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Cold chain is a logistic system that provides a series of facilities for
maintaining ideal storage conditions for perishables from the point of
origin to the point of consumption in the food supply chain. The chain
needs to start at the farm level (e.g. harvest methods, Pre-cooling)and
cover up to the consumer level or at least to the retail level. A well
organized cold chain reduces spoilage, retains the quality of the
harvested products and guarantees a cost efficient delivery to the
consumer given adequate attention for customer service. The main
feature of the chain is that if any of the links is missing or is weak, the
whole system fails.
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BUSINESS PATTERN
C&F (CARRYING AND FORWARDING): - Overall business pattern works
as a bridge between the manufacturer and the chain of distribution.
They take care of the products kept in the warehouses. C&F works on
the behalf of the manufacturer having taken the burden off from
them. They are solely responsible for storing the materials produced
by the manufacturer and dispatch them to various authorized
distributors. They are entitled for commission on the value of goods
sold. C&F businesses in PISPL are ASTRA, ROCHE DIAGNOSTICS INDIA
PRIVATE LIMITED, ROCHE DIABETES CARE etc.
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Roche is a global pioneer in pharmaceuticals and diagnostics focused on
advancing science to improve people’s lives.
Founded in 1896, Roche is the world’s largest biotech company, with
truly differentiated medicines in oncology, immunology, infectious
diseases, ophthalmology and diseases of the central nervous system.
Roche is also the world leader in vitro diagnostics and tissue-based
cancer diagnostics, and a frontrunner in diabetes management. The
combined strengths of pharmaceuticals and diagnostics under one roof
have made Roche the leader in personalized health-care – a strategy
that aims to fit the right treatment to each patient in the best way
possible.
2.2 ROCHE DIAGNOSTICS (RDI)
Performed on blood, tissue or other patient samples, In Vitro
Diagnostics (IVD) are a critical source of objective information for
improved disease management and patient care.
In modern healthcare, in vitro diagnostics go far beyond simply telling a
doctor whether a patient has a certain disease or not. Diagnostics allows
laboratories to be the reliable partners that healthcare professionals
need. It empowers doctors to make the right decisions for their patients
at the right time; it allows people to have improved control over their
health and well being; and it gives payers and policymakers the
confidence that they are investing in the right solutions for patients and
the future of healthcare.
Roche Diagnostics India Pvt. Ltd. was established in the year 2002, when
Roche globally took over the diagnostics division of AVL Bio medicals. RD
India became completely functional in January 2005 after fully acquiring
the distribution business from Nicholas Piratical India
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Ltd. We have grown very fast over the years and intend to continue on this
path. RD India is country’s best IVD Company and is a leader in the industry,
just as Roche Diagnostics is in the other parts of the world.
ROCHE DIAGNOSTIC CENTRE
The materials of Roche Diagnostic Center are classified into six categories:
1. APPLIED SCIENCE
2. MOLECULAR DIAGNOSTIC
3. TISSUE DIAGNOSTIC
4. NEAR PATIENT TESTING
5. CENTRAL DIAGNOSTICS
6. PROFESSIONAL SERVICE
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SHIPPING REQUIREMENT OF COLD CHAIN PRODUCT
It is the responsibility of the Supplier to:
Pack product in a manner that prevents damage in transit.
PACKING LIST :
1.Shipper’s Name
2.PO Number
3.Roche part # / description
4. Lot or Batch Number
5.Expiration Date by Lot / Batch Number
6.Quantity shipped by Part # and Lot / Batch
7. Storage temperature by Part #
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TEMPARATURE SENSITIVE SHIPMENT
Gel packs can sustain 48 hours that’s why in that case they mention
dispatch date and time .
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Warehouse
This warehouse is Kirby structure warehouse. And they are using polinum
sheet in inner wall and roof for decreasing of temperature.they use cool
roof paint on the roof of their warehouse.the warehouse id lithium
silicate flooring.the warehouse is fully dust free.
For cold chain material they are using puff panel which panel is
insulated and fireproof panel.
PISPL uses motion sensor light for their warehouse which lights
minimize power consumption.
In this warehoyuse they have 600 pallets position on coldchain.
PISPL is using springler for their fire protection. And they also use VESDA
system .This system is very very sensitive smoke detector .this can
defend fire which come from outside upto 1.5 hour.
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COLD CHAIN
-15 -25 : For these products we use dry ice to maintain the
temperature of the materials inside the thermometer box
Two kinds of thermometer boxes are used:-
• Small size(35*30*29)
• Medium size(47.5*36*32)
Quantity of dry ice used:-
• Small size(9 kg )
• Medium size(12kgs)
GEL PACKS:-
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Step 2: As per the product quantity appropriate size of thermocole box
has to be selected. Place the product with in the thermocole box and
cover it with additional bubble sheet.
Step 3: The products are further covered with Coolants on the side and
top of products and the box is covered with the thermocole lid.
Step 4: The thermocole box is sealed with tape and then placed in to
corrugated shipper; the shipper is then sealed and strapped.
Note: In case of-25 0C to -15 0C products the coolants will be replaced
by Dry Ice, ensure that the Dry Ice used is in block form and not in
crushed form.
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TEMPERATURE CALCULATING DEVICES
A. Button loggers:
Button Cell data loggers are small data loggers for recording
temperature and humidity. These data loggers will not have any display
and do not have start and stop switches. These are also known as Button
cell temperature recorders and coin type loggers (The size is only as big
as a coin)
It can record temperature , can not display temperature ,can not
generate alarm.
How button logger works:
1. sampling interval (period between each recording)
2. time of start – the logger will automatically start at this programmed
time
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3. Time of stop – the logger will automatically stop at this programmed
time. This can be deactivated so that the recording will continue until
memory is full.
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C. Manual hooter system :
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• Sensors are programmed using OCEASOFT's ThermoClient
application and then read on a regular basis by ThermoServer. The
information is centralized and stored in a secure MySQL database.
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HOW TMD WORKS
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Roche Inward Process
•Vehicle arrive
•secuirity Check
•Document Verification
•Check seal and docket no
Unloading •unloading
•count pallet & count
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OUTBOUND PROCESS
Order processed through SAP
Invoice is generated
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Temperature summary of Cool room - Cold Spot Of Roche diagnostic
Cool room 15⁰C - 25⁰C
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Temperature summary of Cool room - hot Spot Of Roche diagnostic
Cool room 15⁰C - 25⁰C
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Temperature summary of Cool room - Cold Spot Of Roche diabetes
Date and time Set Point Actual Temperature Lower
01-03-19 0:06 5 3.63 2
01-03-19 0:21 5 4.25 2
01-03-19 0:36 5 3.69 2
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Temperature summary of Cool room - Cold Spot Of Roche
diabetes
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A CASE STUDY ON COLD CHAIN
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Refrigeration is the third highest electricity consuming utility category, and
the cold storage industry is a prime target for load distribution management
solutions. Cold storage operators, the grocery industry, and utilities
challenged with managing peak loads on the electrical grid can all benefit
from the refrigeration efficiency and load shift capabilities of TES.
“This study demonstrates that cold storage operators can safely reduce
energy costs and utilities can significantly lower demand on the electrical
grid during peak periods to defer costly infrastructure investments,” said
Collin Coker, VP of Sales and Marketing at Viking Cold Solutions. “With
growing demand management challenges and extreme-weather events
becoming more common, operators and utilities are in constant search for
effective storage and energy efficiency technologies like Thermal Energy
Storage.”
Post-study PG&E load analyses validated the study results - for each of the
subsequent three months beyond the test period, year-over-year
comparisons of demand showed the following:
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reduced average demand by 20 percent
daily peak demand shifted outside of the 13-hour peak period
reduced peak demand between 300kW and 400 kW for the entire 13 hours
These results were achieved with a decrease in maximum demand while
better maintaining the facility’s temperature requirements.
Based on these successes, Dreisbach Enterprises and Viking Cold are in
discussions to deploy additional TES systems in Dreisbach Enterprises’ other
cold storage facilities to take advantage of these operational and financial
benefits
“Even after making the second investment in solar, my electricity bill barely
lowered.” – Miky Suarez, CEO of Mas Melons & Grapes
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Mas Melons & Grapes, located in Nogales, Arizona, is dedicated to
providing the highest quality fruits, including melons, grapes, and squash,
all over the world. After making two substantial investments in solar,
which completely covered the carports and the warehouse, Mas Melons
had high hopes of reducing their electricity bill. Confronted with the reality
of a barely reduced bill, Miky was forced to ask himself whether his solar
was working properly in the first place.
In fulfilling our mission, Naya helped provide clarity around the amount
that Mas Melons was getting credited by the utility, what their current
solar production levels were, and whether they were producing the right
amount of solar relative to what they could expect.
The worst fifteen minutes of demand for a cold storage facility in Nogales
accounts for up to 60% of their energy bill. 75% of that number is then
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charged for the next 11 months. This can result in an extremely (and
unnecessarily) high electricity bill, which could have easily been reduced by
understanding and proactively managing demand spikes.
“Naya Energy has increased efficiency, lowered demand, and has given me
peace of mind. When I go home at night, I don’t have to worry that a unit
will break down without my knowledge or that my fruit will be ruined when
I return to the warehouse.”– Mario Moreno, Operations Manager
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Optimizing solar production and equipment health with Naya Energy’s
platform resulted in10,560 kWh increased equipment and solar efficiency.
Mas Melons noticed that in March, their utility bill was 30% less than it
was last year, even though it was 5 degrees hotter! Naya Energy helped
Mas Melons become more aware of electricity peaks and has provided
them with the knowledge to make better energy and business decisions.
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Recommendation how cold storage 3PLs reduce energy cost in
cold chain warehouses and freezers
Cold storage operators face challenges from globalization, tight margins,
and rising energy costs. After personnel, energy is their second highest
operating expense. To maintain stable temperatures 24 hours a day and
protect their inventory of frozen food requires massive amounts of energy
to run refrigeration equipment nearly non-stop. These facilities have the
highest energy demand of any industrial category and are the third highest
commercial energy consuming category per cubic foot, consuming over $30
billion USD of power every year.
This high energy demand and need for continuous run time have significant
impacts on a cold storage facility’s energy costs. Utilities generally charge
operators in three ways (Video: Utility Bill Explanation). First are overall
consumption charges. This straight forward calculation is simply the number
of kilowatt hours (kWh) of electricity a facility uses multiplied by its kilowatt
hour rate. Second is transmission & distribution charges that help cover the
costs of the infrastructure that delivers energy to the facility. The last, and
often most misunderstood charge, is the peak period (or peak demand)
charge. Each utility determines the peak period for its customers and these
periods range anywhere from two to more than 12 hours. During this
window of time, the highest amount of energy a customer consumes is
measured to determine the peak period rate. This rate, which is much higher
than the kWh rate, is then multiplied by all the kWh used during the
designated peak period.
In the U.S. alone, the cold storage industry has over 2,200 frozen food
warehouses ranging from 10,000-200,000+ square feet, 40,000
supermarkets and over 620,000 restaurants with walk-in freezers from 150-
1,500+ square feet. Each of these facilities face energy challenges, and for
many years cold storage operators have added incremental improvements
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such as more efficient lighting systems or better insulation technology to
create slight reductions in their energy costs.
Clearly, the real energy consumption comes from the continuously running
refrigeration systems. And because peak period demand charges can
account for more than 70% of the total energy costs in cold storage, it is
critical to minimize run-time during these hours. Until recently there was
not a solution that could make significant reductions in energy consumption
and provide the flexibility to shift this energy usage to outside of high-priced
peak periods.
Now Thermal Energy Storage (TES) technology from Viking Cold Solutions
can reduce peak period consumption by up to 90% and reduce energy costs
by up to 35% while improving temperature stability in the freezers and
maximizing the efficiencies of the refrigeration equipment. TES leverages
the heat transference properties of phase change materials (PCM),
intelligent controls, and 24/7 monitoring & reporting software to reduce
consumption and shift the refrigeration electricity load.
During off-peak hours, the facility’s existing refrigeration equipment freezes
the non-toxic, environmentally-safe PCM. During peak hours, operators can
dramatically reduce mechanical run time of the costly, grid-dependent
refrigeration systems while the PCM absorbs and stores 85% of all heat
infiltration in the freezer, maintains temperature stability to ensure food
quality and safety and helps avoid 90% of the expensive demand-based
energy usage (Video: See How TES Works).
Additionally, when the refrigeration systems do run, they are able to run
fully-loaded at times with lower ambient temperatures – which is how and
when they run most efficiently. This along with the PCM’s ability to easily
release thermal energy allows for the stored heat to be removed using less
energy (White Paper: Refrigeration Benefits of Thermal Energy Storage).
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The TES systems are non-mechanical, easily installed in existing facilities or
during new construction projects, and last more than 20 years. They
integrate easily with existing refrigeration, control, and racking systems, and
do not reduce any storage space in the facilities.
These thermal energy storage systems are installed inside numerous
facilities and in multiple countries, saving operators thousands of dollars
each month. Soon, TES will be a standard technology in all cold-storage
freezers. Those forward-looking cold storage operators who implement
proven TES technology now will lead the way with greater refrigeration
efficiencies and immediately improved bottom line results.
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EXECUTIVE SUMMARY
The Indian cold chain market was worth INR 1,121 Billion in 2018. The
market is further projected to reach INR 2,618 Billion by 2024, growing
at a CAGR of 14.8% during 2019-2024. Cold chains impart storage and
distribution services for products that have to be maintained at a given
temperature. India is currently the world’s largest producer of milk,
second largest producer of fruits and vegetables and has a substantial
production of marine, meat and poultry products. Most of these
products are temperature sensitive and require specific temperature
ranges to be stored and transported. This has resulted in the
establishment of a very large cold chain infrastructure in the country.
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Indian Cold Chain Market: Drivers
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Market Summary:
The market has been segmented as cold chain storage and cold
chain transportation. Currently, cold chain storage dominates the
market, holding the largest share.
Based on the product type, the market has been segmented as
fruits and vegetables, meat and fish, dairy products and
healthcare products.
The private sector currently represents the largest segment. It is
followed by the cooperative sector and the public sector.
The market has also been segmented on the basis of organised
and unorganised sectors.
The market has also been segmented on the basis of various
states.
The competitive landscape of the market has also been examined
in the report and the profiles of key players have also been
provided.
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WAREHOUSE LAYOUT DESIGN
I have done the layout of this PISPL warehouse . This warehouse is RCC
structure house .1st floor plan plan have been given by me. This warehouse
is approx 14000 sqft . I have done it by Auto Cad 2016.
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WAREHOUSE LAYOUT DESIGN
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Instruments
• Cobas e 411
With Roche’s Cobas e 411 analyzer, one can assess, predict and plan for
patient’s health future in a
clinically accurate and meaningful way-in
as few as 18 minutes. As it is fully
automated, continuous loading and
random access system for
immunoassay analysis based on ECL
technology. Available as a disk and rack
system, it requires ready to use reagents.
Physical dimension: Width120 to 170 cm (disk/rack), Depth-73 to 95cm
(disk/rack), Height: 56 cm, Test capacity: 85 test per hour, Weight- 170
to 210kg.
• Cobas 6000
The Cobas 6000 analyzer series
delivers an efficient mix of broad
test menu and fast turnaround
time-even as workloads grow. It
consolidates more than 150test
on one integrated platform,
seamlessly integrates pre and post
analytical solutions, industry
leading 9miniutes stat cardiac
assays on a lab based platform. Physical dimension: Width-188 to 498
cm, Depth-98 cm, Height: 130 cm, Test capacity: 2170 test per hour,
Weight- 330 to 360kg.
• Cobas C311
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The Roche Cobas c311, a part of the
cobas 4000 family, is a mid size, robust
and easy to use Floor Model Chemistry
analyzer. This is an open reagent
system boasts 91 assays with a
maximum throughput of 300 tests per
hour. QC method: real time, individual
and cumulative QC, auto QC. Physical
dimension: Width-to cm, Depth- cm,
Height:
cm, Weight- to kg.
• Cobas Integra 400
The perfect solution for laboratories
with a throughput of 280 test per hour.
Broad test menu over 120 assays and
application that consolidate chilinical
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2|Page also improve efficiency and reduce
cost. Dimensions (L*B*H):
28.5*53*26/9.6 sq ft.
Cobas C 111
The Cobas C 111 analyzer is the ideal
compact solution for clinical chemistry
and homogeneous immunoassay
testing in laboratories running up to 80
samples per day. Also standardizes
patient results, which is vital for
integrated laboratory networks
serving outpatient services.
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OBJECTIVES
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METHODOLOGY
2. Now it has been identified which customer has taken which instrument
and reagents therewith. Based on last 3 months sales record total no of
reagents sold for each instrument have been calculated.
3. From there forecast for the reagents have been shown.
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DATA COLLECTIONknow that how much space will be required
for the 3 months sales of reagents in advance.
DATA COLLECTION
For the purpose of the study, data on instrument and sales have been
collected from company records. It is a secondary data.
The required data includes a list of instruments, list of reagents sold, list
of dimension of boxes of reagents, customer names.
The data has been taken from the company’s interim report of
20182019. All the data have been tabulated below:
(TABLE 1) COBAS INTEGRA 400
MAT CODE DESCRIPTION VOLUME
3333701190 ALP IFCC Gen.2 L, 400T, cobas c, Int. 8.1*3.4*6
20764957322 ALTL, 500Tests, cobas c, Integra 8.1*3.4*6
6331084190 AMH CS Elecsys 12.9*8.9*6.6
6331076190 AMH Elecsys cobas e 100 9.7*4.5*11.5*
6709966190 AMH PC Elecsys 12.5*7*9
3183742122 AMYL Gen.2, 300Tests, cobas c, Integra 8.1*3.4*6.6
6368921190 Anti-HCV G2 Elecsys cobas e 100 9.5*7.5*11.5
3290379190 Anti-HCV PC Elecsys 13.3*6.5*13.8
11706802001 ASSAY CUP ELECSYS2010/cobas e411 35.6*18.5*20.1
11706799001 ASSAY TIP ELECSYS 2010/cobas e411 35.3*26*20
20764949322 ASTL, 500Tests, cobas c, Integra 8.1*3.4*6
5589061190 BIL-D Gen.2, 350Tests cobas c, Integra 8.1*3.4*6
5795397190 BIL-T Gen.3, 250Tests cobas c,Integra 8.1*3.4*6
5061482190 CA, Gen.2, 300Tests, cobas c,Integra 8.1*3.4*6
10759350190 Cfas 12x3ML 13.5*6.8*14
4528417190 Cfas HbA1c, 3x2ml 13.5*6.8*14
12172623122 Cfas Lipids 3x1ML 12.9*8.9*6.6
11355279216 Cfas Proteins 12.9*8.9*6.6
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3039773190 CHOL HiCo Gen.2, 400Tests, cobas c, Int. 8.1*3.4*6
7190794190 CK 200 Tests, cobas c/Integra 8.1*3.4*6
11662970122 CleanCell Elecsys,cobas e 20*14*14.8
4784596190 CMV IgG Elecsys cobas e 100 9.2*7.4*11.5
4784600190 CMV IgG PC Elecsys 13.5*6.8*14
4784618190 CMV IgM Elecsys cobas e 100 9.6*7.5*11.5
4784626190 CMV IgM PC Elecsys 13.5*6.5*14
20754765322 cobas Integra Cleaner 8.5*7*18.6
20764337322 cobas Integra Cleaner 150Tests 8.2*3.5*6
21044869001 cobas Integra Cup with hole 38*25.5*36
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3110451180 Prolactin G2 Elecsys cobas e 100 V2.1 9.7*4.5*11.5
3110338180 Estradiol G3 Elecsys cobas e 100 9.7*4.5*11.5
3110664180 Progesterone G3 Elecsys cobas e 100 9.7*4.5*11.5
3110419180 Vitamin B12 G2 Elecsys cobas e 100 9.5*8.2*11.5
7030207190 ASSAY TIP ELECSYS 2010/cobas e411 35.5*26*20
3045846122 T4 Elecsys cobas e 200 V2 9.7*4.5*11.5
11662970122 T3 Elecsys cobas e 200 9.7*4.5*11.5
4784618190 HCG+beta Elecsys cobas e 100 V2 9.7*4.5*11.5
3110435180 IgE G2 Elecsys cobas e 100 9.7*4.5*11.5
3157334001 ALB-T TQ Gen.2, 100Tests, cobas c, Int. 8.1*3.4*6
3032680122 CleanCell M 2x2 L Elecsys,cobas e 16.5*16*24.5
11775863122 NaOH-D, cobas c 8.1*3.4*6
6437206190 Cfas Lipids 3x1ML 12.9*8.9*6.6
6437281190 ProCell M 2x2 L Elecsys,cobas e 17*16.5*24.5
11820583122 Cfas Proteins 12.9*8.9*6.6
3302652190 FT4 G2 Elecsys cobas e 200 9.7*4.5*11.5
3271749190 AMH Elecsys cobas e 100 9.7*4.5*11.5
11930427122 ASSAY CUP ELECSYS2010/cobas e411 35.6*18.5*20.1
4827031190 Ferritin Elecsys cobas e 100 V2 9.7*4.5*11.5
11732234122 FSH Elecsys cobas e 100 9.7*4.5*11.5
3561097190 LH Elecsys cobas e 100 9.7*4.5*11.5
3112292018 RFII, 100Tests, cobas c, Integra 8.1*3.4*6
4842472190 Sys Wash Elecsys,cobas e 8.5*8.5*8.5
4842464190 CA, Gen.2, 300Tests, cobas c,Integra 8.1*3.4*6
11662988122 cobas Integra Cleaner 8.5*7*18.6
3203093190 CREAJ Gen.2, 700Test, cobas c, Integra 8.1*3.4*6
11972219122 PreClean M Elecsys,cobas e 20.5*17.3*16.7
11972103122 Assay Tip/Cup Elecsys ModularE170 70*38*22.5
3112284180 BIL-T Gen.3, 250Tests cobas c,Integra 8.1*3.4*6
3112306180 FT3 G3 CS Elecsys 12.9*8.9*6.6
4618793190 CA 125 G2 Elecsys cobas e 100 9.7*4.5*11.5
4618831190 Insulin Elecsys cobas e 100 9.7*4.5*11.5
3112349180 Testosterone G2 Elecsys cobas e 100 9.7*4.5*11.5
3110362180 ALB BCG Gen.2, 300Tests, cobas c, Int. 8.1*3.4*6
11930346122 AMH CS Elecsys 12.9*8.9*6.6
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12017709122 AMYL Gen.2, 300Tests, cobas c, Integra 8.1*3.4*6.6
4641655190 DHEA-S Elecsys cobas e 100 9.7*4.5*11.5
4618815190 FT3 Elecsys G3 cobas e 200 9.7*4.5*11.5
4618858190 HSV-2 IgG Elecsys cobas e 100 9.5*7*11.5
5092736190 Integra Microcuvetten 57*32.5*44
5092728190 LIPC, 200Tests, cobas c, Integra 8.1*3.4*6
4738551190 PHOS Gen.2, 250Tests, cobas c, Integra 8.1*3.4*6
11731459122 Sample Cleaner 1, cobas c 19*8.2*10.5
3183971122 LH G2 CS Elecsys 12.9*8.9*6.6
7212780190 TP Gen.2, 300Tests, cobas c, Integra 8.1*3.4*6
7212771190 UA Gen.2, 400Tests, cobas c, Integra 8.1*3.4*6
5894921190 Anti-CCP Elecsys cobas e 100 9.5*7*11.5
5894913190 BIL-D Gen.2, 350Tests cobas c, Integra 8.1*3.4*6
11972219122 Cfas Lipids 3x1ML 8.1*3.4*6
11972103122 CHOL HiCo Gen.2, 400Tests, cobas c, Int. 8.1*3.4*6
3112284180 cobas Integra Cup with hole 38*25.5*36
3112306180 DHEA-S CS Elecsys 12.5*6.5*9
4618793190 EcoTergent, cobas c501/502, 12x59 ml 8.1*3.4*6
4618831190 Prolactin G2 CS Elecsys 12.9*8.9*6.6
3112349180 Ferritin CS Elecsys V2 12.5*7*9
3110362180 GGT Gen.2, 400Tests, cobas c, Integra 8.1*3.4*6
11930346122 HBsAg G2 PC Elecsys 13.5*7.2*13.3
12017709122 IgE CS Elecsys 12.5*6.5*9
4641655190 IRON Gen.2, 200Tests, cobas c, Integra 8.1*3.4*6
4618815190 IRON Standard 9.1*5.5*6.5
4618858190 ISE cleaning solution Sys Clean 20.2*4.5*13.3
5092736190 LDL-C Gen.3, 200Tests, cobas c,Int 8.1*3.4*6
5092728190 PRECISET RF 12.9*8.9*6.6
4738551190 Probe Wash M Elecsys,cobas e 19*8*10.5
11731459122 Progesterone G3 CS Elecsys 12.9*6.5*6.6
3183971122 SMS Solution for HIT 917 19*8*10.5
7212780190 SMS, cobas c 8.1*3.4*6
7212771190 Testosterone G2 CS G2 Elecsys V2.1 12.9*8.9*6.6
5894921190 Total PSA G2 CS Elecsys V2.1 12.5*6.5*9
5894913190 TSH CS Elecsys V2 8.1*3.4*6
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7212780190 UIBC, 100Tests, cobas c, Integra 8.1*3.4*6
7212771190 Vitamin D total CS Elecsys 12.9*8.9*6.6
5894921190 Vitamin B12 G2 CS Elecsys V2 12.9*8.9*6.6
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11621947196 TROPT sensitive 5 Tests 18*8*8
4947428018 Man.Meth. cobas c111 EN 28*6.5*32
4838181001 ISE DEPROTEINIZER cobas c 111 system 14*5*8.3
4357108001 Micro Cuvette Segment 39.2*29.3*27.6
4774230190 NaCL 9% cobas c 111 9*5*12
20757144322 cobas Integra Check Sample 3*3*9
20754765322 cobas Integra Cleaner 8.5*7*18.6
4657586190 Total Protein 400T cobas c111 9*6.5*12
10759350190 Cfas 12x3ML 13.5*6.8*14
4657543190 AST/GOT 400T cobas c 111 9*6.5*12
5589134190 BIL-D Gen.2, 100Tests, cobas c 111 9*5*12
5401755190 Creatinin Jaffe 400T c111 9*6.5*12
4657527190 Glucose 400T cobas c 111 9*6.5*12
4657616190 UREA 400T cobas c 111 9*5*12
4718569190 ALT 400T cobas c 111 9*6.5*12
5795648190 BIL-T Gen.3, 400Tests cobas c 111 9*6.5*12
3144046001 C1 CALIBRATION SOLUTION 1 (2x1750 ML) 26*15.5*16.5
3144020001 C2 CALIBRATION SOLUTION 2 (1200 ML) 19*15.5*16.5
3144038001 FLUID PACK C3 (1 PC) 19*6.5*16.5
3112349180 SNAPPAK, 9180 9181 21.5*13*17.5
3112349180 SNAPPAK, 9180 9181 21.5*13*17.5
3144046001 C1 CALIBRATION SOLUTION 1 (2x1750 ML) 26*15.5*16.5
3261085184 MSS CASSETTE GLU/LAC/UREA 11*14*14
3144038001 FLUID PACK C3 (1 PC) 19*6.5*16.5
3144038001 FLUID PACK C3 (1 PC) 19*6.5*16.5
3144046001 C1 CALIBRATION SOLUTION 1 (2x1750 ML) 26*15.5*16.5
3144020001 C2 CALIBRATION SOLUTION 2 (1200 ML) 19*15.5*16.5
3110435180 DEPROTEINIZER (125 ML) 5.5*5.2*10.5
3110362180 SODIUM ELECTRODE CONDITIONER (125 ML) 5.5*5.2*10.5
11621947196 TROPT sensitive 5 Tests 18*8*8
3111598180 MICRO ELECTRODE NA+ 11*14*14
3111628180 MICRO ELECTRODE K+ 11*14*14
3111571180 MICRO ELECTRODE CL 11*14*14
3111695180 MICRO ELECTRODE PO2 AVL 11*14*14
3111644180 MICRO ELECTRODE CA++ 11*14*14
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3112888180 ISETROL ELECTROLYTE CTRL L 1-3 15.5*5*6.6
3111717180 MICRO ELECTRODE PH AVL 11*14*14
11379194263 Control-Test M (50 Strips) 15.5*6.5*5.5
(SOURCE: PAREKH INTEGRATED SERVICES PVT. LTD)
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ANALYSIS
(TABLE 1.1) COBAS INTEGRA 400
DESCRIPTION VOLUME VOLUME QUANTITY(PCS CUBIC CM
)
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(TABLE 2.1) COBAS E411
DESCRIPTION VOLUME VOLUME QUANTITY(PCS) CUBIC CM
ACTH Elecsys cobas e 100 9.7*4.5*11.5 501.975 1 501.975
AMH Elecsys cobas e 100 9.7*4.5*11.5 501.975 2 1003.95
Anti-HAV IgM Elecsys cobas e 100 13.5*6.8*14 1285.2 2 2570.4
ASSAY CUP ELECSYS2010/cobas e411 35.6*18.5*20.1 13237.86 7 92665.02
ASSAY TIP ELECSYS 2010/cobas e411 35.3*26*20 18356 19 348764
AVL CL- ELECTRODE 10.9*14*14 2136.4 1 2136.4
AVL K+ ELECTRODE 10.9*14*14 2136.4 2 4272.8
AVL LI+ ELECTRODE 10.9*14*14 2136.4 1 2136.4
AVL NA+ ELECTRODE 10.9*14*14 2136.4 2 4272.8
CA 125 G2 CS G2 Elecsys 12.9*8.9*6.6 757.746 1 757.746
CA 15-3 G2 CS Elecsys 12.9*8.9*6.6 757.746 2 1515.492
CleanCell Elecsys,cobas e 20*14*14.8 4144 19 78736
CMV IgM Elecsys cobas e 100 9.9*7*11.5 796.95 2 1593.9
DEPROTEINIZER (125 ML) 5.3*5.3*10.8 303.372 2 606.744
ELECTROLYTE ANALYZER W/O STARTERKIT 2
9180 71*50*48 170400 340800
FSH CS Elecsys V2 12.9*8.9*6.6 757.746 1 757.746
FSH Elecsys cobas e 100 9.7*4.5*11.5 501.975 1 501.975
FT3 Elecsys G3 cobas e 200 9.7*4.5*11.5 501.975 4 2007.9
FT4 G2 Elecsys cobas e 200 9.7*4.5*11.5 501.975 5 2509.875
HBeAg Elecsys cobas e 100 9.9*7*11.5 796.95 1 796.95
HCG+beta CS Elecsys V2 12.9*8.9*6.6 757.746 1 757.746
HCG+beta Elecsys cobas e 100 V2 9.7*4.5*11.5 501.975 2 1003.95
IgE CS Elecsys 12.5*6.5*9 731.25 1 731.25
IgE G2 Elecsys cobas e 100 9.7*4.5*11.5 501.975 6 3011.85
LH Elecsys cobas e 100 9.7*4.5*11.5 501.975 3 1505.925
LH G2 CS Elecsys 12.9*8.9*6.6 757.746 1 757.746
PAPER 91XX SERIES PRINTER (5 / PKG.) 10*4*16 640 2 1280
proBNP G2 CS Elecsys 12.9*8.9*6.6 757.746 1 757.746
proBNP G2 Elecsys cobas e 100 9.7*4.5*11.5 501.975 1 501.975
ProCell Elecsys,cobas e 20*14*15 4200 30 126000
Prolactin G2 Elecsys cobas e 100 V2.1 9.7*4.5*11.5 501.975 5 2509.875
PTH CS Elecsys 12.9*8.9*6.6 757.746 1 757.746
PTH Elecsys cobas e 100 9.7*4.5*11.5 501.975 1 501.975
REFERENCE ELECTRODE HOUSING 91XX 10.9*14*14 2136.4 2 4272.8
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REFERENCE ELECTRODE ISE 91XX 10.9*14*14 2136.4 2 4272.8
Rubella IgG Elecsys cobas e 100 9.9*7*11.5 796.95 3 2390.85
Rubella IgM Elecsys cobas e 100 9.9*7*11.5 796.95 3 2390.85
SNAPPAK, 9180 9181 21.5*13.2*18 5108.4 4 20433.6
SODIUM ELECTRODE CONDITIONER (125 ML) 5.3*5.3*10.8 303.372 2 606.744
Sys Wash Elecsys,cobas e 8.5*8.5*8.5 614.125 13 7983.625
T4 Elecsys cobas e 200 V2 9.7*4.5*11.5 501.975 2 1003.95
Total PSA Elecsys cobas e 100 V2.1 9.7*4.5*11.5 501.975 1 501.975
Toxo IgG Elecsys cobas e 100 9.9*7*11.5 796.95 1 796.95
Toxo IgM Elecsys cobas e 100 9.9*77*11.5 8766.45 2 17532.9
Troponin T hs STAT CS Elecsys 12.9*8.9*6.6 757.746 1 757.746
Troponin T hs STAT Elecsys cobas e 100 9.7*4.5*11.5 501.975 1 501.975
TSH CS Elecsys V2 8.1*3.4*6 126.684 1 126.684
TSH Elecsys cobas e 200 9.7*4.5*11.5 501.975 55 27608.63
Universal Diluent 2x36ml Elecsys,cobas e 9.7*4.5*11.5 501.975 1 501.975
Vitamin B12 G2 CS Elecsys V2 12.9*8.9*6.6 757.746 1 757.746
Vitamin B12 G2 Elecsys cobas e 100 9.5*8.2*11.5 895.85 1 895.85
Vitamin D total CS Elecsys 12.9*8.9*6.6 757.746 1 757.746
Vitamin D total Elecsys cobas e 100 9.5*8.2*11.5 895.85 2 1791.7
TOTAL VOLUME IN CUBIC CM 1124873
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(TABLE 5.1) COBAS C111
DESCRIPTION VOLUME VOLUME QUANTITY(PCS) CUBIC CM
ALT 400T cobas c 111 9*6.5*12 702 1 702
AST/GOT 400T cobas c 111 9*6.5*12 702 1 702
BIL-D Gen.2, 100Tests, cobas c 111 9*5*12 540 1 540
BIL-T Gen.3, 400Tests cobas c 111 9*6.5*12 702 1 702
C1 CALIBRATION SOLUTION 1 (2x1750 ML) 26*15.5*16.5 6649.5 4 26598
C2 CALIBRATION SOLUTION 2 (1200 ML) 19*15.5*16.5 4859.25 3 14577.75
Cfas 12x3ML 13.5*6.8*14 1228.5 1 1228.5
cobas Integra Check Sample 3*3*9 81 1 81
cobas Integra Cleaner 8.5*7*18.6 1106.7 1 1106.7
Control-Test M (50 Strips) 15.5*6.5*5.5 554.125 1 554.125
Creatinin Jaffe 400T c111 9*6.5*12 702 1 702
DEPROTEINIZER (125 ML) 5.5*5.2*10.5 300.3 1 300.3
FLUID PACK C3 (1 PC) 19*6.5*16.5 2037.75 4 8151
Glucose 400T cobas c 111 9*6.5*12 702 1 702
ISE DEPROTEINIZER cobas c 111 system 14*5*8.3 581 1 581
ISETROL ELECTROLYTE CTRL L 1-3 15.5*5*6.6 511.5 1 511.5
Man.Meth. cobas c111 EN 28*6.5*32 5824 1 5824
Micro Cuvette Segment 39.2*29.3*27.6 31700.26 1 31700.26
MICRO ELECTRODE CA++ 11*14*14 2156 1 2156
MICRO ELECTRODE CL 11*14*14 2156 1 2156
MICRO ELECTRODE K+ 11*14*14 2156 1 2156
MICRO ELECTRODE NA+ 11*14*14 2156 1 2156
MICRO ELECTRODE PH AVL 11*14*14 2156 1 2156
MICRO ELECTRODE PO2 AVL 11*14*14 2156 1 2156
MSS CASSETTE GLU/LAC/UREA 11*14*14 2156 1 2156
NaCL 9% cobas c 111 9*5*12 540 1 540
SNAPPAK, 9180 9181 21.5*13*17.5 4891.25 3 14673.75
SODIUM ELECTRODE CONDITIONER (125 1
ML) 5.5*5.2*10.5 300.3 300.3
Total Protein 400T cobas c111 9*6.5*12 702 1 702
TROPT sensitive 5 Tests 18*8*8 1152 2 2304
TUBE SET, PERISTALTIC PUMP, EA 9*5*12 540 2 1080
UREA 400T cobas c 111 9*5*12 540 1 540
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TOTAL VOLUME IN CUBIC CM 130496
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(TABLE 1.2) FORECAST FOR COBAS INTEGRA 400
MONTH SALES 2MONTHS MOVING AVERAGE FORECAST(PCS)
JAN 81 81
FEB 31 56 31
MAR 49 40 56
APR 40 44.5 40
MAY 44 42 44
JUN 42 43 42
JUL 43 42.5 43
AUG 42.5 42.75 43
SEP 42.75 42.625 43
OCT 42.625 42.6875 43
NOV 42.6875 42.65625 43
DEC 42.65625 42.671875 43
OVERALL 43
(GRAPH 1)
20
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
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(TABLE 2.2) FORECAST FOR COBAS E411
MONTH SALES 2 MONTHS MOVING AVG. SALES FORECAST(PCS)
JAN 79 79
FEB 100 89.5 100
MAR 52 76 90
APR 76 64 76
MAY 64 70 64
JUN 70 67 70
JUL 67 68.5 67
AUG 68.5 67.75 69
SEP 67.75 68.125 68
OCT 68.125 67.9375 68
NOV 67.9375 68.03125 68
DEC 68.03125 68
OVERALL 68
(GRAPH 2)
COABS E411
120 100
100 90
79 76
80 64 70 67 69 68 68 68 68
60
SALES FORECAST
40
20
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
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(TABLE 3.2) FORECAST FOR COBAS 6000
JAN 90 90
FEB 99 94.5 99
MAR 91 95 95
APR 95 93 95
MAY 93 94 93
JUN 94 93.5 94
DEC 94
Overall
94
(GRAPH 3)
COBAS 6000
100 99
95 95
95 94 94 94 94 94 94 94
93
90 SALES FORECAST
90
85
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
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(TABLE 4.2) FORECAST FOR COBAS C311
MONTH SALES 2 MONTHS MOVING AVG. SALES FORECAST
JAN 21 21
FEB 10 16 10
MAR 31 21 16
APR 21 26 21
MAY 26 23 26
JUN 23 24 23
JUL 24 24 24
AUG 24 24 24
SEP 24 24 24
OCT 24 24 24
NOV 24 24 24
DEC 24 24
OVERALL 24
(GRAPH 4)
COBAS C311
30 26 24
23 24 24 24 24 24
21 21
20 16
10 SALES FORECAST
10
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
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(TABLE 5.2) FORECAST FOR COBAS C111
MONTH SALES 2 MONTHS MOVING AVG. SALES FORECAST
JAN 6 6
FEB 24 15 24
MAR 19 22 15
APR 22 20 22
MAY 20 21 20
JUN 21 21 21
JUL 21 21 21
AUG 21 21 21
SEP 21 21 21
OCT 21 21 21
NOV 21 21 21
DEC 21 21
OVERALL 21
(GRAPH 5)
COBAS C111
30
25 24
22 21 21 21 21 21 21 21
20
20
15
15
SALES FORECAST
10
6
5
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
72 | P a g e
RESULT AND DISCUSSION
used but the most preferred unit to measure space is square foot
which is 32.5.
(TABLE 1.2) shows forecast for COBAS INTEGRA 400. Here 2 months
moving average has been used to show the forecast of sales for next
9 months based on 3 months sales data. It implies that customer might
place order for reagents near about 43 pieces per month.
(TABLE 2.2) shows forecast for COBAS E411. Here 2 months moving
average has been used to show the forecast of sales for next 9 months
based on 3 months sales data. It implies that customer might place
order for reagents near about 68 pieces per month.
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(TABLE 3.2) shows forecast for COBAS 6000. Here 2 months moving
average has been used to show the forecast of sales for next 9 months
based on 3 months sales data. It implies that customer might place
order for reagents near about 94 pieces per month.
(TABLE 4.2) shows forecast for COBAS C311. Here 2 months moving
average has been used to show the forecast of sales for next 9 months
based on 3 months sales data. It implies that customer might place
order for reagents near about 24 pieces per month.
(TABLE 5.2) shows forecast for COBAS C111. Here 2 months moving
average has been used to show the forecast of sales for next 9 months
based on 3 months sales data. It implies that customer might place
order for reagents near about 21 pieces per month.
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RECOMMENDATION
Based on the results and findings of this study, some recommendations have been
given to the management of Parekh Integrated Services Pvt. Ltd.
PISPL needs total 32.5sqr ft space for 3 months for reagents of instruments like
COBAS INTEGRA 400: 4.5sqr foot, COBAS E411: 12sqr ft, COBAS 6000: 9sqr ft,
COBAS C311: 3sqr ft, COBAS C111: 3sqr ft . So the organization should keep this
much of space reserve in advance so that whenever materials will be transferred
from Chennai that can be stored immediately to its specific location. Though
here space calculation has been done based on some sample but following this
method organization can calculate total space for all the customers.
PISPL uses Multi Tier Racking (MTR) to store their products and they maintain 6
racks with 3 locations in per rack and the size of each rack is 3sqr foot. Hence
they need almost 32 locations with 1sq ft per location for accommodating to
reagents with size of 32.5sqr foot.
Forecast for the reagents of different instruments have been shown here. The
trend shows that there is not much fluctuation in sales so the organization
should maintain that much level of stock per month. For COBAS INTEGRA 400:
43pieces, COBAS E411: 68pieces, COBAS 6000: 94pieces, COBAS C311: 24 pieces,
COBAS C111: 21pieces.
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CONCLUSSION
For that reason here some sample have been used to help the
organization to understand that how much space will be required for
3months and according to that they should maintain that much of space
in advance, also as they store their products in MTR that’s why, how
much location will be required that has been mentioned here.
Forecasting is done in order to avoid loss of sales, so based on the sales
of last 3 months by using 2 months moving average, forecasting has been
shown here for next 9 months, as there is not much of fluctuation in
trend that’s why the organization is expected to maintain a certain level
of reagents per month.
There is still chance of space and cost optimization if the cost per square
foot is known; also this project has been kept here limited due to short
time duration.
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BIBLIOGRAPHY
WWW.PISPL.IN
WWW.ROCHE-DIAGNOSTICS.CO.IN
https://en.m.wikipedia.org/wiki/volume
https://en.m.wikipedia.org/wiki/cold_chain
www.statisticshowto.com/moving -average/
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LITERATURE REVIEW
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