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[STCW]
Steam and cooling watersupply
Wyeth Nutritional (China)
Function: EM_3SQ53601
Version: 1.00
Created by: Charles Zha
Last updated date: 2009-09-01
Version:1.30
Updated by: Wilber Shou
Last updated date: 2009-10-20
Note:
Updated after Function FAT
---
0 NOP
1 NOP
Idle
Reset Timer
EM_3SQ53601 Idle STCW Step 30 Timer
EM_3SQ53601.STS_Idle STCW_Step30_Timer
2 RES
Module Start
Start Steam Supply EM_3SQ53601 Start
production Request
EVAP_STEAM_START EM_3SQ53601.CMD_Start
3
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 2
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:04
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
InBatch. RUNNING
Running Logic
5 NOP
Step 1
Open block valve and vapour duct block valve
Step Number TVR selection = Start Steam Supply Step Number
EM_3SQ53601 FAT Force Bit 3EV-53600-TVR-0001 production EM_3SQ53601
EQU FAT_STCW_Force[0] EVAP_TVR1_SELECTED EVAP_STEAM_START MOV
6 Equal Move
Source A EM_3SQ53601_StepN Source 1
4
Source B 0 Dest EM_3SQ53601_StepN
4
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 3
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 2
Open steam supply TC
Step Number
EM_3SQ53601
MOV
Move
Source 2
Dest EM_3SQ53601_StepN
4
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 4
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 3
Start steam pressure control
Step Number 3HD-59100-VA-0008 Step Number
EM_3SQ53601 FAT Force Bit Open Status EM_3SQ53601
EQU FAT_STCW_Force[8] CM_3HD59100_VA0008.STS_Opn MOV
8 Equal Move
Source A EM_3SQ53601_StepN Source 3
4
Source B 2 Dest EM_3SQ53601_StepN
4
Step 4
Evaporator on temperature
Step Number
EM_3SQ53601
MOV
Move
Source 4
Dest EM_3SQ53601_StepN
4
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 5
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step Number
EM_3SQ53601 FAT Force Bit STCW Step 30 Timer
EQU FAT_STCW_Force[4] STCW_Step30_Timer.DN
10 Equal
Source A EM_3SQ53601_StepN
4
Source B 30
3EV-53603-TIC-0002
Setpoint High Limit
CPT
Compute Compute
Dest CM_3EV53603_TIC0002_SP1H Dest
75.0
Expression CM_3EV53603_TIC0002_SP[1]+DEADBAND_TEMP Expression CM_3E
3EV-53603-TI-0002 3EV-53603-TI-0001
Actual Value Actual Value
LIM LIM
Limit Test (CIRC) Limit Test (CIRC)
Low Limit CM_3EV53603_TIC0002_SP1L Low Limit CM_3EV53603_TIC0001_SP
65.0 25
Test CM_3EV53603_TI0002.VAL_Actl Test CM_3EV53603_TI0001.VAL_A
70.0 30
High Limit CM_3EV53603_TIC0002_SP1H High Limit CM_3EV53603_TIC0001_SP1
75.0 35
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 6
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 4
Evaporator on temperature
53603_TIC0001_SP1L
25.0
3603_TI0001.VAL_Actl
30.0
53603_TIC0001_SP1H
35.0
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 7
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step Number
EM_3SQ53601
MOV
Move
Source 4
Dest EM_3SQ53601_StepN
4
0001
Setpoint Low Limit STCW Step 30 Timer
MOV
Move
CM_3EV53603_TIC0001_SP1L Source 5000
25.0
V53603_TIC0001_SP[1]-DEADBAND_TEMP Dest STCW_Step30_Timer.PRE
5000
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 8
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 5
Stop steam
Step Number Step Number
EM_3SQ53601 FAT Force Bit Steam Supply Stop EM_3SQ53601
EQU FAT_STCW_Force[5] EVAP_STEAM_STOP MOV
11 Equal Move
Source A EM_3SQ53601_StepN Source 5
4
Source B 4 Dest EM_3SQ53601_StepN
4
Step 10
Open block valve and vapour duct block valve
Step Number TVR selection = Step Number
EM_3SQ53601 FAT Force Bit 3EV-53600-TVR-0002 EM_3SQ53601
EQU FAT_STCW_Force[6] EVAP_TVR2_SELECTED MOV
12 Equal Move
Source A EM_3SQ53601_StepN Source 10
4
Source B 0 Dest EM_3SQ53601_StepN
4
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 9
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 25
Open steam supply DSI
Step Number
EM_3SQ53601
MOV
Move
Source 25
Dest EM_3SQ53601_StepN
4
Step 30
Start Pre-Heater temperature and DSI temperature control
Step Number 3HD-59100-VA-0010 Step Number
EM_3SQ53601 FAT Force Bit Open Status EM_3SQ53601
EQU FAT_STCW_Force[10] CM_3HD59100_VA0010.STS_Opn MOV
14 Equal Move
Source A EM_3SQ53601_StepN Source 30
4
Source B 25 Dest EM_3SQ53601_StepN
4
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 10
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 0 (Idle)
Step Number
3EV-53603-TIC-0002 3EV-53603-TIC-0001 FAT Force Bit EM_3SQ53601
CM_3EV53603_TIC0002.Manual CM_3EV53603_TIC0001.Manual FAT_STCW_Force[8] MOV
Move
Source 0
Dest EM_3SQ53601_StepN
4
EM_3SQ53601 State
Complete Request
EM_3SQ53601.CMD_StateCmplt
L
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 11
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Copy StepNumber to EM AutoStep
EM_3SQ53601
Requested Auto Step
Number
MOV
16 Move
Source EM_3SQ53601_StepN
4
Dest EM_3SQ53601.SET_AutoStep
4
Reset Signal
Evaporator
on temperature
EVAP_TEMPER_READY
17 U
Step 1 - Activations
Step Number 3EV-53600-VA-0003
EM_3SQ53601 Auto Open Request
EQU CM_3EV53600_VA0003.CMD_AutoOpn
18 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-VA-0007
4
Auto Open Request
Source B 1
CM_3EV53600_VA0007.CMD_AutoOpn
L
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 12
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 10 - Activations
Step Number 3EV-53600-VA-0002
EM_3SQ53601 Auto Open Request
EQU CM_3EV53600_VA0002.CMD_AutoOpn
19 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-VA-0006
4
Auto Open Request
Source B 10
CM_3EV53600_VA0006.CMD_AutoOpn
L
Step 2 - Activations
Step Number 3HD-59100-VA-0008
EM_3SQ53601 Auto Open Request
EQU CM_3HD59100_VA0008.CMD_AutoOpn
20 Equal L
Source A EM_3SQ53601_StepN
4
Source B 2
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 13
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 3 - Activations
Step Number 3EV-53600-PIC-0001
EM_3SQ53601 PID Controller
EQU CM_3EV53600_PIC0001.ProgProgReq
21 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-PIC-0001
4
Setpoint Ramp up
Source B 3
Limit
CM_3EV53600_PIC0001RP.ByPass
L
3EV-53600-PIC-0001
Setpoint Ramp up
Limit
MOV
Move
Source CM_3EV53600_PIC0001_SP[1]
6.0
Dest CM_3EV53600_PIC0001RP.In
12.0
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgManualReq
U
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgAutoReq
L
Step 25 - Activations
Step Number 3HD-59100-VA-0010
EM_3SQ53601 Auto Open Request
EQU CM_3HD59100_VA0010.CMD_AutoOpn
22 Equal L
Source A EM_3SQ53601_StepN
4
Source B 25
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 14
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 30 - Activations
Step Number
EM_3SQ53601 3EV-53603-TIC-0002
EQU CM_3EV53603_TIC0002.ProgProgReq
23 Equal L
Source A EM_3SQ53601_StepN
3EV-53603-TIC-0002
4
Ramp Up Rate
Source B 30
CM_3EV53603_TIC0002RP.ByPass
L
3EV-53603-TIC-0002
Ramp Up Rate
MOV
Move
Source CM_3EV53603_TIC0002_SP[1]
70.0
Dest CM_3EV53603_TIC0002RP.In
0.0
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgManualReq
U
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgAutoReq
L
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgProgReq
L
3EV-53603-TIC-0001
Ramp Up Rate
CM_3EV53603_TIC0001RP.ByPass
L
3EV-53603-TIC-0001
Ramp Up Rate
MOV
Move
Source CM_3EV53603_TIC0001_SP[1]
30.0
Dest CM_3EV53603_TIC0001RP.In
0.0
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgManualReq
U
3EV-53603-TIC-0001
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 15
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgAutoReq
L
Step 4
Step Number Evaporator
EM_3SQ53601 on temperature
EQU EVAP_TEMPER_READY
24 Equal L
Source A EM_3SQ53601_StepN
4
Source B 4
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 16
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 5 - Activations
Step Number 3EV-53600-VA-0002
EM_3SQ53601 Auto Close Request
EQU CM_3EV53600_VA0002.CMD_AutoCls
25 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-VA-0003
4
Auto Close Request
Source B 5
CM_3EV53600_VA0003.CMD_AutoCls
L
3EV-53600-VA-0006
Auto Close Request
CM_3EV53600_VA0006.CMD_AutoCls
L
3EV-53600-VA-0007
Auto Close Request
CM_3EV53600_VA0007.CMD_AutoCls
L
3HD-59100-VA-0008
Auto Close Request
CM_3HD59100_VA0008.CMD_AutoCls
L
3HD-59100-VA-0010
Auto Close Request
CM_3HD59100_VA0010.CMD_AutoCls
L
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgProgReq
U
3EV-53600-PIC-0001
Setpoint Ramp up
Limit
CM_3EV53600_PIC0001RP.ByPass
L
3EV-53600-PIC-0001
PID Controller
MOV
Move
Source 0
Dest CM_3EV53600_PIC0001.SPProg
12.0
3EV-53600-PIC-0001
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 17
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgAutoReq
U
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgManualReq
L
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgProgReq
U
3EV-53603-TIC-0002
Ramp Up Rate
CM_3EV53603_TIC0002RP.ByPass
U
3EV-53603-TIC-0002
MOV
Move
Source 0
Dest CM_3EV53603_TIC0002.SPProg
0.0
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgAutoReq
U
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgManualReq
L
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgProgReq
U
3EV-53603-TIC-0001
Ramp Up Rate
CM_3EV53603_TIC0001RP.ByPass
L
3EV-53603-TIC-0001
MOV
Move
Source 0
Dest CM_3EV53603_TIC0001.SPProg
0.0
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 18
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgAutoReq
U
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgManualReq
L
Close CM_3EV53603_TIC0001
3EV-53603-VA-0002
Requested Auto
3EV-53603-TIC-0001 Setpoint
CM_3EV53603_TIC0001.Manual MOV
26 Move
Source 0
Dest CM_3EV53603_VA0002.SET_AutoStpnt
0.0
Close CM_3EV53603_TIC0001
3EV-53603-VA-0005
Requested Auto
3EV-53603-TIC-0002 Setpoint
CM_3EV53603_TIC0002.Manual MOV
27 Move
Source 0
Dest CM_3EV53603_VA0005.SET_AutoStpnt
0.0
28 MCR
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 19
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:07
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD
[STCW]
Steam and cooling watersupply
Step 0 (Idle) - Activations
Step Number Evaporator Steam
EM_3SQ53601 Stopped
EQU EVAP_STEAM_STOPPED
29 Equal
Source A EM_3SQ53601_StepN
4
Source B 0
Emergency Shutdown
EP_3EV53600ESD Phase Step Number EM_3SQ53601 State
run step buffer EM_3SQ53601 Complete Request
EQU MOV EM_3SQ53601.CMD_StateCmplt
30 Equal Move L
Source A EP_3EV53600ESD.STS_SI Source 0
0
Source B 2 Dest EM_3SQ53601_StepN
4
Evaporator
on temperature
EVAP_TEMPER_READY
U
Procedure Complete
EM_3SQ53601 Running EM_3SQ53601 Reset
Complete Request
EM_3SQ53601.STS_Complete EM_3SQ53601.CMD_Reset
31
(End)
RSLogix 5000