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Public Health Engineering
CONTENTS
Environmental Engineering
Major Environmental Problems
Environmental Legislation and Regulations
WHO (World Health Organization)
NEQS (National Environmental Quality Standards)
Major Sources of Drinking Water
Water Crisis and Major Water Pollution Problems of Pakistan
Planning a Water Works Scheme
Collection of Water (and Basic Terminologies)
Important Conversions
Water and wastewater Quality Parameters
Forms of Water Impurities
Important Design Parameters
Mass-Loading Factor
Reaction Rates
Reactors or Treatment Units
Selection of the Treatment Processes
Water Treatment Processes
Wastewater Treatment
Objectives of Wastewater Treatment
Design of Pre-Requisites Units (sanitary sewer, pumping station, approach
channels, flow equalization tank)
Pre-Treatment of Water (screening, neutralization/pH adjustment, aeration,
chemical pre-treatment, grit chamber, communitors and skimming tank)
Primary Treatment (coagulation and flocculation, lime-Soda water softening
process, sedimentation, solids-contact units)
Secondary Treatment of Water (Filtration)
Concept of Biological Wastewater Treatment of Wastewater
Classification of Biological Wastewater Treatment Processes
Design of an Activated Sludge Process
Design of UASB Reactor (Anaerobic Digestion)
Design of a Trickling Filter (or Percolating Filter)
Design of an Oxidation Ponds (or Waste Stabilization Ponds)
Concept of Disinfection
Preamble of Advance Treatment Processes
Sludge Treatment
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LESSON 1
ENVIRONMENTAL ENGINEERING
It is the application of science and engineering principles to improve the environment
(air, water, and/or land resources), to provide healthy water, air, and land for human
habitation and for other organisms, and to remediate polluted sites.
Environmental engineering involves water and air pollution control, recycling, waste
disposal, and public health issues as well as a knowledge of environmental engineering
law. It also includes studies on the environmental impact of proposed construction
projects.
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The NEQS are set by the Pak-EPA in reference to the EPA Act 1997 to control the
disposal of untreated domestic and industrial effluent. It compels to treat all kind of
wastes as in integral part of production.
The Clean Water Act 1972 established the goals of eliminating releases of high
amounts of toxic substances into water, and ensuring that surface waters would meet
standards necessary for human sports and recreation. The Clean Water Act does not
directly address groundwater contamination. Groundwater protection provisions are
included in the Safe Drinking Water Act 1974, Resource Conservation and
Recovery Act and the Superfund Act.
The Clean Air Act 1955 assists on air pollution issues like smoke and particulate
matters due to coal burning. The criteria air pollutants defined by USA, EC and WHO
includes; CO, NOx, O3, SOx, PM and lead.
The Kyoto Protocol is a protocol on climate change, aimed at fighting global
warming; with the goal of achieving "stabilization of greenhouse gas concentrations
in the atmosphere at a level that would prevent dangerous anthropogenic interference
with the climate system."
The Montreal Protocol 1987 on substances that deplete the ozone layer; designed to
protect the ozone layer by phasing out the production of numerous substances
believed to be responsible for ozone depletion.
The Solid Waste Disposal Act 1965 to addresses both the municipal and hazardous
wastes disposal, and set up management guidelines for collection, separation,
transportation, recycling and disposal; through a series of research projects,
investigations, experiments, training, demonstrations, surveys, and studies.
Superfund Amendments and Reauthorization Act 1986 (SARA) addresses the
hazardous wastes disposal.
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Stages of EIA
Screening (to decide which project)
Scoping (define key issues)
EIS preparation (analysis/conclusion; impacts identified)
Review (independently; advises/guides decision makers)
EIA Format
Project description
Environmental factors
Possible mitigation measures
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ISO STANDARDS
The NGO was established in Switzerland (Geneva) during 1974, its main function is to
develop voluntary technical standards for better services, based on consensus-approach.
The ISO 14000 (Sep 1996) refers to environmental issues that include seventeen main
requirements of it, like environmental policy, impacts, objectives, training,
documentations, safety, environmental auditing etc. A few examples of ISO 14000 series
are given below;
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LESSON 2
WATER SUPPLY
It is the provision by public utilities, commercial organizations, community endeavors or
by individuals of water, usually by a system of pumps and pipes. A water supply system
provides water to the locations that need it. This term has several contexts:
Municipal water supply system for household and commercial use;
Firefighting water supplies;
Any water stored for later use
Water obtained from subsurface sources, such as sands and gravels and porous or
fractured rocks, is called ground water. Ground water flows toward points of discharge in
river valleys and, in some areas, along the seacoast. The flow takes place in water-
bearing strata known as aquifers. In an unconfined stratum the water table is the top or
surface of the ground water. It may be within a few inches of the ground surface or
hundreds of feet below.
WATER CRISIS
It is a term used to refer to the world‘s water resources relative to human demand. The
major aspects of the water crisis are associated with overall scarcity of usable water and
water pollution. Majority of the planet is composed of water, 97% of this water is
constituted of saltwater; the freshwater used to sustain humans is only 3% of the total
amount of water on Earth. Therefore, the competition for water in an overpopulated
world would pose a major threat to human stability. More 2 billion people have gained
access to a safe water source since 1990. The proportion of people in developing
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countries with access to safe water is calculated to have improved from 30 percent in
1970 to 84 percent in 2004, parallel with rising population, and this trend is projected to
continue.
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Bacteria and pathogen levels are usually low, but some bacteria, protozoa or algae
will be present. Where uplands are forested or peaty, humic acids can colour the
water. Many upland sources have low pH which require adjustment.
Rivers, canals and low land reservoirs: Low land surface waters will have a
significant bacterial load and may also contain algae, suspended solids and a variety
of dissolved constituents.
Rainwater harvesting or fog collection which collects water from the atmosphere can
be used especially in areas with significant dry seasons and in areas which experience
fog even when there is little rain.
Desalination of seawater by distillation or reverse osmosis.
SANITARY ENGINEERING
Sanitary engineering is the application of scientific or mathematical principles with to the
field of sanitation, especially in regards to its effect on public health.
SEWAGE (WASTEWATER)
It is the mainly liquid waste containing some solids produced by humans which typically
consists of washing water, faeces, urine, laundry waste and other material which goes
down drains and toilets from households and industry.
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SEWER (CONDUITS)
It may refer to:
Sanitary sewer, a system of pipes used to transport human waste
Storm sewer, a collection and transportation system for storm water
Combined sewer, a system performing both the functions of a sanitary sewer and
a storm sewer
WASTE MANAGEMENT
It is the collection, transport, processing, recycling or disposal of waste materials. The
term usually relates to materials produced by human activity, and is generally undertaken
to reduce their effect on health, the environment or aesthetics. Waste management is also
carried out to recover resources from it. Waste management can involve solid, liquid,
gaseous or radioactive substances, with different methods and fields of expertise for each.
The general trend in developed countries is to reduce the quantities of waste material
produced. The 3Rs concept is widely used, i.e. reduce, recycle and reuse the wastes
material.
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LESSON 3
COLLECTION OF WATER
The quantity of water depends upon the following factors
Design period
Design population
Design Flow
Design Area
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Design Period
It is the number of years in future for which the existing facility and the excess capacity
are provided.
Factors Affecting Design Period
Physical life of the structure
Ease and difficulty of work
Rate of population growth
Rate of interest o borrowed money
Lead time of project
Economic of scales
Design Population
It is the number of people residing in a certain area at any particular time. While
forecasting population the following points must be kept in mind;
Knowledge of the city and its environment
State of development in the surrounding area
The communication system, business and commercial activities etc
The population of an area may suddenly be disturbed by, some extra ordinary
events such as discovery of oil, development of an industrial state etc.
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Ratio Method
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Design Flow
The discharge required for an area is known as design flow. It is classify according to
• Domestic Use
• Commercial and Industrial Use
• Public Use
• Losses (and wastes)
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Gardening 3%
Drinking 5% (0.3–0.5 gpcd)
Car washing 1%
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Sewerage facility
Efficiency of the water works administration
FIRE DEMAND
―The quantity of water required to extinguish the largest possible fire in the area‖.
If the residual pressure in the main is less than 20psi than mobile fire pumping is
required, and if it is about 70psi than no need of mobile sources. Depending upon the
population and duration of fire, the community can be divided into two groups.
Low risk area High risk area
Population (persons) ≤ 25,000 > 25,000
Duration (hours) 4–5 ≥ 10
The minimum flow required is 750 gpm and the maximum is 6000 gpm
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The treatment units are designed on the basis of daily average flow while peak and
minimum flows are used to check the capacities of basin and conduits in extreme flow
condition. But normally, the overhead tanks, storages basins, filters are design on the
basis of maximum daily demand, whereas, the pipes/conduits, pumping stations are
design on the basis of peak hourly demand.
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LESSON 4
1. Water (99.9%)
2. Solids (0.1%)
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more than 10 usually indicate that industrial wastes exist and are not compatible with
biological wastewater operations. Pretreatment of these wastes at the source is usually
required since extreme pH values may damage biological treatment units.
Temperature: of sewage the sewage is slightly more than that of water, because of the
presence of industrial sewage. The temperature changes when sewage becomes septic
because of chemical process. The lower temperature indicates the entrance of ground
water into the sewage.
Odor: domestic sewage should have a musty odor. Bubbling gas and/or foul odor may
indicate industrial wastes, anaerobic (septic) conditions, and operational problems. The
smell of the fresh sewage is oily or soapy while the septic sewage develops an
objectionable. H2S is the major source of pollution.
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Solids: all matter except the water contained in liquid materials is classed as solid matter.
The usual definition of solids, however refers to; ―the matter that remain as residual
upon evaporation and drying at 103±2oC”. There are two harmful effects of solids;
They obstruct light
They obstruct the free flow of oxygen (DO).
Wastewater is normally 99.9 percent water and 0.1 percent solids. If a wastewater sample
is evaporated, the solids remaining are called total solids. The most common types are
dissolved, suspended, settleable, floatable, colloidal, organic, and inorganic solids.
The TDS, TSS and TVS or TFS are measured using gravimetric techniques by heating
the samples at a temperature of 180oC, 103-105oC and 550oC, respectively.
CLASSIFICATION OF SOLIDS
Total Solids
Alkalinity: the alkalinity of water is the measurement of its capacity to neutralized acids.
The alkalinity of natural water is due to the salts of carbonates, bicarbonates, borates,
silicates and phosphates along with the hydroxyl ion in free state. However the major
portion of the alkalinity in natural water is caused by the hydroxides, carbonates and
bicarbonates, which may be ranked in order of their association with high pH values.
Chlorides: it (Cl-) occurs in all natural water in varying concentration. Chlorides are salt
compounds resulting from the combination of the gas chlorine and a metal. Common
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chlorides include sodium chloride (NaCl) and magnesium chloride (MgCl2). Chlorine
alone as Cl2 is highly toxic, and it is often used as a disinfectant. In combination with a
metal such as sodium it becomes salt, an essential element for life. Small amounts of
chlorides are required for normal cell functions in plant and animal life. High chloride
levels can cause human illness and also can affect plant growth at levels in excess of
1000 mg/l. Taste threshold is about 250 mg/l for most people, however, calcium or
magnesium chloride are not usually detected by taste until levels of 1000 mg/l are
reached. High chloride contents may act corrosively on metallic pipes, which ultimately
causes leakage, and is also harmful to flora and fauna. Chloride is not harmful to man,
however the ―Na‖ part of NaCl is linked with the heart and kidney diseases.
Hardness: it is defined as the soap consuming capacity or the ability to form scales in hot
water pipes, boilers etc. It is mostly caused by multivalent cations like Ca2+, Mg2+, Fe2+,
Al2+, Mn2+, Ba2+ etc. The principle hardness causing cations are divalent calcium and
magnesium ions. Consumption of large soap for washing etc and it consumes high
fuel/electricity consumption due to deposition of Ca and Mg salts as insulating scales on
the bottom of boilers. Hard water is satisfactory for human consumption as soft waters.
Nitrate: nitrogen occurs in water in different forms e.g. Organic-N, Ammonia-N, Nitrite-
N, and Nitrate-N. Nitrogen has a complex chemistry because of several oxidation states
that nitrogen can assume and the fact that changes in oxidation state can be brought about
by living organisms. The overall transformation of nitrogen and nitrogen containing
compounds can be summarized in a sequential series of reactions called Nitrogen Cycle.
Excess amount of Nitrate can cause methamoglobinemia ―blue-baby syndrome‖ in
infants. And in the presence of Phosphorous compounds it can cause eutrophication
(algal growth).
Sulfate (SO42-): it is widely distributed in nature and may be present in natural waters in
concentrations ranging from a few to several thousand milligrams per liter. Water in
contact with sulfate rocks such as gypsum often has high sulfate values. Mine waters and
industrial effluents frequently contain large amounts of sulfate. The presence of sulfate is
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advantageous in producing desired flavors. The taste threshold of sodium sulfate is 200-
500 mg/L magnesium sulfate is 400-600mg/L and for calcium sulfate is 250-800mg/L. It
is important consideration in water supply scheme because above 200 mg/L, it may cause
diarrhea. It is responsible for odor and causes corrosion in concrete sewers. Water that
erodes concrete contain sulfate above 1000 mg/L. It is also responsible for the production
of hydrogen sulfide H2S. High concentration sulfate along with barium, calcium, and
strontium can form insoluble scales in pipes, condensers and boilers.
Fluoride: it prevent dental decay and harms to kidney, bones, nerves and muscles.
Iron: it‘s a hard metal normally used in automobiles, building underground pipes etc. Its
excess amount causes damages in cells of kidneys and the gastrointestinal tract.
Manganese: it is a hard and brittle metal, used in gasoline component, decolorize glass,
dry cell battery, surgical equipment etc. It causes toxicity both in plants and animals.
Coliform: many bacteria are found in water. Most of them are of no sanitary
significance, some are indicators of pollution but are harmless (non-pathogenic) other are
pathogenic in nature e.g. bacteria causing typhoid fever, paratyphoid, dysentery and
cholera. The coliforms are useful as indicator of pollution. It is the principle indicator
used, since they show that the water has been in contact with soils or plants or has been
polluted by sewage so recently that bacteria have not died out naturally or been removed
by natural filtration or treatment process. Coliform do not increase in number in water.
They die at a logarithmic rate in water. Coliform are of importance not only because they
indicate pollution but also because their presence and absence can be determined by
routine laboratory tests. Coliform, in sewage, vary widely according to its concentration
from 25,000 to 500,000 per ml. Coliform will ferment lactose with formation of gas, and
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hence are called ―gas formers‖. The Coliform can be separated into coliforms of fecal
origin (fecal coliforms) and non-fecal coliforms (originating from soils and vegetable
matter, etc). The predominant fecal coliform is Escherichia coli, which is commonly used
as an indicator organism. Escherichia coli is about 1m in diameter and 2-6m in length.
E.Coli enters the aquatic environment from the discharge of fecal contamination
introduced by some warm-blooded animals source including man. E.Coli is above 90% of
the total coliform bacteria present in stools. The existence of E.Coli in water samples
indicates the presence of fecal matter and the possibility of the presence of pathogenic
organisms of human origin. E.Coli is generally nonpathogenic (indicator organisms), but
certain types of E. coli frequently cause diarrhea, vomiting and nausea.
Dissolved oxygen (DO): in wastewater has a great effect on the characteristics of the
water. Wastewater that has DO is called aerobic or fresh. Aerobic raw sewage is usually
gray in color and has a musty odor. Wastewater that has no DO is called anaerobic or
septic. Anaerobic raw sewage is usually black and has an offensive hydrogen sulfide or
rotten egg odor.
The solubility of oxygen in fresh water ranges from 14.6mg/L at 0oC to about 07mg/L at
35oC at 1.0atm pressure. The solubility of DO is less in salt water than in clean water.
In wastewater it tells about the biological treatment conditions i.e. aerobic or
anaerobic treatment.
To maintain favorable conditions for the survival of aquatic life.
Used for stream pollution control activities.
It tells us about the amount of air necessary to supplied during aerobic wastewater
treatment methods.
It serves as mean of controlling corrosion of iron, particularly in distribution networks
and in stream boilers.
It serves as a basis for the BOD test.
Oxygen Demand: is the amount of oxygen used by bacteria and other wastewater
organisms as they feed upon the organic solids in the wastewater. Chemical tests such as
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the BOD (biochemical oxygen demand), the COD (chemical oxygen demand), and the
TOC (total organic carbon) measure the "strength" of sewage. It is important that organic
wastes be removed to protect the receiving body of water into which the wastewater plant
is discharging. Sludge deposits, odors, and fish kills may occur if removal is not
adequate.
BOD: is defined as the amount of oxygen required by the bacteria while stabilizing
decomposable organic matter under aerobic condition. It is written as by BOD or BOD520.
―It is the amount of oxygen required by aerobic bacteria to decompose/stabilized the
organic matter at a standard temperature of 20oC for a period of 05 days‖. For
domestic sewage 05 days BOD represents approx. 2/3 times of demand for complete
decomposition.
It gives the strength of the sewage in terms of oxygen required for its stabilization
It is (BOD) the major criterion used in stream pollution control where organic loading
must be restricted to maintain desired DO levels.
It is an important consideration for designing and evaluating the efficiency of
wastewater treatment plants.
COD: by definition the COD is the amount of oxygen required to stabilized the organic
matter chemically, i.e. the COD is used as a measure of the oxygen equivalent of the
organic matter contents of a sample that is susceptible to oxidation by a strong chemical
oxidant. COD determination has an advantage over BOD determination is that, the result
can be obtained in about few hours as compared to 05 days required for BOD test. This
test is useful in studying performance evaluation of wastewater treatment plants and
monitoring relatively polluted water bodies.
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Toxic Chemicals: most industrial use various types of toxic chemicals, the discharges of
which can be harmful to wastewater treatment processes. These toxic chemicals should
be pretreated or removed before the wastewater enters the collecting system.
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LESSON 5
This part deals with various design equations and conversion factors. It will facilitate to
determine the basic design parameters.
IMPORTANT CONVERSIONS
1 gal = 3.78 L
I hectare = 2.471 acre = 10,000 m2
1 ft3 = 7.481 gal = 28.32 L
1 m3 = 35.31 ft3
1 hp = 746 watt
1 psi (of water) = 2.31 ft (of water)
1 meter = 3.281 feet
1000 g/L = 1 kg/m3
Flow Through Velocity or Horizontal Velocity and Settling Velocity; in any tank where
the flow is continuous, the solid particles in water/wastewater experiences two types of
velocities, one along the horizontal direction due to drag force and another along the
vertical direction due to gravitational forces. The horizontal velocity component is called
the horizontal velocity (vh) while the vertical component is called the settling velocity
(vs).
{A sand particle of 0.2 mm size with specific gravity of 2.65 is observed to settle at a rate of 2.3 cm/sec}
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Surface Loading Rate or Overflow Rate is the volume of water/wastewater applied per
unit surface area of the treatment basin and is normally expressed in units of m3/m2-d or
gal/ft2-d. As the surface loading is the hydraulic flow applied per unit surface area of the
tank, it is also known as hydraulic loading.
Weir Loading Rate or Weir Overflow Rate is the quantity of wastewater flowing over a
unit weir length of the tank in a unit time. It is expressed in units of m3/m-d or gal/ft-d.
Mathematically; WLR = (Flow rate, Q/Total Length of Weir, L)
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Organic Loading is the total quantity of organic matter in terms of BOD or COD that is
applied per day over the unit surface area of per unit volume of the treatment basin or
tank.
PROBLEM (OLR)
A treatment basin has a diameter of 20m and a depth of 2.5m. Calculate the organic
loading rate for an effluent of 10.0MLD (million liter per day) having 220mg/L of BOD.
Solution
Flow rate, Q = 10x106L/d (given)
BOD concentration, So = 220x10-6kg/L (given)
BOD applied per day = Q x So =10x106 x 220x10-6 = 2200kg/d
Volume of the basin, V = π/4 x 202 x 2.5 = 785.40m3
Food-Microorganisms (F/M) Ratio is the relationship between the available food (F) and
the microorganism (M) present in a biological treatment system. The food available to the
microorganisms is measured in terms of the BOD/COD (―So”) of the influent in kg/day
and the MLVSS (Mixed Liquid Volatile Suspended Solids, ―X‖) is the mass of the
organisms (biomass) in the reactor unit in kg. If the biomass is measured as MLSS
(Mixed Liquid Suspended Solids), then normally MLVSS is computed by assuming
MLVSS as 80% of MLSS.
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Solution
Influent BOD concentration, So = 200mg/L (given)
HRT, tD = 6hrs = 0.25d (given)
MLVSS, X = 4000mg/L (given)
MASS-LOADING FACTOR
It takes care for the fluctuation in wastewater flows and the respective characteristics
loading parameters. As the performance of wastewater treatment plant is influenced by
the variation in flow rate, in their characteristics or both (mass loading), it is important to
compute ratio of peak to average and/or minimum to check the design treatment facilities.
The mass-loading factor is determined by computing the weighted average concentration
of wastewater constituents.
REACTION RATES
It has been observed that the rate of many reactions is proportional to the concentration of
reactant(s) raised to small integral power. Three commonly occurring reaction rates in
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wastewater treatment have been classified as zero order, first order and second order
based on raised power integer of 0, 1, and 2, respectively. Biological wastewater
treatment processes are normally designed on the basis of reaction rates.
Zero order; such reactions proceeds at a rate independent of reactant concentration, e.g.
oxidation of ammonia to nitric oxide
First order; such reactions proceed at a rate directly proportional to a single reactant
concentration, e.g. it can be used to determine HRT for a given degree of substrate
concentration.
Second order; such reaction proceed at rate proportional to the second power of s single
reactant
{In general, the biological reaction rate doubles with each 10oC increase in temperature for all normal
ranges of operating temperature}
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Plug-Flow Reactor or Tubular-Flow; fluid particles pass through the tank and are
discharge in the same sequence in which they enter.
Fluidized-Bed Reactor; is filled with the packing material that expands and gets fluidized
when wastewater moves upward in the reactor.
Packed-Bed Reactor; are filled with inert packing media for the growth of biomass.
Sequencing-Batch Reactor; is a filled and draw type of reactor working on the principle
of an activated sludge process
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LESSON 6
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Intake
US-EPA
Advanced
Treatment
Secondary Treatment (filtration)
Disinfection
Fluoridation
EU Directives
Consumers
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WASTEWATER TREATMENT
Objectives of Wastewater Treatment
To kill the pathogens
To improve the quality of wastewater
To avoid unhygienic conditions
To protect the aquatic life from the toxicity wastes
To make the wastewater usable for agricultural, aquaculture etc
RAW WASTEWATER
Screening to landfill
Screening
Communitors
Equalization tank
Primary
P rimary clarifiers sludge
Return filter backwash
Secondary
Secondary clarifiers sludge
Sand filtration
Sludge treatment
Chlorination
Sand disposal
Receiving bodies
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LESSON 7
Medium: 7.5-14m3/ha/day
Industries 3734m3/km2/day
Large (with no recycling): 85-90% of water consumption.
Otherwise, analyzed if recycled.
Generally, average wastewater = (70-80)% of average water supply (65gpcd), plus 5-10%infiltration allowance
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Average wastewater flow, Qavg = say, 80% of Qavg-w = 0.8 x 9000 = 7200m3/d
{PF = (18 + √P) / (4 + √P) where P = population in thousands}
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Pumping Station
Design of pumping station is required for providing gravity flow, especially on flat
grounds, or for the supply of water/wastewater when within various treatment units.
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Using the following data, design a pumping station to pump sewage against a head of
8.0m and conveyed it to a treatment plant located 200m away from the pumping station.
The peak hourly wastewater flow rate is 9000m3/d.
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Solution
Or D = 16.53 inches, say 18‖(0.46m) {Round-off to nearest higher value as per market availability}
Say HRT, tD = 20min, hence V = (0.103 m3/sec * 1200 sec) + (33.22m3) = 156.82m3,
And diameter, Dia = √ [(4*39.21)/π] = 7.06, say 7.5m {Round-off to nearest higher value}
Design of pump=?
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And, P = 1000x0.103x8.72 / 75x0.60 = 19.97, say 20hp {Round-off to nearest higher value}
Summary of designing
Dimensions of wet wells (DiaxD) 7.5mx4.0m
Pumps, hp 20hp
Diameter of the suction pipes 0.36m
Diameter of the rising main 0.46m
Approach Channel
Used in wastewater treatment to facilitate the flow of wastewater. They are mostly
rectangular or square in shape. Wastewater from the wet well of the pumping station is
pumped into the approach channel from where it flows by gravity to the treatment plant.
Its main function is to provide a steady and uniform flow after pumping. Additional depth
of about 0.3-0.5m is added for the free board. Velocity through these channels is
normally from 0.45-1.5/sec.
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Using Manning‘s equation; V = 1/n x R2/3 x √S, determine the slope of the channel,
i.e., 0.75 = 1/0.01 x 0.142/3 x √S, {n = 0.01 for brick/concrete material}
Slope, S = 0.03, or 1 in 34
Summary of designing
Width, B 0.5
Depth, D (in addition to 0.3m free board) 0.6m
Slope, S 1 in 34
Material Brick work
Equalization tank
In order to improve the performance of a treatment unit, by eliminating the shock loading
rates, particularly in case of biological processes, it is require to equalize the strength of
wastewater and to provide uniform flow; therefore, an equalization tank is design for this
purpose. It also serves as safety line in case of minimum hourly flow during water supply
systems, i.e. serves as reservoirs in times of low flow.
In case of water supply works, storage tank should be equivalent to 7-10days of average
water demand is designed. Since the cost of building and maintenance of storage tank is
expensive, therefore, while designing it, its all benefits must be optimizing. In case f
wastewater treatment they are design for about 12hours storage capacity, for the purpose
of reducing the pumping cost. But relatively, the equalization tanks give no settling
benefits because constant aeration and mixing facilities are provided to prevent odor.
They may be designed in the line-off or off-line, as shown in the figure;
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Solution
Determine the cumulative flow, ―Qc‖
Time (hr) 2 4 6 8 10 12 14 16 18 20 22 24
Q (m3/hr) 120 450 486 1170 1710 1320 1122 966 348 468 372 234
Qc (m3) 120 570 1056 2226 3936 5256 6378 7344 7692 8160 8532 8766
Using the following design procedure, determine the volume of the tank;
Draw curve ―Time hr versus Qc m3‖
Draw an average flow line on the curve obtained
Draw tangents at the points of maximum curvature (above and below) on the curve,
parallel to the average flow line.
Compute the total vertical distance(s) from the point of tangency to the average flow
line, i.e. a = 1900m3 and b = 850m3, thus a + b = 2750m3
Add additional 15-20% volume for safety/free board etc; i.e. total volume of an
equalization tank, V = 1.2 x 2750 = 3300m3
The tanks volume should be roughly below 2000, hence in this case provide 2 units,
therefore volume of each tank, V = 1650 m3
The Depth is normally from 2-5m, therefore, say depth of tank, d = 5m
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8000
PROBLEM (Design of equalization tank)
Using the following data, design a flow equalization tank.
6000
Time (hr) 2 4 6 8 10 12 14 16 18 20 22 24
Qc (cum/hr)
Q (m3/hr) 120 450 486 1170 1710 1320 1122 966 348 468 372 234
4000
Solution
Determine the cumulative flow, ―Qc‖
2000
0
2 4 6 8 10 12 14 16 18 20 22 24
Time (hr)
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LESSON 8
PRE-TREATMENT OF WATER
This includes;
Screening (water/wastewater treatment)
Neutralization/pH adjustment (water treatment)
Aeration (water treatment)
Chemical pre-treatment (water treatment)
Grit chamber (wastewater treatment)
Communitors (wastewater treatment)
Skimming tank (wastewater treatment)
Screening
The objective of screens is to remove large floating material (e.g. rags, plastic bottles etc)
and coarse solids from wastewater. It consists of parallel bars, wires or grating,
particularly stainless steel wire mesh, placed across the flow inclined at 30o-60o and
extending throughout the depth of the channel. Mostly square or rectangular bars are
used, but in case of rectangular bars, the shorter side is placed cross to the flow direction.
The screening chamber is installed in a properly designed square or rectangular channel.
They are frequently cleaned, as the retained solids (screenings) will tend to increase the
head loss across the screens by clogging the screens. According to method of cleaning;
the screens are of two types hand cleaned screens and mechanically cleaned screens. The
screening wastes is collected and temporary kept in a perforated jackets/pockets, from
where than they are disposed off to the sanitary landfills at regular interval of 4-5days.
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In water treatment and designing the fine screens are mostly on the downstream side of
coarse screens, in case of no storage tank, whereas in case of storage tank, they are
located on the outlet of the storage tank. Sometimes micro-screens are also used for
suspended matters, algae etc, which are located on the upside of the slow sand filters, in
order to increase its filter run. In case of wastewater treatment commonly the medium
screens are used for the domestic sewage. However, fine screens are also used,
sometimes, to replace the primary treatment in wastewater, with the help of which more
than 50% TSS could be removed, whereas, roughly 25-40% BOD is removed.
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Solution
Design a square/rectangular channel =?
Assume approach velocity of flow, V = 0.75m/sec
Therefore, cross-sectional area, A = Qdesign / V = 0.23/0.75 = 0.31m2
Say, W:D::1:1, hence
W = 0.55m or 0.61m (2.0ft) and D = 0.55m or 0.61m (2.0ft)
{Round-off to nearest higher value, make the depth D = 0.76m including free board}
Actual cross-sectional area, A = 0.61 x 0.76 = 0.46m2
And, actual velocity of flow, Va = 0.23/0.46 = 0.62m/sec {> 0.45 m/sec, ok!}
Selection of screening/bars size =?
Use 20x20mm medium screens with clear opening 40mm, inclined at 45o
As shown in the figure the no. of bars ―n‖ are given by;
Clear opening (n + 1) + width of bar (n) = width of channel
0.04 (n+1) + 0.02 (n) = 0.61m
Or n = 9.5, say no. of bars = 10, thus the clear opening is about 37.27mm
Length of bar, Lb = D/sinθ = 0.76/sin45o = 1.07m
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Assume the amount of screening produced = 0.05m3 per million gallons of wastewater
Summary of designing
Cross-sectional area of the channel/screening chamber 0.61m x 0.76m
Size of bars 20mm x 20mm
Inclination of bars 45o
Clear opening b/w the bars 37.27mm
Length of bars 1.07m
Frequency of cleaning the perforated plates 4.0days
Neutralization or pH adjustment
Corrosion (<2.0) and incrustation (>12.5) can be prevented by adjustment of pH of water.
Water with low pH, in the presence of free oxygen and CO2 will be corrosive. And at
high pH incrustation occurs, i.e. deposition of salts. Alkaline waters are comparatively
less problematic then the acidic, but nevertheless often require treatment. Adjustment of
pH is done by using lime (to increase the pH) or by adding mineral acids, like sulfuric
acids (to decrease the pH). The most optimum pH range, to prevent inhabitation during
treatment processes is 6.5-9.0.
With the increasing use of nano-filtraion, reverse osmosis, etc; more attention is now
being given to scaling characteristics of the end product, e.g. CaCO3 deposition. The
scaling tendency is estimated by using the Langelier Saturation Index (LSI) and Ryzner
Index (RI).
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Neutralization of alkaline: mineral acids [HCl, H2SO4 etc]. But H2SO4 is commonly
used because comparatively it is cheaper.
Also by bubbling CO2 through perforated pipe, producing carbonic acid [H2CO3]
which reacts with the alkalinity. This process is more economical.
Aeration
Aeration is basically the supply of oxygen from atmosphere to water. It is done usually in
case of ground water and less common in the surface water.
Aeration is used for;
To release the excess H2S (removal of tastes and odor)
To release the excess CO2 (removal of corrosive tendency)
To increase the O2 concentration (to remove taste and odor, to prevent
photosynthetic algae growth, to remove Fe and Mn etc.)
Simple mechanical process of spraying water into air and allow it to fall over a series of
waterfalls.
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Chemical Pre-Treatment
Chemical pre-treatment is done in order to remove the undesirable properties of water.
Most common chemical pre-treatment is pre-chlorination and use of activated carbons.
The pre-chlorination is used in case of low turbidity and high coliform load. Addition of
chlorine also oxidizes and precipitates Fe and Mn etc. The addition of activated carbon,
as an absorbent, is used to remove photosynthetic algae, improvement of tastes and odor,
removal of organic compounds etc.
Communitors
They are installed in a flow channels of small wastewater treatment plant (<0.2m 3/sec,
5.0MGD). They are used to shred material to sizes from 6 to 20mm without removing
the shredded solids from the flow stream. Their main function is to prolong the life of
equipments and to reduce the wear on the cutting surfaces. Since these units (grinders)
are complete in themselves, no detailed design is necessary. The typical head loss
through communitors ranges from 0.1-0.3m.
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Grit chamber
Grit is inorganic sand or gravel particles of size about 1.0mm which are washed into
sewer collection systems from roads and pavements. Grits are composed of sand, small
gravel, cinder (ashes), broken glasses or other heavy solids material present in
wastewater. Grit doesn‘t exist in industrial wastewater but is the part of municipal
systems where the collection systems combine sanitary sewage and storm water. Its
presence in wastewater can trouble mechanical equipment within the wastewater
treatment system and also it might get settle down in the biological treatment systems,
reducing its efficiency.
As these materials have greater specific gravity, they are separated from wastewater by
gravity settling. The grit chambers are just like sedimentation tanks, design mainly to
remove heavier particles or coarse inert and relatively dry suspended solids from the
wastewater. There are two different types of grit chambers like rectangular horizontal
flow types, aerated grit chamber, detritus tanks, etc. The rectangular horizontal flow types
and aerated grit chambers are most commonly in used.
The rectangular horizontal flow is properly design to remove particle of size above 0.2
mm or more and the organic matter is not allowed to settle down with the help of proper
velocity control. Whereas, in the aerated grit chamber the organic solids that would
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otherwise settled down by gravity is kept in suspension by rising air bubbles by the
aerated system provided at the bottom of the tank or by means of some type of agitation.
Grit chambers are mostly rectangular in shape, sometimes they are provided with aerating
devices. The depth varies from 1.0-1.5m, but in case of aerated grit chamber the depth
may be taken as 2.5-4.0m. The hydraulic retention time varies from 2-5min and the
surface loading rate varies from 1200-1700m3/m2-day. During the designing the settling
velocity of ≥ 0.01m/sec and the SLR are checked to confirm acceptable design procedure.
The amount of grit/sludge/waste produced in the grit chamber is about 0.04m3 per million
liters of wastewater passing through it. Thus an additional amount of depth is required in
both the case for the free board, sludge produced etc. The quantity of air introduced in the
aerated grit chamber ranges from 0.2 to 0.5m3 per minute per meter length of the tank.
The frequency of sludge withdrawal is normally from 3 to 5 days.
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Summary of designing
Dimensions of the basin, LxWxD 4.5m x 2.0m x 4.5m
Frequency of cleaning the grit 03days
Amount of grit produced per day 0.04m3
Amount of air required 1.80m3/min
Skimming tanks
They are provided mainly to remove oil and grease etc. They are located a head of
primary sedimentation tank to protect pumps and downstream treatment components. It is
so designed that lighter materials like oil and grease content of wastewater rise to the
surface of wastewater and remains on top of wastewater until removed. The treated
wastewater flows out through the outlet provided below the water line. Pre-aeration is
required to improve its efficiency. Regular cleaning of traps is essential to prevent
clogging of inlet and outlet pipes.
They are mostly rectangular in shape, with hydraulic retention varying from 3 to 30min.
Normally; the surface area of 250m2 is taken for the wastewater flowing at the rate of
1.00m3/sec. Add a about 0.2-0.5m for free board.
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LESSON 9
PRIMARY TREATMENT
This includes
Coagulation and flocculation
Lime-Soda water softening process
Sedimentation
Solids-Contact Units
Particulate matter in suspension, after screening, have particle size ranges of 10-7 to 10-1
mm. Due to small size, their settling velocities (during sedimentation process) is
negligible. Thus, the objective of the coagulations is to promote their settling in a short
(economic) time period, by promoting particles agglomeration with the help of chemical
coagulants. The three most common coagulants are;
Aluminum sulfate (alum)
Ferrous sulfate (ferric)
Ferric chloride
The chemical feeders may be solution feeder or dry feeder, according to the measuring of
the chemical dosage. It is desirable to use dry feeders, as they require less equipment and
labor. For solution feeders, a solution of known concentration of chemical is prepared in
a storage tank. The principle system involved in both water and wastewater treatment is
the solid dispersed in liquid (sols; organic/microbes/virus, inorganic/clay etc) and the
liquid dispersed in liquid (emulsion; oil dispersed in water).
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Colloids have extremely large specific area (area per unit volume) posses electrostatic
charges relative to the surrounding water. Colloids solids may be hydrophilic or
hydrophobic in nature in nature, depending upon their affinity for water. The hydrophilic
groups have affinity for water, due to the presence of water soluble groups, such as
amino, carboxyl, sulphonic, hydroxyl etc. They promote hydration of water and thus a
water layer surrounds the hydrophilic colloids, which is termed as water of hydration or
bound water. The hydrophobic colloids (e.g. clay) have little or no affinity for water, and
thus don't form water of hydration or bound water. Since, most of the suspended particles
are of negatively charged, thus they repel each other and hence, stay in suspension.
Particles that remain in suspension are said to be stable. If their electrostatic charge can
be changed, they would become destabilized, attract each other, agglomerates and settle.
The negative colloidal particle will attract to its surface, ions of the opposite charge. The
compact layer of continuous is termed as fixed layer; outside the fixed layer is the
diffused layer. Both layers will contain positive and negative charged ions, but the
positive ions will be relatively more. The two layers represent the electrostatic potential
of the colloidal particles. The shear plane/surface surrounding the particles encloses the
volume of water that moves with the particles. The zeta potential is the electrostatic
potential at the shear surface. It depends upon the charge of the colloidal particle, and it is
also dependent on the distance through which the charge is effective. The greater the zeta
potential the greater is the repulsive force between the colloids and the more stable is the
colloidal suspension.
Similarly, the presence and the thickness of the bound water layer also affect the colloidal
stability, as it prevents the particles from coming into close contact. The shear surface is
at the outer boundary of the bound water layer in case of hydrophilic colloids, and near
outer boundary of the fixed layer in case of hydrophobic colloids. The repulsive forces
are due to the electrostatic zeta potential, and the attractive forces are due to the Van dar
Waal‘s forces.
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reduction of zeta potential to a level where the colloids are destabilized. When aluminum
is sulfate is added to raw water, the following reaction takes place;
The optimum pH range for aluminum hydroxide floc formation is 4.8-7.8 as within this
range this floc is insoluble. For dilute suspension, relatively large coagulants a dosage is
required, due to less chances for inter particulate contact. The coagulation of colloids by
organic polymers occurs by chemical interaction, which has ionizable groups like
carboxyl, amino, sulphonic etc. Mostly in coagulation, the terms electrokinetic,
perikinetic and orthrokinetic coagulation are used.
Electrokinetic coagulation is due to the reduction in zeta potential.
Perikinetic coagulation is due to the inter-particle contacts, caused by the Brownian
movements.
Orthrokinetic coagulation is due to the inter-particle contact, caused by fluid motion,
due to agitation.
Coagulants are sometimes assisted with further chemical, known as coagulants aids, such
as polyelectrolyte, lime (alkalinity addition), pH correction (lime, sulfuric acid). High
turbid and alkaline water are easy to treat (coagulated). Jar Test is used to determine the
exact amount of coagulants. They may be solution feeder or dry feeder, according to the
measuring of the chemical dosage. It is desirable to use dry feeders, as they require less
equipment and labor. For solution feeders, a solution of known concentration of chemical
is prepared in a storage tank.
The type of devices usually used to finish the agitation required in both rapid mixing and
flocculation may be;
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The mechanical agitators are the most commonly used. It is very effective, flexible in
operation, and are not much affected by the variation in flow and have low head losses.
The mechanical rotary mixing devices may be classified as, turbines, paddle impellers, or
propellers. The basins/tanks may be baffled or unbaffled; however, baffles are desirable
because they minimize vortexing and rotational flow. Small baffles extending into the
tank a distance of 0.10 times the tank diameter or width will minimize vortexing and
rotational flow and, consequently causes more power to impart to the liquid.
In case of pneumatic agitation, the detention time and velocity gradient are of same
magnitude as in the case of mechanical mixing. Variation of the ―G‖ may be obtained by
the variation in the air flow rate. It is not much affected by the variation in the influent
flow rate, and the head losses are relatively less. But the baffles agitators are not suitable
for variation in the flow rate, as in this case it is not possible to vary the velocity gradient
to any extent.
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Flocculation basins are generally designed to provide for tapered flocculation in which
flow is subjected to decreasing ―G‖. This produces dense, rapid-settling floc particles.
Typical series of ―G‖ values could be 80, 40 and 20 fps/ft. The arrangement of paddle
wheels on the horizontal shaft may be cross-flow pattern, in which the paddle wheels are
mounted at right angles to the overall water flow, and axial-flow pattern, in which the
paddles wheels are parallel to the flow.
The compartments are separated by wood baffles or concrete walls, with orifices. The
multiple compartments in addition to the reduction of short-circuiting, also facilitate
tapered flocculation.
For cross-flow pattern, tapered flocculation may be provided by varying the paddles size,
the number of paddles, and the diameter of the paddle wheels on the various horizontal
shafts. Or by varying the rotational speed of various horizontal shafts. In axial-flow
pattern, tapered flocculation may be obtained by varying the paddle size and the number
of paddles on each paddle wheel having common horizontal shafts.
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Velocity gradient, G
tD sec 20 30 40 ≥ 50
G sec-1 1000 900 790 700
µ ( Ib-sec/ft2) x 10-5 3.742 3.171 2.735 2.39 2.106 1.869 1.671 1.505 1.391
µ ( Ib/ft-sec) x 10-4 12.04 10.21 8.801 7.692 6.778 6.014 5.379 4.844 4.476
T (oC) 0 5 10 15 20 25 30 35 39
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Power required, P
Equation for Power required during agitation for both rapid and slow mixing basins
G = √(w/µ)= √(P/µV) ( for mechanical or pneumatic agitation is )
where;
G = velocity gradients fps/ft or sec-1
W = power imparted to the water per unit volume of the basin, ft-Ib/sec-ft3
P = power imparted to the water, ft-Ib/sec
V = basin volume ft3
µ = absolute viscosity of the water, Ib-sec/ft2
G = √(γhL/µT) (for baffle agitation)
where;
γ = density of water, 62.4 Ib/ft3
hL = head loss
T = detention time
Type of impeller
TYPES OF IMPELLERS
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NR = ηD2γ/µ
where;
η = rotational speed, rps
Dt = impeller diameter, ft
γ = density of liquid, Ib/ft3
µ = viscosity of water, Ib/ft-sec
Impeller diameter if no vertical baffles are used: KT = 0.75(value)
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Impeller diameter D =?
Either with or without vertical baffles, and either turbulent or laminar flow
VERTICAL BAFFLES
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Type of Impeller KL KT
4 flat blades, vane disc 71.0 6.30
Turbine 6 flat blades, vane disc 71.0 6.30
6 curved blades 70.0 4.80
2 blades, D/W = 4 43.0 2.25
2 blades, D/W = 6 36.5 1.60
Paddles 2 blades, D/W = 8 33.0 1.15
4 blades, D/W = 6 49.0 2.75
6 blades, D/W = 6 71.0 3.82
Pitch of 1, 3 blades 41.0 0.32
Propeller
Pitch of 2, 3 blades 43.5 1.00
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TYPES OF IMPELLERS
Say 4 flat blades, vane disc turbine are used assumes turbulent flow;
say 2.0 ft
Impeller D/W (D/Diameter of the tank) ratio
Turbine 30-50%
Paddle 50-80%
Propeller have maximum diameter of 18inches, with 1.0 or 2.0 pitch
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PNEUMATIC
MIXING DEVICE
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Summary of design
Dimensions 4.75ft x 4.75ft x 6.0ft
Power required 4.19hp
Impeller diameter 4-flat blades, vane-disc
(with vertical baffles) 2.0ft
Impeller diameter 4-flat blades, vane-disc
(without vertical baffles) 2.25ft
Air required 435fcm
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Paddle-wheel design =?
Assume four paddle-wheels per shaft, with blade size of 10ft x 0.5ft. Say, D1 = 5.5ft, D2
= 8.5ft, D3 = 11.5ft {1.5d+ d+1.5d…d+2+2+d…1.5d….d+1.5d}
%age of cross-sectional area = 120 / (50 x 14.25) = 16.84% ok! {Limits 15-20%}
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Summary of design
Dimensions 42.75ft x 50ft x 14.25t
(03 equal compartments)
Size of blades 0.5ft x 10ft
No of blades/paddles 03
Diameter of blades D1=5.5ft, D2=8.5ft, D3=11.5ft
No of paddles/shaft 04
Power required P1=1.26hp, P2=0.31hp, P3=0.11hp
Speed of shaft rmp1=4.38, rmp2=2.76, rmp3=1.98
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form insoluble organic salts that are present as scum on the water surface. Once all the
ions (Ca2+ Mg2+) are precipitated the lather will form. These ions are removed by adding
slaked lime [Ca(OH)2] and soda ash [Na2CO3] (by sweep coagulation).
Occasionally, coagulants (ferrous sulfate) are added with the slaked lime and soda ash to
aid in coagulation and flocculation. The amount of lime and soda ash depends upon the
concentration if TH (total hardness), CH (carbonate hardness), NCH (non-carbonate
hardness), Mg ions and CO2. The lime is used for CO2, CH, Mg ions, and additional
amount of lime (1.25meq/L) is required to raise the pH to alkaline medium. And the soda
ash is required only for the NCH. It is not possible to remove all the hardness. This
process will softener the water to about (50-80)mg-CaCO3/L.
The alkalinity is due to bicarbonate (pH 4.3), carbonate (pH 8.3), and hydroxide ions (pH
10.0). The carbonate hardness is chemically equivalent to bicarbonate and carbonate
alkalinity. Types of Hardness are;
Calcium and Magnesium Hardness/Total Hardness:
Total Hardness = Ca hardness + Mg hardness
Carbonate and Non-carbonate Hardness:
a) Carbonate hardness/temporary hardness {e.g., CaCO3, Mg(HCO3)}
b) Non-carbonate hardness/permanent hardness {e.g., 2CaCl2, MgSO2}
Limits of hardness
Soft water < 75 mg/L
Moderately hard water 75-150 mg/L
Hard water 150-300 mg/L
Very hard water > 300 mg/L
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Reactions/Chemical process
Removal of Ca-CH: by 03 methods lime (CaO), caustic soda (NaOH) and soda ash (Na2CO3)
MgCO3 It is soluble, thus require more lime to remove from the system
To precipitate CaCO3 and Mg(OH)2 requires a pH of about 9.5 (optimum 10.3) and 10.8
(≈11), respectively. Therefore, some additional amount (1.25meq/L) of CaO is required
to raise the pH.
Hence, lime required = CO2 + CH + Mg ions + 1.25 meq/L. And, soda ash required =
NCH. After water softening the water will contains excess amount of lime, Mg(OH)2 and
CaCO3 that do not settle down/precipitate, therefore, are stabilized by adding CO2.
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Ca2+ 65mg/L
Mg2+ 32mg/L
HCO3-1 260mg/L
Assume that the lime and soda ash are 85% and 95% pure, respectively.
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Solution
Weight of 1.0meq/L = mg?
Ca2+ = 40 / 2 = 20mg
Mg2+ = 24 / 2 = 12mg
Ca2+ = 65 / 20 = 3.25meq/L
Mg2+ = 32 / 12 = 2.67meq/L
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Sedimentation
―Sedimentation is the solid-liquid separation utilizing gravitational settling to remove
suspended solids‖.
The following four types of settling have been classified on the consideration of how the
particles in the water/wastewater react with each other, and on the basis of the
distribution of their concentration in wastewater.
Type-IV (Compression settling) it is the settling of particles that are of such a high
concentration that the particles touch each other and the settling can occur only by
compression of the compacting mass, e.g. settling in the lower depth of the activated
sludge.
The principle of sedimentation, the operational method and equipment used in water
treatment and wastewater treatment are the same. In wastewater its main uses are;
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Sedimentation basins are usually constructed of reinforced concrete and may be circular,
square, or rectangular in plan. In case water treatment, the hydraulic detention time is
taken as 2-8hrs and the depth of tank varies from 2.5 to 4.5m (i.e. 8-15ft). Additional
amount 0.5m is added to the depth for free board. Whereas, for the sludge storage abut
20% of the additional volume is added. The design procedure is checked against the
surface loading rate, SLR 20-35m3/m2-day (i.e. 500-800g/ft2-day).
But in case of wastewater treatment the surface area is first checked against the average
wastewater and the peak hourly flow rate, using the surface over flow rate of 1.2-
2.5m3/m2/hr and 2.0-5.6m3/m2/hr for the average and peak flow, respectively. The area
with higher value is selected for designing. The depth of tank varies from 3 to 4m, with
an additional amount of about 1.0m for the sludge storage and free board. The diameter
varies from 3-60m, typically 30m in case of circular tank design. The storage/settled
sludge are withdrawal at regular interval of 4-6hrs from the sludge pockets. A sludge
scrapper is provided, which moves at a speed of 0.02 to 0.05rpm directing the sludge
towards the sludge withdrawal zone. The designing is checked against the hydraulic
retention time (i.e. tD = 20min-3.0hrs) and the weir loading rate (i.e. WLR = 250-
500m3/m2/day). The conventional primary sedimentation tank normally removes about
60-70% of suspended solids and 20-30% of associated BOD (organic matter). The
following figure is used to estimate the amount of BOD and TSS removal during
sediment tanks.
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{The design procedure for sedimentation tank in case of wastewater and water treatment is different}
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Solids-Contact Units
These units combine mixing, flocculation and sedimentation into a single structure. They
are designed to maintain a large volume of flocculated solids within the systems, which
enhance the flocculation of incoming solids as there are more inter-particulate collisions.
The solids-contact units are mainly of two types;
Slurry-Recirculation Type
Sludge-Blanket Filtration Type
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LESSON 10
Other material used as media are rice husk, plastic chips, activated carbon etc.
The main advantage of the multi-media filter has its longer filter run, high rate of
filtration, ability to filter water with higher turbidity and suspended solids.
Theory of filtration
Mechanical straining; remove suspended solids
Sedimentation; voids act as a minute sedimentation tanks, reducing velocity, thus
improving color and taste.
Bacterial action; bacteria trapped by sand as a hard skin (schmutzdecke)
Electrolytic charge; interaction between different charges from media to water
(impurities).
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Pores size
Single-media filter Dual-media filter
Design consideration (slow sand filter and rapid gravity filter)
Utilization; rural areas (SSF) & mostly urban areas (RGF)
Rate of filtration; 0.1-0.2m3/m2-hr (SSF) & 5-15m3/m2-hr (RGF)
Surface area of each unit; 35-200m2 (SSF) & 10-25m2 (RGF)
No. of units; minimum 02 in both types
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Surface area of the filter, As = Q/ν = 36.90/10 = 3.69m2 {rate of filtration, ν = 5-15m3/m2-hr}
Say circular filter, diameter Dia = 2.16m, say 2.29m (7.5ft)
Amount of media/gravel required =?
Say dual media filter, using anthracite and sand {anthracite = 24” and sand = 6”}
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LESSON 11
Removal mechanism
Removal of colloidal suspension is achieved by the principal of physiochemical
adsorption and by enmeshment of suspended solids or particulate matter on the biological
floc, while reduction of soluble organic (BOD or COD) is achieved by microbial
biosorption and their further degradation and stabilization by microbes. The microbes
convert these solids into simpler end products like water and carbon dioxide, and
synthesize their own new cells. These cells are known as biomass or biological floc. As
the biomass floc has a specific gravity slightly greater than that of water, is settles easily
by gravity. Therefore, the news cells produced are removed in the secondary
sedimentation tank and the settled floc is known as biological sludge or secondary sludge.
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Mass/Material balance
Accumulation within the system = Input – Output ± Generation/Consumption
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Food-Microorganisms (F/M) ratio is the relationship between the available food (F)
and the microorganism (M) present in a biological treatment system.
Mathematically: F/M = QSo / VX ……..(expressed in time-1)
Since, tD = V/Q, therefore, F/M = So / tD X
Mean Cell Residence Time (MCRT) or Solid Retention Time (SRT) or sludge
age is the average time in days for which the biomasses are retained in the biological
reactor.
Mathematically: MCRT = biomass in the reactor/ biomass removed from the reactor
MCRT = VX/QX = HRT ……..system with no recycle (expressed in time)
MCRT = VX / (QwXr + QeXe) ………system with recycling (expressed in time)
Specific growth rate constant: it has been observed that the rate of increase of
biomass (dX/dt) is directly proportional to the reactors biomass (X), i.e.
dX/dt ∞ X
or dX/dt = µX (where, µ = specific growth rate constant ……expressed in time-1)
Cell yield, or yielding co-efficient (Y) is the mass of new cells produced per unit
substrate utilized by microbes.
Mathemaically: Y = dX/dt / dS/dt = (Xt – Xo) / (So - Se)
Maximum substrate utilizing rate constant, K: plot a curve between ―µ‖ versus
―S‖ as shown. Calculate K = µmax /Y (expressed in time-1)
Page 97 of 175
Public Health Engineering
Given data
Unit # So S θ X
1 350 12 3.8 132
2 350 20 2.6 130
3 350 34 1.8 132
4 350 60 1.3 123
5 350 70 1.2 119
Computed data
So-S Xθ Xθ/(So-S) 1/S (So-S)/Xθ 1/θ (or 1/θc)
338 501.6 1.484024 0.083333 0.673844 0.263157895
330 338 1.024242 0.05 0.976331 0.384615385
316 237.6 0.751899 0.029412 1.329966 0.555555556
290 159.9 0.551379 0.016667 1.813634 0.769230769
280 142.8 0.51 0.014286 1.960784 0.833333333
Page 98 of 175
Public Health Engineering
Page 99 of 175
Public Health Engineering
Computed data
So-S Xθ Xθ/(So-S) 1/S (So-S)/Xθ 1/θc
342 702 2.052632 0.125 0.487179 0.142857
338 369 1.091716 0.083333 0.915989 0.222222
332 513 1.545181 0.055556 0.647173 0.333333
302 184.5 0.610927 0.020833 1.636856 0.625
252 117 0.464286 0.010204 2.153846 0.833333
With recycle:
Effluent substrate, S = [Ks(1 + θcKd)] / [θc(YK – Kd) – 1]
Effluent biomass, X = [θcY(So – S)] / [θ(1 + Kdθc)]
MCRT, θc = VX / (QwX + QeXe) …when surplus biomass is removed from the reactor
Or, MCRT, θc = VX / (QwXr + QeXe) …when surplus biomass is removed from the recycle line
Observed biomass yield, Yobs = Y / (1 + Kdθc)
LESSON 12
To operate the process on a continuous basis, the biomass solids generated in an aeration
tank is separated and thickened in a clarifier by gravity settling. The large portion of the
settled solids, usually known as secondary or activated sludge, is recycle or return to the
aeration tank and excess sludge is withdrawal from the clarifiers under flow for
additional handling and disposal. The clarified liquid, known as final and treated effluent,
is usually disposed into the stream. However, this effluent can be reused or reclaimed.
A recycle system to return the portion of settled sludge (activated sludge) from the
clarifier bottom to the reactor.
Use depth, D = 3.5m, than surface area, A = 3240 / 3.5 = 925.71m2 {Assume D = 10-15ft}
Check, volumetric loading rate, VLR = BOD applied per day / volume of the basin
Thus A = 589.09m2 governs the design. If rectangular tank design, say L:W :: 1.5:1
W = 20m and L = 30m, than actual area, A = 600m2
Assume depth of the tank, H = 10ft = 3.05m {Assume D = 10-12ft}
3
Volume of the tank, V = A x H = 600 x 3.05 = 1830m
Summary of designing
Aeration tank
Dimensions, L x W x D 38m x 25m x 4.0m
VLR 2.65 kg-BOD/m3-day
Detention time, tD 6.0hours
Secondary sedimentation tank
Dimensions, L x W x D 30m x 20m x 5.0m
ANAEROBIC DIGESTION
Anaerobic digestion which was initially developed for the treatment of wastewater sludge
is now used for the treatment of domestic wastewater and variety of industrial effluent
containing high organic strength. By definition anaerobic digestion is, ―the use of
microbial mass, in the absence of oxygen, for the stabilization of organic matter by
conversion to methane and inorganic products including carbon dioxide‖.
The objective of anaerobic digestion is to reduce the high organic loads to the magnitude
of COD/BOD that can be accommodated in conventional aerobic process, most typically
activated sludge process. The removal of organic content in wastewater is carried out by
anaerobic and facultative microorganisms by stabilizing the organic matter into liquid,
gases (mainly methane and carbon dioxide) and other stable end products in the absence
of oxygen. Three basic steps involved in the overall stabilization of organic matter are
Acidogenesis; low molecular compounds are converted into intermediate volatile acids
like acetic acid, fatty acids etc by anaerobic and facultative microorganisms, collectively
called acid formers.
Methanogenesis; the intermediate acid compounds are converted into simpler end
products like CO2, CH4 etc, by strictly anaerobic bacteria known as methane formers.
The various main types of anaerobic treatment processes are; upflow anaerobic sludge
blanket reactor, complete mix anaerobic reactor, anaerobic lagoons etc
Solution:
Surface area, A = V/D = 2083.33/5 = 416.67 m2 and diameter for the tank, Dia = 23.04 m,
say Dia = 23.5 m.
Therefore, actual surface area, A = 433.52 m2, and actual volume, V = 2167.6 m3
Since, practically the reactors are designed for 80-85% COD removal efficiency,
therefore, assumes 80% COD removal.
Therefore, gas production = (0.2 m3/kg COD removed) * (11400 kg/day) = 2280 m3/day
c = TFS
Summary of designing
Dimensions, Dia x D 23.5m x 5m
HRT 10 hrs
VLR 6.57 kg-COD/m3-day
Gas production 2280 m3/day
CH4 production 1368 m3/day
Sludge production 3536 kg/day
Depending up on the organic loading rate filter is of two main types, low-rate and high-
rate. Whereas, on the basis of number of units used in series are single-stage and two-
stage.
Most particular empirical model used for the design of trickling filter is the “National
Research Council (US) Model”
1) E1 = 100/[1+{0.443√(W1/V1F1)}] -------- (for LRTF/single-stage TF and 1ST filter of the 2-stage TF)
Where, E1 = removal efficiency of BOD, %
W1 = BOD applied, kg/day
V1 = volume of the tank, m3
F1 = treatability filter = (1 + r)/(1 + 0.1r)2
2) E2 = 100/[1+{(0.443/(1-e)√(W2/V2F2)}] -------- (for 2ND filter of the 2-stage TF)
Where, e = E1/100
W2 = BOD applied to the 2nd filter, kg/day
E1 = 100/[1+{0.443√(W1/V1F1)}]
(Where, “E1“ BOD removal efficiency - %, “W1“ BOD applied - kg/day, “V1“
volume of the tank - m3, “F1“ treatability filter)
E2 = 100/[1+{(0.443/(1-e)√(W2/V2F2)}]
(Where, “e” E1/100, “W2“ BOD applied to the 2nd filter i.e. effluent of the 1st filter -
kg/day)
Using suitable design criteria design a trickling filter for a wastewater flowing at the rate
of 5 MLD. The influent BOD (So) concentration of wastewater is 280 mg/L and the
desire effluent BOD concentration is,
a) As per NEQS
b) Se = 20 mg/L
Solution:
Or, V1 = 1473 m3, if depth, D = 2.0 m, than the surface area, A = 1473/2 = 736.84 m2
Not OK! (Limits are 0.08-0.35 kg-BOD/m3-day for LRTF), therefore use HRTF
71.42 = 100/[1+{0.443√(1400/V1*2.083)}]
Or, V1 = 707.15 m3, if depth, D = 2.0 m, than the surface area, A = 707.15/2 = 353.58 m2
b) Se = 20 mg/L
Since, the required efficiency is too great, therefore, design a 2-satge HRTF, by assuming
that both the filters will have same treatment efficiency, i.e. E1 = E2. As the total overall
BOD removal efficiency of a 2-stage system is given by E = E1 + E2(1- E1), therefore;
For 1st filter of the 2-stage HRTF, the equation is; E1 = 100/[1+{0.443√(W1/V1F1)}]
Or, V1 = 715 m3, if depth, D = 2.0 m, than the surface area, A = 715/2 = 357.50 m2
W2 = BOD applied to the 2nd filter, kg/day = {0.280-(0.72*0.280)}* 5000 = 392 kg/day
Or, V1 = 376.38 m3, if depth, D = 2.0 m, than the surface area, A = 376.38/2 = 188.19 m2
Summary of designing
Problem part: a single-stage HRTF
Diameter 21.5 m
Depth 2.0 m
OLR 1.93 kg-BOD/m3-day
Problem part: b two-stage HRTF
Filter 1 21.5 m
Diameter
Filter 2 16 m
Filter 1 2.0 m
Depth
Filter 2 2.0 m
Filter 1 1.92 kg-BOD/m3-day
OLR
Filter 2 0.97 kg-BOD/m3-day
The ponds are generally constructed in earth work with relatively very small depth as
compared to their large surface areas and embankments are built all around to some
height to exclude the entry of rainwater into ponds. Normally wastewater to be treated is
applied directly to the ponds after removing the floating material through screens,
without any primary treatment. The oxygen required for aerobic decomposition of
organic solids is mostly supplied by the algae present in the system through the symbiotic
actions of algae and bacteria as shown in the figure. The system has low construction cost
and negligible operating cost as it requires minimum operation skills, and does not use
any mechanical equipment to supply oxygen by aeration. Ponds may be multi-celled and
can be provided in series or parallel.
Anaerobic ponds; are generally 8-15 feet in depth and is subjected to organic loading rate
of 200-500 kg/ha/day
Facultative ponds; are generally 3-10 feet in depth and is subjected to organic loading
rate of 15-150 kg/ha/day
Maturation ponds; are generally 3-5 feet in depth and is subjected to organic loading rate
of 0-15 kg/ha/day. Its primary objective is to destruct the pathogenic microbes.
Solution
To compute HRT on the basis of temperature use;
K*tD = 4, (where k = deoxygenated constant = 0.2 day-1 at 20oC)
K at is 35oC and 10oC will be Kt = K20 (θ)T-20 (where θ = temperature co-efficient)
If temperature, T > 20oC θ = 1.047, and if T < 20oC θ = 1.135
Thus, K35 = 0.2 (1.047)35-20 = 0.398 day-1 and K10 = 0.2 (1.135)10-20 = 0.056 day-1
HRT at 35oC; 0.398*tD = 4, tD = 10.05 ≈ 11 days
LESSON 13
DISINFECTION
It is the process of killing disease causing (pathogenic) microorganisms present in water
and to prevent the microbial contamination of water in the distribution system. Though
the non-pathogenic would also be destroyed during this process. The material used for
disinfection is called disinfectant, and it should be able to give a residual sterilizing effect
for a long period. Chlorine is the most commonly used disinfectant.
A process where all the microbes (both pathogenic and non-pathogenic) are destroyed is
called sterilization.
Methods of disinfection
Physical methods; by boiling or by using UV rays
Chemical methods; using a chemical disinfectant like chlorine, ozone, chlorine dioxide
etc
Mechanical methods; e.g. during sedimentation process the microbes get settled down
along with other suspended particles, it is basically a removal of microbes not killing
them.
Type of disinfectants
The most commonly used disinfectants are;
Chlorination
Chlorine dioxide
Chloramines
Ozone
UV radiation
Chlorination: is the process of adding the element chlorine to water as a method of water
purification to make it fit for human consumption as drinking water. Water which has
been treated with chlorine is effective in preventing the spread of disease. The use of
chlorine has greatly reduced the prevalence of waterborne disease as it is effective against
almost all bacteria and viruses, as well as amoeba. Chlorination is also used to sanitize
the water in swimming pools and as a disinfection stage in sewage treatment. The
mechanism of pathogen kill is considered to be;
A penetration into the cell of microbes with subsequent blocking of essential enzymes
Destruction of cell walls
Depending on the pH, hypochlorous acid partly dissociates to hydrogen and hypochlorite
ions:
HClO → H+ + ClO-
In acidic solution, the major species are Cl2 and HOCl while in alkaline solution
effectively only ClO- is present. Very small concentrations of ClO2-, ClO3- and ClO4- are
also found. The undissociated HOCl is considered to be the most effective disinfectant its
efficiency is 80times more than the hypochlorite ion (OCl-) Disinfection by chlorination
can be problematic, e.g., it naturally occurring organic compounds found in the water
supply to produce dangerous compounds, known as disinfection byproducts (DBPs). The
most common DBPs are trihalomethanes (THMs) and haloacetic acids, which have
carcinogenic potential. There are also other concerns regarding chlorine, including its
volatile nature which causes it to disappear too quickly from the water system, and
aesthetic concerns such as taste and odor.
Chlorine dioxide: posses 25 times more oxidizing power than chlorine. It does not cause
any deteriorated taste and odor and also does not react with ammonia but it form toxic
inorganic compounds, like chlorite (ClO2-) and chlorate (ClO3-) which cause blue-baby
syndrome like nitrates, if there concentration exceeds 0.1mg/L in drinking water.
Chloramines: are formed as a result of reaction between chlorine and ammonia (NH3),
they are referred as ―combine chlorine‖
NH3 + HClO ↔ NH2Cl + H2O (monochloramine)
NH2Cl + HClO ↔ NHCl2 + H2O (dichloramine)
NHCl2 + HClO ↔ NCl3 + H2O (trichloramine)
Compared to chlorine and chlorine dioxide, they are less effective and have a detrimental
effect on taste and odor. But they don‘t react with organic matter and are persistent, thus
provide a continued protection against re-growth of microbes in the distribution system.
Ozone: is the most powerful oxidizing agent, since it is unstable, therefore, it should be
used immediately after its production. The cost of ozonation is 2-3 times more than the
cost of chlorination. About 20kWH of energy is required per kg of ozone production,
which is needed for a typical dosage of 1-5g/m3. It is effective, improves taste and odor
and pH independent. Since, it transforms almost non-degradable substances into easily
degradable ones and no remaining residuals are formed, therefore, the re-growth of
microbes within the distribution system occurs.
Hard water (>50 mg CaCO3/L) contains an excess amount of Ca and Mg ions. The
reduction of hardness can be carried out by exchanging the undesirable Ca and Mg
cations with Na (sodium).
It is a reversible process and the direction of reaction depends upon the concentration and
the concentration of sodium resin. The ion-exchange resins may be strong (e.g. the
sulfonic groups can removed all cations) or weak as carboxylic groups. The most
commonly naturally occurring exchangeable material is porous sand called zeolite.
Recently, a synthetic organic exchange resins are developed, which have a much higher
exchangeable capacity. They are available in both cations (phenolic, sulfonic, etc) and
anions (amine groups) exchangeable groups. The ion-exchange resin or zeolite has
limited number of exchangeable sites and the total solid-phase concentration ―qo‖ is
termed as the ion-exchange capacity. The charging capacity of exchange resins varies
from 100-1500 eq/m3. Exchange resins are usually beads or granular-shaped having size
of about (0.1-1.0)mm. A water softening system consists of a bed of the medium about
(0.5-2.0)m {2.0-8.5ft}in high, with filtration rate of about 4.0L/sec-m2 {1-8)gpm/ft2),
with upward or downward flow direction. The backwashing (regeneration) is required
once the breakthrough occurs. During backwashing, the zeolite resins bed expends up to
25%, whereas the synthetic organic resins expends to about (75-100)%. The height to
diameter ratio is normally 1.5:1-3:1.The maximum height of the bed is 12ft.
In short the ion-exchange can be used to remove undesirable cations including barium,
strontium, and radium, and undesirable anions including fluoride, nitrate, silicates,
chromates etc.
Solution
Dimensions of the basin =?
Surface area of the basin, As = Q/ν = 10/4 = 2.5m2
Than, diameter, dia = 1.78m
Say, depth of media, D = 1.5m, therefore, volume of media, V = 2.5m2 x 1.5m = 3.75m3
Using height to diameter ratio of 2:1, thus height of the basin, H = 1.78 x 2 = 3.56m
Exchange capacity =?
Total exchange capacity = volume of media x exchange capacity
// = 3.75m3 x 400eq/m3 = 1500 eq
Required exchange capacity before ‗breakpoint‘ = 0.85x1500 = 1275 eq
Volume of water passed before regeneration =?
Adsorption
―Adsorption is the collection of a substance onto the surface of the absorbent solids,
whereas absorption is the penetration of collected substances into the solids‖
Since, both of these occur simultaneously, therefore also called sorption. They are usually
used to improve the color, odor, taste etc. of the water. In wastewater they can be used to
remove toxic substances. Variety of the absorbent used in water treatment are activated
carbon, activated alumina, clay colloids, hydroxides, adsorbent resins etc.
Adsorption may be classified as;
Physical adsorption
Chemical adsorption
Physical adsorption; is primarily due to Van dar Waals forces and is reversible
occurrence. When the molecular force of attraction between the solute (impurity) and the
adsorbent are greater than the solute will be adsorbed onto the surface of the adsorbent.
e.g. is the adsorption by using activated carbon.
Chemical adsorption; a chemical reaction occurs between the solids and the absorbent
solute, and the reaction is usually irreversible. But this type is rarely used in
environmental engineering.
Activated Carbon; it is made up of numerous materials, such as wood, sawdust, fruit pits,
coconut shells, coal, etc. The process if it‘s manufacturing at 1700oC, consists of
carbonization of the solids, followed by the activation using hot air or stream.
The adsorption column are either fixed-beds or moving-beds and either gravity-flow or
pressurized-flow. The rate of filtration is (2-5)gpm/ft2. The diameter of the column is
mostly from 2.5-12ft with a depth to diameter ratio of 1.5:1-4:1. Column height must be
sufficient to accommodate the bed expansion of about 50% during back-washing. And
the depth of carbon is normally from 15-20ft. Rate of filtration for backwashing is (10-
20)gpm/ft2, and the duration is from (10-15)min. The contact time for most of the organic
removal is (30-45) minutes.
Reverse osmosis
It is similar to the membrane filtration treatment process. However there are key
differences between reverse osmosis and filtration. The predominant removal mechanism
in membrane filtration is straining, or size exclusion, so the process can theoretically
achieve perfect exclusion of particles regardless of operational parameters such as
influent pressure and concentration. RO (Reverse Osmosis), however involves a diffusive
mechanism so that separation efficiency is dependent on influent solute concentration,
pressure and water flux rate. It works by using pressure to force a solution through a
membrane, retaining the solute on one side and allowing the pure solvent to pass to the
other side. This is the reverse of the normal osmosis process, which is the natural
movement of solvent from an area of low solute concentration, through a membrane, to
an area of high solute concentration when no external pressure is applied.
Formally, reverse osmosis is the process of forcing a solvent from a region of high solute
concentration through a semi-permeable membrane to a region of low solute
concentration by applying a pressure in excess of the osmotic pressure.
The membranes used for reverse osmosis have a dense barrier layer in the polymer matrix
where most separation occurs. In most cases the membrane is designed to allow only
water to pass through this dense layer while preventing the passage of solutes (such as
salt ions). This process requires that a high pressure be exerted on the high concentration
side of the membrane, usually 30–250psi for fresh and brackish water, and 600–1000psi
for seawater, which has around 350psi natural osmotic pressure which must be overcome.
This process is best known for its use in desalination (removing the salt from sea water to
get fresh water), but it has also been used to purify fresh water for medical, industrial and
domestic applications.
LESSON 14
SLUDGE TREATMENT
Sludge is the residual semi-solid material left from industrial, water treatment, or
wastewater treatment processes.
Sewage sludge is produced from the treatment of wastewater and consists of two basic
forms — raw primary sludge (basically faecal material) and secondary sludge (a living
‗culture‘ of organisms that help remove contaminants from wastewater before it is
returned to rivers or the sea). The sludge is transformed into biosolids using a number of
complex treatments such as digestion, thickening, dewatering, drying, and lime
stabilisation. The more treated the wastewater the more toxic the sludge.
Biological wastewater treatment produces different sorts of sludge within the individual
process steps. In the wastewater linguistic usage the following terms are used for sludge.
Raw sludge
Raw sludge is untreated non-stabilized sludge, which can be taken from wastewater
treatment plants. It tends to acidify digestion and produces odor.
Primary sludge
Primary sludge is produced through the mechanical wastewater treatment process. It
occurs after the screen and the grit chamber and consists of unsolved wastewater
contaminations. The sludge amassing at the bottom of the primary sedimentation
basin is also called primary sludge. The composition of this sludge depends on the
characteristics of the catchments area. Primary sludge consists to a high portion of
organic matters, as faeces, vegetables, fruits, textiles, paper etc. The consistence is a
thick fluid with a water percentage between 93 % and 97 %.
Activated Sludge
The removal of dissolved organic matter and nutrients from the wastewater takes
place in the biological treatment step. It is done by the interaction of different types of
bacteria and microorganisms, which require oxygen to live, grow and multiply in
order to consume the organic matter. The resulting sludge from this process is called
activated sludge. The activated sludge exists normally in the form of flakes, which
besides living and dead biomass contain adsorbed, stored, as well as organic and
mineral parts.
The sedimentation behavior of the activated sludge flakes is from great importance
for the function of the biological treatment. The flakes must be well removable, so
that the biomass can be separated from the cleaned wastewater without problems and
a required volume of activated sludge can be pumped back into the aerated part.
Tertiary sludge
Tertiary sludge is produced through further wastewater treatment steps e.g. by adding
a flocculation agent.
Digested sludge
Digested sludge accrues during the anaerobic digestion process. It has a black color
and smells earthy. As a function of the stabilization degree anaerobic sludge exhibits
an organic portion of the solid from 45 to 60 %.
Sludge stabilization
Aerobic stabilization can be performed simultaneously in an activated sludge plant
whereby primary and secondary sludges are continuously aerated for long periods of
time. In aerobic digestion the microorganisms extend into a respiration phase where
materials previously stored by the cell are oxidized, resulting in a reduction of the
biologically degradable organic matter. Thus, aerobic stabilization of the entire excess
sludge (including primary sludge) is energy consuming. Additionally, it calls for extra
reactor volume.
Sludge digestion is carried out in the absence of free oxygen by anaerobic organisms. The
facultative and anaerobic organisms‘ breaks down the complex molecular structure of
these solids setting free the "bound" water and obtaining oxygen and food for their
growth. Anaerobic stabilization processes work at normal temperatures (< 40°C) or
within the range of thermophilc bacteria, where 50-65°C are reached alone by the heat
development of the biochemical processes. The chemical stabilization of the sludge by
means of wet oxidation or addition of quicklime and thermal stabilization under high
temperature and pressure are applied less often.
The anaerobic sludge digestion takes place in the highly visible digesters.
Sludge thickening
A volume reduction of approximately 30 – 80 % can be reached with sludge thickening
before a further treatment. At smaller wastewater treatment plants, where the sludge is
driven off regularly, thickening usually takes place directly in the sludge storage tank.
The sludge is compressed at the tank bottom only by the force of gravity, while above the
sludge a cloudy water layer is formed, which is taken off and led back into the inlet.
On larger plants separate thickening basins exist. These basins are equipped with slow
rotating vertical rods, which create micro canals in the sludge for a better dewatering.
Also pure machine thickening is gaining more significance with e.g. non-stabilized
sludges that could rot during the storage.
Sludge dewatering
A further reduction of the sludge amount is mostly necessary after the thickening. The
liquid sludge has to be dewatered and has to conform to a dry and porous form.
Dewatering can be done naturally (dry beds, solar drying), however this is only possible
during a long period of time. Faster and smaller, but also more cost intensive, are
machine processes such as pressing (filter press) and centrifugation (centrifuge).
For a good dewatering, size and firmness of the sludge agglomerates are important, so
that these remain porous during the compression. Flocculants are often used to achieve as
high as possible drying material contents at the machine dewatering and must be
specifically co-ordinate with the accruing sludge.
For the choice of the correct dewatering process it is important to consider a multiplicity
of further boundary conditions: Quantity, structural situation, disposal, regulations,
availability, personnel etc
Sludge drying
A further reduction of the sludge weight is possible with the help of sludge drying, by
evaporating the remaining bound water in the sludge. However a significant reduction of
the sludge volume cannot be reached with that method. Sludge drying procedures are
based particularly on contact-, convection or radiation procedures.
Large amounts of air are not necessary during the contact drying, because the warmth is
supplied by the contact between the damp product and a heated wall. Only a minimum
gas flow is often planned for the evacuation of steam. That has the advantage that the
expenditure for exhaust air purification is small. Convection drying obtains its effect by
treating the sludge with hot-air. In addition ambient air is heated to a high temperature
with a burner or steam heat exchanger and brought in contact with the sludge in a drum
or belt dryer. The obvious characteristic of radiation drying is that the warmth, which is
necessary for the drying process, is supplied through radiation to the sludge. General
examples for warmth supply through radiation are solar radiation or infrared heating
elements.
For the choosing the suitable drying method one should pay attention to
Adherence to security
Environmental compatibility
Flexibility of the drying method in relation to variable sludge quantities
Because of their high investment and operating costs, sludge drying is mainly used in
large wastewater treatment plants.
Aerobic digestion; is somewhat similar to the activated sludge process. Its main objective
is to reduce the solids content for ultimate disposal.
Composting; is the aerobic process where the micro-organisms in the presence of oxygen
decompose the organic matter into humus (manure).
Thermal drying; include flash drying, rotary drying, disc drying etc.
Pyrolysis; is the gasification in dry distillation (heating without access air, oxygen or
steam).
Wet air oxidation; is a process where the sludge organic solids are oxidized in an aerobic,
high-pressure, high temperature environment.
Sludge melting; the sludge is heated > 1200oC to evaporate the water and to thermally
decompose and melt the inorganic components.
Sludge disposal; includes land fill, ocean dumping, land spreading, land revegetation etc.
LESSON 15
Treatment plant Water, waste water and industrial Treatment plant wastes principally
sites treatment processes, etc. composed of residual sludge
Waste management is also carried out to recover resources from it. Waste management
can involve solid, liquid, gaseous or radioactive substances, with different methods and
fields of expertise for each.
Solid waste hierarchy - the waste hierarchy refers to the "3 Rs" reduce, reuse and
recycle, which classify waste management strategies according to their desirability in
terms of waste minimization. The waste hierarchy remains the cornerstone of most waste
minimization strategies. The aim of the waste hierarchy is to extract the maximum
practical benefits from products and to generate the minimum amount of waste.
Hazardous wastes: is a waste that has the property to make it dangerous or potentially
harmful to human health or the environment. It can be liquids, solids, contained gases, or
sludge. It can be a by-product of manufacturing processes or simply discarded
commercial products, like cleaning fluids or pesticides. Generally, it has one ore more of
the following characteristics;
Ignitable; cause/enhances fire, flash point<60oC; oil, solvents etc
Reactive; reacts and may explode, unstable; lithium-sulfur batteries etc
Corrosive; destroy tissues or metals, pH ≤ 2.0 or ≥ 12.5; battery acids etc.
Toxic; harmful/fatal when ingested/absorbed; mercury etc
PROBLEM 1
(Population forecasting using AGM and GGM)
The following data has been obtained from the census department of city ―A‖
Year 1980 1998 2006
Population 6,500 8,400 12,200
Forecast the population of the city in the year 2010, 2020 and 2035, using
Arithmetic Growth Method
Geometric Growth Method
Solution
PROBLEM 2
(Estimating the fire demand, using ISO and NBFU formula)
Determine the amount of water required for fire fighting for a four storey building
(including one storey basement). The three stories are made up of non-combustible
construction material, whereas, the top floor is of wooden frame structure. The floor area
of each storey is 1420ft2.The number of occupants in the building is 1400 person.
PROBLEM 3
(Determination of tD, SOR/SLR, WLR)
A treatment unit is 15m wide, 30m long and has a depth of 3.5m. If the wastewater
flow rate through the tank is 500GPD. Calculate; detention time, overflow rate and
weir loading rate.
Solution
PROBLEM 4
(Determining the OLR)
A treatment basin has a diameter of 18ft and a depth of 12ft. Calculate the organic
loading rate for an effluent of 150gpm, with a COD concentration of 520mg/L.
Solution
PROBLEM 5
(Determining the F/M ratio)
Determine the F/M ratio for the wastewater having 840mg-BOD/L and 2800mg-MLSS/L
in a tank with HRT of 4hrs.
Solution
PROBLEM 6
(Design of sanitary sewers)
Design a sanitary sewer for a City ―A‖ having population of 10,000 persons. The total
area of the city covered by the medium commercial and industrial activities is 5000m 2
and 50,000m2, respectively. The city has a small hospital with 20 beds, and a boarding
school of 1500 students. (Assume any missing data)
Solution
PROBLEM 7
(Design of pumping station)
Design a pumping station to pump sewage against a head of 5.50m and conveyed it
to a treatment plant located at a distance of 4Km away from the pumping station.
The design flow rate is 2000GPD. (Assume any missing data)
Solution
PROBLEM 8
(Design procedure of approach channel)
Design a rectangular approach channel for a wastewater flowing at the rate of
150GPM.
Solution
PROBLEM 9
(Design of equalization tank)
Using the following data, design a flow equalization tank.
Time (hr) 2 4 6 8 10 12 14 16 18 20 22 24
Q (m3/hr) 120 450 486 1170 1710 1320 1122 966 348 468 372 234
Solution
PROBLEM 10
(Design of screening chamber)
Design a medium screen chamber for a domestic wastewater flowing at the rate of
1000GPD. The total suspended solids concentration is 680mg/L. (Assume any
missing data)
Solution
PROBLEM 11
(Design of aerated grit chamber)
Using suitable design criteria, design an aerated flow type grit chamber for a design
flow of 10MLD. Also estimate the amount of air required. What will be the amount of
sludge produced in 4-weeks?
Solution
PROBLEMS 12
(Design of a skimming tank)
Using suitable design criteria, design a skimming tank for a given flow rate of
0.56m3/sec
Solution
PROBLEM 13
(Design of rapid-mix/coagulation basin)
Design a rapid-mix basin for water flowing at the rate of 2.0MGD, use the following
specification;
Detention time, tD = 40 sec
Operating temperature = 10oC
Speed of turbine shaft = 100 rpm
Solution
PROBLEM 14
(Design of slow-mix/flocculation basin)
Design a cross-flow, horizontal-shaft, paddle-wheel, flocculation basin for water
flowing at the rate of 6.5MGD, using the following specification;
Operating temperature, = 10oC
Detention time, tD = 50min
G1 = 50sec-1, G2 = 25sec-1, G3 = 15sec-1
Width of basin, W = 50ft
Solution
PROBLEM 15
(Lime-soda water softening process)
Determine the amount of lime and soda ash required to soft 1000gallons of water,
using the following specification;
Carbon dioxide, CO2 8.0mg/L
Ca2+ 65mg/L
Mg2+ 32mg/L
HCO3-1 260mg/L
Assume that the lime and soda ash are 85% and 95% pure, respectively.
Solution
PROBLEM 16
(Design of sedimentation tank for water treatment)
Design a rectangular primary sedimentation for water following at the rate of
1000gallons per hour, assume any missing data
Solution
PROBLEM 17
(Design of sedimentation tank for wastewater treatment)
A circular primary sedimentation tank has to be design for a municipal wastewater
for an average flow of 2.0MGD. The ratio of the peak hourly flow to average flow is
2.75.
Solution
PROBLEM 18
(Design of RGF)
Design a rapid gravity filter for NUST Hostel MCE. Assume any appropriate/ missing
data.
Solution
PROBLEM 19:
(Design of SSF)
Design a slow sand filter for approximately 7000 population living in a Town “A”.
Assume an average water consumption of 60gal/c/day.
Solution
PROBLEM 20:
(Design of an activated sludge system)
Design a complete mix activated sludge system for the wastewater flowing at the
average rate of 1500GPM having 720mg-BOD/L. Also determine the amount of air,
power and major nutrients required by the process for 85% BOD removal. (Assume
any missing data)
Solution
PROBLEM 21:
(Design of UASB reactor)
Design an up-flow anaerobic sludge blanket reactor for a wastewater flowing at the
rate of 5.0 MLD. The COD, BOD, TSS and TVSS concentration of wastewater is 2850
mg/L, 2050 mg/L, 760 mg/L and 580 mg/L, respectively.
Solution
PROBLEM 22:
(Design of trickling filter)
Using suitable design criteria design a trickling filter for a wastewater of NUST
Hostel MCE. Assume a suitable influent BOD (So) concentration for the wastewater.
The overall treatment efficiency of the trickling filter must be greater than 70%.
Solution
PROBLEM 23:
(Design of an oxidation pond)
Using suitable design criteria, design a facultative pond to treat 100gpm of sewage
having 430 mg/L of BOD. The average summer and winter temperature is 43oC and
13oC, respectively. Convert the same pond into aerated lagoon, if the concentration
of influent BOD reaches to 1200mg/L.
Solution
PROBLEM 24:
(Design of an ion-exchange)
Design an ion-exchanger using synthetic zeolite with a capacity of 400eq/m3 to soft
water flowing at the rate of 10L/s and a hardness of 4.0meq/L. Also determine the
volume of water passed through before regeneration is required, if the exchange
utility rate before “breakpoint” is 85%
Solution