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• Two horizontal shaft generators of 2.5 MVA each connected via 6.3 kV cables
to 6.3/11 kV step-up generator transformers
• Auxiliary supply for all power needs of the power plant, intake area, spillway
and access road
• Control and protection devices for all functions of the entire plant.
1.1.1.1. Generators
b. The temperature of armature and field windings shall not exceed 130 oC
when delivering rated MVA continuously at rated voltage, power factor and
frequency, and with a temperature of canal water of 30 oC and with only 75%
of the cooling system working. The temperature of the armature winding shall
be determined in operation, by means of resistance type temperature
detectors embedded in the windings. The ambient temperature shall be taken
as 50 oC.
c. The generator and all accessories shall be capable of withstanding all
temperature changes and sudden three phase short circuit, at its terminal
without damage to any equipment.
1.1.1.2. Excitation and Voltage Regulation System
• Voltage regulation
• Field current regulation
• Field current limiter
• Reactive compensation
• Supervision and logic circuits
• Following line voltage during synchronising
• Under excitation limiter
• Stator current limiter
• Power system stabilizer
• Power factor regulator
• Active compensation
1.1.1.3. Transformers
Two (2) main step-up transformers and two (2) auxiliary transformers shall be
installed. The main transformers shall be coupled to the generating voltage of 6.3
kV and stepped up to 11 kV. The step-up transformers shall be installed in open
air adjacent to the powerhouse and linked by cable to the 11 kV switchgear. The
delta connected winding shall provide a closed circuit for third harmonics
currents. The high voltage winding shall be Y connected with the neutral taken
out on a separate terminal for connection to earth. Auxiliary transformers shall be
installed for the power plant auxiliary supply system. Transformers installed
outdoors shall be conventional oil immersed and hermetically sealed. Indoor
transformers shall be dry – type.
The high and low voltage transformer bushings shall be sealed by suitably
designed terminal cover boxes and cable sealing ends so as to prevent ingress
of moisture, insets and other objects to prevent possible short circuits and
accidents.
Main Data
Powerhouse
The 11 kV metal clad switchgear shall be fed by the generating units through
6.3/11 kV step-up transformers. One 11/0.4 kV, 300 kVA transformer shall feed
the 0.4 kV station auxiliaries, while another 11/0.4 kV, 300 kVA transformer fed
from 11 kV line will serve as standby reserve in case of emergencies or shut
down of the plant. Drawings, main single line diagram No. DO 16 and auxiliary
power supply system diagram No. DO 17 show the general arrangement of 11
kV and 400 V supply systems.
The Contractor shall perform short circuit calculations for the 11 kV & 0.4 kV
systems to confirm the final determination of equipment ratings and proper
selection of the protection devices.
The 400 V circuit breakers of the auxiliary transformers and diesel generator
shall be suitably interlocked to prevent mal-operation and to ensure smooth
auxiliary supply. The changeover of supply from one source to the other shall be
automatic as well as operator – initiated.
The distribution system shall supply low voltage power to all plant service
systems, lighting and battery chargers through local control cabinets with
necessary starter motors and sub-distribution panels. From the battery banks,
DC/AC power converters shall provide uninterrupted power to essential control
functions.
All motors shall be powered and controlled through motor starter units assembled
in motor control centres (MCCs). The starters shall be of withdrawable design
where each unit may consist of more than one starter.
The battery system shall provide a safe and reliable supply of power and control
voltage to all primary functions. The system shall be independent of all other
power systems and ensures reliable execution of the control functions, both for
normal operation and during faulty conditions.
For the powerhouse, the recommended direct current supply shall be based on a
duplicated supply design. The two independent 110V battery systems, each with
a separate main distribution switch-gear, shall both feed each of the DC
distribution bus-bars.
The double battery system shall mainly provide power to the complete Plant
Control System (PCS), the Local Control System (LCS), the control voltage for
the hardwired part of the system and DC equipment such as motors for black-
start procedures.
The battery system for the spillway and intake shall provide power mainly to the
Local Control System (LCS) and the control voltage for the hardwired part of the
system. Water level monitoring and gate control must remain operative. The
powerhouse battery shall guarantee the function of all vital elements to bridge a
timely limited power failure and to shut down and restart the plant safely.
110 V battery will be of about 300 Ah capacity. The battery charger should be
capable of supplying the entire load normally along with charging the battery and
have recharging time of 8 hours. The Contractor shall furnish calculations of
actual DC requirements justifying the rating finally selected for the batteries for
approval of the Employer.
The powerhouse shall be equipped with a state of the art computerized control
system consisting of the following elements:
Besides the fully automated computerized operation and control system, manual
operation must be possible directly at the equipment, i.e. at the generating units,
switchgear panels, motor control cubicles (MCC) etc., and all monitoring and
control must then be done locally from the UCS mimic panel. The design of the
local control panels must include equipment for indicating status and control of
major parts such as generator, turbine, breakers, switches, control of alarm, level
set-points, etc.
Start, stop and other control of the generating units must also be possible by
manual operation. The monitoring and operation shall be done by means of the
control panels for the automatic voltage regulator (AVR) and the turbine governor
as well as by manual operation of valves, switches etc. for manual operation
together with local instruments. Also, an independent emergency stop function
for the generating units shall be installed for use in the event of a severe fault,
e.g. fire or flooding. The emergency stop function initiated by the emergency
buttons shall be installed at selected locations.
The PCS shall be installed in the control room for an overall control and
monitoring of the plant. System operation shall be based on three modes:
The UCSs shall handle the process control, command procedures, interlocking
routines, etc. for the following:
Communication between the PCS and UCS shall be done by a fibre-optic cable
system. The layout shall be either in bus, loop or star configuration.
Protection Equipment
The functioning of the protection relays shall not depend on the control system.
The relays shall be organised in two groups so that one group provides back-up
protection for the other group. Powerhouse main single line diagram No. DO 16
shows the protection and metering of generators, transformers and switchgear.
Auxiliary power shall be taken only from the 110 V DC system. Separate circuits
shall serve the two groups of relays in order to obtain maximum reliability. The
relays shall be capable of operating properly with voltage variations of -20% to
+10%.
Generation Protection
The generator shall be linked to the primary winding of the transformer by cables.
To avoid the build-up of dangerous over-voltages in the event of an arcing earth
fault, possibly due to the relatively high capacitance of the system, the generator
neutral point must be earthed through an impedance to limit the earth fault
current to a suitable value.
A direct intercom link between central control and each unit control shall be
provided.
A complete earthing system network for the entire powerplant area shall be
designed using approved international standards, (ANSI, IEEE) for the safety of
the plant and personnel to keep the touch and step potentials within allowable
limits.
The earthing mesh shall be designed and laid covering draft tubes, turbines
casings, all embedded metallic parts and equipment in all powerhouse floors.
Earthing meshes shall be laid beneath all buildings and structures using earthing
rods where necessary.
Copper conductors of suitable sizes will be used for the risers and meshes after
required calculations are carried out. All the independent earthing systems shall
be interconnected with conductor of proper size in the powerhouse, transformer
area, switchgear rooms, diesel generators room, spillway etc. Conductor can be
laid in conduits or covered cable trenches.
The structural steel bars in the columns of buildings and structures shall be
earthed suitably alongwith all conducting parts of the plant.
All buildings and structures shall be provided with lightning protection equipment
and apparatus including spikes, conductors and down conductors to protect
against lightning. The lightning leads and conductors shall be connected securely
to the main earthing system of the plant.
For the purpose of dispersal of power, the Deg Outfall Hydropower station shall
be interconnected through double circuit 11 kV overhead transmission lines with
WAPDA/PEPCO power system at ICI Ataabad 132/11 kV grid station at a
distance of approximately 6 km away.
The transmission line shall be aligned with the right-of-way (ROW) of UCC upto
Sheikhupura – Lahore road and later on within the ROW of main roads upto the
grid on Lahore – Sheikhupura road.
The Contractor shall provide and install all necessary equipment in the
WAPDA/PEPCO grid station for control, switching and operation of the 11 kV
transmission lines.
A reliable and accurate tariff metering of sale of power to WAPDA / PEPCO shall
be ensured by the Contractor. High accuracy dedicated current and potential
transformers, energy (kWh) and reactive power (kVArh) meters for this purpose
shall be installed in suitable safe environment at the appropriate place in the
power station. The accuracies of different components and meters shall be
according to the highest class as per IEC or equivalent standards.
Synchronization to the power system will take place at the power station at 11 kV
bus.
1.1.1.16. 11 kV Circuit Breakers
The circuit breakers and ancillary equipment shall conform to IEC standards.
Circuit breakers shall be of in- door SF6 or vacuum types.
• Nominal voltage 11 kV
• Highest voltage U m 17.5 kV
• Frequency 50 Hz
• Phases 3
• B.I.L rating 95 kV
• Power frequency withstand 38 kV
• Bus Bar arrangement Single
• Nominal current 1600A
• Short circuit current 25 kA
• Rated supply voltage for control and auxiliaries, DC volts 110
1.1.1.18. 11 kV Cabling
• Data acquisition from all LCCs, including status signals, alarms, analogous
measurements, etc
• Determining and supervising the plant operation strategy
• Transferring command and control outputs to the LCC
• Alarm handling and event recording
• Dynamic presentation of the start/stop sequence for each generator set
• Database functions for periodical reports
• Energy recording and reporting
• Time synchronization and time tagging system
• Post mortem review
• Self-diagnosis and virus protection etc
• Software for system configuration and maintenance
The Local Control Level
In normal mode of operation when the Plant is being controlled from the Control
room, the LCC manual control panel will be disconnected but all LCC indications
shall remain active.
The LCCs for the generating units shall be installed in the machine hall near the
respective generating unit. The LCC for the 11kV and 400 kV systems shall be
installed in the electrical switchgear room and the LCC for the auxiliary system
shall be installed near the auxiliary equipment.
Push buttons shall be provided at convenient places in the plant for emergency
shutdown of the units.
Manual Control
The LCCs will normally perform all control functions automatically for the relevant
device, e.g. the generating units, but in the “Manual Control” mode the LCCs will
be put out of automatic operation. In this mode each operation is performed
locally on each device.
The main components of control room equipment shall comprise the following:
The PCS shall be supplied with 230 V AC via a DC/AC converter. 110 V battery
will also be available as supply of the PCS equipment.
Protection Systems
a. Protection Relays
The functioning of the protection relays shall not depend on the control
system. The relays are to be organized in two groups so that one group
provides back-up protection for the other group.
Auxiliary power shall be taken from the 110 V DC system. Separate circuits
shall serve the two groups of relays in order to obtain maximum reliability.
The relays shall be capable of operation properly with DC voltage variations
of –20% to +10%. Drawing No. DO 16 gives the outline of the proposed
protection scheme for the powerhouse.
b. Generator Protection
f. Busbar Protection
The diesel generator shall contain the usual manufacturer & standard
protection against damage. In addition, the following protections shall be
supplied as a minimum:
i. Miscellaneous Protection
On certain faults e.g. breaker failure etc and other serious conditions in the
powerplant, in addition to local trippings/shutdown, an intertripping signal shall
be initiated to trip the remote end 11 kV circuit breaker in WAPDA’s grid
station. The Contractor shall install suitable relays and necessary auxiliary
equipment in the powerplant and in WAPDA’s grid station. The tripping
signals will be transmitted over the fiber optic cable to be laid by the
Contractor between the Plant and the WAPDA grid station.
b. DC Supply
The battery system is to provide a safe and reliable supply of power and
control voltage to all primary functions. The system is independent of all other
power systems and ensures reliable execution of the control functions, both
for normal operation and during possible fault conditions.
AC lighting and small power socket outlets, for 240V, shall be single-phase,
connected between phase and neutral of the 415V system.
Under normal conditions, both the emergency and normal lighting will be in
operation. These two systems will have totally separate circuits with power
supply as follows:
Outdoor:
Indoor:
The illumination requirement for the emergency lighting shall be at least 50 lux all
over the related areas.
Exit lights shall be installed above doors, staircases, etc. During blackouts these
shall be powered from the batteries.
Electrical and mechanical workshops and storage building shall be located in the
powerplant which will also house the workshop equipment. Electrical workshop
will comprise electrical laboratory for inspection, repair and maintenance of
electrical and electronic devices. The Contractor shall supply suitable tools and
plants for this purpose.
All materials incorporated in the equipment supplied shall be new and first class
commercial quality free from defects and imperfections.
Materials for heavy electrical equipment machines or assemblies shall comply
with the requirements stated under the relevant sections of general
specifications, for mechanical equipment. Copper used as electrical conductors
shall be of the electrolytic type and comply with the respective ASTM or DIN
standards.
Other outdoor installations and indoor installations in wet and damp rooms shall
be hot dip galvanized if possible. Wherever galvanizing is not possible at least
two coats of zinc rich paint shall be applied after perfect cleaning.
The colour codes for cables pipe work etc., shall be adopted as per international
practice.
a. General Requirements
Indoor minimum IP 42
Outdoor minimum IP 54
Unless otherwise specified or agreed upon all instrument apparatus and
devices on the panel fronts shall be provided for flush mounting.
The final routing of HV and LV cables in indoor and outdoor installations shall
be determined by the Contractor from the directives given in this section. All
cable routing and arrangement shall be subject to the Employer’s approval.
For indoor installations and exposed outdoor installations cables shall be laid
in covered cable trenches, plastic or steel ducts or depending on the available
space on cable trays and racks. Cables on walls or ceiling shall be laid in
conduits to protect against mechanical damage.
LV cables shall be laid in covered concrete cable trenches with removable
concrete covers with the exception of the cables connected to equipment,
which shall be laid in conduits from the trenches to the equipment.
d. Electric Motors
For all electric power drives, 3-phase squirrel cage type induction motors shall
be used. All motors shall be of the totally enclosed type (IP54, IP55 or better
according to IEC publication 34.5). Winding insulation shall be class “F”
throughout.
All motors including all auxiliary and protective devices shall be capable of
running continuously with full load at voltages ranging between 85% and
110% of the rated supply voltage.
Flexible flanged adapter will be provided between inlet valve and inlet pipe
(connected to volute casing) for dismantling the unit and to accommodate
expansions/ Contraction due to temperature variation.
1.3. GENERATOR
1.3.1. General
Each unit shall be a three phase synchronous generator suitable for coupling to a
horizontal turbine on the free end. The generator shall be supplied with suitable
set of bearings which shall absorb loads and forces from both turbines and
generators. If required, flywheel on the non-drive end to be installed for the
required inertia of the rotating part shall be supplied with the generators. The
flywheel shall be mounted onto the rotor shaft shrunk fit through oil pressure.
1.3.3. Instruments
The control panel shall be equipped with the following instruments and devices:
• kW meter (Digital)
• A.C. Volt meter (Digital)
• Frequency meter
• Power factor meter
• rpm meter
• kVAR meter
• kWH meter
• Hour counter meter
• DC volt meter
• DC ampere meter
• Thermometers (Digital) to indicate stator and bearing temperatures
• Upstream and tail water level indicators
• Synchronoscope
• Guide vane limit and guide vane position.