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TABLE OF CONTENT
ABBREVIATION ..................................................................................................................................................... 4
1. INTRODUCTION ............................................................................................................................................ 6
1.1. GENERAL............................................................................................................................................... 6
2. DESIGN REQUIREMENT ................................................................................................................................ 7
2.1. OPERATIONAL REQUIREMENT ............................................................................................................. 7
2.2. ENVIRONMENTAL CONDITION ............................................................................................................. 9
2.3. SHIP CONDITION ................................................................................................................................. 10
2.4. MILITARY ENVIRONMENT .................................................................................................................. 11
2.5. ELECTRICAL REQUIREMENT ................................................................................................................ 12
2.6. FLUID REQUIREMENT ......................................................................................................................... 14
3. INTERFACES ................................................................................................................................................ 15
3.1. PHYSICAL INTERFACE .......................................................................................................................... 15
3.2. MECHANICAL INTERFACE ................................................................................................................... 15
3.3. ELECTRICAL INTERFACE ...................................................................................................................... 15
3.4. COMPRESSED AIR INTERFACE ............................................................................................................ 16
3.5. FLUID INTERFACE ............................................................................................................................... 16
3.6. HEAT DISSIPATION INTERFACE ........................................................................................................... 16
3.7. SYSTEM INTERFACE – Not Applicable ................................................................................................. 16
4. SCOPE OF SUPPLY ....................................................................................................................................... 17
4.1. HARDWARE ........................................................................................................................................ 17
4.2. SOFTWARE.......................................................................................................................................... 17
4.3. DOCUMENT AND DRAWING............................................................................................................... 17
5. SCOPE OF SERVICES .................................................................................................................................... 21
5.1. PROJECT MANAGEMENT .................................................................................................................... 21
5.2. DESIGN ............................................................................................................................................... 22
5.3. FACTORY ACCEPTANCE TEST (FAT) – Not Applicable ......................................................................... 22
5.4. PRE-DELIVERY INSPECTION (PDI) ........................................................................................................ 22
5.5. INSTALLATION ONBOARD................................................................................................................... 22
5.6. SETTING TO WORK (STW) ................................................................................................................... 22
5.7. MAINTENANCE ................................................................................................................................... 23
5.8. HARBOUR ACCEPTANCE TRIALS (HAT) – Not Applicable. ................................................................... 23
5.9. SEA ACCEPTANCE TRIALS (SAT) – Not Applicable. .............................................................................. 23
5.10. OTHER SERVICES ................................................................................................................................. 23
6. PERFORMANCE .......................................................................................................................................... 25
6.1. SYSTEM PERFORMANCE ..................................................................................................................... 25
7. QUALIFICATION .......................................................................................................................................... 26
7.1. GENERAL REQUIREMENT ................................................................................................................... 26
8. ACCEPTANCE .............................................................................................................................................. 27
8.1. GENERAL REQUIREMENT ................................................................................................................... 27
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ABBREVIATION
AC : Alternating Current
ATU : Air Treatment Unit
BR : Book of Reference
BS EN : British Standard European Norm
BVNR : Bureau Veritas Naval Rules
CAGE : Contractor and Government Entity
CDR : Critical Design Review
CDRL : Contractual Data Requirement List
CE : European Conformity
COLREG : International Regulations for Preventing Collisions at Sea, 1972
CRI : Cross Reference Index
CWC : Chill Water Cooler
DEFSTAN : Defense Standard
DIN : German national organization for standardization
DLM : Depot Level Maintenance
ECB : Electrical Control Box
EII : Equipment Installation Inspection
EMC : Electro Magnetic Compatibility
FAT : Factory Acceptance Test
FP : Full Package
HAT : Harbour Acceptance Trials
HMI : Human Machine Interface
HP : High Pressure
IBS : Integrated Bridge System
ICD : Interface Control Document
IEC : International Electrotechnical Commission
IGD : Installation Guide Document
ILS : Integrated Logistic Support
IP : Ingress Protection
IPMS : Integrated Platform Management System
ISO : International Organization for Standardisation
ITTP : Inspection Tests & Trials Plan
KOM : Kick Off Meeting
LCS : Littoral Combat Ship
LP : Low Pressure
LRU : Line Replacement Unit
MCR : Machinery Control Room
MIL-STAN : Military Standard
MP : Medium Pressure
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1. INTRODUCTION
1.1. GENERAL
1.1.1 The Technical Procurement Specification (TPS) shall elaborate the Supplier’s
deliverables of the scopes of Supply and Services for the Condensate Pump unit.
The specification in the TPS shall form a part of the Contract between Shipbuilder
and Supplier.
1.1.2 The Supplier shall be responsible for the activities that are related to manufacture,
testing, preservation and supply. The Supplier shall identify the capabilities and
specifications of the Condensate Pump unit that will fulfil the operational
requirement of the Vessel.
1.1.3 The Vessel(s) shall have operational life span of 30 years. The design of the
Vessel(s) shall be based on the Vessel’s overall capabilities and equipped to
effectively perform the Naval Warfare duties during war and peace times.
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2. DESIGN REQUIREMENT
Table 1: Condensate Pump unit Interface with Drain and Scupper for Condensate Line.
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2.1.8 Supplier shall advise material used for the condensate pump unit and material
certification shall be provided to the shipyard. Polyvinyl chloride shall not be used,
except due to specific request that shall be reviewed with the shipyard.
2.1.9 The equipment envelope inclusive of maintenance area and weight for the
condensate pump unit shall be not more than 300 x 200 x 300 mm (Length, Width,
Height) and 50kg.
2.1.10 Piping shall be flanged at reasonable distances for ease of removal, survey and
maintenance.
2.1.11 Control and Monitoring
2.1.11.1 Start the pump when tank reached high level.
2.1.11.2 Stop the pump when tank reached low level.
2.1.11.3 Monitor pump operating states and default alarms.
2.1.11.4 Condensate pump unit shall be protected with IP 44 Standard or higher.
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Static Degree
inclinations • Heel: ±15° (+ve Stbd, –ve Port)
(normal) • Steady trim: ±5° (+ve Above waterline, -ve Below waterline)
Duration
Degree
Dynamic (Second)
inclinations
• Heel: ±22.5° (+ve Stbd, –ve Port) 10
(extreme)
• Pitch: ±7.5° (+ve Above waterline, -ve Below waterline) 5
All equipment shall remain fully operational in sea states up to and
including 5 (Hs=3.25m, Tz=9.7s). The corresponding maximum
accelerations inside the Vessel are the following:
• Longitudinal: 0.3 g
• Transversal: 0.5 g
• Vertical: 0.5 g
Mission critical equipment and vital equipment shall remain fully
operational (or operational with minor limitations, but without degradation)
up to sea state 7 (Hs=7.50m, Tz=15s). The corresponding maximum
accelerations are as following:
Motions • Longitudinal: 0.3 g
• Transversal: 0.5 g
• Vertical: 1.1 g
Vital equipments and safety equipment shall remain operational with
possible limitations in all sea state up to 9 (Hs=14m, Tz=20s). The
corresponding maximum accelerations are as following:
• Longitudinal: 0.3 g
• Transversal: 0.5 g
• Vertical: 1.1 g
Ship Motions for specific operations in particular sailing conditions shall
be evaluated on demand.
Internal Machinery space
conditions • Normal conditions: 45°C
Table 3: Ship Condition.
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2.5.1.2 Other type of electric cables shall comply with IEC 60092-3 series as per BNS
Cable list.
2.5.1.3 Specific cables to meet the specific conditions and services for weapons and
electronic equipment shall comply with OEM requirements.
2.5.1.4 Cable and wire shall be flame-retardant and self-extinguishing in accordance
with IEC 60332-1.
2.5.1.5 Cables installed in area where high ambient temperature, oil or other harmful
liquids are present shall comply with IEC 60754-2.
2.5.1.6 Constructional requirements for cables shall be in accordance with BV NR Pt C,
Ch 2, Sec 9.
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2.5.2 Motors
2.5.2.1 Motors shall be of the squirrel cage marine type, totally enclosed and fan cooled
except where a specific application requires different construction.
2.5.2.2 Motors with Class F insulation shall be provided. The motor enclosures shall be
at least IP 44.
2.5.2.3 AC motors shall be designed to withstand, without excessive noise and vibration
or damage, unloaded operation in compliance with IEC 60034.
2.5.3 Motor starters
2.5.3.1 Motor starters shall provide control for starting, stopping, reversing and speed
selection as determined from the requirements of the driven equipment and the
motors.
2.5.3.2 Protections from single phasing, high temperature, short circuit, under voltage
and overload shall be incorporated into motor and starter system.
2.5.3.3 All motors of rating exceeding 1 kW rating and all motors for essential services
shall be in compliance with BV NR Pt C, Ch 2, Sec 3, Paragraph 7.10.
2.5.3.4 Direct on-line starters shall be provided for all motors less than 7 kW.
2.5.3.5 Star-delta arrangement starters shall be provided for motors 7 kW and above up
to 20 kW.
2.5.3.6 Soft start arrangement shall be provided for motors 20 kW and above.
2.5.3.7 Soft start arrangement shall also be provided for all high load motors with
starting current exceeding 400 A.
2.5.4 Transformers
2.5.4.1 Transformers with minimum Class B insulation according to Def Stan 02-535
Sec 1.1.2 shall be provided.
2.5.4.2 Transformers shall have enclosure with a degree of IP 44.
2.5.4.3 Transformers shall be constructed to withstand, without damage, the thermal
and mechanical effects of a secondary terminal short circuit for 2 seconds, at
rated primary voltage and frequency in accordance with BV NR Part C, Ch 2,
Sec 5.
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3. INTERFACES
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4. SCOPE OF SUPPLY
4.1. HARDWARE
4.1.1 The supply shall consist of 6 ship sets of condensate pump unit and related
accessories.
4.1.2 The condensate pump unit hardware shall consist of the following (per ship set),
but not limited to:
4.2. SOFTWARE
4.2.1 The Supplier shall preload all the Processor software modules to enable
condensate pump unit to be fully functional. Any modification or upgrading to any
vessel’s software shall be retrofitted to the other vessels.
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4.3.2.3 All dimensions, measures, etc. in accordance with the international metric
standard.
4.3.2.4 All data shall be delivered in Microsoft Office and Indexed Portable Document
Format (iPDF) when relevant.
4.3.2.5 The softcopy of the drawing shall be provided in DWG for 2D and STP for 3D
Model.
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5. SCOPE OF SERVICES
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5.1.6 The Supplier will implement appropriate risk management policies to identify and
manage project risks. This is more fully described in Risk Management – Annex E
Project Management Plan.
5.1.7 The supplier shall submit implementation schedule that complies to Master
Schedule as guided by Annex A.
5.2. DESIGN
5.2.1 During the design phase of the condenser pump unit, the Supplier shall assist the
Shipbuilder in providing the engineering and interface data of the condensate
pump.
5.4.1 The Supplier shall conduct Pre-Delivery Inspection (PDI) prior to the shipment of
the Condensate Pump Unit based on the approved PDI Checklist to allow
Shipbuilder to inspect the equipment compliance with the contract specifications
before delivery.
5.4.2 The PDI Checklist shall contain inspection criteria in terms of product quality,
quantity, physical attributes (dimensions, weight and colour), and other information
agreed by both parties
5.5.1 The Supplier shall provide the list of deliverables (Packing List) during delivery for
shipyard verification upon arrival.
5.5.2 Upon completion of installation, the Supplier shall provide to shipyard the
documentation for Equipment, Installation and Inspection (EII) to confirm readiness
of the equipment before STW.
5.5.3 The Supplier shall submit the EII report document five (5) days upon completion of
EII.
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5.6.3 The planning of setting to work operations shall be submitted by the Supplier to the
Shipbuilder within one week (7 working days) upon notification after started the
installation.
5.6.4 The Supplier shall advise shipyard to manage in real time any incidence of the
setting to work operations.
5.6.5 The Supplier shall propose sufficient technical assistance for setting to work.
5.6.6 The Supplier shall submit STW report document five (5) days upon completion of
STW.
5.7. MAINTENANCE
5.7.1 The Supplier shall propose maintenance requirements for equipment up to
acceptance, depending on running time of equipment and assistance if required.
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6. PERFORMANCE
Equipment Specification
Flow Rate 8 L/min
Discharge Head 10 m
Holding Tank Net Capacity 4L
Inlet/Outlet Pipe Size ND25
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7. QUALIFICATION
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8. ACCEPTANCE
ANNEXES
A. Delivery Schedule
B. Integrated Logistic Support
C. Local Contents
D. Inspection, Tests And Trials
E. Project Management Plan
F. Military Requirements
END OF TPS
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