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(SAIL-VISP BHADRAVATHI)
Organizational Operation And Financial Management Of VISP
CONTENTS
Chapter-1
Introduction……………………………………………….…….….. 05
Objectives……………………………………………….…..………. 14
Research methodology…………………………………..……. 14
Chapter-2
Organization profile……………………………………………… 17
Organization structure…………………………………………. 21
Departments………………………………………………………… 22
Chapter-3
Production process…………………………………………….…. 24
Finance department……………………………………………… 28
Chapter-4
SWOT analysis…………………………………………………….. 37
Findings ……………………………………………………………… 39
Conclusion…………………………………………………........... 40
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Organizational Operation And Financial Management Of VISP
Suggestions…………………………………………………………. 41
Chapter-5
List of reference……………………………………………........ 44
Bibliography………………………………………………………… 44
Chapter-1
Introduction
Objectives
Research methodology
Limitations of the study
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Introduction:
The history of steel making in India can be traced back to 400 BC when the
Greek emperors used recruit Indian archers for their army who used arrows
tipped with steel. Many more evidences are there of Indians perfect knowledge of
steel-making long before the advent of Christ. Archeological finds in Mesopotamia
and Egypt testify to the fact that of iron and steel was known to mankind for
more than six thousand years and that some of the best products were made in
India. Among the widely - known relics is the iron pillar near Qutb Minar in Delhi.
The pillar, built between 350 and 380 AD, did not rust so far an engineering
marvel that baffles the scientist even today. Yet another engineering feat is the
famous sun temple at konark in Orissa, built around 1200AD, where steel
structural were used for the first time in the world.
These were the halcyon days when India flourished in all direction and when
its prosperity was a matter of envy for the foreigners. But as ill luck would have it.
India’s prosperity gave way to poverty after the advent of the foreign rule. India’s
indigenous industry languished because of a deliberate policy of the colonial
rulers to make country only a supplier of raw materials.
Steel Role plays a vital role on the development of any modern economy. The
per capita consumption of steel is generally accepted as yardstick to measure the
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Organizational Operation And Financial Management Of VISP
Indians known for art of smelting iron in early times e.g. Mehrauli Pillar. But
first I&S unit on modern lines was set up in 1830 at Porto-Nova (T.N) - not
succeeded.
Other attempts in second half of 19th century – same fate.
Real beginning in 1907 with setting up of TISCO Plant at Sakchi (now
Jamshedpur)
1919 – IISCO (Indian Iron and Steel Company) set up at Burnpur
1923 – Mysore Steel Works set up at Bhadravati. Now called Vishvesvaraya
Iron and Steel Works (VISW)
The development of I&S industry was envisaged during first Five Year Plan
(FYP), but it was during Second FYP that three integrated steel projects were
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Impact of Liberalization:
o After decades of state orchestrated industrial development, the
government going by the experience world over decided to launch the
process of liberalization and the steel sector was also opened to
international market and associated competition.
o With the start of new millennium, increase in production because of
infrastructure development and exports. Annual GR of Production 2001-02
– 3.7% and 2002-03 – 8%.
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Major Units:
Subsidiaries
1. Maharashtra Elektro-smelt Limited (MEL) in Maharashtra
Central Units
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Joint Ventures:
The Government of India owns about 86% of SAIL's equity and retains voting
control of the Company. However, SAIL, by virtue of its `Maharatna’ status, enjoys
significant operational and financial autonomy
Achievements:
SAIL was featured in the 2008 list of Forbes Global 2000 companies at
position 647 [3].
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HR Practices 2008.
SAIL was adjudged as the top Indian company under the Iron and Steel
Sector for the Dun &
Golden Peacock Award for Combating Climate Change – 2008 for BSP,
Occupational
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Nisshin, Japan
Olympic Steel, United States
Outokumpu, based in Finland
Ovako[citation needed], Sweden & Finland
Pakistan Steel Mills Pakistan
Panzhihua, China
Rautaruukki, Finland
Reliance Steel & Aluminum Co., United States
Salzgitter AG, Germany
Schnitzer Steel Industries, United States
SCM Holdings (divisions of), Ukraine
Sheffield Forgemasters[citation needed] in Sheffield, England
Sidetur, Venezuela
SSAB, Sweden
Steel Dynamics, United States
Ternium -- Hylsa in Mexico, Siderar in Argentina, & Sidor in Venezuela
Usiminas, Brazil
Vizag Steel, India
Voestalpine, Austria
Sahaviriya Steel Industries, Thailand
Bhushan Steel Limited, India
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Organizational Operation And Financial Management Of VISP
Objectives:
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Organizational Operation And Financial Management Of VISP
Research methodology:
1. Primary method
2. Secondary method
Primary method:
Primary method can be of different types but I am using interview
and discussion method. In this method I had conducted interviews &
discussion with executives and non executives of the organization to collect
the relevant data which are necessary to this project.
1. Operating process
2. About the different departments and their function
3. Technology used
4. Overall performance of the organization
5. Financial operation of the organization
Secondary method:
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1. Sail website
2. From account books
3. VISP magazines
1. VISP is one of the big industry to study about it we require a lot of time
2. The technical terms used are difficult to understand.
Chapter-2
Organization profile
Awards of the company
Organization structure
Departments
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Organization profile:
The iron works were started by Nalvadi krishnaraja wodeyar, the king of
Mysore, under the guidance of his diwan, sir.M.Visvesvaraya. In the year 1915 -
1916. It was first started in the name the Mysore iron and steel works. In 1962
the name was changed to Visvesvaraya iron and steel limited and the factory was
converted into a government company jointly owned by the govt of India and
govt of Karnataka. In 1989, it was taken over by the steel authority of India as a
subsidiary entity and in 1998, VISL was merged into sail. The years 1918-1922
were spent in setting up the factory.
To start with, a wood distillation plant for manufacturing charcoal and blast
furnace for melting iron were setup in the factory in 1923 with a capacity of 60
tones of pig iron per day.
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Organizational Operation And Financial Management Of VISP
Coal not available in vicinity; earlier used locally available charcoal, but now
HEP from Sharavati Power Project.
Bhadra (vati) River passes through it. Water easily available. Also its valley
13 km wide providing enough land for expanding activities.
Well connected to Mangalore Port.
NH4 (part of Golden Quadrilateral) passes near to it. Well connected by
transport linkages. Lies on Biru - Shimoga railway line.
Engaged in producing steel for Defense purposes.
Milestones of VISP:
1918: construction work started for setting up a wood distillation plant of 200
tons per day one charcoal blast furnace of 60 tons per day.
1923: mining of iron ore in kemmanagundi iron ore mines, a captive mine of the
company.
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Organizational Operation And Financial Management Of VISP
1976: name of the company changed to Visvesvaraya iron and steel Ltd., (VISL) on
Feb. 16, 1976.
1998: VISL was merged with the SAIL on 28th DEC 1998.
Quality policy:
Quality policy of VISL is as below
Providing products and services that meet or exceed customer’s
expectations.
Continual improvement to our quality management system and processes.
Fostering the professional development of our employees.
Area of operation:
The Visvesvaraya iron and steel plant operates only in India. Marketing is
managed through branch offices located at Bangalore, Pune, Chennai,
Ahmadabad, Mumbai, Nagpur and Kolkata. Head office is located at Bhadravathi,
India.
Visvesvaraya iron and steel plant is the manufacturer of iron and steel
mainly alloys special steel produced in the country.
Ownership pattern:
When, Indian govt decided to enter in the field of iron and steel production.
It is decided broadly not to run the firm as departmental undertaking. Although
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Organizational Operation And Financial Management Of VISP
initially, the steel project administration was directly under the ministry of central
govt, Hindustan steel was formed as a private limited company in 1954.
The committee of public under taking reviewed the question of setting up a
holding company for steel as a public sector which contribute surplus in the
economy. Based on these consideration Steel Authority of India Limited was
approved by the government in December 1972 with an authorized capital of
Rs.2000crores, in 1978 SAIL was restructured as an operating company.
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Executive
director
AGM TECH
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Departments:
Purchase department
Finance department
Production planning commission department
Plant control department
Marketing department
These are some of the administrative departments
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Chapter-3
Points collected during the visit
Production process
Finance department
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Iron and Steel industry is a Weight Losing Industry (Material Index, M.I. >
1). All the raw materials of this industry – Coking Coal, Iron Ore, Limestone,
Dolamite, Mn are heavy and bulky
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2. Blast furnace:
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the bottom of the furnace ascends to the top in 6 to 8 seconds after going
through numerous chemical reactions
Molten iron is further refined at the Steel Melting Shop (SMS) to produce
steel, which is hard and malleable.
At DSP, there are 3 converters (Basic Oxygen Furnace) of 110-130 tonnes each.
The SMS also has a Vacuum Arc Degassing (VAD) unit for making special grades of
steel.
A major portion of the steel is routed through the Continuous Casting Plant.
Another major portion of the steel is taken to the teeming bay, where it is top
poured into 8 tonne ingot moulds for making ingot steel. A portion of highly
controlled steel is cast at the Special Casting Bay into fluted ingots and special
quality blooms. Fluted ingots are bottom poured and are used for making wheel
steel for DSP’s Wheel & Axle Plant. A portion of the liquid steel is also bottom
poured to make axle ingots.
4.Rolling Mills:
Ingots weighing 8 tonnes each are heated in the soaking pits (numbering 20)
for about 7 to 12 hours at around 1, 200 degrees centigrade and thereafter rolled
in the 42” primary and the 32” secondary blooming mills. These are rolled further
into different shapes and sizes in different finishing mills.
5.Forge plant:
After the CCM are INGOT process the cured iron are send to forge plant for
the shaping here more than 300mm width is manufactured.
6.Finishing shop:
After the primary mill or bar mill the iron bar are send to the finishing
where the defective parts are removed through grinding and cutting.
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DGM
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ASST. MGR MGR
FIN (PUR FIN (CA)
Organizational Operation And Financial Management Of VISP
Cost accounting
Purchase accounts
Sales account
Central exercise
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Cash department
Pay and establishment
Cost accounts:
Elements of cost:
o A. Indirect material
o B. Indirect labor
(In some companies, machine cost is segregated form overhead and reported as a
separate element)
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4. Distribution overheads
Classification of costs:
Purchase accounts:
Sales account:
Sales accounting is the maintenance of the sales record for the sales made
by the company.
Central excise:
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Organizational Operation And Financial Management Of VISP
The Central Excise duty is levied in terms of the Central Excise Act, 1944
and the rates of duty, ad valorem (on value) or specific, are prescribed under the
Schedule I and II of the Central Excise Tariff Act, 1985. The taxable event under
the Central Excise law is ‘manufacture / production’ and the liability of Central
Excise duty arises as soon as the goods are manufactured or produced. This
department looks after that the exercise duty imposed on the customer should
not be a burden on them.
Cash department:
The main purpose of the cash department is to maintain all the cash
transactions of the company it may be inlet or outlet.
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Balance sheet:
The total fixed assets after deducting the depreciation is Rs. 202.36 croers
and no reserves and surplus made in the year.
Application made like this in investments Rs. 0.00 croers, net fixed assets
Rs. 90.41 crores total current assets Rs. 561.42 crores current liability Rs. 109.11
crores and provision made is 195.27 crores. Shows the balance sheet.
The total expenses Rs. 758.29 crores the profit before tax is 749.72 and the
profit after tax is Rs. 149.29 crores shows profit and loss account.
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1429.69 1311.58
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Internal audit
Cross plant audit
Corporate audit
Statutory audit
Govt. audit
Central excise audit
State VAT audit
Vigilance audit
Government Policy:
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Chapter-4
SWOT analysis
Findings
Conclusion
Suggestions
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Sales
Marketing
Capacity
Working capital
Budget allocation
Size and segmentation
Growth pattern and maturity
International dimensions
New technologies etc;
Strength:
Weakness:
Opportunities:
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Threats:
The other manufactures may sell their products at low price with their
advanced technology
Emerging new companies to the market
Raise in the cost of raw materials.
Findings:
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Organizational Operation And Financial Management Of VISP
Conclusion:
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Organizational Operation And Financial Management Of VISP
From doing the project we have got a great experience of real situation of
an organization. It help to know about Indian steel industries and Visvesvaraya
iron and steel industries process of operation and its finance department
operations. Which is very similar to our theory but very complicated and sensitive
in practical part.
Suggestions:
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Organizational Operation And Financial Management Of VISP
1. As VISL is a very large company and the required man power is also more so
it should concentrate more on his man power.
2. Today’s word is fully based on technology it is very necessary to run
according to time. VISL has to concentrate more on his technical factors.
3. As VISL is of large company it as to concentrate more on its marketing also
because if production is the main organ, then marketing is its life blood.
4. It as to concentrate on reducing of its fixed cost also.
5. It as to find more alternatives of availability of raw materials.
6. It has to concentrate more on its contract labors
7. SAIL should give more attention towards the VISP to regain its original
position.
8. As the plant location is very plan fully made by Sir. M. Visvesvaraya, we
should try to protect it and take it to a standard level.
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Organizational Operation And Financial Management Of VISP
domestic market offers right environment and opens up avenues for long-
term sustenance and growth.
The potential for growth of this sector is enormous. This can be gauged
from the fact that the per capita consumption of steel is still around 29 kg
whereas the world average is 150 kg. Even to equal the world average, with
its population over a billion, will have to touch 150 million tones (present
consumption 29 million tones).
Generation of such kind of demand is dependent on health and rate of
growth of other sectors of economy like roads, power, railways, ports,
drinking water, housing and manufacturing.
New Road Projects estimated to cover around 10,000 kms, four laning of
existing roads is also planned. These will be a good source of new demand
for steel.
As the country will need more Greenfield capacities in the coming years,
the steel sector can hope to get the required impetus for steady growth.
Track renewal plans of railways for about 35000 kms. This will boost the
demand for steel in a major way. More high-speed trains, new demand for
coaches and wagons, and building of underground railway system will help
boost its demand.
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Organizational Operation And Financial Management Of VISP
Chapter-5
List of reference
Bibliography
List of reference:
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Organizational Operation And Financial Management Of VISP
o By, R. Srinivasan
Finance management theory and practice
o By, Prasanna Chandra
Sail magazines, iron and steel news
Bibliography:
By, Harish. R
Websites:
Wikipedia
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