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PETRONAS
RAPID PROJECT PACKAGE 3
Vi
TECNICAS REUNIDAS

TR PROJECT NO. 02260 EQUIPMENT (ITEM AND DESCRIPTION)

PURCHASE ORDER NUMBER : 0226025110 PV ENGINEERING MALAYSIA SDN. BHD

REVIEW RESPONSE BY PURCHASER:

Purchaser review and comments do not indicate either responsibility or liability for accuracy and completeness of this document
or alter any contractual terms and conditionsj

□ Reject Reviewed with comments È Reviewed without comments

□ Comments as Noted Reviewed As Built For Information

□ VOID DATE: 10ñð3ñîðï7

DOCUMENT DATA VENDOR IDENTIFICATION: PV ENGINEERING MALAYSIA SDN. BHD

DOCUMENT TITLE: INSPECTION AND TEST PLAN FOR PAINTING

VENDOR DOCUMENT NO.: RAPID-P0003-PVE1-MCI-ITP-0001-0001 REV: 2 CODE: PLN-0001

PURCHASER DOCUMENT NO.: V-0226025110-0028 REV: Ý CLASS: Z

OWNER DOCUMENT NO : RAPID-P0003-0003-PMG-QCP-0001-0002 REV ð


Document number: V-02260251 10-0028 óÝ Rev. Page

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RAPID
Package

P0003
Originator

0003
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0001 0002
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vr\ PETRONAS RAPID PROJECT


(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

INSPECTION AND TEST PLAN FOR PAINTING

OWNER Approval:
Name:
Date (DD-MMM-YY):
Signature:

Document Class: Z

Pages modified under this revision:

Issued for
2 10-Mar-17 cancellation
Bui Sy Quyet Ridzuan Buyong Huynh Thanh Cang

1 26-Jul-16 Issued for B.S.Q T.Q.V D.N.P


Implementation

Issued for
0 20-Feb-16 T.N.H J.D.R D.N.P
Implementation

B 15-Feb-2015 Issued for Approval T.N.H J.D.R D.N.P

A 25-Jan-2015 Issued for Review T.N.H N.X.T D.N.P

DATE STATUS - REVISION WRITTEN BY CHECKED BY APPROVED BY


REV
DD-MMM-YY MEMO (Name & Signature) (Name & signature) (Name & signature)

Sections Changed in last revision are identified by a vertical line in the right margin

Electronic filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2


Electronic filename:
Document number: V-02260251 10-0028 Rev. Page

$
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Project

RAPID
Package

P0003
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0003
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vr\ PETRONAS RAPID PROJECT


(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

HOLD’S

HOLD No. REF § DESCRIPTION ACTIONS

Electronic filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2

Electronic filename:
Document number: V-02260251 10-0028 Rev. Page

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Project

RAPID
Package

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vr\ PETRONAS RAPID PROJECT


(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

TABLE OF CONTENT
1. ABBREVIATION: 5
2. ATTACHMENT 5

Electronic filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2

Electronic filename:
Document number: V-02260251 10-0028 Rev. Page

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Project

RAPID
Package

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«1 PETRONAS RAPID PROJECT


(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

1. ABBREVIATION:
H: Subcontractor is not allowed to proceed with the test/inspection unless a written
release is issued by the Employer and/or Contractor. Subcontractor shall submit
inspection notification to Contractor.
W: Subcontractor can proceed with the test/inspection when Employer and/or
Contractor's inspector is not present at the notified time. Subcontractor shall submit
inspection notification to Contractor.
IW: Subcontractor is requested to notify Contractor of the initial inspection date/time.
Subcontractor can proceed with the test/inspection when Employer and/or
Contractor's inspector is not present at the notified time. Subsequent test/inspection
will not be witnessed unless any deficiencies are found at the initial inspection.

S: Subcontractor is not requested to notify Contractor. Employer and/or Contractor's


inspector will monitor manufacturing conditions, workmanship and test/inspection
during his visit or periodical inspection.

R: Subcontractor is not requested to notify Contractor. Subcontractor shall perform the


required test/inspection and provide relevant documents such as certificate, report
and Quality Control record. This documents shall be submitted to Contractor’s
inspector for review.
I: Subcontractor shall be responsible for undertaking the inspection or test and
generating the appropriate report and record.

SUBCONTRACTOR (SUB): PVE ENGINEERING

CONTTRACTOR (CON): TECNICAS REUNIDAS

EMPLOYER (EMP): PETRONAS

CONTRACT No.: RAPID PROJECT PACKAGE 3 0226

2. ATTACHMENT
02260 CON-COA-01 : THICKNESS MEASUREMENT! INSPECTION REPORT

02260 CON-COA-02: CROSS-CUT TEST FOR ADHESION REPORT

02260 CON-COA-03: PULL-OFF TEST FOR ADHESION REPORT

02260 CON-COA-04: ENVIRONMENTAL CONDITION REPORT

02260 CON-COA-05: HOLIDAY TEST REPORT

Electronic filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2

Electronic filename:
Document number: V-02260251 10-0028 Rev. Page

&
PETRONAS
Project

RAPID
Package

P0003
Originator

0003
Discipline

PMG
Doc.Type

QCP
Unit no Serial no

0001 0002
2 6/14

PETRONAS RAPID PROJECT


(PACKAGE 3) PETR0VIETNAM
ENGINEERING

Contract No: RAPID PROJECT PACKAGE 3 02260


Contractor Name: TECNICAS REUNIDAS MALAYSIA
Contractor’s Scope of Works are as following : BY AREA
SDN BHD
Subcontractor Name:

ITP Section No.: 1.0 BEFORE EXECUTION ( ), 2.0 DURING EXECUTION ( ), 3.0 AFTER EXECUTION ( )
Scope of Inspection
ITP Inspection
Inspection PMC
sectio Inspection/Test stage Subcontract Contract record form
frequency Own
n or or No.
er
1 BEFOR EXACUTION
RAPID-P0003-TRSA-PMG-
Kickoff meeting (ITP, Quality PLN-0001-0300/0302
1.1 Control Plan and Specific PTS 30.48.00.31-P 100% H/R H/R W MOM
Procedures Approved) RAPID-P0003-TRSA-MCI-
PRC-0001-0002

Calibration of Measuring and RAPID-P0003-TRSA-PMG- Calibration


1.2 100% H/R R R
Control Equipment PRC-0001-0300 Certificates
PTS 30.48.00.31-P
PTS 30.48.00.31-P
Material
1.3 Painting Materials Certificates QP-CS 1 ASTM 100% H/R R R
Certificates
(PDS, MSDS,...)
Qualifications
1.4 Painters, Blasters and Inspectors PTS 30.48.00.31-P 100% H/R R R
Certificates
Qualifications

Electronic filename:
Electronic 0
filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2
Document number: V-02260251 10-0028 Rev. Page

&
PETRONAS
Project

RAPID
Package

P0003
Originator

0003
Discipline

PMG
Doc.Type

QCP
Unit no Serial no

0001 0002
2 7/14

PETRONAS RAPID PROJECT


(PACKAGE 3) PETR0VIETNAM
ENGINEERING

PTS 30.48.00.31-P
Painting Materials Inspection
Manufacture's
1.5 (reception, storage temperature, 100% H/R H/R S/R N/A
Recommendations
expiration date, batch number,
ASTM D 869
color...)

All Materials (piping, equipment,...)


1.6 were Marked with Appropriate PTS 30.48.00.31-P 100% H S S N/A
Painting System before Starting the
Process
2.0 DURING EXECUTION
PTS 30.48.00.31-P
Environmental Conditions (ambient RAPID-P0003-TRSA-MC I- 02260 CON-
2.1 100% H S/R S/R
temperature, humidity, dew point, PRC-0001-0002 COA-04
steel temperature ) Checked ISO 8502-4
PTS 30.48.00.31-P
Pre-Cleaning of Surface and ISO 8504-2: 1992
2.2 100% H S S N/A
Solvent Cleaning RAPID-P0003-TRSA-MC I-
PRC-0001-0002
PTS 30.48.00.31-P
Surface Preparation Visual ISO 8501-1: 1988 02260 CON-
2.3 100% H W S/R
Inspection RAPID-P0003-TRSA-MCI- COA-01
PRC-0001-0002
RAPID-P0003-TRSA-MC I-
Painting of Valves. (Storage,
2.4
Applicable System, Protection
PRC-0001-0001 100% H S s N/A
RAPID-P0003-TRSA-MC I-
before activities,...) Checked

Electronic filename:
Electronic 0
filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2
Document number: V-02260251 10-0028 Rev. Page

&
PETRONAS
Project

RAPID
Package

P0003
Originator

0003
Discipline

PMG
Doc.Type

QCP
Unit no Serial no

0001 0002
2 8/14

PETRONAS RAPID PROJECT


(PACKAGE 3) PETR0VIETNAM
ENGINEERING

PRC-0001-0002
PTS 30.48.00.31-P
PTS 30.48.00.31-P
2.5 Primer Coat Application According RAPID-P0003-TRSA-MC I- 100% H S S N/A
to Procedure PRC-0001-0002
PTS 30.48.00.31-P AS PROJECT
02260 CON-
2.6 Primer Coat Thickness ASTM D4414 REQUIREMENT H W S/R
COA-01
Measurements SSPC-PA2 S

Second Coat and Third Coat (if PTS 30.48.00.31-P


2.7 required) Application According to RAPID-P0003-TRSA-MCI- 100% H S S N/A
Procedure PRC-0001-0002

AS PROJECT
Second Coat and Third Coat (if PTS 30.48.00.31-P 02260 CON-
2.8 REQUIREMENT H W S/R
required) Thickness Measurements ASTM D4414 CQA-01
S
SSPC-PA2

Final Coating Application According PTS 30.48.00.31-P


2.9 100% H S S N/A
to Procedure RAPID-P0003-TRSA-MC I-
PRC-0001-0002

PTS 30.48.00.31-P AS PROJECT


02260 CON-
ASTM D4414 REQUIREMENT H W/R S/R
2.10 CQA-01
Final Coating Thickness SSPC-PA2 S
Measurements

0
Electronic filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2
Document number: V-02260251 10-0028 Rev. Page

§
PETRONAS
Project

RAPID
Package

P0003
Originator

0003
Discipline

PMG
Doc.Type

QCP
Unit no Serial no

0001 0002
2 9/14

.
tn
TECNICAS REUNIDAS
TCC«C*6 RE JMOAiS MAL«CW SDI* 010
]
J
PETRONAS RAPID PROJECT
(PACKAGE 3) PETR0VIETNAM
ENGINEERING

3.0 AFTER EXECUTION


02260 CON-
AS PROJECT
Test for Adhesion (Cross Cut Test PTS 30.48.00.31-P COA-02
3.1 REQUIREMENT H W/R S/R
or Pull-Off Test) Performed and ASTM 4541 02260 CON-
S
Approved COA-03
PTS 34.14.20.31 AS PROJECT
02260 CON-
3.2 Holiday Test (if required) PTS 31.38.01.11 REQUIREMENT H W/R S/R
COA-17
APROVED PROCEDURE S
Inspection Legend Note
1. ITP Section Numbers for example but not to limited:
I = Inspection
1.0 BEFORE EXCUTION
T = Test
2.0 DURING EXECUTION
R = Review
3.0 AFTER EXECUTION
S = Spot witness and random check (Notification
Add other section (s) per Works in scope of work in the contract as
of authorized inspection personnel required)
necessary.
W = Witness (Notification of authorized inspection
2. Scope of Inspection
personnel required)
Contractor QC : Construction / Supplies / Services Contractor.
H = Hold (Mandatory, do not proceed without
PMC Site QC : Surveillance, Witness & testing of contractors
presence of authorized inspection personnel or signed waiver)
work scope

Electronic filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2


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Document number. V-02260251 10-0028 Rev. Page
Project Package Originator Discipline Doc. Type Unit no Serial no
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RAPID P0003 0003 PMG QCP 0001 0002
PETRONA5
tJi PETRONAS RAPID PROJECT
(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

No: CON-COA-OOl
THICKNESS MEASUREMENT INSPECTION REPORT Rev: 1
Date:
Page 1of 1 _
PROJECT: SUBCONTRACTOR
SYSTEM/SUBSYSTEM DRAWING
TAG NUMBER DESCRIPTION
INCLUDED IN FOLDER REPORT NUMBER
BARCODE
This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality
Procedures but confirms that all these Tests have been performed according to them.

Surface Preparation Grade

□ Sand-Blast □ Mechanical Brushing


□ Primer Coat
□ Grit-Blast □ Manual Brushing
2nd, 3rd, Final coat □ Previous coat N/A
Base Batch No. Catalyst Batch No.

Item: Paint Date: Item: Paint Date:


Inspection Date Inspection Date
PI P2 P3 P4 P5 PI P2 P3 P4 P5

X min Accepted X min Accepted


X aver Rejected X aver Rejected

TEST EQUIPMENT
Equipment name, Manufacture and Model:
Serial Number:
Calibration Certificate Number:
Calibration Date (from to )
Remarks:

Witnessed/Reviewed By Subcontractor Contractor PMC Owner

Signature:
Name:
Date:

Electronic filename: RAPID-P0003-0003-PMG-QCP-0001-0002_2


Electronic filename:
s
Document number V-02260251 10-0028 Rev. Page
Project Package Originator Discipline Doc. Type Unit no Serial no
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RAPID P0003 0003 PMG QCP 0001 0002
PETRONA5
tJi PETRONAS RAPID PROJECT
(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

No: CON-COA-002
Rev: 1
CROSS-CUT TEST FOR ADHESION REPORT Date:
Page 1of 1 _
PROJECT: SUBCONTRACTOR
SYSTEM/SUBSYSTEM DRAWING
TAG NUMBER DESCRIPTION
INCLUDED IN FOLDER REPORT NUMBER
BARCODE
This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality
Procedures but confirms that all these Tests have been performed according to them.
Spacing Cuts:
Up to 60 pm : 1mm spacing for hard substrate
Up to 60 pm : 1mm spacing for soft substrate
61 pm to 120 pm : 2mm spacing for both hard and soft substrate
121pm to 250 pm : 3mm spacing for both hard and soft substrate

Evaluation and expression of results


0: The edges of the cuts are completely smooth; none of the squares of the lattice is detached
1: Detachment of small flakes of the coating at the intersections of the cuts. A cross-cut area not greater than 5% is
affected
2: The coating has flaked along the edges and/or at the intersections of the cuts. A cross-cut area greater than 5% but
not greater than 15% is affected
3: The coating has flaked along the edges of the cuts partly or wholly in large ribbons, and/or it has flaked partly or
wholly on different parts of the squares. A cross-cut area greater than 15% but not greater than 35% is affected
4: The coating has flaked along the edges of the cuts in large ribbons and/or some squares have detached partly or
wholly. A cross-cut area greater than 35% but not greater than 65% is affected
5: Any degree of flaking that cannot even be classified by classification 4

- £
- 5 S 1-
5 4 3 2 1 0
Area: Coat:
Date: Equipment No:

TEST No: VALUE ( Mpa ) LOCATION OF MEASUREMENT RESULTS

Witnessed/Reviewed By Subcontractor Contractor PMC Owner

Signature:
Name:
Date:

ElectronicElectronic
filename:filename:
RAPID-P0003-0003-PMG-QCP-0001-0002_2
Document number. V-02260251 10-0028 Rev. Page
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RAPID P0003 0003 PMG QCP 0001 0002
PETRONA5
tJi PETRONAS RAPID PROJECT
(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

No: CON-COA-003
PULL-OFF TEST FOR ADHESION REPORT Rev: 1
Date:
Page 1 of 1

PROJECT: SUBCONTRACTOR
SYSTEM/SUBSYSTEM DRAWING
TAG NUMBER DESCRIPTION
INCLUDED IN FOLDER REPORT NUMBER
BAR CODE
This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality
Procedures but confirms that all these Tests have been performed according to them.

Nature of Fracture
Visually inspect the fracture surface to stablish the nature of fracture and assess the type of fracture as follow:
A: Cohesive failure of Substrate
A/B: Adhesive failure between substrate and first coat
B: Cohesive failure of first coat
B/C: Adhesive failure between first coat and second coat
-IY\ Adhesive failure between final coat and glue
Y: Cohesive failure of glue
Y/Z: Adhesive failure between glue and Dolly
Estimate the area of fracture as a percentage to nearest 10% for each type of fracture
Area: Coat:
Date: Equipment No:

TEST No: VALUE ( Mpa ) LOCATION OF MEASUREMENT RESULTS

Test Equipment
Equipment Name, Manufacture and Model
Serial Number:
Calibration Certificate Number:
Calibration Date (From to )

Remarks:

Witnessed/Reviewed By Subcontractor TR Quality Supervisor PMC Owner

Signature:

Name:

Date:

ElectronicElectronic
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RAPID-P0003-0003-PMG-QCP-0001-0002_2
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RAPID P0003 0003 PMG QCP 0001 0002
PETRONA5
tJi PETRONAS RAPID PROJECT
(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

No: CON-COA-004
ENVIRONMENTAL CONDITION CONTROL REPORT Rev: 1
Date:
Page 1of 1

PROJECT: SUBCONTRACTOR
SYSTEM/SUBSYSTEM DRAWING
TAG NUMBER DESCRIPTION
INCLUDED IN FOLDER REPORT NUMBER
BARCODE

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality
Procedures but confirms that all these Tests have been performed according to them.
Date Hours Environmental Steel Dew Point Relative
Temperature Temperature Humidity
Td Tw
AM:
PM:

AM:
PM:

AM:
PM:

Test Equipment
Equipment Name, Manufacture and
Model
Serial Number:
Calibration Certificate Number:
Calibration Date (From to )

Remarks:

Witnessed/Reviewed By Subcontractor TR Quality Supervisor PMC Owner

Signature:
Name:
Date:

Electronic filename:
Electronic RAPID-P0003-0003-PMG-QCP-0001-0002_2
filename:
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RAPID P0003 0003 PMG QCP 0001 0002
PETRONA5
tJi PETRONAS RAPID PROJECT
(PACKAGE 3) PE1R0VIETNAM
ENGINEERING

No: CON-COA-17
HOLIDAY TEST REPORT Rev: 1
Date:
Page 1of 1
PROJECT: SUBCONTRACTOR
SYSTEM/SUBSYSTEM DRAWING
TAG NUMBER DESCRIPTION
INCLUDED IN FOLDER REPORT NUMBER
BARCODE

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality
Procedures but confirms that all these Tests have been performed according to them.
HOLIDAY DETECTOR
Equipment No: Voltage:
Model No: Serial No:
Calibration Cert No: Validity:

Report No: Date:


Test Date:
Time:
System/Subsystem
Area:
Line No:
Spool No:
Drawing No:
Sheet No/Rev No:
Wrapping/Coating
Joint No: Material Description
Joint No: From To

Results
Accepted Reject

Remarks:

Witnessed/Reviewed By Subcontractor TR Quality Supervisor PMC Owner

Signature:
Name:
Date:

Electronic filename:
Electronic RAPID-P0003-0003-PMG-QCP-0001-0002_2
filename: