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Principle
The slump test result is a measure of the behavior of a compacted inverted
cone of concrete under the action of gravity. It measures the consistency or
the wetness of concrete.
Slump Test
Apparatus
Slump cone : frustum of a cone, 300 mm (12 in) of height.
The base is 200 mm (8in) in diameter and it has a smaller
opening at the top of 100 mm
Scale for measurement,
Temping rod(steel) 15mm diameter, 60cm length.
Slump Test
Procedure
The base is placed on a smooth surface and the container is
filled with concrete in three layers, whose workability is to
be tested .
Each layer is temped 25 times with a standard 16 mm (5/8 in)
diameter steel rod, rounded at the end.
When the mold is completely filled with concrete, the top
surface is struck off (leveled with mold top opening) by
means of screening and rolling motion of the temping rod.
The mold must be firmly held against its base during the
entire operation so that it could not move due to the pouring
of concrete and this can be done by means of handles or foot
– rests brazed to the mold.
Slump Test
Procedure
Immediately after filling is completed and the concrete is
leveled, the cone is slowly and carefully lifted vertically, an
unsupported concrete will now slump.
The decrease in the height of the center of the slumped
concrete is called slump.
The slump is measured by placing the cone just besides the
slump concrete and the temping rod is placed over the cone
so that it should also come over the area of slumped
concrete.
The decrease in height of concrete to that of mould is noted
with scale. (usually measured to the nearest 5 mm (1/4 in).
Slump Test
Precautions
In order to reduce the influence on slump of the variation in
the surface friction, the inside of the mold and its base
should be moistened at the beginning of every test, and prior
to lifting of the mold the area immediately around the base
of the cone should be cleaned from concrete which may have
dropped accidentally.
Slump Test
Types Of Slump
The slumped concrete takes various shapes, and
according to the profile of slumped concrete, the slump is
termed as;
Collapse Slump
Shear Slump
True Slump
Slump Test
Types Of Slump
Collapse Slump
In a collapse slump the concrete collapses completely.
A collapse slump will generally mean that the mix is too wet or that it
is a high workability mix, for which slump test is not appropriate.
Shear Slump
In a shear slump the top portion of the concrete shears off and slips
sideways. OR
If one-half of the cone slides down an inclined plane, the slump is said
to be a shear slump.
If a shear or collapse slump is achieved, a fresh sample should be
taken and the test is repeated.
If the shear slump persists, as may the case with harsh mixes, this is
an indication of lack of cohesion of the mix.
Slump Test
Types Of Slump
True Slump
In a true slump the concrete simply subsides, keeping more or less to
shape
This is the only slump which is used in various tests.
Mixes of stiff consistence have a Zero slump, so that in the rather dry
range no variation can be detected between mixes of different
workability.
However , in a lean mix with a tendency to harshness, a true slump
can easily change to the shear slump type or even to collapse, and
widely different values of slump can be obtained in different samples
from the same mix; thus, the slump test is unreliable for lean mixes.
Slump Test
Uses
The slump test is used to ensure uniformity for different
batches of similar concrete under field conditions and to
ascertain the effects of plasticizers on their introduction.
This test is very useful on site as a check on the day-to-day or
hour- to-hour variation in the materials being fed into the
mixer. An increase in slump may mean, for instance, that the
moisture content of aggregate has unexpectedly increases.
Other cause would be a change in the grading of the aggregate,
such as a deficiency of sand.
Too high or too low a slump gives immediate warning and
enables the mixer operator to remedy the situation.
This application of slump test as well as its simplicity, is
responsible for its widespread use.
Slump Test
Degree of Compacting Use for which concrete
Slump (mm)
workability Factor is suitable
>Table : Workability, Slump and Compacting Factor of concrete with 19 or 38 mm (3/4 or 11/2 in) maximum size of aggregate.
Slump Test
Slump (mm) 0 - 20 20 - 40 40 - 120 120 - 200 200 - 220
Percent of
0 – 20 % 20 – 60 % 60 – 100 % 100 – 120 % 120 – 150 %
Flow
Procedure
It is performed by measuring the penetration, in inches,
of a 6-in. diameter steel cylinder with a hemi spherically
shaped bottom , weighing 30 lbs.
Ball Penetration Test (Kelly Ball)
Advantages
One of the advantages of the ball penetration test can be
performed on the concrete in a hopper, buggy,
wheelbarrow, or other suitable container.
Another advantage of this method is its simplicity and the
rapidity with which the consistency of the concrete can be
determined.
It is also not dependent on a procedure of filling and
rodding a container like the slump test.
What Difference Between … ?
What Difference Between … ?
Penetration Test (Kelly Ball)
This is a simple field test consisting of the measurement of the
indentation made by15 cm diameter metal hemisphere weighing
13.6 kg. when freely placed on fresh concrete . The test has been
devised by Kelly and hence known as Kelly Ball Test. This has not
been covered by Indian Standards Specification. The advantages of
this test is that it can be performed on the concrete placed in site
and it is claimed that this test can be performed faster with a
greater precision than slump test.
What Difference Between … ?
Slump Test
Slump test is the most commonly used method of measuring
consistency of concrete which can be employed either in
laboratory or at site of work. It is not a suitable method for
very wet or very dry concrete. It does not measure all factors
contributing to workability, nor is it always representative of
the placability of the concrete.
The apparatus for conducting the slump test essentially
consists of a metallic mold in the form of a frustum of a cone
having the internal dimensions as under:
Bottom diameter : 20 cm
Top diameter : 10 cm
Height : 30 cm
Concrete Workability
Definition
The property of fresh concrete which is indicated by the amount of
useful internal work required to fully compact the concrete
without bleeding or segregation in the finished product.
Reinforced Concrete
High 100 - 175 0.95 (High Reinforcement)
VeBe Time Test
VeBe Time Test
Definition
It is based on measuring the time (Called VEBE time) needed to transfer the
shape of a concrete mix from a frustum cone to a cylinder (these shapes are
standardized by the apparatus of this test), by vibrating and compacting the
mix. The more VEBE time needed the less workable the mix is. This method
is very useful for stiff mixes.
Apparatus
Cylindrical container with diameter = 240 mm, and height = 200 mm
Mold: the same mold used in the slump test.
Disc : A transparent horizontal disc attached to a rod which slides vertically
Vibrating Table : 380*260 mm, supported by four rubber shock absorbers
Tamping Rod
Stop watch
VeBe Time Test
Procedure
1) Slump test as described earlier is performed, placing the slump
cone inside the sheet metal cylindrical pot of the consist meter.
2) The glass disc attached to the swivel arm is turn and place on the
top of the concrete in the pot.
3) The electrical vibrator is then switched on and simultaneously a
stop watch started.
4) The vibration is continued till such time as the conical shape of
the concrete disappears and the concrete assume a cylindrical
shape.
5) This can be judge by observing the glass disc from the top
disappearance of transparency.
6) Immediately when the concrete fully assume a cylindrical shape,
the stop watch is switched off.
VeBe Time Test
1) The time required for the shape of concrete to change from slump
cone shape to cylindrical shape in second is known as Vibe
Degree.
2) This method is very suitable for very dry concrete whose slump
value cannot be measure by slump test, but the vibration is too
vigorous for concrete with slump greater than about 50m.
The test fails if VeBe Time is less than 5 seconds .. And the test must
be created when no collapse or shears slump in concrete
Concrete Segregation
Definition
Segregation is when the coarse and fine aggregate, and cement
paste, become separated. Segregation may happen when the
concrete is mixed, transported, placed or compacted
الهـــــــدف
تعيين كمية المياه النسبية المنضوحة للخرسانة الطازجة ) الخرسانة العادية و
خرسانة الهواء المحبوس (
وهو يتوقف على طريقة الدمك المستخدمة فى الموقع
أول :العينات المدموكة بقضيب الدمك
الجهـــزة
ميزان
مسطرين
ل يتم رفع الناء السطوانة من حول العينة إل فى حالة سحب مياه النضح
تسحب مياه النضح كل 10دقائق خلل الـ 40دقيقة الولى ثم كل 30دقيقة بعد ذلك حتى يتوقف نضح الخرسانة وتوضع
هذه المياه فى أنبوبة الختبار المدرجة وتسجل كمية المياه المتراكمة فى النبوبة بعد كل مرة سحب
يتم إيقاف الساعة عند الوصول إلى كمية المياه المحدودة بمعرفة الستشارى
تم تحديد وزن الماء الصافى للماء المنضوح وذلك بوضعه فى القدح ثم وضعه على السخان ثم يحسب وزن القدح بعد تبخر
المياه وزن الماء الصافى = وزن القدح بالماء – وزن القدح بعد تبخر المياه
حجم مياه النضح )(V
يحدد معدل النضح بمقارنة قيمة Vفى كل مرحلة زمنية متساوية
يحسب وزن ماء النضح المتجمع كنسبة من وزن الماء الصافى الموجود بعينة الختبار
وزن ماء النضح بالحجم ) جم( =W1
ميزان
مسطرين
وضع العينة فى الناء المخروطى حتى ارتفاع يساوى متوسط قطرى المخروط
يوضع الناء المخروطى فوق المنضدة الهزازة ويثبت جيدا ويتم دمك العينة بالهز
يتم إيقاف عملية الهز بمجرد ظهور مياه النضح
يغطى الناء المخروطى ويتم عمل هزات متتالية ) 3ثوانى ( للتشغيل ثم فترة إيقاف
بين كل هزة والخرى ) 30ثانية (
يحدد الحجم الكلى للماء المنضوح كما سبق فى الطريقة الولى
مع مراعاة أن نتائج الختبار تتأثر باختلف درجات الحرارة لذلك يفضل أن تكون
درجات الحرارة أثناء التجربة مماثلة لدرجة حرارة الموقع
Secondary Prop. OF Fresh Concrete
)Determination Of Air Content (Volumetric Method
اختبار تعيين محتوى الهواء المحبوس بالطريقة الحجمية
اختبار رقم ) ( 6 – 6الكود المصرى
الهـــــــدف
تحديد محتوى الهواء المحجوز داخل الخرسانة الطازجة
) بالنسبة للخرسانات المحتويةعلى إضافات أو مواد إحللية للسمنت ) غبار
السيليكا أو بدونها (
ويستخدم هذا الختبار للخرسانة المستخدم فيها أى نوع من الركام
الجهـــزة
القمع
سرنجة
- مرحلة الدمك ) يملء القدح على ثلث طبقات من الخرسانة الطازجة وتدمك كل طبقة 25مرة
( ويتم الدق على جوانب القدح بالمطرقة المطاطية للتخلص من الهواء المحبوس
مرحلة التسوية ) يتم تسوية السطح (
مرحلة إضافة الماء ) يثبت القطاع العلوى فوق القدح ويضاف الماء بواسطة القمع حتى
يظهر بالرقبة – ثم يرفع القمع ثم يضبط منسوب الماء حتى علمة الصفر بواسطة
السرنجة (
مرحلة الهـز ) يتم قلب وهز الوحدات للتخلص من الهواء المحبوس حتى ثبات عمود الماء فى
النبوبة(
طرد الفقاقيع ) يتم إضافة 1سم 3من الكحول بواسطة السرنجة للتخلص من أى فقاعات
متواجدة فوق سطح عمود الماء (
القــــراءة ) يتم قراءة ارتفاع السائل الموجود بالنبوبة المدرجة لقرب ( % 0.01
النتائج
نسبة الهواء فى الخرسانة = ارتفاع السائل بالنبوبة المدرجة +كمية الكحول المضافة
)Determination Of Air Content (Pressure Method
اختبار تعيين محتوى الهواء المحبوس بطريقة الضغط
اختبار رقم ) ( 7 – 6الكود المصرى
الهـــــــدف
هو تحديد مقدار الهواء المحجوز فى الخرسانة الطازجة والذى يمثل الهواء
الموجود داخل الخرسانة فقط دون الركام ) الركام المستخدم ذو مسامية
صغيرة جدا (
الجهـــزة
عدد 2عداد هوائى قياسى
إناء معايره
مسطرين
القمع
حيث
= V1الحجم المطلق لمكونات الخليط المار من منخل 37.5
= V2الحجم المطلق لكل مكونات الخليط
= Vgالحجم المطلق للركام الذى مقاسه العتبار 37.5
-11كمية الهواء بالمونة الموجودة بالخرسانة Am
حيث
= Vmالحجم المطلق لمكونات المونة بالخليط
ويتم مقارنة النتائج بالقيم التالية حسب مقاس الركام
% 7فى حالة استخدام ركام بمقاس اعتبار أكبر من 10مم
% 6فى حالة استخدام ركام بمقاس اعتبار أكبر من 15مم
% 5فى حالة استخدام ركام بمقاس اعتبار أكبر من 20مم
% 4فى حالة استخدام ركام بمقاس اعتبار أكبر من 40مم
)Determination Of Air Content (Pressure Method
اختبار تعيين محتوى الهواء المحبوس بطريقة الضغط
اختبار رقم ) ( 7 – 6الكود المصرى
Determination Of Density
اختبار تعيين كثافة الخرسانة الطازجة المدموكة
اختبار رقم ) ( 9 – 6الكود المصرى
الهـــــــدف
الجهـــزة
ميزان
وعاء
جاروف قياسى
قضيب دمك – هز
مسطرين
مسطرة مدرجة
سحاحة زجاجية
حوض لتجهيز العينة
جاروف بفتحة مربعة
Determination Of Density
اختبار تعيين كثافة الخرسانة الطازجة المدموكة
اختبار رقم ) ( 9 – 6الكود المصرى
الهـــــــدف
زمن شك الخرسانة البتدائى
الزمن بين فترة إضافة الماء للسمنت ووصول مقاومة الخرسانة للختراق إلى 3.50
نيوتن /مم2
زمن سك الخرسانة النهائى
الزمن بين فترة إضافة الماء للسمنت ووصول مقاومة الخرسانة للختراق إلى 27.6
نيوتن /مم2
الجهـــزة
الوعية القياسية
جهاز مقاومة الختراق
قضيب الدمك
ماصة
(Determination Of Setting Time (Penetration Resistance
اختبار مقاومة الختراق لتعيين زمن الشك للخرسانة
اختبار رقم ) ( 10 – 6الكود المصرى
-1 إزالة ماء النضح من العينة بواسطة الماصة ) وذلك بامالة العينة بزاوية 15 – 10درجة
لمدة كافية
-2 تثبيت إبرة الختراق والجهاز بحيث تلمس البرة سطح العينة
-3 يتم الضغط على الجهاز تدريجيا حتى يصل اختراق البرة إلى 25مم ) علمة البرة (
-4 يجب أن يتم هذا الختراق خلل ) ( 10ثوانى
-5 تسجل القوة المطلوبة للختراق ،ووقت الختراق محسوبا من لحظة إضافة الماء
للسمنت
-6 تؤخذ القراءات كل ساعة للخلطات العادية وتؤخذ قراءة الشك البتدائى بعد 3ساعات
من لحظة إضافة الماء للخلطة
• بالنسبة للخلطات سريعة التصلد يجب أخذ قراءة الشك البتدائى خلل ساعة أو
ساعتين) ( 2 – 1
• بالنسبة للخلطات بطيئـة التصلد يجب أخذ قراءة الشك البتدائى خلل أربعةأو ستة
ساعات )( 6–4
• مع مراعاة أل يقل عدد القراءات فى كل اختبار عن 6قراءات ويجب الستمرار فى
أخذ القراءات حتى تصل مقاومة الختراق 27.6نيوتن /مم2
6 Tests to determine SCC Properties (Self Consolidating Concrete)
Slump Flow Test
Definition
The slump flow test aims at investigating the filling ability of SCC. It
measures two parameters: flow spread and flow time T50 (optional). The
former indicates the free, unrestricted deformability and the latter indicates
the rate of deformation within a defined flow distance.
Apparatus
Base plate of size at least 900 × 900 mm
Abrams cone with the internal upper/lower diameter equal to 100/200 mm
and the height of 300 mm
Weight ring (>9 kg) for keeping Abrams cone in place during sample filling
Stopwatch
Ruler (graduated in mm)
Bucket with a capacity of larger than 6 liters
Moist sponge or towel for wetting the inner surface of the cone
Slump Flow Test
Procedure
Place the cleaned base plate in a stable and level position.
Fill the bucket with 6~7 litres of representative fresh SCC and let the
sample stand still for about 1 minute (± 10 seconds)
During the 1 minute waiting period pre-wet the inner surface of the
cone and the test surface of the base plate using the moist sponge or
towel, and place the cone in the centre on the 200 mm circle of the
base plate and put the weight ring on the top of the cone to keep it
in place. (If a heavy cone is used, or the cone is kept in position by
hand no weight ring is needed)
Fill the cone with the sample from the bucket without any external
compacting action such as rodding or vibrating. The surplus
concrete above the top of the cone should be struck off, and any
concrete remaining on the base plate should be removed
Slump Flow Test
Procedure
After a short rest (no more than 30 seconds for cleaning and
checking the moist state of the test surface), lift the cone
perpendicular to the base plate in a single movement, in such a
manner that the concrete is allowed to flow out freely without
obstruction from the cone, and start the stopwatch the moment the
cone looses contact with the base plate.
Stop the stopwatch when the front of the concrete first touches the
circle of diameter 500 mm. The stopwatch reading is recorded as the
T50 value. The test is completed when the concrete flow has ceased
Measure the largest diameter of the flow spread, dmax, and the one
perpendicular to it, dperp, using the ruler (reading to nearest 5
mm). Care should be taken to prevent the ruler from bending.
Slump Flow Test
Expression Of Results
The slump flow spread S is the average of diameters d and d , as shown in
max perp
or
Precision
The passing ratio PL or blocking ratio BL is calculated using equation (2) or
(2’), and expressed in dimensionless to the nearest 0.01
Based on the inter-laboratory test organised in the EU-project “Testing-
SCC” (GRD2- 2000-30024/G6RD-CT-2001-00580) with 2 replicates and 22
operators from 11 laboratories, the precision of the L-box passing or
blocking ratio can be expressed by the following equations
L-Box Test
Precision
r = 0.474 – 0.463PL, with R2 = 0.996, when PL ≥ 0.65; and r = 0.18 when PL < 0.65
(3)
or
r = 0.463BL – 0.011, with R2 = 0.996, when BL ≤ 0.35; and r = 0.18 when BL > 0.35
(3’)
and
R = 0.454 – 0.425PL, with R2 = 0.989, when PL ≥ 0.65; and R = 0.18 when PL < 0.65
(4)
or
R = 0.425BL – 0.029, with R2 = 0.996, when BL ≤ 0.35; and R = 0.18 when BL > 0.35
(4’)
where R2 is the square correlation coefficient.
NOTE For non-circular concrete spreads the x-direction is that of the largest
spread diameter
Expression Of Results
The J-ring flow spread SJ is the average of diameters dmax and dperp, as
shown in Equation (6). SJ is expressed in mm to the nearest 5 mm
J-Ring Test
Expression Of Results
The J-ring flow time T50J is the period between the moment the cone leaves
the base plate and SCC first touches the circle of diameter 500 mm. T50J is
expressed in seconds to the nearest 1/10 seconds
The J-ring blocking step BJ is calculated using equation (7) and expressed in
mm to the nearest 1 mm.
J-Ring Test
Precisions
Based on the inter-laboratory test organised in the EU-project “Testing-
SCC” (GRD2- 2000-30024/G6RD-CT-2001-00580) with 2 replicates and 16
operators from 8 laboratories, the values of repeatability and reproducibility
of the J-ring flow spread and flow time T50J are listed in Table 6
V-Funnel Test
Definition
The V-funnel flow time is the period a defined volume of SCC needs to pass
a narrow opening and gives an indication of the filling ability of SCC
provided that blocking and/or segregation do not take place; the flow time
of the V-funnel test is to some degree related to the plastic viscosity.
Apparatus
V-funnel, as shown in Figure 7, made of steel, with a flat, horizontal top and
placed on vertical supports, and with a momentary releasable, watertight
opening gate
Stopwatch with the accuracy of 0.1 second
for recording the flow time
Straightedge for levelling the concrete
Buckets with a capacity of 12∼14 litres
for taking concrete sample
Moist sponge or towel for wetting
the inner surface of the V-funnel
V-Funnel Test
Procedure
Place the cleaned V-funnel vertically on a stable and flat ground, with the top
opening horizontally positioned
Wet the interior of the funnel with the moist sponge or towel and remove the
surplus of water, e.g. through the opening. The inner side of the funnel
should be ‘just wet’.
Close the gate and place a bucket under it in order to retain the concrete to
be passed
Fill the funnel completely with a representative sample of SCC without
applying any compaction or rodding
Remove any surplus of concrete from the top of the funnel using the
straightedge.
Open the gate after a waiting period of (10 ± 2) seconds. Start the stopwatch
at the same moment the gate opens
V-Funnel Test
Procedure
Look inside the funnel and stop the time at the moment when clear space is
visible through the opening of the funnel. The stopwatch reading is recorded
as the V-funnel flow time, noted as tV
Do not touch or move the V-funnel until it is empty
Expression Of Results
The V-funnel flow time tV is the period from releasing the gate until first
light enters the opening, expressed to the nearest 0.1 second
V-Funnel Test
Expression Of Results
Based on the inter-laboratory test organised in the EU-project “Testing-SCC”
(GRD2- 2000-30024/G6RD-CT-2001-00580) with 2 replicates and 20 operators
from 10 laboratories, the precision of the V-funnel flow time can be expressed
by the following equations
the precision of the V-funnel flow time can be expressed by the following
equations:
r = 0.335 tV – 0.62, with R2 = 0.823, when 3 ≤ tV ≤ 15; and r = 4.4 when tV > 15 (8)
and
R = 0.502 tV – 0.943, with R2 = 0.984, when 3 ≤ tV ≤ 15; and R = 6.6 when tV > 15 (9)
Expression Of Results
The Orimet flow time tO is the period from releasing the gate until first light
enters the opening, expressed to the nearest 0.1 second
Based on the inter-laboratory test organised in the EU-project “Testing-SCC”
(GRD2- 2000-30024/G6RD-CT-2001-00580) with 2 replicates and 20 operators
from 10 laboratories, the precision of the Orimet flow time (with the orifice
70 mm) can be expressed by the following equations
Orimet Test
Expression Of Results
r = 0.433 tO – 0.594, with R2 = 0.996, when 3 ≤ tO ≤ 15; and r = 6.6 when tO > 15
(10)
and
R = 0.472 tO – 0.28, with R2 = 0.947, when 3 ≤ tO ≤ 15; and R = 6.8 when tO > 15 (11)
where R2 is the square correlation coefficient.