Ref: VEPS/RLSPL/ZLDP/039/19-20 Date: 14/05/2019

To

M/s. Raghava life sciences

Kind Attn:
Sub: Proposal for 50 KLD Biological & Tertiary treatment Plant– reg.

Dear Sir,

We thank you very much for the kind courtesy you had extended to the under signed recently
when he visited your factory.

Based on the discussions and the data furnished by you, we are herewith enclosing our proposal
for Zero Liquid Discharge Plant.

Trust the same is line with your requirement and now we look forward for your favorable
decision.

With regards

Yours sincerely,

For VELLANKI ENVIRONMENTAL PROCESS SOLUTIONS

V RAJENDRA PRASAD
CHIEF EXECUTIVE
 ANNEXURE II

BIOLOGICAL TREATMENT SYSTEM

DESIGN BASIS

Expected low TDS/low COD effluents: 50 KLD

The characteristics of the raw effluent considered for designing the plant:

Design Flow : 50 M 3/day.

PH : 4.0 - 6.5

BOD : 8000 mg/lit

COD : 20000 mg/lit

TDS : 5000 mg/lt.

NH4+ : <200 mg/lit

TSS : 300 mg/lt.

Biological Treated effluent characteristics:

PH : 6.5-8.5

BOD : <500 mg/lit

COD : <2000 mg/lit

TDS : 5000 mg/lt.

NH4+ : 50 mg/lit

TSS : <100 mg/lt.

Note: Higher values considered for design to accommodate shock loadings

TREATMENT SCHEME (BIOLOGICAL TREATMENT):
RAW EFFLUENT → BAR SCREEN CHAMBER → O&G TRAP → EQUALIZATION / NEUTRALIZATION →
LAMELLA CLARIFIER → PUMP → PRE AERATION TANK → AERATION TANK-1 → TUBE SETTLER - 1
→ AERATION TANK-2 → TUBE SETTLER - 2 → INTERMEDIATE STORAGE TANK → MGF → ACF →
UF FEED TANK.

PROCESS DESCRIPTION:

PRIMARY TREATMENT:

Pre treatment is meant for to maintain homogeneous characteristics in low TDS/high COD
effluent, to remove oil &grease, and to neutralize & to remove suspended solids by addition of
coagulants.
SCREEN CHAMBER → O &G TRAP → COLLECTION TANK → LAMELLA CLARIFIER → PRE AERATION
TANK

SECONDARY TREATMENT

Pre aeration tank provided to enhance the biological treatment process and strip low volatiles. After pre aeration
effluent over flows in to Aeration tank-1 by gravity. In Biological treatment process where BOD/COD reduction
can be achieved by virtue of aerobic microbial activities. The oxygen required will be supplied through air bubble
diffusers. The bio-solids formed in the biological process will be separated in the downstream Tube
Settler/Secondary Clarifier. Settled sludge at bottom to be recirculated in to process to maintain required biomass in
aeration tanks.

The clear supernatant will be collected in the treated effluent collection tank for disposal/ tertiary treatment.

The clear supernatant from Clarifier/tube settler will be collected in intermittent collection tank, and online
disinfectant(sodium hypo) dosing system provided to kill the bacteria before disposal or feeding to Multi grade
Filter and Activated Carbon filter for removal of turbidity, colour and organic impurities .

PRE AERATION TANK → AERATION TANK-1 → AERATION TANK-2 → TUBE SETTLER →

INTERMEDIATE STORAGE TANK → MGF → ACF → UF FEED TANK.

SLUDGE HANDLING SYSTEM

The excess biological sludge generated in the aeration tanks and the Sludge generated from primary treatment to be
collected in a sludge sump. Filter Press for de watering or sludge drying beds. The dried sludge will be disposed as
per regulatory authority instructions. The schematics of the process are shown above.

SLUDGE SUMP →SCREW PUMP → FILTER PRESS →SLUDGE FOR DISPOSAL TO TSDF.
SCOPE OF SUPPLY:

1. Screen - 01 No
2. Raw effluent feed pumps - 02 No’s
3. Lamella clarifier with flash mixer - 01 no
4. Coarse diffusers as per requirement - 1 lot
5. Fine diffusers as per requirement - 1 lot
6. Air blowers – 03 No’s (2w +1s)
7. Clarifier mechanism /tube deck - 02 no’s/1 lot
8. Sludge recirculation pumps - 02no’s
9. Filter press feed pump - 02no’s(Screw pumps)
10. Filter press. - 1 No.
11. MS piping & valves & accessories - 1lot
12. PVC piping
13. Butterfly valves and PVC valves.
14. UV lamp/Hypo dosing system
15. Electrical control panel
16. Flow meter
17. MGF - 1No.
18. ACF - 1No.
18. Working plot form with hand railing
 TECHNICAL DETAILS (CIVIL WORKS)

1. Bar screen chamber

No. of tanks : One

Size (m) : 1.5 x 0.75 x 0.75 SWD

MOC : RCC

Grade : M20

Free board : 0.5 m

2. O & G chamber

No. of tanks : One

Size (m) : 3.0 x 0.75 x 0.75 SWD

MOC : RCC

Grade : M20

Free board : 0.5 m

3. Equalization/ Neutralization tank

No. of tanks : One

Size (m) : 15 x 8 x 3.0 SWD (With partition wall at center)

MOC : RCC

Grade : M20

Free board : 0.5 m

Volume : 350 cum.

HDT : 7.0 days

 4. Lamella Clarifier

No. of tanks : One

Size (m) : 2.4 x 1.6 x 1.8 SWD

MOC : MSEP

Volume : 7 cum.
`
5. PRE AERATION TANK

No. of tanks : One

Size (m) : 8.0 X 4 X 3.2 m SWD

MOC : RCC

Grade : M20

Free board : 0.5 m

Volume : 102.4 cum.

HDT : 2 days

6. AERATIONN TANK-1

No. of tanks : One

Size (m) : 15 x12 x 3.35 SWD

MOC : RCC

Grade : M20

Free board : 0.5 m

Volume : 603 cum.

HDT (days) : 12.0

BOD load : 340kg

Organic loading rate : 0.55 kg BOD/m3.day

Oxygen requirement : 1.5 kg of O2/kg BOD removal

Air required : 500 M3/hour

BOD removal efficiency : 75%

7. TUBE SETTLER/SECONDARY CLARIFIER -1

No. of tanks : One

Size (m) : 2.5 m dia. x 1.8 SWD (Excluding hopper bottom)

MOC : RCC

Grade : M20

Free board : 0.5 m

Volume : 8.80 cum.

HDT : 4.0 hours

8. AERATIONN TANK-2

No. of tanks : One

Size (m) : 15 x 8.0 x 3.20 SWD

MOC : RCC

Grade : M20

Free board : 0.65 m

Volume : 384 cum.

HDT (days) : 8 days

BOD load : 100kg

Organic loading rate : 0.259 kg BOD/m3.day

Oxygen requirement : 1.5 kg of O2/kg BOD removal

Air required : 150 M3/hour

BOD removal efficiency : 70%

9. TS/SECONDARY CLARIFIER -2

No. of tanks : One

Size (m) : 2.5 m dia. x 1.8 SWD (Excluding hopper bottom)

MOC : RCC

Grade : M20
 Free board : 0.5 m

Volume : 8.80 cum.

HDT : 4.0 hours

10. TREATED WATER COLLECTION TANK

No. of tanks : One

Size (m) : 6 x5 x 3.35 SWD

MOC : RCC

Grade : M20

Free board : 0.50 m

Volume : 100 cum.

11. SLUDGE COLLECTION SUMP

No. of tanks : One

Size (m) : 2.0 x 2.0 X 2.4 SWD

MOC : RCC

Grade : M20

Stirrer : one

Free board : 0.5 m

Volume : 9.6 cum.

12. FOUNDATIONS: for pumps, blowers, and filter press and as and when required
 MACHINERY AND EQUIPMENT

1. Raw Effluent Transfer Pumps From Collection Tank:

No. off : Two (1 W + 1 S)

Make : Kirloskar/CNP/Eq

Type : Submersible

Flow : 3,000 liters/hr.

Head (m) : 10 M

Capacity : 1 HP.

2. SLUDGE TRANSFER PUMPS

No. off : Two (1W + 1 S)

Make : Standard make

Type : Kirloskar/Eq

Flow : 3000 liters/hr.

Head (m) : 10 m

Capacity : 1 HP.

3. BLOWERS for Equalization/Nutralization tank/PAT

No. off : One

Make : Everest/A1Blowers

Head : 3500 mm WC

Air : 450 cum/hr

Type : Twin Lobe (with belt drive)

Motor : Crompton greaves/ABB/Kirloskar

Capacity : 12.5 HP

RPM : 1440
4. BLOWERS for AERATION TANK

No. off : Two (1W+ 1S)

Make : Everest/A1

Head : 3500MM WC

Air : 700 cum/hr

Type : Twin Lobe (with belt drive)

Motor : Crompton greaves/ABB/Siemens

Capacity : 12.5 HP

RPM : 1440

5. FILTER PRESS

No. off : One

Make : Yotana/ Sachin

Size (MM) : 900x900

MOC : CS structure and PP plates

No. off plates : 18

Filter cloth : one set

Closing mechanism : Hydraulic power pack

Power pack motor : 2HP

RPM : 1440

6. FILTER PRESS FEED PUMPS

No. off : Two (1W+1S)

Make : Syno/equivalent (screw type)

Head : 30m

Flow rate : 3000 liters/hr.

Drive : Belt drive

 HP : 2

7. FINE DIFFUSERS

No. off : 1 LOT as per requuirement

Make : Southern cogen/Triton/SSI

Size : 90mm dia x 1000mm long.

MOC : EPDM

8. Coarse diffusers : 1 lot as per requirement

10. PIPING & VALVES : MS PIPES B-CLASS & UPVC FITTINGS

AND VALVES- BKD/EQ

11. FLOW METERS : 2 no’s as per requirement

12. MGF &ACF : 800mm dia, 1800 mm Height (MSEP)

With accessories and media.

PRICE:

Our Price for the above shall be Rs.32, 50,000/- (Thirty Two lacs fifty thousand only.)

PAYMENT TERMS

SUPPLY: 40% advance along with purchase order.

50% and taxes against proforma invoice prior to dispatch after complete our site by your
representative.

Balance 10 % after completion of work.

TERMS AND CONDITIONS:

1. All civil works client scope.

2. Price basis: Ex-works, HYDERABAD.

3. GST will be charged @ 18%

4. Transit insurance extra.

WARRANTY:

12 months from the date of delivery against inherent manufacturing defects.

VALIDITY:

30 Days from the date of quotation.

Delivery:

Sixteen weeks from the date of receipt of purchase order along with the advance.
PUMPS:

All pumps shall be self priming, non-clog, and horizontal centrifugal type. These shall be of CI body with alloy steel
rotating parts.

POWER REQUIREMENT

Working Load Standby Connected Load No. of hours

S. No. Description
HP HP -HP operation
Raw effluent transfer
1 1 1 2 20
pumps
Blowers at Raw effluent
2 12.5 - 12.5 20
collection tank and PAT

3 Blowers for FABR 12.5 12.5 25 24

4 Sludge recirculation pumps 1 1 2 12

5 Filter press feed pumps 2 2 4 8
6 MGF feed pumps 2 2 4 18
Treated water transfer
7 3 3 6 12
pumps
8 Filter press power pack 2 - 2 6
9 Dosing pumps/Gear boxes 1 1 2 20
 ANNEXURE III

(UF BASED RO PLANT)

TERTIARY TREATMENT – On line hypo dosing system, Sand filter, ACF to remove suspended solids and
color organic impurities and to kill bacteria and final collection tank. The clear supernatant from reactive
tube settler will be collected in Chlorine contact tank, and online disinfectant (calcium hypo) dosing
system provided to kill the bacteria before feeding to Multi grade Filter and Activated Carbon filter for
removal of turbidity, color and organic impurities followed by UF based RO system for reusing the
permeate. The rejects from Ro plant to be sent to MEE for further treatment.

COLLECTION TANK PUMP MGF ACF UF FEED TANK → UF SYSTEM → RO FEED TANK →
RO SYSTEM → PRODUCT → PRODUCT WATER STORAGE TANK.

DESIGN BASIS

The characteristics of the raw effluent considered for designing the plant:

Flow : 50 M3/day.

Inlet & Outlet Characteristics:

S. No. Parameter Unit Inlet Outlet

1 pH - 6.5-7.5 6.0-6.5

2 TDS mg/l 5000 < 200

LIMITING CONDITIONS:
Feed Water Limiting Conditions for UF Membranes:

S. No. Parameter Unit Value

1 Feed water Temperature °C 40 deg. Max
2 Feed water Ph - 4.0- 10.0
3 Oil and Grease - Nil
4 Turbidity NTU <5
5 Suspended Solids ppm < 50

Feed Water Limiting Conditions for RO Membranes:

 S. No. Parameter Unit Value
1 Feed water Temperature °C 40 deg. Max
2 Feed water pH - 4.0- 10.0
3 Feed water chlorine - Nil
4 Organic and bacteria - Nil
5 Oil and Grease - Nil
6 Fe & Mn ppm 0.05
7 Turbidity NTU <1
8 SDI - <5

The raw water quality being not worse than the quality indicated in the offer.

The plant is being operated and maintained strictly in accordance with our operational procedures.

Specified quantity of good quality chemicals are used for the pre-conditioning of the water.

Original spare parts are to be used for replacement.

PROCESS FLOW:

CHLORINE CONTACT TANK  FEED PUMP  MGF  ACF UF FEED TANK  UF SYSTEM  RO FEED
TANK  RO SYSTEM  PRODUCT  PRODUCT WATER STORAGE TANK.

PROCESS DESCRIPTION:

The filtered effluent will be collected in the storage tank (UF feed tank) and fed to Ultra filtration
membranes through Micron filter. It will be collected in storage tank for further treatment. This system
is dead end filtration system. There is no reject. Reject only consider by fast and back flushing. The ultra
filtration membranes are with small pore size (0.01 microns) and used to remove the suspended solids,
bacteria, colloids, proteins and carbohydrates.

UF SYSTEM
 No. Of
 Raw water flow
 Permeate flow
 Reject
 Total recovery
 Back and fast flushing : 10%.
RO SYSTEM
 No. of
 Raw water flow
 Permeate flow
 Rejects
 Total recovery
RECOVERIES
: one
: 5.0 cum/hr.
: 4.5 cum/hr.
: 0.5 cum/hr.
: 90%
: One
: 5.0 cum/hr.
: 3.0 cum/hr.
: 2.0 cum/hr.
: 65-70%
SALIENT FEATURES OF THE PROPOSED TREATMENT PLANTS

The salient features of the treatment plants being offered are:

 Proven technology is being offered.

 The entire treatment units are highly rugged and require minimal operational
skills.
All bought out items for the UF and RO shall be standard and reputed makes only.
SCOPE OF SUPPLY:
UF SYSTEM

S. No. Description Quantity UOM

1 Filter Feed Pump 1 No
2 Multi grade Sand Filter 1 No
3 Activated Carbon Filter 1 No
4 UF Feed Pump 1 No
5 Membranes 1 No
6 Flow meters 2 No’s
7 Back flushing pump 1 No
8 Control panel and instrumentation 1 No
9 NaOCl dosing system 1 No
10 NaOH dosing system 1 No
11 Sampling points 2 No’s
12 UF skid 1 No

RO SYSTEM

S. No. Description Quantity UOM

1 Raw water pump 1 No
2 Micron filter 1 No
3 High pressure pump 1 No
4 Membrane housing 1 No
5 Membranes 2 No’s
6 Flower meters 2 No’s
7 Conductivity meter 1 No
8 Electrical panel board 1 No
9 Anti-scalent dosing system 1 No
10 Anti-Oxidant dosing system 1 No
11 CIP system 1 No
PRICE:

CIVIL WORKS CLINT SCOPE

Supply of all MECHANICAL EQUIPMENT, Rs. 40, 00,000

INSTRUMENTATION &
ALL ELECTRICAL EQUIPMENT

DESIGN, ERECTION & COMMISIONING

Structural design & civil work execution Rs. 6, 00,000

-------------------------
Total (In words:) Rs. 46, 00,000
--------------------------

NOTE: 1) Applicable GST extra

Payment terms: 40% advance along with PO, 50% against supply & running bills 10% after
commissioning.

CLIENT SCOPE:

1. Fresh water line up to 1mtrs. To the plant material to site.

2. A clear space of 30sq.m for site office and store shall be provided.
3. The site shall be well illuminated.
4. Power cable of suitable rating up to the distribution panel at site.
5. Permission for access to site round the clock.
6. All consumables like power, chemicals and lubricants required for the initial start-up and normal operating
of the plant.
7. Unloading, Handling and safe storage of the material at site.
8. Lighting at ETP.
9. All supplies, works and services not specifically mentioned as forming part of our
offer.

WARRANTY:

12 months from the date of delivery against inherent manufacturing defects.

VALIDITY:

30 Days from the date of quotation.

Delivery:

Twenty weeks from the date of receipt of purchase order along with the advance.