machin
ne, read the operator’s manual.
m
Revision
n 11 Pagge 50 of 84
MC600
0 MODULAR CONVEYOR MC600 Modular Conveyor
Operators
O and Spare Parts Manual
Chapter 6: SPARE
S PARTS
Doc No. PCM-03-02-02
P
6.2. SPARE
S PARTS OR
RDER FORM
Revission 11 Pag
ge 51 of 84
MC600 MODULAR CONVEYOR MC600 Modular Conveyor
Operators and Spare Parts Manual
Chapter 6: SPARE PARTS
6.3. PARTS LIST

RECOMMENDED WEARING PARTS AND CRITICAL SPARES ITEMS FOR MC600 CONVEYOR
WEARING PARTS AND CRITICAL SPARES ITEMS
WEARING PARTS
QTY PER DESCRIPTION PART No. PROPOSED
MACHINE CUSTOMER
STOCKHOLDING
2 FEED BOOT SIDE RUBBER SKIRT MC6-70-001 4
1 FEED BOOT REAR RUBBER SKIRT MC6-70-002 2
1 DRIVE SCRAPER BLADE MC6-20-403 2
1 TAIL SCRAPER BLADE MC6-30-003 2
7 METRE CONVEYOR
2 RETURN ROLLER 19.22.0685 2
7 CENTRE ROLLER 19.22.4018 3
14 WING ROLLER 19.22.4020 6
14 IDLER CLIP RETAINER 19.22.0000 6
10 METRE CONVEYOR
20 WING ROLLER 19.22.4020 6
13 METRE CONVEYOR
26 WING ROLLER 19.22.4020 10
16 METRE CONVEYOR
32 WING ROLLER 19.22.4020 10
CRITICAL SPARES PARTS
4 TAIL /DRIVE DRUM BEARING BM1-13-005 4
Revision 11 Page 52 of 84
THIS PAGE IS INTENTIONALLY BLANK
6.3. PARTS LIST

6.3.1. MAIN ASSEMBLY (MC600, 7 M CONVEYORS)
ITEM No. QTY DESCRIPTION PART No./REFERENCE

1. 1 FEED BOOT ASSY CHAPTER 6.3.10
2. 1 TAIL SECTION CHAPTER 6.3.8
3. 1 CENTRE SECTION CHAPTER 6.3.3
4. 1 DRIVE SECTION CHAPTER 6.3.4
5. 4 HANGER (CONVEYOR SUPPORT) MC6-60-150
6. 1 FRONT SUPPORT LEG (2.5M CONVEYOR MC6-40-250

SUPPORT)
7. 1 REAR SUPPORT LEG (2M CONVEYOR MC6-40-350

SUPPORT)
8. 2 PIVOT BRACKET MC6-90-101
9. 1 PIVOT BRACKET MC6-90-250
10. 1 SUPPORT BASE (BASE PLATE) MC6-90-150
11. 1 SUPPORT BASE (PIVOT STAND) MC6-80-150
12. 1 COVER PLATE MC6-00-001
13. 1 SCRAPER BLADE MC6-30-003
14. 1 PLOUGH SCRAPER MOUNT MC6-31-450
REFER TO THE NEXT PAGE FOR AN ITEMIZED BREAKDOWN OF THE MAIN ASSEMBLY (7 M)
MC600 MODULA
AR CONVEYOR MC600 Modu ular Conveyor
Doc No. P
PCM-03-02-02
Figure 19: Main Assem

mbly (MC 600
0 -7m conveyor) drawingg
Revision
n 12 Pagge 55 of 84
6.3.2. MAIN ASSEMBLY (MC600, 10M, 13M, 16M CONVEYOR)

1. 1 FEED BOOT CHAPTER 6.3.10
2. 1 TAIL SECTION CHAPTER 6.3.8
3. 3 CENTRE SECTION (10M) CHAPTER 6.3.3
4 CENTRE SECTION (13M) CHAPTER 6.3.3
5 CENTRE SECTION (16M) CHAPTER 6.3.3

4. 1 DRIVE SECTION ASSEMBLY CHAPTER 6.3.4
5. 4 HANGER (CONVEYOR SUPPORT) MC6-60-150
6. 1 FRONT SUPPORT LEG (2.5M CONVEYOR MC6-40-250

SUPPORT) 10M, 13M CONVEYORS
1 FORWARD SUPPORT LEG (4M CONVEYOR MC6-40-150

SUPPORT) 16M CONVEYORS
7. 1 REAR SUPPORT (2M CONVEYOR SUPPORT) 10M MC6-40-350

CONVEYORS
1 REAR SUPPORT (2.5M CONVEYOR SUPPORT) MC6-40-250

13M CONVEYORS
1 REAR SUPPORT (4M CONVEYOR SUPPORT) 16M MC6-40-150

CONVEYORS
8. 1 SLEWING AXLE WELD ASSY MC6-50-175
9. 4 LOCATING PIN (SLEWING AXLE PIN) MC6-50-001
10. 2 SLEWING AXLE STUB MC6-50-250
11. 2 TYRE AND RIM BM1-04-006
14. 1 SCRAPER SUPPORT MC6-31-450
REFER TO THE NEXT PAGE FOR AN ITEMIZED BREAKDOWN OF THE MAIN ASSEMBLY (10M, 13M, 16M)
MC600 MODULA
Doc No. P
PCM-03-02-02
Figu
ure 20: MC60
00 10m, 13m
m, 16 m Con
nveyor
Revision
n 12 Pagge 57 of 84
MC600 MODULA
Doc No. P
PCM-03-02-02
6.3.3. CENTRE
C SECT
TION ASSEMB
BLY
ITEM No. QT
TY DES
SCRIPTION PART
T No./REFER
RENCE
1.. 1 CENTR
RE SECTION FRAME MC6-10-1
150
2.. 2 U-BOLT
TS 00-12-942
3.. 1 RETUR
RN ROLLER 19.22.0685
4.. 1 NIP GU
UARD MC6-10-2
250
5.. 3 WINGE
ED IDLER SET CHAPTER
R 6.3.3.1
Figure 21: Centre Secttion Assemblly
Revision
n 12 Pagge 58 of 84
MC600 MODULA
Doc No. P
PCM-03-02-02
6.3.3.1. WINGED IDL

LER SET
ITEM N
No. QTY
Y DESCRIIPTION PART
T No.
1. 1 WINGED
D IDLER SUPP
PORT 19.22.0022
2. 1 CENTRE
E ROLLER 19.22.4018
3. 2 WINGED
D ROLLER 19.22.4020
4. 2 IDLER R
RETAINER CLIP 19.22.0000
5. 2 M8 U-BO
OLT 12.08.0002
6. 2 M8 L-BO
OLT 12.08.0001
7. 2 D-BOLT COMPLETE 00-12-942
Figure 22: Winged Idler Set
Revision
n 12 Pagge 59 of 84
6.3.4. DRIVE SECTION ASSEMBLY

1. 1 DRIVE SECTION FRAME MC6-20-150
2. 1 DRIVE DRUM ASSEMBLY C/W SHAFT AND NUT MC6-20-500
1 DRIVE SHAFT AND NUT MC6-20-575

3. 1 SCRAPER ASSY SECTION 6.3.5
4. 1 NIP GUARD MC6-10-250
5. 2 U-BOLT 12.08.0002
6. 1 RETURN ROLLER 19.22.0685
7. 2 WING IDLER SET SECTION 6.3.3.1
8. 4 D-BOLT 00-12-942
9. 1 ELECTRIC MOTOR REFER TO TABLE BELOW
10. 1 LOCATING PIN MC6-20-007
11. 1 MOTOR MOUNTING BRACKET MC6-20-350
12. 2 BEARING BM1-13-005
13. 1 GEARBOX 3kW BM1-07-003
1 GEARBOX 4kW BM1-07-005

15. 1 DRIVE COVER GUARD MC6-20-050
16. 1 DRIVE GUARD MC6-20-025
* ELECTRIC MOTOR kW VARIES WITH THE LENGTHS OF CONVEYOR SEE TABLE BELOW
ITEM No. QTY DESCRIPTION LENGTH OF PART No.

CONVEYOR
9. 1 ELECTRIC MOTOR 3kW 380VAC 7,10,13M BE1-07-002
9. 1 ELECTRIC MOTOR 3kW 525VAC 7,10,13M BE1-07-013
9. 1 ELECTRIC MOTOR 4kW 380VAC 16M BE1-07-039
9. 1 ELECTRIC MOTOR 4kW 525VAC 16M BE1-07-014
REFER TO THE NEXT PAGE FOR AN ITEMIZED BREAKDOWN OF THE DRIVE SECTION ASSEMBLY
MC600 MODULA
Doc No. P
PCM-03-02-02
Figure 23:: Drive Section Assembly

y
Revision
n 12 Pagge 61 of 84
6.3.5. MAIN ASSEMBLY (MC600, 13M PICKING CONVEYOR)

1. 1 FEED BOOT ASSEMBLY MC6-70-000
2. 1 TAIL SECTION ASSEMBLY MC6-30-000
5. 3 CONVEYOR STAND MC6-19-000
6. *3 CENTRE SECTION ASSY MC6-10-000
7. 1 SIDE GUARD MC6-11-450
9. 1 PLOUGH SCRAPER MOUNT MC6-31-450
15. 1 DRIVE SECTION ASSEMBLY (SECTION 6.3.6)
* THE NUMBER OF CENTRE SECTIONS WILL DEPEND ON THE LENGTH OF THE CONVEYOR, SERIAL
NUMBER RELATED
REFER TO THE NEXT PAGE FOR AN ITEMIZED BREAKDOWN OF THE MAIN ASSEMBLY (13M)
MC600 MODULA
Doc No. P
PCM-03-02-02
Figure
e 24: Main Piicking Conve
eyor (13m) Assembly
A
Revision
n 12 Pagge 63 of 84
6.3.6. DRIVE SECTION ASSEMBLY (MC600, 13M PICKING CONVEYOR)

1. 1 DRIVE SECTION FRAME MC6-20-150
2. 1 DRIVE DRUM ASSEMBLY C/W SHAFT AND NUT MC6-20-500
1 DRIVE SHAFT AND NUT MC6-20-575

3. 1 BELT SCRAPER ASSY SECTION 6.3.7
4. 1 NIP GUARD MC6-10-250
5. 2 U-BOLT 12.08.0002
6. 1 RETURN ROLLER 19.22.0685
7. 2 WING IDLER SET SECTION 6.3.3.1
8. 4 D-BOLT 00-12-942
9. 1 ELECTRIC MOTOR 1.5kW BE1-07-088
10. 1 LOCATING PIN MC6-20-007
11. 1 MOTOR MOUNTING BRACKET MC6-20-350
12. 2 BEARING BM1-13-005
13. 1 GEARBOX BM1-07-015
15. 1 GUARD MC6-20-050
16. 1 GUARD MC6-20-025
REFER TO THE NEXT PAGE FOR AN ITEMIZED BREAKDOWN OF THE DRIVE SECTION ASSEMBLY (13M)
MC600 MODULA
Doc No. P
PCM-03-02-02
Figure 2
25: Drive Sec
ction (Pickin
ng conveyor)) Assembly
Revision
n 12 Pagge 65 of 84
MC600 MODULA
Doc No. P
PCM-03-02-02
6.3.7. DRIVE
D SECTIO
ON ASSEMBLY
Y (HYDRAUL
LIC ONLY)
ITEM No.
N QTY DESCRIPTION PART No.
1. 1 TORQUE
E ARM MC6
6-20-850
2. 1 GUARD-- TORQUE AR
RM MC6
6-20-950
3. 1 DRIVE D
DRUM MC6
6-30-250
4. 1 SHAFT-D
DRIVE DRUM MC6
6-20-701
5. 1 HYDRAU
ULIC MOTOR BH1-02-001
6. 1 LOCKING
G ELEMENT BM1-18-001
7. 2 LOCKING
G ELEMENT BM1-18-002
8. 3 M8X16 H
HEX BOLT 00-0
08-356
9. 3 M8 FLAT
T WASHER 00-0
08-501
10. 4 M12X50
0 HEX BOLT 00-12-330
11. 4 M12 NYLOC NUT 00-12-119
12. 8 M12 FLA
AT WASHER 00-12-503
Figure
e 26: Drive S
Section Hydrraulic only (o
optional)
Revision
n 12 Pagge 66 of 84
THIS PAGE IS INTENTIONALLY LEFT BLANK
6.3.8. BELT SCRAPER
ITEM No. QTY DESCRIPTION PART No.

1. 1 BELT SCRAPER WELD ASSEMBLY MC6-20-450
3. 1 CLAMP - BACKING PLATE MC6-20-402
4. 2 SPACER MC6-20-404
5. 2 BACKING PLATE MC6-20-401
6. 2 D-BOLT 00-12-948
7. 2 FLAT WASHER M12
8. 2 SPRING WASHER M12
9. 2 BOLT M12X40
10. 5 BOLT M10X40
11. 5 WASHER M10
12. 5 NYLOCK NUT M10
REFER TO THE NEXT PAGE FOR AN ITEMIZED BREAKDOWN OF THE BELT SCRAPER ASSEMBLY
MC600 MODULA
Doc No. P
PCM-03-02-02
Figurre 27: Belt Scraper

S
Revision
n 12 Pagge 69 of 84
6.3.9. TAIL SECTION ASSEMBLY

1. 1 TAIL SECTION FRAME MC6-30-150
3. 2 BEARING ASSY BM1-13-005
4. 1 TAIL DRUM MC6-30-200
5. 1 TAIL DRUM GUARD MC6-30-450
6. 1 SIDE PLATE R/H MC6-30-002
7. 2 TRIP SWITCH BE1-01-026
8. 2 IDLER SET SECTION 6.3.3.1
9. 1 COVER ASSEMBLY MC6-03-401
MC600 MODULA
Doc No. P
PCM-03-02-02
Revision
n 12 Pagge 71 of 84
MC600 MODULA
Doc No. P
PCM-03-02-02
Figure 28
8: Tail Sectio
on Assembly
6.3.10. BASE PLATE

E ASSEMBLY (MC600, 7M
M CONVEYOR ONLY)
ITEM No. Q
QTY D
DESCRIPTION
N PART No.
1.. 1 BASSE PLATE MC6-9
90-150
2.. 2 PIVO
OT BRACKET
T MC6-9
90-101
Figure 29
9: Base Plate
e Assembly
Revision
n 12 Pagge 72 of 84
MC600 MODULA
Doc No. P
PCM-03-02-02
6.3.11. FEED BOOT
ITEM No. QTY

Y DE
ESCRIPTION PART No.
1. 1 FEED BO
OOT- WELD ASSY
A MC6-7
70-150
2. 1 BACK RU
UBBER CLAM
MP MC6-7
70-450
3. 2 SIDE RU
UBBER CLAMP
P MC6-7
70-250
4. 2 SIDE SKIRT RUBBER MC6-7
70-001
5. 1 BACK RU
UBBER MC6-7
70-002
6. 3 LINER MC6-7
70-004
Revision
n 12 Pagge 73 of 84
MC600 MODULA
Doc No. P
PCM-03-02-02
Figu
ure 30: Feed
d Boot
6.3.12. PIVOT STAN

ND
ITEM No. Q
QTY D
DESCRIPTION
N PART No.
1.. 1 PIVO
OT STAND 10
0” MC6-8
80-150
2.. 1 PIVO
OT STAND MC6-8
80-250
Figure 31: Pivott Stand
Revision
n 12 Pagge 74 of 84
MC600 M
MODULAR
R CONVEY
YOR MC600 Modu ular Conveyor
Ch
hapter 7: TRAN NSPORTATION
Doc No. P
PCM-03-02-02
CHAPT
TER 7: TRA
ANSPORTAT
TION
7.1. SAF
FETY INTROD DUCTION
Read and
d fully underrstand CHAP ETY before ccontinuing an
PTER 1: SAFE ny further.
7.2. STOOPPING THE CONVEYOR

Before stopping
s the conveyor, ensure
e all material has b
been discharrged through
h the conveyyor belt by
followingg proceduress:
 First stop tthe materiall feeding intto the feed bboot of the conveyor an nd wait for the
t all the
material onn the conveyyor belt to bbe discharged d i.e. ensure
e that the co
onveyor is em
mpty of all
materials
 Stop the coonveyor afterr all the matterial has bee
en dischargedd from the m
machine.
 Lock Out thhe conveyor according to o the relevant procedure..
7.3. PRE
EPARING FOR R TRANSPOR RTATION
For prep
paring the conveyor for trransportation
n the followiing procedures must be adhered
a too:
 A qualifiedd electrician must discon nnect the ellectrical pow

wer source ffrom the mac chine. The
power cable to the elecctric motor o on the machiine must be disconnected from the stand
s alone
electrical p
panel to ensuure that no sshock hazards exist from the machine e’s disconneccted power
supply.
 Inspect thee Feed Boot tto ensure thaat the machine is clear of all materiaal.
 Ensure thatt the electriic cable running to the motor is dissconnected a and the entrry into the
motor is addequately sea aled.
 Wash the conveyor to remove all de ebris and maaterial.
 Remove the e slewing axle and suppo orts by unbolting the hanngers at the top of the le
egs. This is
a potentiallly dangerous operation; it requires appropriate rigging equ uipment to support the
conveyor an nd competen nt personnel.
 Should the conveyor be or transport, it will require to be dissconnected into two or
e too long fo
more sectio ons.
 Firstly slacken the convveyor belt b by screwing tthe tensioninng bolts on the
t tail secttion all the
way in.
 Remove the e tail drum.
 Remove the e bolts holding the two ccentre sections together. Slide the twwo sections a
apart.
 Fold the one section o over the oth her section. Note, the p packing bloccks need to be placed
between th he two sectioons to preven nt damaging the troughinng idlers.
 Lift the one section ovver the othe er section. Lo
ocate into thhe bottom ssections withh the inner
stops providded.
 Secure the two sectionss together ussing appropriiate straps.
Revision
n 11 Pagge 75 of 84
MC600
0 MODULA
AR CONV
Ch
Doc No. P
PCM-03-02-02
Secure tthe two secttions togethe

er using apprropriate strap
ps.
7.4. REA
ADY FOR TRA ANSPORTATION
The convveyor shouldd now be readdy for transp
port. The con
nveyor can bbe lifted with
h a crane. On nce loaded
on the transport vehhicle, secure
e the conveyoor with the vehicles’ loccking devicess as well as with chain
shackles to the loadb
bed.
Fiigure 32: MC
C600 ready ffor transporrting
Revision
n 12 Pagge 76 of 84
MC600
0 MODULA
AR CONV
Ch
Doc No. P
PCM-03-02-02
7.5. PRIOR TO HAUL LAGE

For prep
paring the conveyor for prior for haulaage the folloowing proced
dures must be e adhered to
oo:
 Recheck
R for loose parts o
or debris on tthe machinee.
 Ensure
E all pins are secureed with ‘R’ a
and Split pinss.
 Ensure
E persoons transportting the machhine adhere to all safety signs and prrocedures.
7.5.1. MC600
M LENGTTHS AND WE EIGHTS
The MC6600 is availab
ble in four different lengtths which are
e display in tthe table bellow.
Le
ength (metre
es) Weight (kg)
7 940
0
10 1262
2
13 1460
0
*13 1480
0
16 1660
0
* 13m Picking Conveyyor
7.6. ON SITE TRANSPORT

This secttion is only a
applicable to the conveyo
ors fitted witth pneumaticc tires on an axle.
ALWAYS S remember that this drawbar is on nly required

d for on- sitte use and N NOT for lon
ng distance
towing. ALWAYS en nsure that thhe tires aree set to the towing position prior tto transport (Refer to
CHAPTER 3.4). Do not under any circumsstances exceed 12km/h h (7.5 miless/h) while ttowing the
conveyorr since it is ttop-heavy an
nd could toppple over when corneringg. Always be aware of thhe machine
height w
when towing tto prevent itt striking ove
erhead equippment / spanns / cabling.
Revision
n 12 Pagge 77 of 84
M
MC600 MO
Chapter 8: FAAULTFINDING
Doc No. P
PCM-03-02-02
CHAPT
TER 8: FAU
ULTFINDIN
NG
The follo
owing FAULT
TFINDING guide is intend
ded to descriibe basic pro
ocedures to rremedy some
e problems
that mayy arise.
8.1. CON
NVEYOR NOT
T WORKING W
WHEN MOTO
OR IS RUNNIN
NG
Inspect loc
cking
Co
onveyor nott working ellement could d be too Yes Repair or re
eplace
wh
hen motor iss running loose or brroken locking elem
ment
No
o
Is Drive Drum
m shaft Y
Yes
Replace Ke
ey
key missin
ng?
No
If fiitted with a *speed No

Replace
e
va
ariator, is th
he unit
operationa
al?
Ye
es
Con
ntact Pilot Crushtec
* 13m
m Picking Co
onveyor only
y
Revision
n 11 Pagge 78 of 84
M
MC600 MO
Doc No. P
PCM-03-02-02
8.2. SCR
REECHING NO
OISE WHEN C
CONVEYOR IS RUNNING
Inspect if the
ere is
Screeching noise Y
Yes
a lack of bea
aring R
Replace bea
aring
w
when conveeyor is
lubricatio
on
runningg
No
o
Clear anyy
Is tthe conveyoor belt Y
Yes obstructions, c
check,
and adjust the
we edged or rubbbing
tracking on the
aga ainst fixed parts?
p conveyorr
No
Is th
he belt scrap
per too Y
Yes
Ease pressurre at
E
tight? scraper
No
Iss there a rolller Y

Yes
Rep
place the reelevant
seized? roller
No
Y
Yes
Are
e the skirts over Readjust skiirts
tight?
No
Conttact Pilot Crushtec
Revision
n 12 Pagge 79 of 84
M
MC600 MO
Doc No. P
PCM-03-02-02
8.3. CON
NVEYOR BEL
LT NOT RUNN
NING
Enssure that thee Electric

Motoor has been connected
c
corre ectly and ch
hecked for
any loose wiringg and that
there e is power avvailable or
Iss the Electric
c No
o th
he motor hass seized
nveyor Belt not
Con
running /Hyydraulic Mottor OR
running? Is tthe Hydrauliic motor
conne ected up and d there are
noo leaks in the hoses
Yes
Insp
pect the lockking Yess
Repplace or tigh
hten
elemment is not lo
oose
lo
ocking eleme ent
or broken
No
Ye
es
Ha
as the bearinng Re
eplace beariing
collapsed or seiized
No
Is there debrris Y
Yes
obsttructing the Drive Re
emove obstru
uction
Drum?
No
Conttact Pilot Crrushtec
Revision
n 12 Pagge 80 of 84
M
MC600 MO
Doc No. P
PCM-03-02-02
8.4. CON
NVEYOR COL
LLAPSED
Has the poosition of

the axle been
Conveyyor has correctly installed No
Contact Pilo
ot Crushtec
colla
apsed (refer to page
p 32 of
the maanual)
Yes
C
Contact Pilott Crushtec
Figure 33
3: Fault find
ding Guides
NOTE: R Repair and m

maintenance work.
It is reccommended that repair and mainten nance work of an intriccate nature, such as the e hydraulic
system which
w contain
ns safety com
mponents, iss referred to qualified pe
ersonnel in th
he field.
Never alter any equipment or parts of equipmment withoutt consulting with Pilot Crrushtec (SA) (Pty) Ltd.
Revision
n 12 Pagge 81 of 84
M
MC600 MO
WARRANTY
Doc No. P
PCM-03-02-02
WARRA
ANTY
All condditions and warranties expressed o or implied bby any statu ute common n law, trade e usage or
otherwisse are hereb by excluded. No liability is accepted d by Pilot Crrushtec (SA) (Pty) Ltd foor any loss,
damage or injury to property or persons arissing directly or indirectlyy from any ffailure or de efect in the
machine ery supplied. The materiials employe ed by Pilot CCrushtec (SA
A) (Pty) Ltd in the manu ufacture of
their ma achinery, to the best of their knowledge, are th he highest avvailable quality of their respective
kinds. Piilot Crushtecc (SA) (Pty) Ltd underta ake to replacce or repairr free of cosst any part ssupplied to
them direct to the customer of which the ey shall rece
eive notice and
a which shall
s be provved to the
satisfacttion of Pilot Crushtec (SA A) (Pty) Ltd within a pe eriod of Twe
elve months or 2000 worrking Hours
whicheve er comes firsst, of deliverry to be defe
ective in worrkmanship orr materials prrovided:
 T written note of comp

The plaint is give
en within sevven days of the discoveryy of the defecct.
 That on requ
T uest by Pilott Crushtec (SA) (Pty) Ltd., the partt is returned
d carriage pa
aid to Pilot
C
Crushtec (SA
A) (Pty) Ltd a
and shall, in the
t event of replacement become their property.
 That Pilot Crushtec (SA) (Pty) Ltd sh
T hall not be lliable for the
e cost of remmoval of the
e defective
p
part or the ccost of fittin
ng a new parrt unless agre
eed in writinng by Pilot C
Crushtec (SA)) (Pty) Ltd,
p
prior to commencement of the work
 That the deffect has not been caused
T d by the use of the mach hine outside of the opera ating limits
o parameters specified b
or by Pilot Crusshtec (SA) (Pty) Ltd.
 T
That the guaarantee perio
od shall be proportionallyy reduced if the machine ery is run forr more than
o eight ho
one our shift per day, no unau uthorized altteration, or modificationn has been m made to the
p
plant or macchine or component the ssubject of the claim.
 T
That the machinery is maintained
m annd serviced iin accordancce with the instructions provided
p in
t operatorr’s manual an
the nd that a loggbook detailing of servicee, type of serrvice and all parts used
i kept and m
is made availabble for inspecction.
 T
That only weear and spare parts purchased from Pilot Crushte ec (SA) (Pty) or an appro oved dealer
o agent are used in the servicing and
or d maintenance of the ma achine.
The neww part will bee delivered bby Pilot Crushtec (SA) (Ptty) Ltd, carrriage paid to the custome
ers nearest
station in the RSA orr F.A.S. port of exportatio
on.
This und
derstanding iss in lieu of and
a excludess any other cconditions, gu uarantees, o or warrantiess expressed
or implie
ed, statuary or otherwise e. In no even
nt shall Pilot Crushtec (SAA) (Pty) Ltd b
be liable (exccept to the
extent iff any of its undertaking a
as aforesaid) for any loss injury or damage howsoe ever caused or arising.
The guarrantee conta

ained aforesa
aid hereof is personal to the Pilot Crrushtec (SA) (Pty) Ltd cusstomer and
may not be assigned.
Revision
n 11 Pagge 82 of 84
MC600
0 MODULA
AR CONV
WARRANTY
Doc No. P
PCM-03-02-02
WARRAN
NTY CLAIM P
PROCESS
 All Warrantyy claims sub
A bmitted to Pilot Crushtec (SA) (Pty) Ltd shall fo ollow the prrocess flow
d
defined in do
ocument SALL-07-02-06 (C Copy availablle on Requesst).
 P
Pilot Crushteec (SA) (Pty) Ltd will makke all applica
able forms avvailable to Customer
C upo
on request.
 A Warrantyy Claims musst be E-maile
All ed to warran nty@pilotcru
ushtec.com or o Faxed to +27 11 842
5
5610
COVERA
AGE
Productss Warranted
d
This Warranty Coverrage, is speccifically for machines m manufactured d and supplie ed by Pilot Crushtec
(SA) (Ptty) Ltd and is an imporrtant part of the provid der's continu
uing effort tot provide "yyou" with
superior value and product suppo ort. Pilot Cru
ushtec is nott responsible for failures from the usee of parts
not apprroved by Pilo
ot Crushtec. The new or approved re ebuilt part ussed to repair Warrantable Failure
assumes the identityy of the part it replaced and is entitle maining warranty covera
ed to the rem age of the
failed pa
art.
Engine W
Warranty
On machhines where e engines are fitted,

f the warranty
w is co
overed by th
he Engine Manufacturer W Warranty. A
copy of the
t Engine Manufacturer
M r’s Warranty can be requeested from P
Pilot Crushtec. Owner is responsible
r
to ensuree that the m
machinery is m
maintained and
a serviced in accordancce with the iinstructions provided
p in
the operrator’s manual and that a logbook detailing date of service, tyype of servicce and all pa
arts used, is
kept and
d made availa able for insp
pection.
Spare Pa
arts
Spare pa
arts purchase
ed for machiines carry a Three month or 500 hou
ur, whicheve
er comes firsst warranty
coverage
e but does no
ot include we
ear parts as described be
elow.
Wearingg Parts Warra

anty
Wearing parts are n not covered for wear and a tear, noormal wear out of components, co orrosion, or
physical or mechaniccal erosion. These parts include but are not limiited to itemss that come into direct
contact with materia als being con nveyed or prrocessed. The warranty ffor wearing parts covers failures of
the wearring parts unnder normal service
s as a result of fau
ulty material or workmannship. Coveraage of wear
parts suppplied as parrt of a machine ends when the mach hine warrantyy period has expired or wwhen there
is no moore useful liffe left in thhe wear partt, whicheverr occurs firstt. Useful rem
maining life of wearing
compone ents will be ttaken into acccount in the e event of any claim. Soome parts deemed as wea aring Items
are Casttings, V-Beltss, Filters, Be
earings, Convveyor belts, Motor’s, geaarboxes, Spriings, Couplin
ngs, Meshes
etc.
Revision
n 12 Pagge 83 of 84
MC600
0 MODULA
AR CONV
WARRANTY
Doc No. P
PCM-03-02-02
Components not Ma
anufactured by Pilot Cru
ushtec (SA) (Pty) Ltd
In case o
of parts or components n not manufactured by Pilo ot Crushtec (SA) (Pty) Lttd the custom mer will be
entitled to the benefits in so ffar as they may be transmitted to the custom mer, of any guarantees
providedd by the man nufacturer in
n respect the
ereof and Pilo
ot Crushtec (SA) (Pty) Lttd liability in
n respect of
such gooods is limited
d to making tthe benefits of the manu
ufacturers gu
uarantees ava ailable to thee customer
to the eextent aforessaid. These components include butt are not lim mited to elecctric motors,, electrical
compone ents, and hyddraulic compponents.
Machine
e Owner’s Re
esponsibilitiies
During T
The Machine
e Warranty P
Period
Owner iss responsible

e for the cosst of lubricatting oil, antifreeze, filte
er elements a and other maintenance
items duuring warrannty repairs. OOwner is ressponsible for the cost o of all parts rrequired for the repair
except ffor the defecctive Part annd any Part damaged byy a Warranta able Failure of the defeective Part.
Owner iss responsible
e for the cosst of lubricatting oil, antifreeze, filte
er elements a and other maintenance
items replaced durinng repair of a Warrantable Failure.
Pilot Cru
ushtec (SA) ((Pty) Ltd IS NOT
N RESPON
NSIBLE FOR INCIDENTAL
I OR CONSEQ
QUENTIAL DA
AMAGES
Revision
n 12 Pagge 84 of 84

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No copies or reprroductions may be ma ade from this

1.2. SAF FETY SIGNS

SAFETY SIGNS (cont)

1.3. ELEECTRICAL SAAFETY

 Never wo ork on the electrical system of any eq

 Work on tthe electrica

 The electtrical equipm

 Lock out the Conveyo

1.4. HYDDRAULIC SAFFETY (IF FITTED WITH T THE HYDRAULIC MOTOR)

 Never dissable or alte

 Any work carried out on a hydrauulic system m

 Relieve all pressure in hydraulic system by re

 Ensure replacement h hydraulic commponents are

 Beware o of hydraulic oil leaks. HHydraulic flu

 Wear safeety goggles ffor eye protection. If flu

 Do not exxceed safe liimits. Never set a pressu

1.5. SAFFETY BEFORE E AND DURIN NG OPERATIOON

 Check forr broken, misssing, or dam

Refer to the detailed

 Before sttarting, walk completely around the cconveyor. Ma ake sure no o

 Check boolts and nutss for loosene

 Ensure that the Lock Pins

 Never wwork / stan nd beneath conveyor a

 After eacch day’s operration, alwayys run the cconveyor emp

Never alter any partts of the conveyor withou

 Prepare yourself. Wear a hard hat, safety gog

 Remove onlyy guards or covers

 After testingg, shut down

 IIsolate at alll times beforre carrying ou

 Correct presssure (4.0 barr)

1.8. SAFFETY SIGNS IN THIS MANUAL

This inndicates an imminentlyy hazardouss situation

This in ndicates a potentiallyy hazardous situation

This inndicates a potentiallyy hazardous situation

ndicates a sttatement of ccompany policy, which

FETY SIGNS O ON THE MC6 600 MODULA AR CONVEYOR

Figure 1:: Safety Sign

1.10. NOOISE LEVELS AROUND YO OUR CONVEY YOR

Ear Protection must be worn wh

The MC6600 Modular Conveyor va

 Power Unit drive

2.2.1. SSYSTEM OVERVIEW

Figure 2: Break down

2 CENTRE SSECTION ASS

ure 3: Pictu re of the Po

2.2.5. SSLEWING AXL LE

e 7: The Slewing Axle

Figure 8: Adjusstable heigh

 Modular connstruction in 7m, 10m, 133m, and 16m m

7 11° 1701 3.0 1450 940 90 295

2.6. CORRECT USE OF YOUR CO ONVEYOR

Should yyou have anyy doubt abou

owing procedures must be

 Have receiveed specific and

After eaach day’s opperation, alwways run the conveyor em

Do not climb on the

TO HAVVE THE MC6600 MODULLAR CONVEY YOR READY FOR OPER

3.3. ELEECTRICAL SAAFETY

3.4. CONNNECTING UP THE ELECT TRIC MOTOR R

DELTA (∆) STAR (Y)

Alll Frames 525VAC 950VAC ((1000VAC)

Alll Frames 550VAC

NOOTE: Can be e used on Sta