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Revision 3
Senographe DMR +
asm
Advanced Service Manual
do not duplicate
WARNING
X–RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR
UNLESS MEASURES OF PROTECTION ARE STRICTLY OBSERVED
Though this equipment is built to the highest standards of electrical and mechanical safety, the useful x–ray beam becomes a source of
danger in the hands of the unauthorized or unqualified operator. Excessive exposure to x–radiation causes damage to human tissue.
Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment or exposing
themselves or others to its radiation.
Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of the Interna-
tional Commission on Radiological Protection, contained in Annals Number 26 of the ICRP, and with applicable national standards.
ATENCION
LOS APARATOS DE RAYOS X SON PELIGROSOS PARA EL PACIENTE Y EL MANIPULADOR
CUANDO LAS NORMAS DE PROTECCION NO ESTAN OBSERVADAS
Aunque este aparato está construido según las normas de seguridad más estrictas, la radiación X constituye un peligro al ser manipulado
por personas no autorizadas o incompetentes. Una exposición excesiva a la radiación X puede causar daños al organismo.
Por consiguiente, se deberán tomar todas las precauciones necesarias para evitar que las personas incompetentes o no autorizadas
utilicen este aparato, lo que sería un peligro para los demás y para sí mismas.
Antes de efectuar las manipulaciones, las personas habilitadas y competentes en el uso de este aparato, deberán informarse sobre las
normas de protección fijadas por la Comisión Internacional de la Protección Radiológica, Anales No 26: Recomendaciónes de la Comi-
sión Internacional sobre la Protección Radiológica y normas nacionales.
ACHTUNG
RÖNTGENAPPARATE SIND EINE GEFAHR FÜR PATIENTEN SOWIE BEDIENUNGSPERSONAL,
WENN DIE GELTENDEN SICHERHEITSVORKEHRUNGEN NICHT GENAU BEACHTET WERDEN
Dieser Apparat entspricht in seiner Bauweise strengsten elektrischen und mechanischen Sichereitsnormen, doch in den Händen unbe-
fugter oder unqualifizierter Personen wird er zu einer Gefahrenquelle. Übermäßige Röntgenbestrahlung ist für den menschlichen Orga-
nismus schädlich.
Deswegen sind hinreichende Vorsichtsmaßnahmen erforderlich, um zu verhindern, daßunbefugte oder unqualifizierte Personen solche
Geräte bedienen oder sich selbst und andere Personen deren Bestrahlung aussetzen können.
Vor Inbetriebnahme dieses Apparats sollte sich das qualifizierte und befugte Bedienungspersonal mit den geltenden Kriterien für den ge-
fahrlosen Strahleneinsatz durch sorgfältiges Studium des Hefts Nr. 26 der Internationalen Kommission für Strahlenschutz (ICRP) vertraut
machen: Empfehlungen der Internationalen Kommission für Strahlenschutz und anderer nationaler Normenbehörden.
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TABLE OF CONTENTS
WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
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REVISION HISTORY
Title page 3
Safety Instruction
i thru x 3
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INTRODUCTION
CHAPTER 1 – INTRODUCTION
SECTION 1
MAINTENANCE TOOLS
1–1 Mammocom
Error codes are given on the DMR console when the system detects any anomaly in operation.
Chapter 4 describes and lists these codes (in their “technical code” format). For each code it
gives the meaning and, where relevant, recommends which of the Troubleshooting guides
(Chapter 5) should be consulted first to trace the error.
Block Diagrams for the various parts of the system are provided in Chapter 6.
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INTRODUCTION
SECTION 2
DIAGNOSTIC PROCEDURE
The full DMR power-up is defined as being the status corresponding to the correct generation
of two signals :
and INV_SUPPLY_OK, i.e:
D Level “1” on TP27 on board 400PL2 (
and.
D Level “1” on TP25 on board 400PL2 (
– (see Diagram 1 in A2).
The service terminal cannot be used for diagnostic assistance until the Senographe DMR is in
the state defined above.
The various stages of the power-up are shown (along the time axis) in the diagram on
page 3/11 of TSG01.
For most of the tests concerning the generator, the test line is in either the “active” or
“inactive” state. The next line, “Self-test”, is in either the “Yes” or “No” state.
1. Configuration
If the responses received by the CPU are not as expected, the CPU board immediately
cancels all commands passed to the hardware, even if the user maintains the test
command (1st or 2nd).
2. Configuration
The CPU maintains the commands passed to the hardware for as long as the test is still
activated by the user, even if the responses received by the CPU are not as expected. This
enables significant values to be measured on the hardware.
For the HT function, hardware values can be measured using two sub-tests : The SCR gate
drive test and short circuit inverter test.
Other screens display the static status of certain signals (TSG 016 and TSG 019).
Boards concerned :
D Generator : 400PL3 and 400PL2,
D Gantry : 800PL3 and 800PL2.
When a Trouble Shooting Guide is used to identify and replace defective boards, the resulting
replacement will very rarely concern the two CPU boards. This is due to the simple fact that, if
the system is generating error codes and activating various tests, then the CPU boards are
probably serviceable.
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INTRODUCTION
2–3–1 CPU board diagnostic
The two CPU boards (400PL3 and 800PL3) execute, independently, identical internal tests, at
each system power-up. When the ON button is pressed, there is a delay of around 2.5s before
LED DS1 “TEST OK” lights up and remains on, if the internal test results are correct.
If LED DS1 does not light up, replace the CPU boards (the two CPU boards only use the +5V).
Note: The internal tests do not check bus G64.
2–3–2 Error codes generated by Generator CPU board 400PL3 and Generator Interface board 400PL2 together
After the internal tests mentioned above have been successfully executed, Generator CPU
board 400PL3 runs the INTERFACE GENE test. An incorrect result for this test generates
error codes between 004/001 and 004/018 and, if this is the case, it is recommended that the
Generator CPU board 400PL3 and the Interface board 400PL2 both be changed.
2–3–3 Error codes generated by Gantry CPU board 800PL3 and Gantry Interface board 800PL2 together
Gantry CPU board 800PL3 runs a test similar to that mentioned in 2-3-2, above. An incorrect
result for this test generates error codes between 101/001 and 101/008 and, if this is the case, it
is recommended that the Gantry CPU board 800PL3 and the Interface board 800PL2 both be
changed.
Note: Error codes between 101/001 and 101/008 cannot be displayed if the serial line (two
optical fiber cables) is not operating, between the two CPUs.
The internal tests mentioned in 2-3-1, above, test all the serial links by looping back to the
CPUs. However, this looping back does not include the “optical” link circuits on interface
boards 400PL2 and 800PL2.
SECTION 3
USE OF THE BLOCK DIAGRAMS
On a test screen, when a software command line or a status line passes through an interface
board (400PL2 or 800PL2), the “hardware point” is shown, next to the bus data, on the
corresponding block diagram. The TSGs also give the logic level relationships. To locate
corresponding signals on the block diagrams and the drawings, the signals shown on the block
diagram must be found in the alphabetically sorted list given in the s.m. The “FROM” and
“TO” columns specify the drawing pages to be consulted.
SECTION 4
SENOGRAPHE DRAWINGS
The Senographe drawings were produced using MENTOR software, which also draws the
printed circuit layouts. Thus, the drawings contain quite a lot of information not required by
the maintenance function. For example, in the 400PL1 drawing, pages 5, 7, 12, 16, 21 and 26
are of no use whatsoever to maintenance.
The rule is that points at the same electrical equipotential must be given strictly identical
names. A signal which is inverted twice must not be given its initial name as it is no longer the
same electrical point.
The sign used in the drawings indicates that one electrical point has two different
name, and DOES NOT correspond to a physical strap.
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INTRODUCTION
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ILLUSTRATION 1–1
GENERATOR MAINTENANCE MENU TREE STRUCTURE
INTRODUCTION
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1–6
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ILLUSTRATION 1–3
GANTRY MAINTENANCE MENU TREE STRUCTURE
INTRODUCTION
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1–7
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ILLUSTRATION 1–4
GANTRY MAINTENANCE MENU TREE STRUCTURE (CONTINUED)
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1–8
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SECTION 1
PURPOSE OF THE SOFTWARE
The MAMMOCOM Communication Software provides the connection from the Senographe
DMR to a PC (laptop)* to access GEMS-reserved maintenance tests.
“MAMMOCOM”
The software is composed of several operating modules:
D ANSI–compatible VT200 terminal emulator (restricted).
D On–line Help on the various Senographe menus.
D File transfer modules between the Senographe and the PC.
Note: The terminal emulator menu (and this menu only) can also be used on the Senix (set
transmission speed to 1200 bauds).
Note: MAMMOCOM can also be run under Windows, inside a DOS window (using full screen
or not). In this case the creation of a “PIF” file is recommended; see your Windows
documentation.
* Any 8088, 8086, 80286 or 80386 microprocessor–based computer operating under
MS–DOS (Version 2.1 or higher)
SECTION 2
“MAMMOCOM” FLOPPY DISK CONTENTS
D INSTALL.EXE: A:INSTALL.EXE)
Installation software: Allow to copy the MAMMOCOM floppy disk on a hard drive
or on another floppy disk:
– Select drive and directory to access INSTALL.
– Enter INSTALL <ENTER>.
– Give target drive and directory where you want to install MAMMOCOM.
D README.DOC: (A:INSTALLREADME.DOC)
Text file to explain the content of the floppy disk.
D STAV.EXE: (A:INSTALLSTAV.EXE)
MAMMOCOM Software: Terminal Emulator for Senographe DMR/SMR/DM. Last
release is V1.16 dated March 26, 1996; file size = 98 KB.
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D STAV.DAT: (A:INSTALLSTAV.DAT)
Configuration of the executable file: STAV.EXE
User defined, default communication parameters, file directory and extension (for file
transmission utilities).
Do not try to display this file as it is a binary file.
SECTION 3
INSTALLATION ON HARD DISK
“MAMMOCOM”
Choose Directory
Directory Name
C:\MAMMOCOM
7. Hit <RETURN>
INSTALL copies the files and automatically creates the required sub–directories.
8. Reselect the drive C, enter C: (A: \ > C:)
and hit <ENTER>.
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“MAMMOCOM”
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SECTION 4
GENERAL USER INTERFACE
The various software functions are accessed via standard menus. The screen menus,
therefore, are all similar. Only the function screens differ depending on the function to be
made.
M A M M O C O M GEMS
Terminal emulator
Change com. parameters
File transmission
Save emulator screen
DOS shell
Clear emulator screen
The Selection Box displays the accessible submenus. The Up/Down cursor keys are used to
scan different options which are displayed one after the other in video reverse.
To select an option, hit <Enter>. To return to the previous menu, hit <Alt>–<M>. To exit the
MAMMOCOM Program (from the Main Menu), hit <CTRL>–<E>.
For most of the menus, hit <Alt>–<M> to get a current screen Help, describing the various
options offered.
The use of each function key is given on the message line at the foot of the screen.
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“MAMMOCOM”
Change Name
File
Name
PARAM
This editor displays a box containing a title (the name of the parameter to be modified) and a
value (default or previously selected) of the parameter being considered.
Data entry is always made in Insertion Mode, ie, each character entered takes the place of the
character previously located at the cursor.
The acknowledged function keys are:
D BACKSPACE: deletes the character located immediately to the left.
D RIGHT ARROW or LEFT ARROW: moves the cursor.
D ENTER: returns to previous menu by confirming the character chain entered.
D ALT–M: returns to previous menu by restoring the character chain found at the start.
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SECTION 5
TREE STRUCTURE OF AVAILABLE FUNCTIONS
ILLUSTRATION 2–4
TREE STRUCTURE OF AVAILABLE FUNCTIONS
MENU PRINCIPAL
“MAMMOCOM”
Underlined functions are those functions which start operating immediately when selected.
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SECTION 6
TERMINAL EMULATION
This option is used to emulate an ANSI ASCII terminal, VT200. The Senographe DMR has a
serial connection to which this type of terminal can be connected to simulate the console and
access the Maintenance Menus.
“MAMMOCOM”
From the Main Menu, select: Terminal Emulator, then <ENTER>
ILLUSTRATION 2–5
TERMINAL EMULATION SELECTION
M A M M O C O M GEMS
Terminal emulator
Change com. parameters
File transmission
Save emulator screen
DOS shell
Clear emulator screen
The terminal function starts immediately following selection, and the Main Menu screen is
replaced by the Terminal screen.
Once the function is entered, the connection is initialized with the communications
parameters by default or selected in the Change Com. Parameters Menu.
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At the first entry, the Terminal screen is erased and the TERMINAL EMULATOR message
appears.
ILLUSTRATION 2–6
TERMINAL EMULATOR MESSAGE
“MAMMOCOM”
TERMINAL EMULATOR
D CTRL–D:
Used to disconnect the two Senographe units.
D Alt–M:
Used to return to the Main Menu of the MAMMOCOM software without breaking the
connection. This means that a later selection of the terminal emulator returns the screen
displayed before Alt–M was hit, and dialog with the Senographe can take up where it left
off. This function is necessary to return to the Help Menus or to transfer files.
The seven PC keys, F1 thru F6 and F9, simulate the seven keys surrounding the DMR console
readouts and give access to all the menus (Medical, Installation, and Maintenance).
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The PC/Senographe connection is made via an RS232 serial connection supported by a DB9
connector installed on the Generator Interface Board located in the Generator Cabinet.
This is a character protocol which involves the transmission of ASCII characters in full duplex
with data flow control (XON/OFF Protocol).
“MAMMOCOM”
The default parameters are:
D Baud rate: 9600
D com–port: Com 1
D Parity: Even
D Length: 07
D Stop bits: 01
These parameters correspond to the connection with the Senographe DMR, but they can be
modified for the connection with another machine (eg: 1200 bauds for Senix HF).
This software is created specially to be used with the Senographe DMR and Senix HF.
Therefore, this software emulates only those functions required for such use. The result is a
compromise between the speed of the reply (loading and run time) and the level of
compatibility required.
The only function keys recognized are:
D Function keys used by the Senographe,
D Cursor keys,
D Four keys: Insertion, Backspace, Prev Screen, and Next Screen.
The emulator does not recognize display commands in large characters, semi–graphic, or
underlined (due to the CGA LCD boards of the PC).
Most of the cursor–positioning commands as well as publishing commands are available. The
scrolling area is programmable. The cursor position and the usual character attributes can be
stored and restored.
This software’s performance is closer to a terminal than the standard ANSI.SYS file.
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SECTION 7
COMMUNICATIONS PARAMETERS
This menu is used to modify the communications parameters of the serial connection between
the PC and the Senographe. The new values can be backed up in order to find them by default
in future uses of the MAMMOCOM Software.
M A M M O C O M GEMS
Terminal emulator
Change com. parameters
File transmission
Save emulator screen
DOS shell
Clear emulator screen
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ILLUSTRATION 2–8
MAIN PARAMETER CHANGE SCREEN
“MAMMOCOM”
COMMUNICATION PARAMETERS
Baud rate : 9600
Com–port : Com1
Parity : Even
Length : 07
Stop bits : 01
Save
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This option is used to save the communications parameters selected in order to find them as
default values in future use of the MAMMOCOM Software. The save is made by default
when the option is selected.
The file created is: STAV.DAT.
SECTION 8
“MAMMOCOM”
FILE TRANSMISSION
This menu is used to transfer DMR files to the PC, and vice–versa.
Two types of file are concerned:
D Text files in any format.
D Encoded files with the Motorola Exormacs protocol.
The system must be in emulation to make a file transfer. The file transfer runs as follows:
1. To link up with the DMR, place the terminal in emulation, as follows: at MAMMOCOM
start–up, select the Terminal Emulator and connect to the Senographe by pressing F10.
2. Run the menu tree structure on the DMR until the Transfer Menu is reached.
The possibilities are as follows:
– Arm error codes transfer: @<5409>
– Arm data save: @<5421>
– Arm data load: @<5422>
– Gene error codes transfer: @<0314>
– Gene data save: @<0361>
– Gene data load: @<0362>
– Gene statistics transfer: @<0278>
Where @<xxxxx> is the Maintenance screen Number, refer to the tree structures in
Chapter 1.
3. In emulation, line No. 25 gives the following commands:
Ctrl–D: Disconnect F10: Connect Alt–M: Main Menu
4. Hit <Alt>–<M> to access the Main Menu without disconnecting from the Senographe.
5. Select: File Transmission.
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ILLUSTRATION 2–9
FILE TRANSMISSION SELECTION
“MAMMOCOM”
M A M M O C O M GEMS
Terminal emulator
Change com. parameters
File transmission
Save emulator screen
DOS shell
Clear emulator screen
This selection displays the File Transmission Menu (below) in which PARAM is the file name
by default if no other default name was saved beforehand.
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ILLUSTRATION 2–10
FILE TRANSMISSION MENU
“MAMMOCOM”
File Transmission
Two main types of file are concerned by file transfer between PC and Senographe DMR:
D Coded files.
D ASCII files.
These are binary files which observe the Motorola Exormacs format. Coded files are used to
transfer the Senographe calibration variables for back–up on floppy disk. The protocol
selected ensures that the data transmitted are correct during PC to Equipment transfer.
A special menu is used to check the file transmitted by the Senographe. If the transfer has run
without error detection, it is certain that the file transferred can be reloaded on the Senographe.
The software determines the end of the transmission when it receives a special frame
described in the protocol.
In the PC–to–Senographe transfer, the file type is not processed by the MAMMOCOM
software. All the characters of the file are transmitted.
The ASCII files do not observe any format. The end of transmission is detected by reception
of CTRL_Z. Statistics and error codes are transmitted according to this format.
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Selecting this option call the line editor to enter the file name. The access path and the
extension are defined in the following menu (Directory and Suffix).
To return to the File Transmission Main Menu without changing the name by default, hit
<Alt>–<M>.
To return to the File Transmission Main Menu and select the new name displayed by the
line–editor, press <ENTER>.
“MAMMOCOM”
8–4 DIRECTORY and SUFFIX Options
These options are used to access the menu where the tree–structure and extensions of the files
are encoded. When Directory name selected, the following menu appears:
ILLUSTRATION 2–11
DIRECTORY AND SUFFIX SELECTION
File directory
Directory : A:
Suffix : DAT
Save
D The Directory option of this menu is used to find the access path for the file name.
D The Suffix option refers to the file name extension.
D The Save option is used to save the data structures for the two options above in order to
find them as default values when the MAMMOCOM Software is used in a future
operation.
Note: The floppy disk should be write–protected. Though if saving the DMR data, select the
drive C or new floppy disk in drive A.
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FILE TYPES
ASCII File
Coded file
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ILLUSTRATION 2–13
SCREEN DURING TRANSMISSION
“MAMMOCOM”
Abort : ALT X
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SECTION 9
SAVING THE EMULATOR SCREEN ON A FILE
The menu is used to save the emulator screen of the terminal on an ASCII File. The video
attributes are lost because they cannot be used on an ASCII File which must compatible with
any line editor or display software.
From the Main Menu of the MAMMOCOM Software, select: Save Emulator Screen.
ILLUSTRATION 2–14
SAVE EMULATOR SCREEN SELECTION
Terminal emulator
Change com. parameters
File transmission
Save emulator screen
DOS shell
Clear emulator screen
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ILLUSTRATION 2–15
SAVE EMULATOR MENU
“MAMMOCOM”
File name :PARAM
Directory name :A:
Suffix :DAT
Save screen :
This option is used to modify the name of the backup file. The standard line–orientated editor
is used.
These options are used to access a Menu which selects File Directory and Extensions. The
following menu appears.
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ILLUSTRATION 2–16
DIRECTORY AND SUFFIX MENU
File Directory
“MAMMOCOM”
Directory : A
Suffix : DAT
Save
Save: Saves the data structures for the two options above in order to find them as
default values in future operations of the MAMMOCOM.
When the file name is selected, this function saves the screen. There are three possibilities.
The MAMMOCOM Software creates the file and saves the screenful inside.
The “Screen saved in file: ...” message appears.
The MAMMOCOM Software adds the new screen at the end of this file.
The “Screen appended to file: ...” message appears.
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SECTION 10
ACCESS TO DOS
This function is used to access the MS–DOS without exiting from the MAMMOCOM
Software.
The PC can remain connected to the Senographe, and all MAMMOCOM Software operating
parameters are preserved. An advantage in running the MAMMOCOM Software from a
floppy diskette is that this DOS accessing procedure is much faster than exiting STAV and
“MAMMOCOM”
restarting it.
From the STAV Main Menu, select: DOS Shell.
ILLUSTRATION 2–17
DOS SHELL SELECTION
M A M M O C O M GEMS
Terminal emulator
Change com. parameters
File transmission
Save emulator screen
DOS shell
Clear emulator screen
CAUTION If the MAMMOCOM Software is run from a floppy disk, the MAMMOCOM
should not contain an MS–DOS version which is incompatible with the PC. If the
STAV finds a system on the current disk drive, it will use it in preference to the
usual system of the PC.
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SECTION 11
CLEARING THE EMULATOR SCREEN
ILLUSTRATION 2–18
“MAMMOCOM”
M A M M O C O M GEMS
Terminal emulator
Change com. parameters
File transmission
Save emulator screen
DOS shell
Clear emulator
screen
Once the option is selected, the emulator screen is cleared if the emulator was used
beforehand. Otherwise, this option has no effect.
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SECTION 12
SAVING PARAMETERS
The following can be modified: communications parameters with the Senographe, Directory,
and default suffix of the files to be transferred.
When the current value of one of the parameters is modified, the Save option generates the
STAV.DAT File in the Current Directory.
“MAMMOCOM”
At each subsequent use of the MAMMOCOM Software, the values contained in the file are
taken by default.
If this file contains both the communications parameters and the names of the sub–directories
and the suffixes by default, the Save options from the following menus have the same effect:
Change Com. Parameters Menu, Save Emulator Screen Menu (Path Selection Menu or File
Extension Menu), and File Transmission Menu.
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Blank page.
“MAMMOCOM”
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CHAPTER 3 – DISASSEMBLY
SECTION 1
DISASSEMBLY/REASSEMBLY JOB CARDS
DISASSEMBLY
DR 006 PHOTOMULTIPLIER CELL & PHOTOMULTIPLIER TUBE
DR 007 COLLIMATOR
DR 008 COMPRESSION MOTOR AND BELTS
DR 009 GANTRY CPU BATTERY
DR 010 OPTICAL FIBERS
DR 011 X–RAY TUBE HOUSING
DR 012 LAMP OF LIGHT CENTERING DEVICE
DR 013 MIRROR
DR 015 FILTER WHEEL
DR 016 GAS SPRING
DR 017 GANTRY ARM AND TUBE HOUSING SPACER COVERS
DR 018 GANTRY COLUMN COVERS
DR 019 DATA BACK–UP (SAVE OR LOAD), GENERATOR / GANTRY STATISTICS AND
ERROR CODES BACK–UP
DR 021 GENERATOR CPU BATTERY
DR 022 INVERTER – FILTERING CAPACITORS
DR 023 INVERTER – THYRISTORS/DIODES
DR 024 GENERATOR COVERS
DR 025 HV AND kV/mA TANK
DR 026 MAGNIFICATION DEVICE
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Blank page.
DISASSEMBLY
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
1. Remove the compression arm covers and focal indicator plate (see DR 017 paragraph 5.2).
2. Set the compression arm horizontal, with the head on the left.
3. Switch OFF the DMR electrical power.
4. On SID sensor board 800PL7, disconnect connector XJ1.
5. Remove the three mounting screws (2.5 mm Allen wrench) on SID sensor board 800PL7.
Note: The image receiver position must be changed as required.
6. Remove SID sensor board 800PL7, through the end of the arm.
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1. To reinstall the SID sensor board 800PL7, carry out the above operations, in the reverse sequence
(paragraph 5.1, 6. thru 1.).
When moving the image receiver, take care to avoid contact with the
CAUTION optointerrupters.
Before tightening the screws, check that the blanking plate runs centrally
through the four optointerrupters – Adjust the board slightly, as required.
1. Lower the compression paddle until a thickness reading is obtained (< 350 mm).
DISASSEMBLY
2. Move the image receiver and check that the reading changes in steps of 50 mm.
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW SID SENSOR BOARD
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
D 1 mm and 2.5 mm Allen wrenches.
D Circlip pliers (5 mm circlip).
D Flat screwdriver, 1/4”.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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ILLUSTRATION 1
PADDLE BOARD 800PL8 AND DETAIL OF BUTTON/SHAFT MOUNTING
B1
S1
25
DISASSEMBLY
23
24 FRONT
21 Ball latch
adjustment screw
S2
B2 Max 3.2 mm pin protrusion
Min does not overpass the
compression support frame
B1
18
17
34
16
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9. Gently extract the encoder wheel from the optointerrupter by pushing it downwards, and then push the
shaft downwards until the circlip groove is at the encoder wheel level.
10. Remove the paddle board support plate.
11. Cut the ty–raps to release connector XJ1 and the ground cable.
12. Remove the three mounting screws on paddle board 800PL8 (2.5 mm Allen wrench).
13. Remove paddle board 800PL8.
DISASSEMBLY
2. Reconnect connector XJ1.
3. Insert the equipped support plate into its housing.
4. Reset the shaft and encoder wheel to their initial positions.
5. Reinstall the washers (see Illustration 1, bottom) on the shaft, and reinstall the circlip.
6. Install the paddle board support plate (2 mounting screws, 23/24).
CAUTION The magnet assembly (25) must not be in contact with the Hall effect
transducer (clearance approx. 1 mm).
7. Mount the encoder wheel on its shaft, ensuring that it is central in relation to the optointerrupter.
8. Tighten the encoder wheel locking screw.
9. Reinstall the two ty–raps.
10. Check the ball latch protrusion (see illustration 1): Max 3.2 mm and Min. does not overpass the
compression support frame . If adjustment is necessary unclamp the nut located inside the compression
support and rotate the screw to obtain the right protrusion value. Then reclamp the screw with the nut.
11. Install the two half–covers (screws S1 and S2).
12. Install buttons B1 and B2 (1 mm Allen wrench).
13. Check that compression fine adjustment operates correctly – the button shaft must not rotate too freely.
If the slight rotation resistance is not as required, check that the washers are correctly installed
(para. 5.2.5 and Illustration 1, items 34, 17 and 16).
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14. When pressure is applied with a paddle, check that a compression force is indicated.
5.3 Adjustment and functional check
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
1. Remove the compression arm covers and sensor plate (see DR 019 paragraph 5–2).
2. Switch OFF the DMR electrical power.
3. Remove the two mounting screws on the magnification unit support (left support only).
4. Remove the support.
5. On magnification sensor board 800PL14, disconnect connector XJ1.
6. Remove board 800PL14 and its support plate.
7. Separate board 800PL14 from its support plate by removing the two mounting screws (2.5 mm Allen
wrench).
1. To install magnification sensor board 800PL14, carry out the above operations, in the reverse sequence
(paragraph 5.1, 7. thru1. ).
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ILLUSTRATION 1
LOCATION OF MAGNIFICATION SENSOR BOARD AND SUPPORT PLATE IN COMPRESSION ARM
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
3 mm Allen wrench.
D 7 mm flat wrench.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
1. Remove the compression arm covers and sensor plate (see DR 017 paragraph 5.2).
2. Raise the column, to set board 800PL15 at a convenient working height.
3. Switch OFF the DMR electrical power.
4. Remove the lower screw S1 from the cable guide support plate, and remove the corresponding spacer
(7 mm flat wrench).
5. Remove the two mounting screws on board 800PL15.
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ILLUSTRATION 1
CENTER PART OF COMPRESSION ARM
DISASSEMBLY
CABLE GUIDE
SUPPORT
PLATE
S1
BOARD 800PL15
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1. To install inter–arm tilt sensor board 800PL15, carry out the above operations, in the reverse sequence
(paragraph 5.1, 6. thru 1.).
CAUTION Do not forget to reinstall the two nylon spacers under the board.
DISASSEMBLY
– Message S50: Incorrect X–ray incidence : at " 15_ and " 27_
No message at 0_.
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW INTER–ARM TILT SENSOR
BOARD 800PL15.
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Blank page
DISASSEMBLY
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SECTION 1
SUPPLIES
None.
SECTION 2
TOOLS
DISASSEMBLY
Note: The IST xxx references are installation job cards, included in the above–mentioned Service Manual.
SECTION 3
SAFETY PRECAUTIONS
Electrical power must always be OFF before any board be removed or reinstalled. In the case of board
200PL1 or 200PL2, power must be switched OFF at the main power switch AND in the wall cabinet (risk of
electrocution).
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
This Job Card describes the checks and calibration required following the replacement of an electronics
board in the DMR generator, gantry or console.
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BOARD CALIBRATION
Job Card DR 005 2 of 6
ILLUSTRATION 1
SENOGRAPHIE DMR – ELECTRONICS BOARD LOCATIONS
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BOARD CALIBRATION
Job Card DR 005 3 of 6
– If the installation data was not saved, carry out the full generator calibration procedure (see
Senographe DMR Service Manual, Chapter 2).
DISASSEMBLY
2. Generator interface board 400PL2.
– For calibration, see the following documents:
. Heater current scale factor: IST 001,
. Bias voltage scale factor: IST 002,
. X–ray tube heater current: IST 003.
3. Generator command board 400PL1.
– For calibration, see the following documents:
. Heater current scale factor: IST 001,
. Bias voltage scale factor: IST 002,
. X–ray tube heater current: IST 003.
4. Anode starter board 300PL2.
– No calibration is required on this board.
5. Inverter board 300PL1.
– No calibration is required on this board. For removal, installation and testing, see DR 023.
6. Supply command board 200PL2
– No calibration is required on this board.
7. Mains power board 200PL1.
– No calibration is required on this board. For wiring, see IST 011.
8. kV/mA board 701PL1.
– For useful recommendations and calibration, see DR 025.
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BOARD CALIBRATION
Job Card DR 005 4 of 6
– If the installation data was not saved, carry out the full gantry calibration procedure (see
Senographe DMR Service Manual, Chapter 2).
DISASSEMBLY
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BOARD CALIBRATION
Job Card DR 005 5 of 6
e. Execute a pose:
. If the measured thickness is 40mm " 1mm,
can remain at its existing value.
. If the measured thickness is outside the tolerance 40 mm " 1 mm, modify
by " 0.05,
for each mm of deviation
i.e. increment
to decrease the measured thickness, or
decrement
to increase the measured thickness.
Example:
To move thickness measurement from 44 to 40 mm:
set:
= +1.2 (= +1.200E+0).
To move thickness measurement from 34 to 40 mm:
set:
= +0.7 (= +7.000E–1).
. When
gives a thickness value within the tolerance 40mm " 1mm, apply the same
coefficient to modify
,
and
DISASSEMBLY
f. Carry out the operations described in Job Card IST 014 (Reference Energy Calibration), at least
to check correct calibration of the phototimer.
4. Gantry power board 800PL1.
– Check offset and gain for grid movement – see TSG 014.
5. Compression arm distribution board 800PL5.
– For calibration of breast thickness measurement – see IST 025.
6. Tube housing arm distribution board 800PL6.
– Remove jumper from XJ16 (delivered for old DMRs compatibility). No calibration is required on
this board.
7. SID sensor board 800PL7.
– No calibration is required on this board. To check the board, see DR 001.
8. Paddle board 800PL8.
– For calibration and checking, see DR 002.
9. Encoder board 800PL9, PL11 and PL13.
– Position the sensor very carefully, in relation to the ”active” ring of the encoder.
Incorrect positioning can result in:
800PL13 – for the elevator, incorrect rising speed (3” ramp),
800PL11 – for the compression, actual movement may differ from selected movement,
800PL9 – for end of compression adjustment, irregular movement over one button revolution.
10. Gantry readout board 800PL12.
– No calibration is required on this board.
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BOARD CALIBRATION
Job Card DR 005 6 of 6
5.3 Console
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
D Flat screwdriver, 1/4”.
D 2.5 mm Allen wrench.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
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SECTION 5
PROCEDURE
Refer to Illustration 1.
1. Rotate the examination arm to set the tube housing downwards.
2. Switch OFF the DMR electrical power.
3. Remove the image receptor cover (4 screws).
4. Set the cell in position “1” (towards the patient).
5. Disconnect coaxial cables HTPM and IPM (1).
6. Remove the seven screws (2) securing the assembly to the left and right slides (2.5 mm Allen wrench).
7. Remove the photomultiplier cell assembly from the image receptor.
DISASSEMBLY
ILLUSTRATION 1
PHOTOMULTIPLIER CELL
2
2
D To install the photomultiplier cell assembly, carry out the above operations in reverse order.
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SECTION 1
SUPPLIES
D Collimator.
D Tyraps.
SECTION 2
TOOLS
DISASSEMBLY
D Flat screwdriver, 1/4”.
D 4 mm Allen wrench.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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COLLIMATOR
Job Card DR 007 2 of 2
6. Remove tyraps along cable harness between collimator and tube housing arm distribution board
800PL6.
7. On tube housing arm distribution board 800PL6, disconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15
and XJ16 and separate these cables from the rest of the harness.
8. Remove rod retaining rear of collimator (2 locking pins) – push or tap the rod out to the right. This
releases the collimator.
9. Remove ground cable on rear of collimator (screwdriver).
Note: Set the screw back on the collimator because it is critical to the motor setting for shipping.
10. Remove collimator.
1. Install new collimator (install rear rod and locking pins, followed by front rod and locking pins).
2. On tube housing arm distribution board 800PL6, reconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15 and
XJ16, reconstitute the cable harness, installing new tyraps.
3. Reinstall collimator anti–scatter box following the reverse order of section 5.1
4. Reinstall tube housing arm covers (see DR 017 paragraph 5.3).
1. Switch ON the DMR electrical power and check that the self–test is correctly executed.
2. Proceed to collimator check and adjustment: see IST 027, IST 030 and IST 028 in DMR Service
manual.
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW COLLIMATOR.
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SECTION 1
SUPPLIES
D Compression motor.
D Compression belts.
SECTION 2
TOOLS
DISASSEMBLY
D Flat screwdriver, 1/4”.
D 3 mm Allen wrench.
D 4 mm Allen wrench.
D 5 mm Allen wrench.
D 7 mm flat wrench.
SECTION 3
SAFETY PRECAUTIONS
None.
SECTION 5
PROCEDURE
5.1 Removal of compression motor and small belt (see Illustrations 1 and 2)
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ILLUSTRATION 1
COMPRESSION ARM WITH COMPRESSION MOTOR MOUNTING DETAIL
COMPRESSION MOTOR
S1 S2
DISASSEMBLY
P1
S3 to S6
SLIDE BAR
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ILLUSTRATION 2
DETAIL OF PULLEY AND MOTOR MOUNTING, SHOWING COMPONENT ASSEMBLY SEQUENCE
S10
RIGHT S7
DISASSEMBLY
COMPRESSION
MOTOR
LEFT
S8 S9
ENCODER WHEEL
3. Remove the crank pulley bearing support plate (two 4 mm Allen screws, S1 and S2).
4. Remove the four screws, S3 to S6 (4 mm Allen wrench), from the motor support plate.
Check that the slide bar does not protrude out of the front of the pulley as
CAUTION this prevents the mounting of the small belt. If necessary, push the slide
bar slightly downwards.
6. Remove the two left–hand motor mounting screws (S8 and S9 – see above), on the motor support plate.
7. Remove the optointerrupter support board, thus releasing the toothed belt.
8. Remove the other two screws (S7 and S10, on the right), followed by the encoding wheel and the
pulley, if the motor is being changed.
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5.2 Installation of compression motor and small belt (see Illustrations 1 and 2)
D To install the compression motor and small belt, carry out the above operations, in the reverse sequence
(8 thru 1).
Note: Small toothed belt is tensioned by moving motor.
5.3 Adjustment
D The four mounting screws (Illustration 2, items S7 to S10) enable the toothed belt tension to be
adjusted. Take care to avoid excessive belt tension.
1. Release the lock, behind the arm, to offset the compression arm in relation to the tube housing arm.
2. Switch ON the DMR electrical power.
3. Set compression arm horizontal (the most convenient position).
4. Switch OFF the DMR electrical power.
5. Remove the magnification right support plate (accessible behind arm – two 5 mm Allen screws).
6. Set paddle support opposite hole left free by removal of magnification right support plate.
7. Slacken the two screws on the paddle support, to release the belt joining piece.
Note: In the case of routine maintenance; if the belt is being replaced; then the old belt can simply be cut.
8. On the end of the belt, unscrew the small tensioner screw (7 mm flat wrench – see Illustration 3), to
release the spring.
Note: It is not necessary to remove the spring. The tensioner screw need only be unscrewed a few turns.
9. Remove the end piece from the adjustment end of the belt (spring end) (2 small slot–head screws).
10. Remove the spring housing/belt joining piece (two 3 mm Allen screws).
Check that the slide bar does not protrude out of the front of the pulley as
CAUTION this prevents the mounting of the small belt. If necessary, push the slide
bar slightly downwards.
11. After the belt has been removed or cut, remove the two pulleys and spindle.
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ILLUSTRATION 3
BELT JOINING PIECE, SHOWING BELT ENGAGEMENT AND TENSIONER SCREW
BELT TENSIONER SCREW
COIL SPRING
DISASSEMBLY
FIRST FOUR TEETH, ON EACH END, ENGAGED IN
FIRST FOUR NOTCHES IN BELT JOINING PIECE
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CAUTION Cables must pass outside protector plate, and plate must not be in contact
DISASSEMBLY
with pulley.
CAUTION The functional check should be carried out both before and after the
reinstallation of the compression paddle and arm covers.
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SECTION 1
SUPPLIES
Lithium battery.
SECTION 2
TOOLS
DISASSEMBLY
D 2.5 mm Allen wrench.
D Soldering iron.
D Service terminal.
D DMR data diskette.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
1. Remove the column cover (CPU side only) (see IST 032).
2. On gantry CPU board 800PL3, remove the two mounting screws (2.5 mm Allen wrench), and remove
the board.
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3. Solder the new lithium battery in the free position (BT1 or BT2), respecting the polarities.
4. Unsolder the old battery.
5. Reinstall gantry CPU board 800PL3 in its position in the gantry.
6. Reinstall the column cover (CPU side) (see IST 032).
3. If the above message is displayed, reload the gantry parameters, from the previously saved diskette.
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW GANTRY CPU
BATTERY.
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SECTION 1
SUPPLIES
D Optical fibers.
D Tyraps.
SECTION 2
TOOLS
DISASSEMBLY
Seno DMR Service Manual.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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OPTICAL FIBERS
Job Card DR 010 2 of 2
CAUTION Take care to avoid rubbing or dirt, on the ends of the ”good” fibers.
9. Open the ribbed outer cover, over its entire length, and remove the defective fiber.
10. Replace this fiber, respecting connector color coding.
DISASSEMBLY
11. Temporarily reconnect the four fibers to the generator and gantry, and check that the system operates
correctly when the electrical power is switched ON.
12. Disconnect the four fibers and reinstall the ribbed outer cover in the harness.
13. Carefully install new tyraps, particularly inside the gantry and between the base plate and gantry
interface board 800PL2.
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
D Flat screwdriver, 1/4”.
D 10 mm flat wrench.
SECTION 3
SAFETY PRECAUTIONS
Be careful when touching the tube housing, as its temperature can be up to 80_C (about 180_F).
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
1. Select Aluminum filter to avoid possible damage to the rhodium or moly filters.
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2. Select large focal spot, to allow easier access to x–ray tube connectors
3. Lower gantry to down limit for better tube access.
4. Power off console and shut off wall breaker.
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6. Remove black collimator anti–scatter shield by loosening single screw on bottom and pulling shield
forward and down. (See Illustration 2)
ILLUSTRATION 2
DISASSEMBLY
7. Disconnect the following cables from the rear of the x–ray tube.
(See Illustration 3 and use the view that matches the actual tube configuration)
D +HT(small black wire)
D Stator (outside connector)
D HT (high voltage cable)
D Ground
ILLUSTRATION 3
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1. Unpack x–ray tube and remove aluminum protective cover from bottom tube port window.
2. Carefully slide new tube housing into place, avoid touching bottom tube port window or filter
assembly.
3. Adjust the front of tube housing approximately parallel with front of tube mounting frame, install 2
front mounting bolts and tighten all 4 bolts.
4. Reinstall the following cables. (See Illustration 3)
D +HT(small black wire)
D Stator (outside connector)
D HT (high voltage cable)
D Ground
5. Reconnect connector XJ4 on 800PL6 Bd. (See Illustration 4)
6. Verify cables are routed away from tube angulation belt/sprocket, tie–wrap cables if needed.
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1. Power on system.
2. Enter the install mode: select SETUP/PASSWORD and enter your password.
3. Perform an “R–Init” of the tube. Select:
SETUP/GENE/INSTALL/GENE/CONFIG/CONFIG/TUBE/R_INIT/INIT_TUBE
4. Declare the correct tube model. Select:
SETUP/GENE/INSTALL/GENE/CONFIG/CONFIG/TUBE/MODEL
Select the correct model and VALID.
5. Check the focal spot bias voltages. Bias voltage values are located on the right side of the x–ray tube.
DISASSEMBLY
Select:
GENE/INSTALL/GENE/GENE/BIAS/VOLTAGE
This will access the menus which display these values, and which allow these values to be modified.
The four values are displayed on the console by rotating the KV knob. If parameters need to be
modified see Job Card IST002 section 5.1.8 in the DMR Service Manual.
1. For the following 3 exposures open collimator to maximum, set SID to 600 mm, and remove the
compression paddle and bucky.
2. Select the following exposure parameters: Small focal spot, Mo track, Al filter, 24 KV, and 100 mAs.
3. Insert a 24x30 Ready Pack film on top of the image receptor.
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HHS test data may be entered into the laptop 3382 spreadsheet program, or if this is not available, it may be
recorded in form 3382 found in Tab 8 of System Field Test for HHS, Direction 46–013894.
Note: For HHS KV accuracy check the internal divider on the DMR can be monitored on the 701PL1 Bd
on the front of the HV tank TP7(Ref TP1). Scale factor is 0.162volts/KV.
Note: For HHS mAs Accuracy Check measure mAs on the 701PL1 Bd on the front of the HV Tank, insert
mAs meter in series with jumper between MES_MA_NEG and MES_MA_POS.
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
Not applicable.
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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Blank page
DISASSEMBLY
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SECTION 1
SUPPLIES
Mirror.
SECTION 2
TOOLS
DISASSEMBLY
D 3 mm Allen wrench.
D 10 mm flat wrench.
SECTION 3
SAFETY PRECAUTIONS
None.
SECTION 5
PROCEDURE
1. On the Bucky, use a piece of adhesive tape to mark the rear edge of the light field.
2. Set tube housing arm to convenient position.
3. Switch OFF the DMR electrical power.
4. Remove tube housing arm covers (see DR 017).
5. Remove collimator light shield box (one mounting screw).
6. Remove rod retaining front of collimator (2 locking pins).
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MIRROR
Job Card DR 013 2 of 2
MIRROR FRAME
DISASSEMBLY
10. Remove the two mirror mounting screws (3 mm Allen) and the mirror.
11. To install the new mirror, carry out the above operations, in the reverse sequence (10 thru 1).
1. Adjust the mirror angle so that the rear edge of the light field coincides with the mark made in 5.1.1,
above.
5.3 Verification of Installation
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SECTION 1
SUPPLIES
Filter wheel.
SECTION 2
TOOLS
DISASSEMBLY
D Seno DMR Service Manual.
D Flat screwdriver, 1/4”.
D 5 mm Allen wrench.
D 8 mm flat wrench.
D Circlip pliers.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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FILTER WHEEL
Job Card DR 015 2 of 2
CAUTION In the following operations, concerning the filter wheel and motor, great
care should be taken TO AVOID TOUCHING THE MIRROR
7. Remove the filter motor mounting screws, one each side of motor (5 mm Allen wrench).
8. Remove the motor, complete with filter wheel.
9. Remove the nut and washer, retaining the filter wheel spindle to the support plate (8 mm flat wrench).
10. Separate the spindle from the wheel by removing the circlip.
1. To install the new filter wheel, carry out the above operations, in the reverse sequence (paragraph 5.1,
DISASSEMBLY
10 thru 1).
1. Switch on the DMR electrical power supply and check that the self–test is correctly executed.
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW FILTER WHEEL.
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SECTION 1
SUPPLIES
Gas spring.
SECTION 2
TOOLS
DISASSEMBLY
D Service Terminal.
D Flat screwdriver, 1/4”.
D 8 mm Allen wrench.
D Set of steps (for access to top of column).
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
1. Remove the column covers (see IST 032) in Seno DMR Service Manual.
2. Switch OFF the DMR electrical power.
3. Remove three plastic caps on column top cover.
4. Remove the three cover mounting screws and the cover.
5. Disconnect cable from XJ1 on board 800PL12 (inside, on cover).
6. Raise column approx. 30 cm, to raise the safety plate above the fixed part of the gas spring.
7. Remove jack (gas spring) safety plate inside column (two 8 mm Allen screws).
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GAS SPRING
Job Card DR 016 2 of 4
ILLUSTRATION 1
GAS SPRING INSTALLATION IN COLUMN
DISASSEMBLY
GAS SPRING
CLAMP
COLUMN MOTOR
For safety, the two 8 mm screws are installed using thread locking
CAUTION compound (loctite or similar) and a leverage extension will probably be
required on the Allen wrench, to slacken the screws.
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GAS SPRING
Job Card DR 016 3 of 4
DISASSEMBLY
15. Place old gas spring in one corner of column.
16. Check cable harness is correctly positioned. Adjust as required.
17. Lower column to approx. 30 cm above lower end of travel stop (check movement of cable harness).
18. Reinstall clamp on front edge, at bottom of column (2 bolts, 7 mm flat wrench).
19. Reinstall the gas spring safety plate inside column (two 8 mm Allen screws).
CAUTION For safety, the two 8 mm screws are installed using thread locking
compound (loctite or similar).
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GAS SPRING
Job Card DR 016 4 of 4
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DISASSEMBLY
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Time: 20 min each, for 5–1, 5–2 and 5–3 Personnel: 1 field engineer
SECTION 1
SUPPLIES
None.
SECTION 2
TOOLS
DISASSEMBLY
D Flat screwdriver, 1/4”.
D 4 mm Allen wrench.
SECTION 3
SAFETY PRECAUTIONS
Be careful when touching the tube housing, as its temperature can be up to 80_C (about 180_F).
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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5.1 Removal and reinstallation of tube housing arm lower covers (see Illustration 1)
1. Using a flat blade, remove the plastic covers – four around the rotation axis and two at the bottom end of
the arm (three in each half–cover).
2. Set the arm in the horizontal position, tube on the right, and remove the half–cover mounting screws
(1, 2 and 3).
3. Lift the half–cover and remove it.
4. Rotate the arm through 180_.
5. Repeat 2 and 3, above, for the other half–cover, but removing mounting screws 4, 5 and 6.
6. To reinstall the arm lower covers, carry out the above operations, in the reverse sequence
(paragraph 5.1, 5. thru 1.).
DISASSEMBLY
ILLUSTRATION 1
TUBE HOUSING ARM LOWER COVERS – MOUNTING SCREW LOCATIONS
4
1
2
5
3 6
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1. Set the compression arm in the horizontal position, tube on the right, and unlock the tube housing arm
to set it at 27_, with the tube below the horizontal.
2. Switch OFF the DMR electrical power.
3. Using the flat screwdriver and 4 mm Allen wrench, remove screws 1 and 2.
ILLUSTRATION 2
COMPRESSION ARM COVERS – MOUNTING SCREW LOCATIONS
1 3
DISASSEMBLY
2 4
4. Remove the left half–cover by slightly lifting it on the compression motor side, and then gently pulling
it to the left.
5. Switch the DMR electrical power back on.
6. Reset the tube housing arm to 0_.
7. Rotate the compression arm through 180_ and unlock the housing arm to set the tube 27_ downwards.
8. Switch OFF the DMR electrical power.
9. Remove screw 3, followed by screw 4 (screwdriver and 4 mm Allen wrench, respectively).
10. Remove the right half–cover by slightly lifting it on the compression motor side, and then gently
pulling it to the right.
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11. Recover spacer plate E (on the top of the sensor indicator plate P) and remove plate P by gently pulling
it towards the bottom of the compression arm.
12. To reinstall the compression arm covers, carry out the above operations, in the reverse sequence
(paragraph 5.2, 11. thru 1.).
ILLUSTRATION 3
SENSOR INDICATOR AND SPACER PLATES
E
DISASSEMBLY
510
560
610
660
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5.3 Removal and reinstallation of tube housing spacer covers (see Illustration 4)
5 B
6
7
8
DISASSEMBLY
3
P
4
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DISASSEMBLY
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SECTION 1
SUPPLIES
None.
SECTION 2
TOOLS
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
Not applicable.
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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Blank page
DISASSEMBLY
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SECTION 1
SUPPLIES
Formatted diskette.
SECTION 2
TOOLS
Service Terminal with Mammocom (DMR communication software, last release is V1.16).
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
Note: Generator and gantry data files must be loaded separately. DATE and TIME functions must be
correctly initialized, to ensure that the files saved are correctly dated.
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Note: Run Mammocom under DOS rather than Windows 95/98. If your laptop is operating under Windows
95, click “Start”, then “Restart Computer in MS-DOS mode”. This will avoid potential transmission
errors while saving or restoring data.
5.1 Getting started with a blank formatted diskette.
5.1.1 Insert a blank formatted diskette into diskette drive A; and create two directories in order to save the
Generator and Arm / Gantry parameters:
Dir 1: GENE
Dir 2: ARM
c. At the prompt A:\ > enter mkdir ARM and hit <ENTER>
Note: The directories GENE and ARM are created on the Floppy diskette.
5.2 Back–up of Generator parameters
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6. When MAMMOCOM is started, select ”Terminal Emulator” on the menu and press ”Enter”. Check
that NO checksum error code is displayed before back–up,on the laptop screen.
7. Perform the connection between the laptop and the DMR; Press F10: connect.
Note: The DMR console displays: REMOTE ACCESS IN PROGESS.
8. Use the menu tree of the Generator maintenance from the ASM to access the INSTALL PARAM
TRANSFERT menu (Screen @ <00295>.
The full path is (on your laptop):
SETUP/GENE/MAINT/MAINT/MAINT/1>2/TRANS
F9 F1 F6 F3 F1 F6 F5
9. Press the key (F1).
10. Without leaving this maintenance menu @<00361>, press ALT–M, to return to the MAMMOCOM
DISASSEMBLY
main menu.
11. Select the ”File transmission” option with the cursor key then <ENTER>.
12. Insert the formatted diskette (step 5.1) into the diskette drive of your laptop.
13. In the file transmission menu, define the parameters as required:
Note: Use cursor keys (arrows) to highlight each option, then press ”Enter” to select, and name each option.
Note: You can always go back to main menu by pressing ALT–M.
14. Highlight the option ”file name” then hit <ENTER> by default the file name is PARAM, since the
parameters saved are for Generator, it is recommended to name the file:
GENEDDMM (with DD: Day and MM: Month) and hit <ENTER>.
Note: You are free to use the file name you want.
15. Highlight ”directory name” and hit <ENTER>.
Note: Since the saved parameters MUST stay on site, it is imperative to save them on a floppy diskette (see
section 5.1).
a. In the file directory menu highlight directory and hit <ENTER>.
b. At the prompt A: enter GENE (directory created in step 5.1), and hit <ENTER>.
c. Suffix: leave DAT
d. Highlight save then hit <ENTER>.
e. Go back to ”file transmission” menu by pressing Alt–M.
16. Select ”Receive: equipment–>PC”, using cursor keys (arrows) and hit <ENTER>.
At the menu ’’file types’’ highlight ’’CODED’’ file then hit <ENTER> to select. The coded format will
ensure a better reloading safety against corrupted data.
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1. Power off the system, clear memory by removing the jumper X2 near the battery on the CPU generator
during 30 seconds, then re–install it.
Note: The procedure is written in the case we are re–started from prompt C:\ >
2. Run MAMMOCOM application (C:\ > CD MAMMOCOM)
3. Start the STAV application (C:\ > MAMMOCOM > STAV)
4. Select ’’Terminal Emulator’’.
5. Perform the connection between the laptop and the DMR; press F10 to connect.
Note: The DMR console displays: REMOTE ACCESS IN PROGESS
6. Use the menu tree of the Generator maintenance from the ASM to access the INSTALL PARAM
TRANSFERT menu (screen @ < 00295>).
The full path is (on your laptop):
SETUP/GENE/MAINT/MAINT/MAINT/1>2/TRANS
F9 F1 F6 F3 F1 F6 F5
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DISASSEMBLY
11. Select : Transmit : PC ––> Equipment to start the transfer and hit <ENTER>.
– The transmitted data are scrolled on the screen.
– The service Terminal then displays:
Transmitting file: A: GENE\GENEDDMM.DAT to equipment.
12. When the transfer is completed the message ’’transmission successful’’ is displayed, press ALT–M
several times to return to the MAMMOCOM main menu.
13. Select ”Terminal Emulator” and hit <ENTER> to exit from the maintenance menu, then disconnect
your laptop to the DMR by pressing CTRL–D: disconnect.
14. Following the reloading of the parameters, NO checksum error should be displayed. The Medical
parameters must be re–entered manually.
Note: The DMR console displays: ’’data load OK’’.
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These parameters are also displayed on a label stuck on the X–ray tube housing because they are
specific for each tube. These parameters are critical for the reliability of the tube.
– Make a checksum.
4. Choose the generator (AOP) configuration:
Path = SETUP / GENE / INSTAL / GENE / AOP / TYPE
For a DMR+ the type should be A.
Note: If you need to check Gantry settings after the DMR arm data conversion, proceed as follows:
Access the Gantry configuration menu:
path = SETUP / ARM / VALID / INSTALL / CONFIG/
The various parameters are accessible using the paths shown below (relative to CONFIG/:
Collimator front blade (motorized) /COLLIM/FRONT–B/
Cassette detection /CASSET/
DISASSEMBLY
The procedure is as for the Generator (see paragraph 5.2, above), but screen @<05420> must be accessed.
The full path is:
SETUP/ARM/VALID/MAINT/MAINT/TRANS
F9 F5 F1 F6 F1 F3
The ”Arm / Gantry” file size is less than 1 KB.
Note: The recommended file name for the Arm/Gantry parameters is:
ARMDDMM.DAT
Note: The Medical parameters are not part of the back–up.
1. Power off the system, clear memory by removing the jumper X2 near the battery on the CPU gantry
during 30 seconds, then re–install it.
2. The procedure is as for the generator (see paragraph 5.3, above), but screen @<05420> must be
accessed.
The full path is:
SETUP/ARM/VALID/MAINT/MAINT/TRANS
F9 F5 F1 F6 F1 F3
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1. Carry out the Tube current calibration procedure described in Job Card IST 003; ignore the
prerequisites given as a reminder only.
2. Check grid calibration parameters (Gain, offsets, Min and Max values). Record required values.
3. Perform the breast thickness measurement check described in Job Card IST 025 of the DMR Service
Manual. Recalibrate if necessary.
4. Perform the preliminary Generator and Gantry testing Job Card IST 033; ignore Section 5 and
Section 6–8 .
5. Check Optical Density using IST 014.
6. Check for correct operation by carrying out several X–ray exposures in Application Mode (Contact or
Magnification Mode).
DISASSEMBLY
7. Make a final backup of Generator and Gantry/Arm parameters as described in Job Card DR 19 (DMR
Advanced Service manual).
Note: In case of difficulties, the backup could always be done on C:\ drive (hard disk), then on Floppy disk.
The procedure is as for the back–up of generator data (see paragraph 5.2, above), but screen @<00278>
must be accessed.
The full path is:
SETUP/GENE/MAINT/STAT/STATS/TRANS
F9 F1 F6 F1 F1 F2
Select option : ASCII file
Note: There are no Arm / Gantry statistics.
5.9 Back–up of error codes
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SECTION 1
SUPPLIES
Lithium battery.
SECTION 2
TOOLS
DISASSEMBLY
D Soldering iron.
D Service terminal.
D DMR data diskette.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
1. Remove the generator front panel (CPU side) (see IST 032).
2. Pull generator CPU board 400PL3 gently forward and remove it.
3. Solder the new lithium battery in the free position (BT1 or BT2), respecting the polarities.
4. Unsolder the old battery.
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BATTERY.
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SECTION 1
SUPPLIES
Capacitor box.
SECTION 2
TOOLS
DISASSEMBLY
D 8 mm flat wrench.
D 10 mm flat wrench.
D 4 mm Allen wrench.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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ILLUSTRATION 1
CAPACITOR BOX – TOP VIEW (WITHOUT RESONANT CAPACITORS)
S1 S4
C7+
C7 C5 C3 C1+ C1
S5
S3 C1–/C2+
C8+/C7–
C8 C6 C4 C2– C2
S2 S6
C8–
DISASSEMBLY
ILLUSTRATION 2
CAPACITOR BOX – SIDE VIEW
RESONANT CAPACITORS
RC1 RC2
S3
S9, S10
S1 S2
CAPACITOR BOX
S7, S8
6. Remove screws S7 and S8, followed by screws S9 and S10 mounting the capacitor box on the
”Inverter” panel (4 mm Allen wrench).
7. Remove the capacitor box.
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1. To install new filtering capacitors, carry out the above operations, in the reverse sequence (paragraph
5.1, 7. thru 1.).
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW INVERTER FILTERING
CAPACITORS.
DISASSEMBLY
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DISASSEMBLY
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SECTION 1
SUPPLIES
Circuit 300PL1 Inverter board and/or diode modules and/or thyristor modules.
SECTION 2
TOOLS
DISASSEMBLY
D 10 mm flat wrench.
D Flat screwdriver 1/4”.
D Phillips screwdriver 1/4”.
D Service Terminal.
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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INVERTER – THYRISTORS/DIODES
Job Card DR 023 2 of 4
ILLUSTRATION 1
INVERTER BOARD 300PL1 – LAYOUT
XJ1
G1
K1
K1
DISASSEMBLY
G1
TP4
X7
THYRISTOR MODULES
600VF (LOCATED UNDER PCB)
TP5
X10
0V/600VF
DIODE MODULES
X1 (LOCATED UNDER PCB)
TO
0V/600VR THERMAL
SWITCH
X5
X11
600VR
FROM X12
TR1
HF1 300VR
HF2
X2 X4 X3 X9 X6 X8
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between TP4 and TP5 on
board 300PL1 (Inverter).
4. Disconnect the following wires and connectors on 300PL1: XJ1, X11, X12, X8, X6, X9, X3, X4, X2,
X5, X1, X10 and X7.
5. Remove the four thyristor module mounting screws, accessible through the PC board.
6. Remove the six mounting screws, for diode modules D1, D2 and D3.
7. Remove the seven nuts which mount board 300PL1 on the ”Radiator” PLATE.
8. If thyristors are being changed, disconnect the gate drive wires, coming from X14 to X16, on board
300PL1.
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INVERTER – THYRISTORS/DIODES
Job Card DR 023 3 of 4
1. To install new diode and thyristor modules, carry out the above operations, in the reverse sequence
(8 thru 1).
CAUTION Do not tighten the module mounting screws, on the printed circuit, until
after the modules have been correctly mounted on the ”Radiator” plate.
1. Carry out the ”Inverter short circuit” test described in TSG 004; see illustration 5–18.
2. Execute a few exposures in 2–point mode, for example 30 kV/50 mA.
DISASSEMBLY
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW INVERTER
THYRISTORS/DIODES.
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INVERTER – THYRISTORS/DIODES
Job Card DR 023 4 of 4
Blank page
DISASSEMBLY
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
Not applicable.
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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GENERATOR COVERS
Job Card DR 024 2 of 2
Blank page
DISASSEMBLY
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SECTION 1
SUPPLIES
SECTION 2
TOOLS
DISASSEMBLY
D Ammeter.
D Mammo kV peak meter.
D 8 mm flat wrench.
D X–ray waveform meter RMI 233 and oscilloscope (see Section 3, below).
SECTION 3
SAFETY PRECAUTIONS
SECTION 4
PREREQUISITES
None.
SECTION 5
PROCEDURE
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VENT SCREW
XJ2
XJ1
XJ3
700–PL1
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DISASSEMBLY
D Changing the kV/mA board alone IS NOT RECOMMENDED (see Section 3, above). However, if
the change is absolutely necessary, the calibration procedure is given below:
1. Configure the Senographe DMR as follows:
– magnification device in position 1.9,
– Large focus,
– 2–point mode,
– 30 kV, 30 mAs.
2. Place the RMI 233 probe on the magnification plate, in the center of the X–ray beam. Connect the
probe to an oscilloscope with memory facility – select scan 5 ms/division.
3. Execute an exposure and observe the beginning of the exposure waveform on the oscilloscope. Adjust
P1 to obtain the shortest rise time, with no overshoot, as shown in the waveform 1 below:
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ILLUSTRATION 2
HV RISETIME
V
1 CORRECT
DISASSEMBLY
RESPONSE
UNSATISFACTORY
2 FOR AEC/AOP
UNSATISFACTORY
3 FOR AEC/AOP &
NON–COMPLIANCE
WITH CDRH !
t
4. Carry out the operations described in the Job Cards: IST 016 then IST 017 and IST 003.
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Version No.: 0
Purpose: MAGNIFICATION DEVICE
Date: May, 1997
SECTION 1
SUPPLIES
None.
SECTION 2
TOOLS
D 2.5 mm Allen wrench.
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
None.
SECTION 4
PREREQUISITES
None.
SECTION 5
ADJUSTMENT OF MAGNIFICATION DEVICE IN ITS LATCHED POSITION
See Illustration 1.
1. Insert the plate in the guideway with the teeth engaged (Item 3).
2. Using the 2.5 mm Allen wrench, loosen the M5 Allen screw (Item 2) securing the left side of the guide
shaft (Item 1).
3. Keeping the magnification plate in contact with the bearing plate, and with the tooth (Item 3) in its
housing, pull the latching handle assembly (Item 1) to bring the tooth into contact with the edge of its
housing, and so removing play.
4. Tighten the M5 Allen screw (Item 2) securing the left side of the guide shaft.
5. Check that there is no play in the two magnification positions.
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MAGNIFICATION DEVICE
Job Card DR 026 2 of 2
ILLUSTRATION 1
3
2
DISASSEMBLY
1
1
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Version No.: 0
Purpose: ARM ANGLE SENSOR
Date: August 1999
SECTION 1
SUPPLIES
DISASSEMBLY
SECTION 3
SAFETY PRECAUTIONS
None.
SECTION 4
PREREQUISITES
None
3–85
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 5
PROCEDURE
1. With the arm in the vertical position, remove power from the
DMR+ and remove the arm front cover.
3. Locate Arm Angle Sensor (1) on its mounting plate (2) at the
front bottom of the arm.
DISASSEMBLY
4. Locate and disconnect the angle sensor cable connector (3) at the
top of the arm.
7
5. Remove the ties which attach the angle sensor cable along the
compression arm.
6
6. To access the screws securing the Arm Angle Sensor assembly,
remove the bracket (4) by removing the three screws (5, 6, 7). 4
5.2 Reassembly
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW ARM ANGLE SENSOR.
3–86
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
ERROR CODE STRUCTURE
The structure of the error messages, as displayed on the DMR console (e.g. E55 [text]
161/013), is shown below:
Error
E 5 5 text 1 6 1 0 1 3
a bb ccc ddd
I : Warning without exposure inhibition
S : Warning with exposure inhibition
a : type of error
E : Fault with exposure inhibition
K : Fault generating power cut–off (safety)
bb: message number
ccc: subassembly ref. (hardware or software)
ddd: number indicating origin of fault
ERROR CODES
inhibition.
161/013 indicates no reference crossing during movement.
E55 is the error code type listed in the Operator Manual. This code is easy to use and
communicate, and is considered sufficient for customer use.
161/013 is the ”technical code”, recommended for GE internal communication.
The error code listing currently contains almost 500 codes. Around 200 of these codes
concern software errors which, by definition, should never occur.
If a software error should occur, especially if it occurs several times, please inform Service
Engineering, giving as many details as possible. If possible, provide the error codes file, on
diskette (see DR 19).
The error code listing, below, only contains codes ccc/ddd, to facilitate technical
communication. The TSG (Trouble Shooting Guide) column indicates the reference number
in the Trouble Shooting Guide (chapter 5), which should obviously be consulted first.
Note: *** : these 3 stars indicates an explanation at the end of this chapter (section 3) for a
possible known root cause.
4–1
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Abbreviations used:
IST: Installation
MNT: Maintenance
PM: Photomultiplier
HTPM: PM high tension
IPM: PM current
VRTX: Real time operating system
Where an error message refers to a signal with a ”French signal name”, the corresponding
English language signal name is shown between parentheses.
It is also recommended that the ”Service Terminal” be used to consult the error codes stored in
the generator CPU [screen @<310>] and the gantry CPU [screen @<5403>] – (see ASM
Chapter 7 – maintenance menus flowchart). This will enable any ”cascade” error codes to be
correctly interpreted.
– Angle sensor failure; rotation angle sensor frequency too high or too low 171/015
– Angle sensor failure; rotation angle sensor in “dead zone” for more than 30 minutes 171/016
– Angle sensor failure; rotation angle sensor in “dead zone” for a short period 171/017
– Angle sensor failure; rotation angle sensor not present 171/018
ERROR CODES
4–2
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 2
ERROR CODE LIST
ERROR CODES
– Gene interface: reset error (see Chap. 1 Sect. 3) 004/001
– Gene interface: read/write error on timer PTM1 (see Chap. 1 Sect. 3) 004/002
– Gene interface: read/write error on timer PTM1 (see Chap. 1 Sect. 3) 004/003
– Gene interface: read/write error on timer PTM2 (see Chap. 1 Sect. 3) 004/004
– Gene interface: read/write error on timer PTM2 (see Chap. 1 Sect. 3) 004/005
– Gene interface: interrupt error on DUART1 (see Chap. 1 Sect. 3) 004/006
– Gene interface: PTM1 timer 1 defective (see Chap. 1 Sect. 3) 004/007
– Gene interface: PTM1 timer 2 defective (see Chap. 1 Sect. 3) 004/008
– Gene interface: PTM1 timer 3 defective (see Chap. 1 Sect. 3) 004/009
– Gene interface: PTM2 timer 1 defective (see Chap. 1 Sect. 3) 004/010
– Gene interface: PTM2 timer 2 defective (see Chap. 1 Sect. 3) 004/011
– Gene interface: PTM2 timer 3 defective (see Chap. 1 Sect. 3) 004/012
– Gene interface: interrupt error on PTM1 timer 1 (see Chap. 1 Sect. 3) 004/013
– Gene interface: interrupt error on PTM1 timer 2 (see Chap. 1 Sect. 3) 004/014
– Gene interface: interrupt error on PTM1 timer 3 (see Chap. 1 Sect. 3) 004/015
– Gene interface: interrupt error on PTM2 timer 1 (see Chap. 1 Sect. 3) 004/016
– Gene interface: interrupt error on PTM2 timer 2 (see Chap. 1 Sect. 3) 004/017
4–3
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
– Gene interface: interrupt error on PTM2 timer 3 (see Chap. 1 Sect. 3) 004/018
– Generator: fault at exposure command 006/000
– Generator: fault at exposure command 006/001
04 Generator: signal kV_Inf_5 (Less_than_5kV) not rising 006/002
04 Generator: Signal En_Pose (Exposure_On) not rising 006/003
04 Generator: fatal security triggered during exposure 006/004
04 Generator: fatal security triggered at end of exposure or signal En_Pose (Exposure_On) 006/005
stays ’high’
04 Generator: signal Secu_Rattrap (No_Fatal_Security) stays ’high’ after ’arcing recovery’ 006/011
19 Gene init tests: one fatal security input <> 0; xxx identifies input. 007/xxx
Access generator error log display for full error decoding.
– Focus bias software error: unknown command 011/001
– Focus bias software error: unknown task status 011/002
06 Focus bias: signal Pres_Polar (Bias_Presence) ’high’ in standby status 012/001
06 Focus bias: signal Pres_Polar (Bias_Presence) stays ’low’ when bias generation starts 012/002
06 Focus bias: signal Pres_Polar (Bias_Presence) goes ’low’ after stabilization 012/003
06 Focus bias: signal Pres_Polar (Bias_Presence) stays ’high’ after bias generation stopped 012/004
– Anode starter software error: unknown command 016/001
ERROR CODES
4–4
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
03 Heater track 2: signal Pres_Chauf (Heater_Presence) ’low’ after exposure 023/007
03 Heater track 2: signal Pres_Chauf (Heater_Presence) stays ’high’ when heater stopped 023/008
– Grid sync software error: ACQ_NTR or ACQ_OVR received or unknown reply when 026/001
starting
– Grid sync software error: ACQ_NTR or ACQ_OVR received or unknown reply when 026/002
stopping
– Grid sync software error: unknown command 026/003
– Grid sync software error: unknown task status 026/004
14, Grid sync: signal Synchro_Bras (Synchro_Arm) ’high’ in standby status 027/001
17
14 Grid sync: grid start signal not received or grid fault detected 027/002
17 Grid sync: signal Synchro_Bras (Synchro_Arm) ’low’ after grid start 027/003
14 Grid sync: grid stop signal not received or grid fault detected 027/004
– Generator: delay task software error: unknown command 031/001
– Generator: delay task software error: unknown task status 031/002
– HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply 036/001
– HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply 036/002
– HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply 036/003
4–5
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
4–6
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
– Gene software error (IST, standby): incorrect thickness for correlation calculation 073/004
– Gene software error (IST, standby): bias calibration task problem 073/005
– Gene software error (IST, standby): heater scale calibration task problem 073/006
– Gene software error (IST, standby): HV/DAC calibration task problem 073/007
– Gene software error (IST, standby): FREQ/HV calibration task problem 073/008
– Gene software error (IST, standby): PM calibration task problem 073/009
– Gene software error (IST, standby): PM calibration task problem 073/010
– Gene software error (IST, standby): PM calibration task problem 073/011
– Gene software error (IST, standby): PM calibration task problem 073/012
– Gene software error (IST, standby): gantry connection task problem 073/013
– Gene software error (IST, standby): gantry connection fault 073/014
– Gene software error (IST, standby): gantry connection fault 073/015
– Gene software error (IST, standby): gantry connection fault 073/016
– Gene software error (IST, standby): mA measurement calibration problem 073/017
– Gene software error (IST, exposure): unknown exposure end 074/001
– Gene software error (IST, exposure): unknown gantry reply 074/002
– Gene software error (IST, exposure): unknown gantry reply 074/003
4–7
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
4–8
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
– Gene: ’Endurance’ error code 082/000
– Gene: ’Endurance’ error code 082/001
– Gene: ’Endurance’ error code 082/010
– Gene: ’Endurance’ error code 082/020
– Gene: ’Endurance’ error code 082/030
– Gene: ’Endurance’ error code 082/040
– Generator: PROM checksum error 090/000
– Gantry software error: VRTX error during init 100/001
– Gantry interface: Reset error (see Chap. 1 Sect. 3) 101/001
– Gantry interface: read/write error on timer PTM1 (see Chap. 1 Sect. 3) 101/002
– Gantry interface: read/write error on timer PTM1 (see Chap. 1 Sect. 3) 101/003
– Gantry interface: read/write error on timer PTM2 (see Chap. 1 Sect. 3) 101/004
– Gantry interface: read/write error on timer PTM2 (see Chap. 1 Sect. 3) 101/005
– Gantry interface: interrupt error on DUART1 (see Chap. 1 Sect. 3) 101/006
– Gantry interface: PTM1 timer 1 defective (see Chap. 1 Sect. 3) 101/007
– Gantry interface: PTM1 timer 2 defective (see Chap. 1 Sect. 3) 101/008
– Gantry interface: PTM1 timer 3 defective (see Chap. 1 Sect. 3) 101/009
4–9
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
4–10
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
– Gantry software error: unknown exposure end code 105/072
– Gantry software error: unknown ’Endurance’ code 105/073
– Gantry software error: unknown ’Endurance’ event 105/074
– Gantry/tube housing type configuration incompatibility (angulation/angulation) 105/080
– Gantry/tube housing type configuration incompatibility (angulation/focus) 105/081
– Gantry software error: column: unknown task return 106/002
– Gantry software error: column: unknown task status 106/003
– Gantry software error: column: unknown task status 106/004
– Gantry software error: column: unknown task status 106/005
– Gantry software error: column: unknown task status 106/006
– Gantry software error: column: unknown order transmitted to task 106/007
– Gantry software error: compression: too long between task calls 107/001
– Gantry software error: compression: unknown task return 107/002
– Gantry software error: compression: unknown task status 107/003
– Gantry software error: compression: unknown order transmitted to task 107/004
– Gantry software error: lateral collimator: positioning timeout 108/001
– Gantry software error: lateral collimator: unknown task return 108/002
4–11
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
4–12
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
– Gantry software error: rot. brake: unknown task status 121/002
– Gantry software error: rot. brake: unknown task return 121/003
– Gantry software error: rot. brake: unknown order transmitted to task 121/004
– Gantry software error: Reset triggered by Watch_dog_soft 122/007
– Gantry software error: grid sensor Presence_Trame (Grid_Presence) not ’high’ or ’low’ 122/013
– Gantry software error: tube housing thermal contact not ’high’ or ’low’ 122/014
– Gantry: checksum error on battery saved memory 151/000
– Gantry interface: unexpected interrupt received (level 0) 151/021
– Gantry interface: unexpected interrupt received (level 1) 151/022
– Gantry ’Endurance’ error code: synchronisation 153/075
– Gantry ’Endurance’ error code: column 153/076
– Gantry ’Endurance’ error code: compression 153/077
– Gantry ’Endurance’ error code: compression arm rotation 153/078
– Gantry ’Endurance’ error code: tube housing arm rotation 153/079
– Gantry ’Endurance’ error code: lateral collimator 153/080
– Gantry ’Endurance’ error code: rear collimator 153/081
– Gantry ’Endurance’ error code: light centering device 153/082
4–13
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
4–14
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
11 Lateral collimator motor: loss of steps detected at reference crossing 158/009
11 Lateral collimator motor: loss of steps detected at reference crossing 158/010
11 Lateral collimator motor: loss of steps detected at reference crossing 158/011
11 Lateral collimator motor: loss of steps detected at reference crossing 158/012
11 Lateral collimator: no reference crossing during movement 158/013
11 Lateral collimator: no reference crossing during movement 158/014
11 Lateral collimator: no reference crossing during movement 158/015
11 Lateral collimator: no reference crossing during movement 158/016
11 Lateral collimator: optical sensor detection problem 158/017
11 Lateral collimator: optical sensor detection problem 158/018
11 Lateral collimator: slipping during collimator movement *** 158/019
11 Rear collimator motor: loss of steps detected at reference crossing 159/009
11 Rear collimator motor: loss of steps detected at reference crossing 159/010
11 Rear collimator motor: loss of steps detected at reference crossing 159/011
11 Rear collimator motor: loss of steps detected at reference crossing 159/012
11 Rear collimator: no reference crossing during movement 159/013
11 Rear collimator: no reference crossing during movement 159/014
4–15
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
4–16
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
(Rotat_Power_Inactive) ’low’
13 Arm rot. brake: Pres_Log_Frein_Rot*Pres_Oper*On_Frein_Rot 171/008
(Rot_Brake_Soft_Pres*Operator_Present*On_Rotation_Brake) = 1 & R_On_Frein_Rot
(On_Rotation_Brake_Return) = 0
13 Arm rot. brake: signal R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ without legal 171/009
command
13 Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off 171/010
(Rotat_Power_Inactive) & R_On_Frein_Rot (On_Rotation_Brake_Return) are ’low’
13 Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off 171/011
(Rotat_Power_Inactive) ’low’ & comp. arm defective
13 Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off 171/012
(Rotat_Power_Inactive) ’low’ during init
13 Arm rot. brake: signal R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ during init 171/013
13 Power shutdown: uncontrolled movement risk (arm brake); R_On_Frein_Rot 171/014
(On_Rotation_Brake_Return) ’high’ without legal command
– Angle sensor failure; rotation angle sensor frequency too high or too low 171/015
– Angle sensor failure; rotation angle sensor in “dead zone” for more than 30 minutes 171/016
– Angle sensor failure; rotation angle sensor in “dead zone” for a short period 171/017
– Angle sensor failure; rotation angle sensor not present 171/018
17 Magnification sensor: unknown magnification code 172/003
4–17
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
’low’
11 Signal Mot_Diaph_L_2 (Lat_Diaph_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still 172/022
’low’
11 Signal Mot_Diaph_A_1 (Rear_Diaph_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still 172/023
’low’
11 Signal Mot_Diaph_A_2 (Rear_Diaph_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still 172/024
’low’
– Signal Mot_Gaine_1 (Housing_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’ 172/025
– Signal Mot_Gaine_2 (Housing_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’ 172/026
12 Signal Mot_Filtre_1 (Filter_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’ 172/027
12 Signal Mot_Filtre_2 (Filter_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’ 172/028
– Signal R_Standby_Gaine (Housing_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) 172/029
still ’low’
– Signal R_Standby_Filtre (Filter_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still 172/030
’low’
– Signal R_Standby_Diap_L (Lat_Diaph_Standby_Return) ’high’ but Bouclage_OK 172/031
(Loops_OK) still ’low’
– Signal R_Standby_Diap_P (Rear_Diaph_Standby_Return) ’high’ but Bouclage_OK 172/032
(Loops_OK) still ’low’
10 Compression: one pedal pressed and signal Pres_Pedale (Pedal_Presence) ’low’ 172/055
4–18
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ERROR CODES
4–19
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 3
ERROR CODES: KNOWN ROOT CAUSES
157/005: check for play between compression motor axis and pulley (screw not tightened).
157/010: loss of compression feedback; a square wave should be always present between TP
14 and TP1 (0V) of 800PL2.
157/023: check for play between compression motor axis and pulley (screw not tightened).
158/019: check for play between collimator lateral motor axis and pulley (screw not
tightened). Possible problem with 800PL1 (Gantry power board).
159/019: check for play between collimator rear motor axis and pulley (screw not tightened).
ERROR CODES
160/019: S check for mechanical play between collimator front motor axis and blade (screw
not tightened).
S Check for poor position of the flag in optocoupler fork.
S Check the calibration of front blade in IST030.
172/006: if appearing at power on, the gantry interface board is probably defective.
4–20
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
TROUBLESHOOTING GUIDE JOB CARDS
TSG 011 REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
TROUBLESHOOTING
TSG 016 GANTRY SENSOR STATUS TROUBLESHOOTING
TSG 021 FLOATING POINT CALCULATION ERROR 068/022 IN AEC / AOP MODE
5–1
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Blank page.
TROUBLESHOOTING
5–2
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
Multi–meter
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
SECTION 5
GENERATOR POWER–UP SEQUENCE TROUBLESHOOTING FLOW CHARTS
TROUBLESHOOTING
5–3
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Blank page
TROUBLESHOOTING
5–4
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
SECTION 5
TROUBLESHOOTING
PHOTO CELL TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–5
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”PM BOARD MAINT TEST” menu @<00292> (See below for expected screen
configuration).
F9 P G I
PM BOARD MAINT TEST
REF ON OFF AUTOTEST C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00292>
Note: To change test configuration or exit the test, it is necessary to press ”OFF” (F4) first.
Note: ”PM board autotest” must be configured to ”YES” via F6 for error messages to be displayed.
Note: To make measurements on hardware, configure ”PM board autotest” to ”NO” via F6. (No messages
are displayed.)
TROUBLESHOOTING
5–6
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
HEATER TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–7
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”HEATER MAINTENANCE” menu @<00286> (See below for expected screen
configuration).
F9 P G I
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00286>
Heater detection : NO
5–8
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
D HV grease
D HV oil
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
HV TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–9
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”HIGH VOLTAGE TEST” menu @<00306> (See below for expected screen
configuration).
F9 P G I
REF
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00306>
KV_MAX XJ2 32 : NO
MA_MAX XJ2 33 : NO
5–10
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
ANODE ROTATION TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–11
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.8 Go to ”ROTOR MAINTENANCE” menu @<00285> (See below for expected screen
configuration).
F9 P G I
RPM AUTOTEST C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00285>
Rotation presence : NO
5–12
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
BIAS TROUBLESHOOTING FLOW CHARTS
'&&+ +! '%%,&"+"'&* $ +.& +! *)-" +)%"&$ & &)+') "&+) ')
'&&+')
,)& '& +! *)-" +)%"&$ & +! &' )(!
5–13
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
$ ($ "#)
!$* $& +%( '&# $# )&( $#
F9 P G I
VOLTAGE AUTOTEST C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00287>
Bias detection : NO
TROUBLESHOOTING
5–14
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–15
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”HOUSING ANGULATION TEST” menu @<07004> (See below for expected screen
configuration).
Menu Path:
/MAINT/1>2/HOUS/TEST
HOUSING ANGULATION TEST MENU NO. 7004
F9 P G I
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07004>
PHASE 1 = Disabled
PHASE 2 = Disabled
Reference =X
TROUBLESHOOTING
5–16
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–17
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”TELESC COLUMN TEST” menu @<07002> (See below for expected screen
configuration).
Menu Path:
MAINT/COLUMN
ARM LOCK TEST MENU NO. 7002
F9 P G I
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07002>
PoWeR = Up +++
5–18
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–19
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”LIGHT CENTERING TEST” menu @<07003> (See below for expected screen
configuration).
Menu Path:
MAINT/LIGHT
ARM LOCK TEST MENU NO. 7003
F9 P G I
CMD C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07003>
CoMmanD = Off
Fuse = On
Light Centering = NO
5–20
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
ANODE ROTATION TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–21
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”COMPRESSION TEST” menu @<07000> (See below for expected screen configuration).
Menu Path:
/MAINT/COMP/TEST
COMPRESSION TEST MENU NO. 7000
F9 P G I
COMPRESSION TEST
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07000>
SOFTware = Off
5–22
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–23
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”REAR COLLIMATOR TEST” menu @<07005> (See below for expected screen
configuration).
Menu Path:
/MAINT/1>2/COLLI/REAR/TEST
REAR COLLIMATOR TEST MENU NO. 7005
F9 P G I
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07005>
PHASE 1 = Disabled
PHASE 2 = Disabled
Reference =X
TROUBLESHOOTING
PL1 Supplies = Ok
Fuse = Ok
5–24
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–25
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”FILTER TEST” menu @<07009>. (See below for expected screen configuration.)
Menu Path:
/MAINT/MAINT/1>2/FILTR/TEST
FILTER TEST MENU NO. 7009
F9 P G I
FILTER TEST
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07009>
PHASE 1 = Disabled
PHASE 2 = Disabled
Reference = Open
TROUBLESHOOTING
5–26
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
ARM ROTATION TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–27
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”ARM ROTATION TEST” menu @<07014> (See below for expected screen
configuration).
Menu Path:
/MAINT/ROT
ARM LOCK TEST MENU NO. 7014
F9 P G I
MVT SOFT C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07014>
MoVemenT = Disabled
SOFTware = Off
5–28
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
D None.
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
D None.
SECTION 4
PREREQUISITES
D None.
SECTION 5
TROUBLESHOOTING
GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS
Note: Before investigating a grid error, be sure that the procedures of Job Card IST 015 Calibration of
Compression Arm Angulation have been correctly carried out, so that grid movement is made in the
correct sense (up first) when the arm angle is positive or negative.
5.1 Turn off the Senographe DMR.
5.2 Connect the communications cable between the service terminal and generator interface board
400–PL2 connector XJ4.
5–29
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to “GRID MAINTENANCE” menu @<07114> (See below for expected screen configuration).
=> @<07114>
Command =
–––––––––––––––––––––––––––––––––– STATUS ––––––––––––––––––––––––––––––––––––
Remark =
Note: “MVT2” (F5) and “ExTIME” (F6) are not used in Senographe DMR maintenance.
5–30
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
The DMR gantry software detects a gain error if the calculated gain is < 0.25 or equals 1.00.
Using installation or maintenance menus, a warning message INVALID GAIN is displayed if:
0.25 < gain < 0.4.
The gain must be between 0.5 and 0.6 for correct operation. If the gain is too high, it can induce a 118/012
error if the offset is too far from 0.5. Incorrect gain can induce grid lines
The gain is affected by:
1. The distance between the magnet and the Hall sensor.
Fine tuning of this distance is made by adjustment of the black screw on top of the magnet mounting.
Loosen the two securing screws slightly, then adjust the black screw until the gain is in the range 0.5 to
0.6. Check the gain again after tightening the securing screws.
2. The electronic circuitry.
3. Of course, the quality of the magnet.
4. Jumper settings on the Gantry power board; refer to the Service Manual, Job Card IST 037.
5.8.2 118/010: Offset error
The DMR gantry software detects an offset error if the calculated offset is < 0.20 or > 0.8.
Using installation or maintenance menus, a Warning message: “INVALID OFFSET” is displayed if:
0.20 < offset < 0.35 or 0.65 < offset < 0.80.
The offset value must be as close as possible to 0.5 (5.000 E–1).
The offset value is affected if:
TROUBLESHOOTING
1. The blade is not centered in the opto-interruptor. The LED DS2 must be OFF at both mechanical stops.
2. The magnet does not move perpendicularly respect to the Hall sensor.
3. The examination arm is tilted at " 90°. This effect is produced by grid weight. The normal offset shift
is " 0.04.
For example: 0.46 (4.600 E–1) with the tube tilted to the left.
0.50 (5.000 E–1) with the arm vertical.
0.54 (5.400 E–1) with the tube tilted to the right.
4. Fine tuning of the offset is made by moving the blade around the centered position until the offset is
0.5 +0.01 with the arm vertical.
Note: Under some circumstances, for example after calibration, the LED may be ON at the electronic
end-of-travel position. This is normal.
5–31
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ILLUSTRATION 2
BUCKY MECHANISM
Opto-interruptor blade Magnet adjustment Magnet securing
Stop plate
securing screws screw screws
5–32
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Hall sensor output is +4 V (" 50 mV) without any magnetic field measured on TP1/TP2 (800–PL10).
With the magnet flying above the sensor, the output varies in the range +2.0 to +6.0 volts. Perfect symmetry
around 4 volts is not mandatory, depending on magnet / sensor distance. Output levels depend on the gain
adjustment (magnet distance; refer to section 5.8.1).
Maximum positive value is obtained when grid carriage is away (far) from motor side.
TROUBLESHOOTING
is hex FFF0 = 65520 decimal (6.552 E+4 in scientific notation).
Note: Board 800PL10 and the motor are not FRU parts, because adjustment requires a special tool.
If these parts are diagnosed as faulty, a complete bucky must be ordered.
5–33
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
ILLUSTRATION 3
TYPICAL GRID TRAVEL DURING CALIBRATION AND EXPOSURE
65520
63530 Upper value for
“calib limit” message
MAX
‘’Optical”
range
(8 mm) DAC drive
range
32768
Grid centered
MIN
CALIBRATION PHASE
MAX
TROUBLESHOOTING
MIN
5–34
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–35
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”ARM LOCK TEST” menu @<07011> (See below for expected screen configuration).
Menu Path:
MAINT/LOCK
ARM LOCK TEST MENU NO. 7011
F9 P G I
MVT SOFT C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07011>
MoVemenT = Disabled
SOFTware = Off
5–36
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
None
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
SECTION 5
GANTRY SENSOR STATUS TROUBLESHOOTING
TROUBLESHOOTING
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–37
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to “GANTRY SENSOR STATUS” menu @<07015> (See below for expected screen
configuration).
Menu Path:
/MAINT/ 1>2 /SENSO
GANTRY SENSOR STATUS MENU NO. 7015
F9 P G I
C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<07015>
Note: 1. Trans. check 0 = OK indicates that the “Data RC” serial data link within the cable 800pl5 XJ1 to
800PL2 XJ4 is correct, or data has been correctly transmitted. If the Data RC cable is disconnected
or cut, Trans. check 0 = NOT OK.
3. Trans check 1 = OK indicates that data packets have been correctly transmitted, but the Data RC
cable may be disconnected or cut. If the cable is short-circuited to ground, Trans check 1 = NOT OK.
5–38
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
TABLE 1
ACTIONS TO BE TAKEN FOR VARIOUS GANTRY SENSOR STATUS PROBLEMS
Magnification 11 (A–6)
S. I. D. 9 (A–7)
Stereotix 15 (A–7)
Fuse 7 (B–6)
PL4 Iso Supply 7 (A–6) Check +15V ISO and –15V ISO supplies on 800PL4.
TROUBLESHOOTING
PL1 Supplies 7 (A–6)
+15V at TP8.
5–39
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Blank page
TROUBLESHOOTING
5–40
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Service terminal
D Communications software
D Communications cable
D Multi–meter and/or oscilloscope
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
SECTION 5
ARM SYNC TROUBLESHOOTING FLOW CHARTS
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–41
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to “ARM SYNC MAINT TEST” menu @<00291> (See below for expected screen
configuration).
Menu Path:
/1>2/SYNCHRO
ARM SYNC MAINT TEST MENU NO. 291
F9 P G I
AUTOTEST C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00291>
Note: “Arm sync self–test” must be configured to YES via F6 for error messages to be displayed. When
”Arm sync self–test” is configured to NO, no messages are displayed.
See illustration 5–39.
5–42
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
D Milliammeter
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
SECTION 5
X–RAY TUBE MA MEASUREMENT TROUBLESHOOTING
TROUBLESHOOTING
CAUTION DO NOT touch potentiometer P1 on generator kV/mA board 701–PL1 at
any point in this Job Card.
5.2 Remove strap between terminal lugs MES_MA_NEG and MES_MA_POS of generator kV/mA
board 701–PL1.
5.3 Connect milliammeter between test points MES_MA_NEG and MES_MA_POS of generator
kV/mA board 701–PL1. Set the milliammeter to its 100 mA DC scale.
5.4 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–43
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.9 Go to “mA measure MAINT TEST” menu @<00289> (See below for expected screen
configuration).
F9 P G I
C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00289>
TROUBLESHOOTING
5.10 Press and hold down 701PL1 SW2 and check if ”meas = ” on the service terminal screen is equal
to the value read on the milliammeter +/–0.5 mA (See block diagram no. 4).
5.11 Press and hold down 701PL1 SW1 and check if ”meas = ” on the service terminal screen is equal
to the value read on the milliammeter +/–2.5 mA.
5.12 If either or both of these measurements is out of tolerance, perform Job Card IST 016 in the
Service Manual.
5.13 Disconnect the milliammeter and replace the strap between terminal lugs MES_MA_NEG and
MES_MA_POS of generator kV/mA board 701–PL1.
5–44
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
None
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
SECTION 5
GENERATOR INTERFACE INPUT TROUBLESHOOTING
TROUBLESHOOTING
5.2 Connect the communications cable between the service terminal and generator interface board
400PL2 connector XJ4.
5–45
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.7 Go to ”GEN_INTERFACE INPUT TEST” menu @<00293> (See below for expected screen
configuration).
Menu Path:
/MAINT/1>2/INTG
GEN_INTERFACE TEST MENU NO. 293
F9 P G I
MVT SOFT C R
F1 F2 F3 F4 F5 F6 kV mAs
M D
=> @<00293>
1ST_TRIG_BUTTON XJ2 60 : NO
2ND_TRIG_BUTTON XJ2 59 :NO
ARM_SYNC XJ9 :NO
Note: The status lines on this test screen are displayed in real time. Abnormal values are displayed in reverse
video.
Note: No commands except for 1st and 2nd trigger buttons can have an effect on the displayed values.
5–46
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
5.8 Refer to the table below to determine the course of action to be taken for a given failure shown
on the screen.
TABLE 1
JOB CARDS TO BE PERFORMED FOR VARIOUS GENERATOR INTERFACE INPUT FAILURES
TROUBLESHOOTING
BIAS_OK : YES TSG 06 4 (G–3)
5–47
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Blank page
TROUBLESHOOTING
5–48
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
None
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
TROUBLESHOOTING
5–49
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
CONSOLE TROUBLESHOOTING
Job Card TSG 020 2 of 2
SECTION 5
CONSOLE TROUBLESHOOTING
Note: The console delivered with the DMR+ uses a key combination to start the auto-test. However, you may
find an older model of console which uses a switch. Entry to the auto-test for both models is described
here; they are otherwise completely compatible.
5.1 Autotest using key combination
If your console is the newer model without the switch 100 S1, you must simultaneously press a combination
of five switches to start the autotest:
– First press and hold the Reset button (1) and the Centering Light button (2)
– Then press and hold the three buttons Film Density decrement (3), Film Density increment (4), and
Screen/Film combination (5). The autotest starts as described below.
To stop the test, repeat the same key combination at any time after the lamp visual test.
ILLUSTRATION 4
CONTROL CONSOLE CDRH
CONTROL CONSOLE 2001
TROUBLESHOOTING
5–50
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
CONSOLE TROUBLESHOOTING
Job Card TSG 020 3 of 2
If your console has the switch 100 S1 (located next to connector XJ3), start the autotest as follows:
– Turn OFF the Senographe DMR+.
– Use small flat screwdriver to set the switch 100 S1 to its CENTER position (see Note).
–Power up the DMR+.
To stop the autotest sequence, switch S1 may be returned to its normal position (LEFT) at any time. This
results in a console CPU reset and restoration of the serial link with the generator. If S1 is returned to its
normal application position during a test, the test is completed before the change in position is recognized.
This means that several seconds may be necessary before return to normal application mode.
Note: This switch has 3 positions: LEFT, CENTER and RIGHT. LEFT is the normal application position.
CENTER is for console self-test, RIGHT is not used. If the Senographe DMR+ is powered up with
this switch in the RIGHT position, correct power-up is impossible. The console ”beeps” at 1-second
intervals, communication with the service terminal is impossible, and the serial link with the generator
is interrupted.
5.3 Autotest sequence.
TROUBLESHOOTING
At the end of this sequence, ”Operator input test” is displayed on the left–hand console display; the
following tests require operator input:
– Key tests: service engineer momentarily presses each key (except 1st and 2nd trigger) on the
console; the left–hand display shows the function of the key being pressed
Note: If the console is equipped with a remote handswitch, its light centering button (but not 1st and 2nd
trigger buttons) must also be tested during the key tests.
– kV and mAs knob tests: service engineer rotates each knob step by step through each of its 12
absolute positions, which are displayed on the left–hand display. The right–hand display shows
relative knob positions.
5.4 Corrective action if a test is declared ”NOT OK”.
5–51
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
CONSOLE TROUBLESHOOTING
Job Card TSG 020 4 of 2
Blank page
TROUBLESHOOTING
5–52
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
SUPPLIES
None
SECTION 2
TOOLS
None
SECTION 3
SAFETY PRECAUTIONS
None
SECTION 4
PREREQUISITES
None
SECTION 5
FLOATING POINT CALCULATION ERROR 068/022 IN AEC / AOP MODE
1. Make a backup of your generator parameters with a corrupted data, to be able to retrieve original gene
param if the factory parameters file is also corrupted.
2. Record manually the following parameters:
TROUBLESHOOTING
– setup/medical/speed/
– setup/force/
– setup/decomp/
– setup/beep/
– setup/height
– setup/film
– setup/gene/instal/gene/gene/polar/voltage Mo/LF=
Rh/LF=
Mo/SF
Rh/SF
– setup/setup/gene/instal/gene/AOP/ALGO/FSC:A/CALIB/LNRT/PARAM/ A0=
A1=
A2=
5–53
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
– Note the mAs (AEC 28KV 4cm plexi DO=xx) for reference energy.
3. Power of the system, clear memory by removing the jumper X2 near the battery on the generator CPU
during 30 seconds and after re–install it.
4. Reload factory parameters from the factory disquette to your hard disk and then load the factory
parameters from C:\ to DMR+ for better transfert.
5. Go to menu instal/gene/config/config/tube/model/70TH–F and VALID.
– Make a checksum.
– Poweroff/on.
– Re–install parameters recorded in point 1 (medical params Bias voltage, LNRT param).
– Make a checksum.
– Perform IST 003.
– Make a checksum.
– Poweroff/on.
6. Perform your FSC calibration on FSC:B (no on FSC:A)
– IST 006: valid, name.
– IST 007.
– IST 014 with the mAs value recorded above.
– Make the 3 AEC checks.
TROUBLESHOOTING
5–54
ILLUSTRATION 5–1
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS
"
#($/ )*/ "%%& ) $%*
"
#($/ )*/ "%%& ) $%*
%$$* *% .
&" #$
+*%*($)%(#( *(#% )-*
B $ )*(+*%$ %( *( *(#% )-*
B $
)-* % * )/)*# $ ) % %,("% ) )-* % * )/)*# ) "%! (# $(*%(
"%! (# $(*%( &%-( +& )'+$ &%-( +& )'+$ $% *$ -*
#$+*) %(
$% *$ -* *-$ %+( $ %+() %( (%,(/ %$)%" +**%$ A% ) $%* "*
(%,(/ %$)%" +**%$ A% ) "*
+*%*)* )+(*)
+*%*)*
*(
*(! -*%+* %%)*
)#"" %+) )
)*(* (
#$ &%-( )(, *(C +*%*)* *,C
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$) $"
+*%*)* *(
*(! -*%+* %%)*
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)*(* &%*% ""
**%$ % +*%*)*
C
&%-(0)+&C **%$ % +*%*)* *,C
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&"/0&()$* *%$ % &(,%+) *)!)
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5–55
- #) )%$)
"+(
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%) $%* $
&"
"+( ! %)
%* "$!
$%* $
) *( "%- "+( )** &%-C "+( )**
(0)+&&"/0&()$* ) $,0)+&&"/0%! ) $%*
"+( ! %) $%* ** **
$%* $ ) %
( *)
%$)%" )&"/ "$! %$)%" &%-( %$
%$)%" &) * +**%$ "*
) $*(,") =33 *)
%$)%" &%-( %$ "#&
Senographe DMR+
+**%$ "*
asm 2252561-100
((%( #)) %$
%$)%" )&"/
$%*( &%))" +)
, %+* % *%"($
%$
&"
+* , )+&&"/ *% $*(/ / )C $%*( &%))" +) %$)%" +*%*)* &%)*%$
%$$*$
) *)
)-* ) $ * +$+)
&%)*%$ ) (-$
! $ $ )*/ $C (* "% -* *
*(
)%$) $*(/ ) $%* &%))" %$)%" )"C*)* *,*%$ )-*
)
,$ , * )(, *(C $.* *% %$)%" " %$$*%(
.
#$"
*+($ % )$%(& #(
(%$$*
&" %!
&" . +)) %$
&"
) "%! (#
*+($ %$ )$%(& #(
&"
*&
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&" *
&$) $
! %$$*%$ *-$
&" . $
&" .
(&"
&"
(%$$*
&" %"C
(&"
&"
TROUBLESHOOTING
ILLUSTRATION 5–2
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
$
"
(
$
$
(
(
'(&( $#+&)$ ';
5–56
%)" - $&''"
SEE ILLUSTRATION 5–4
)((#" #" #"'#
$ *# ( #"
$( #& $( (
*
$
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$ *# ( #"
$( ( *
)((#" #" #";
'# ""
$
(
Senographe DMR+
$
(
asm 2252561-100
$
&''(#& & $
(
# $
"
" " (
&$ $
$
#");
&$ & &(#" # "
*# (
' (#" '(&$ ' #""(#&
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TROUBLESHOOTING
ILLUSTRATION 5–3
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
5–57
$#)#*). /
'%! "# %$,' ),# $! )'"/
$#)) #!( $ "# %$,'
$#)) # '#) '%)
'%! !
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%! -
Senographe DMR+
$#
asm 2252561-100
++ # $('+ &*# . $%## #/
)+)( ')$' "#( (*%%!.
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+
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'%!
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TROUBLESHOOTING
ILLUSTRATION 5–4
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
!
%$)
!
Senographe DMR+
asm 2252561-100
! & $ !
%$)
$' !$
!$ $ &
"! !
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!
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(
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! & $ *
$' !$ !$
$ &
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!
$
TROUBLESHOOTING
ILLUSTRATION 5–5
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
$
& )# '
'*" " )# '7
& '#"
$
!"& &'%('#" #% &'%$ '%!" &
"
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5–59
%$ $
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#
)# ' '*"
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)# '
Senographe DMR+
asm 2252561-100
*' !"& (&&
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& *%" #"'"(7
', '*" !"&
(& '%!" &
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"
$
++
##
%#! !"&
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$/-4.
23 $/-4.
&
1.653-0
+ +
+
TROUBLESHOOTING
ILLUSTRATION 5–6
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
5–60
#!
!$ " ##
Senographe DMR+
asm 2252561-100
## ! #
$ !$
%
%
#!
!$ #
# ! # !$
$ # # ! #
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%
$ !$
%
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TROUBLESHOOTING
ILLUSTRATION 5–7
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
"! #
&"!!'
5–61
#
"!(%-
'"! " ! )"'
&'"! &'%# &'%' #"*%(# & SEE ILLUSTRATION 5–2
"%%' & "
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) !( %#
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(!&%* ! '
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&(% )(&
Senographe DMR+
asm 2252561-100
" %
! %
%# #
%# #
%
!
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! (',
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!& &'%('"! "%
+
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%
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TROUBLESHOOTING
ILLUSTRATION 5–8
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
#* )# '
$#*% &($$ , '
Senographe DMR+
asm 2252561-100
$ )# ' -
'*" '$ "
"
' )
%$ $
#"'"(', -
'*" $ +
$" " $
+ $" #
%#""'
'*" $
+ " $ +
%#""'
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+ " $ +
TROUBLESHOOTING
ILLUSTRATION 5–9
REV 2
GE Medical Systems
TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
"
%
Senographe DMR+
asm 2252561-100
'
#" "
#" "
!##%
"!$%! ! $ (#
! " $ !
# $% $#'
& $ (# $
$% %! $ '!%+
#%# %
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%(
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" ! +
%( " ! + #" " %( " ! +
%!# ) " !
%!# ) %!# ) "
" ! %!# #" " " ! +
) %!# ) " !
TROUBLESHOOTING
ILLUSTRATION 5–10
REV 2
GE Medical Systems
TSG 002 – PHOTO CELL TROUBLESHOOTING FLOW CHARTS
*+($ % )$%(&
5–64
*+($ %$ )$%(&
#( % *% &# %(
#$* *)* #$+
((%(
Senographe DMR+
(&" &" (&" &"
asm 2252561-100
*,* &# 3;2=5 ?6>? *+($ % )$%(&
, $ % *% $*(/ #( (%$$* &"
)$)%( )**+) #$+ .
&%*% "" , $
&" . &%*% ""
%)* +(($*
(&" &"
(&" &"
TROUBLESHOOTING
ILLUSTRATION 5–11
REV 2
GE Medical Systems
TSG 002 – PHOTO CELL TROUBLESHOOTING FLOW CHARTS (CONTINUED)
,.+ -"- *")-) &&
) ,- .++(- 'B
,.+'(- #, )% )+
*+)#(! , *+B
/#)., *!
5–65
-.+( ) ,()!+*"
'+ +)((- *&
1$
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*& 1$ *")-) &&
) ,- .++(-
)(B
(- /)&-'-+ B
-0( *& -* (
& +#
-.+( )( ,()!+*"
'+ !) -) *' )+
'#(- -,- '(.
++)+
Senographe DMR+
asm 2252561-100
# +( B
-0( /)&-'-+
+#(! ( '84B
>@=87 <99>8? )(
,+( &,, -"( '84>@=87 A4:@8
-#/- *' 5<4=7 ?8>?
/
/# ( !) -) #(,-&B
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, ,+/# '(.& #(B 8;68 A4:@8 -) / /#
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/- -" -,- /# -)+ ( +# 8;68 A4:@8 -) / /#
%)"', ( -#/- *'
+*& *")-) && 5<4=7 ?8>? /#
# +( B ,,'&2
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+#(! ( '84B '84>@=87 A4:@8
>@=87 <99>8? )( +*& *&
/
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/# ( *+ )+' $) 5<4=7 ?8>? /#
+ #,- #( ,+/#
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&& ).+ /)&-!,
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*&
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+*& *&
TROUBLESHOOTING
ILLUSTRATION 5–12
REV 2
GE Medical Systems
TGS 003 – HEATER TROUBLESHOOTING FLOW CHARTS
'#
) # *
+**&%
'# )
+%# *
, *-%
'# *' % % *( *)*
('#
'#
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) #&" ($
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)* *( (
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'# % ('# '# +)
('#
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&% +( *( +1 *-%
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%
5–66
(#)
)* *( (
+**&% " % ('# %)1
)(/ * &##&- % #)
Senographe DMR+
asm 2252561-100
'#
.!
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.! &%)&#
)'#/ ($ %
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.!
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*(")
)#* * , *("
,
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)
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TROUBLESHOOTING
ILLUSTRATION 5–13
REV 2
GE Medical Systems
TGS 003 – HEATER TROUBLESHOOTING FLOW CHARTS (CONTINUED)
(''#" #&%)" +
"
$ +
&#$ '% %( ,
(%" $#*%($
$#&')
)# ' #" &#$
)%, (%" $( "0
' -'#" '&'&
Senographe DMR+
%$
$
asm 2252561-100
$%#%! # % &'
%'#" #
'% (%%"'
& '#%
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$ &($$ , #!!" #%
$
"%'#% #!!" #%
$ "%'#% "'% #%
$ $( #%
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$ "'%, "'% #%
TROUBLESHOOTING
ILLUSTRATION 5–14
REV 2
GE Medical Systems
TSG 004 – HV TROUBLESHOOTING FLOW CHARTS
-' @
(!.')&(- -'
# &&$&'
#
%! ,
&%! ! @ $
$ ($ '&; ( (+# * (#
&* ('( ' #
%! ,
,%$')&.$#
% -'
$ ($ '$&(& #@
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$# '&* (&"@
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#
%!
* ( *
+# # (&&
)(($# '
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Senographe DMR+
%&'' '
%! %* #
asm 2252561-100
('( ' % !$ &" )(($# # #&' *
* * ( * & *!) * $# '&@
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&%!
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$#(#)(- $
! (+# $#(#)(- $
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(+#
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('(
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:1574; 7=603:
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+( '$% (
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TROUBLESHOOTING
ILLUSTRATION 5–15
REV 2
GE Medical Systems
TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
*+(% & * )%&('
$(
)&%%* '#
.!
*( () & */( )1
*&() *
% *
%&0*#0)+
5–69
%&0*#0)+
SEE ILLUSTRATION 5–17 . *#0)1
+( */ /)
&% ($ %&01
'#
)
% *#0)+ /)
)
&* # * *#0)+( */ .
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SEE ILLUSTRATION 5–16
('#
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Senographe DMR+
" % ('#
asm 2252561-100
%))(/ #
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TROUBLESHOOTING
ILLUSTRATION 5–16
REV 2
GE Medical Systems
TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
)# ' '*"
$
'#
#
" '$ '
) & #
%!
5–70
)# ' .
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$
+ "
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+
Senographe DMR+
asm 2252561-100
)# ' '*"
)%, !-!+ ,&
$
'$ "
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$
$
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TROUBLESHOOTING
ILLUSTRATION 5–17
REV 2
GE Medical Systems
TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
5–71
Senographe DMR+
asm 2252561-100
!
#! " !
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"!" ! "$" $ "
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TROUBLESHOOTING
ILLUSTRATION 5–18
REV 2
GE Medical Systems
TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
5–72
Senographe DMR+
asm 2252561-100
()&# $ ( '#$&%
"&
$# * (#
'$#0
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# $##(
( & +& ($
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$&&(!-
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TROUBLESHOOTING
ILLUSTRATION 5–19
REV 2
GE Medical Systems
TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS
'#
) # *
'()) % &#
&-%
)* *( (
+**&%
('#
'#
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(#)
)* *( ( &%)&# )
+**&% #&" ($
('#
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5–73
('# '#
('#
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%
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'# *'
- * *)* * 0
,* &) (&*0
* &% '()%
% *& /)
Senographe DMR+
asm 2252561-100
&% +( (&*&( +0
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.!
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*&*)* *&
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)+( ,&#* 0
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TROUBLESHOOTING
ILLUSTRATION 5–20
REV 2
GE Medical Systems
TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
&"(&#
)
$ - $$%
#" ' &#$
$
) /
'*" $'
"
$'
Senographe DMR+
" $'
asm 2252561-100
$
(& #
*' '&' ')'
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$ - $$%
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$
(&
$
) / #"/
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$
+
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#""/ %$ +%, '(
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'( #(&"
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) !$ '(
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#
' $%& #
$#"'& !"'#"
#)
TROUBLESHOOTING
ILLUSTRATION 5–21
REV 2
GE Medical Systems
TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
5–75
Senographe DMR+
',*!&
,*!& '+ *%$$ &
asm 2252561-100
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ILLUSTRATION 5–22
REV 2
GE Medical Systems
TSG 006 – BIAS TROUBLESHOOTING FOW CHARTS
/ &
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Senographe DMR+
/ &
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ILLUSTRATION 5–23
REV 2
GE Medical Systems
TSG 007 – TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS
/ !$ '+*.!& ,
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ILLUSTRATION 5–24
REV 2
GE Medical Systems
TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
( ('+ )'#$"
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)% 9/0732 +
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ILLUSTRATION 5–25
REV 2
GE Medical Systems
TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
!*'&&+ '$,%&
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TROUBLESHOOTING
ILLUSTRATION 5–26
REV 2
GE Medical Systems
TSG009 – LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS
5–80
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asm 2252561-100
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TROUBLESHOOTING
ILLUSTRATION 5–27
REV 2
GE Medical Systems
TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS
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asm 2252561-100
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ILLUSTRATION 5–28
REV 2
GE Medical Systems
TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
5–82
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ILLUSTRATION 5–29
REV 2
GE Medical Systems
TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
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ILLUSTRATION 5–30
REV 2
GE Medical Systems
TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
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ILLUSTRATION 5–31
REV 2
GE Medical Systems
TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
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ILLUSTRATION 5–32
REV 2
GE Medical Systems
TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
+,)% *%&)' $) &
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Senographe DMR+
'#
&*
asm 2252561-100
'# , ' %
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TROUBLESHOOTING
ILLUSTRATION 5–33
REV 2
GE Medical Systems
TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
. # &*)- % +
#+)# &## $+&)
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5–87
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Senographe DMR+
)&,% % & (,%0 * ),
asm 2252561-100
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TROUBLESHOOTING
ILLUSTRATION 5–34
REV 2
GE Medical Systems
TSG 012 – FILTER TROUBLESHOOTING FLOW CHARTS
'&* (&!"
'&" !)'( "
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Senographe DMR+
&$ $ (&!" ' (*
asm 2252561-100
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TROUBLESHOOTING
ILLUSTRATION 5–35
REV 2
GE Medical Systems
TSG 013 – ARM ROTATION TROUBLESHOOTING FLOW CHARTS
% )% #$*
( ('+ )'#$"
('$ $ 'B
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Senographe DMR+
';?0?6;: 34 %55
asm 2252561-100
';?0? (@<<8643 %55
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TROUBLESHOOTING
ILLUSTRATION 5–36
REV 2
GE Medical Systems
TSG 014 – GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS
*&
#'! ,*.), ),
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5–90
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Senographe DMR+
asm 2252561-100
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TROUBLESHOOTING
ILLUSTRATION 5–37
REV 2
GE Medical Systems
TSG 015 – INTER–QRM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS
% %$( &$ ?
! %$! !
$ !& )&
& "!'$?
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Senographe DMR+
<;;76 %/-< "6
7-3 755,6. "00
asm 2252561-100
7-3 755,6. "6
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TROUBLESHOOTING
ILLUSTRATION 5–38
REV 2
GE Medical Systems
TSG 015 – INTER–QRM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS (CONTINUED)
%#'' '(%%,"
%! %#! '#
05//
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Senographe DMR+
05//
asm 2252561-100
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TROUBLESHOOTING
ILLUSTRATION 5–39
REV 2
GE Medical Systems
TSG 017 – ARM SYNC TROUBLESHOOTING FLOW CHARTS
( ,( &'-
.*"1 ,!, +*." ,*<
5–93
**(* &++
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Senographe DMR+
asm 2252561-100
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TROUBLESHOOTING
GE Medical Systems Senographe DMR+
TROUBLESHOOTING
Blank page.
5–94
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
INTRODUCTION
This chapter contains recommendations for planned maintenance of the Senographe DMR
mammography system.
7–1
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Blank page.
7–2
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Recommended planned maintenance tasks for the Senographe DMR mammography system are listed
below.
7–3
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
7–4
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
TOOLS REQUIRED
7–5
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
Blank page
7–6
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
SECTION 1
TOOLS REQUIRED
1. Inside the generator cabinet, locate the mechanical exposure counter as indicated in the photo below.
Note: There are two different mechanical counters near each other. Be sure to correctly identify the one
shown in the photo below.
2. In the data sheet, enter the number of exposures displayed on the mechanical counter.
7–7
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 2 of 12
SECTION 3
RECORDING SOFTWARE EXPOSURE COUNTER VALUE @<00282>
1. Use the laptop to access screen @<00282>: The full path is:
F10/F9/GENE(F1)/MAINT(F6)/STAT(F1)/STATS(F1)/SHOW(F1)/GLOBAL(F1)/GENER(F3)
2. In the data sheet, enter the EXPOSURE TOTAL: value displayed on the laptop screen.
SECTION 4
RECORDING CUSTOMER EXPOSURE SETTINGS
Note: It is important to record the customer’s exposure settings so that you can restore them at the end of your
PM visit.
For each exposure setting, record the customer’s value in the data sheet, as shown in the table below.
Read this setting on the laptop... ... and record the setting’s value in the
data sheet
Focal spot SMALL or LARGE
Track Mo or Rh
Filter Mo or Rh
Film Density Control (FDC) –5, –4, ... 0, +1, ... +5
Screen–Film Combination (SFC) max. 7 character string
Exposure Mode AOP, AEC or Manual
kV 2–digit integer
Photocell position (on film holder) 1, 2, 3, 4 or 5
7–8
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 3 of 12
SECTION 5
RECORDING MEDICAL MENU PARAMETERS
Note: It is important to record the customer’s medical menu parameters so that you can restore them at the
end of your PM visit.
For each medical menu parameter, record the customer’s value in the data sheet, as shown in the table
below.
Enter this path on the laptop... ... and record the parameter’s value in
the data sheet
SETUP/MEDICAL/SPEED FAST or SLOW
SETUP/MEDICAL/FORCE 4, 5, ... or 20 daN
SETUP/MEDICAL/DECOMP YES or NO
SETUP/MEDICAL/BEEP YES or NO
SETUP/MEDICAL/HEIGHT 1, 2, ... or 40 cm
SETUP/MEDICAL/FILM max. 7 character string
SETUP/LANGUAGE FRANC, ENGL, DEUTS, ESPAN, ITALI
or PORTU
SECTION 6
RECORDING BACKUP COUNTER
7–9
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 4 of 12
SECTION 7
PREPARING THE DATA BACKUP DISKETTE
We recommend that you organize the directories and files on the data backup diskette for the site in a
standardized way. This practice simplifies the task of FEs who perform maintenance on the site in the
future.
7.1 Checking the Site Data Backup Diskette
1. Locate the data backup diskette on the cutomer’s premises. Insert it in the drive of the service laptop.
Display the directory names at the root level of the diskette Display the directory names at the root level
of the diskette by typing the following:
A:\dir
Among the directory names displayed, you should see one which is the system number, e.g.:
M1234567
Where M1234567 is the identifier of the system on which you are performing maintenance.
2. Before proceeding, carefully verify that this system number is correct. If it is not, you must locate the
correct diskette before proceeding.
3. Check that the other directory names are in the following format:
dd_mm_yy
These directories contain backup data files for the site during past maintenance visits as shown in the
illustration below. The directory names indicate the day (dd), month (mm) and year (yy) of each visit.
7–10
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 5 of 12
At the root level of the diskette, create a directory and name it with today’s date, e.g. type the following:
A:\mkdir dd_mm_yy
Where dd is the current date, mm is the current month and yy is the current year.
You will store the current system backup data in this directory as explained in the following sections.
A:\
System ID (e.g. M1234567)
(EMPTY DIRECTORY)
gene.dat
gene.err
gene.stt
gantry.dat
gantry.err
Backup date 2 (e.g. 23_09_01)
gene.dat
gene.err
gene.stt
gantry.dat
gantry.err
gene.dat
gene.err
gene.stt
gantry.dat
gantry.err
7–11
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 6 of 12
SECTION 8
BACKING UP GENERATOR CALIBRATION SYSTEM PARAMETERS <00361>
In this section you copy all the calibration parameters of the generator onto a diskette in the form of a file
called gene.dat. To do this, proceed as follows:
1. Reboot the laptop in MS–DOS mode as directed in WARNING above.
2. Use the laptop to access screen @<00361>: The full path is:
F10/F9/GENE(F1)/MAINT(F6)/MAINT(F3)//MAINT(F1)/2>1(F6)/TRANS(F5)/SAVE(F1)
3. Without leaving this maintenance menu @ <00361>, press ALT–M, to return to the Mammocom main
menu.
4. Select the “File Transmission” option, then press enter key.
5. Insert data backup diskette for the site (identified and prepared as described above) into floppy disk
drive.
6. In the file transmission menu, define the parameters as required:
7–12
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 7 of 12
SECTION 9
BACKING UP GANTRY CALIBRATION SYSTEM PARAMETERS <05421>
In this section you copy all the calibration parameters of the gantry onto a diskette in the form of a file called
gantry.dat. To do this, proceed as follows:
1. If not already done, reboot the laptop in MS–DOS mode (do NOT use an MS–DOS window under
Windows.
2. Use the laptop to access screen @<05421>: The full path is:
F9/ARM(F5)/VALID(F1)/MAINT(F6)/MAINT(F1)/TRANS(F3)/SAVE(F1)
3. Without leaving this maintenance menu @ <05421>, press ALT–M, to return to the Mammocom main
menu.
4. Select the “File Transmission” option, then press enter key.
5. Insert data backup diskette for the site (identified and prepared as described above) into floppy disk
drive.
6. In the file transmission menu, define the parameters as required:
7. Select coded file with the down arrow, then press ”ENTER”. The laptop now displays:
Receiving file: A:\dd_mm_yy\gantry.DAT from equipment
and the transmitted data is scrolled on the screen.
8. When the transfer is completed, press alt–M several times to return to the Mammocom main menu.
9. Reselect ”Terminal Emulator” to enable an exit from maintenance mode and a return to the application
by F9.
10. Check the presence of the recorded file by selecting the menu ”DOS shell” option and typing the DOS
command: DIR/P The name of the file is gantry.dat and its size is less than 1 KByte.
11. To return to the menu, type EXIT and press the Enter key.
7–13
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 8 of 12
SECTION 10
BACKING UP GENERATOR STATISTICS <00278>
In this section you copy all the statistics of the system onto a diskette in the form of a file called gene.stt. To
do this, proceed as follows:
1. If not already done, reboot the laptop in MS–DOS mode (do NOT use an MS–DOS window under
Windows.
2. Use the laptop to access screen @<00278>: The full path is:
F10/F9/GENE(F1)/MAINT(F6)/STAT(F1)/STATS(F1)/TRANS(F2)
3. Without leaving this maintenance menu @<00278>, press ALT–M, to return to the Mammocom main
menu.
4. Select the “File Transmission” option, then press enter key.
5. Insert data backup diskette for the site (identified and prepared as described above) into floppy disk
drive.
6. In the file transmission menu, define the parameters as required:
7. Select ASCII file, then press “ENTER”. The laptop now displays:
Receiving file: A:\dd_mm_yy\gene.STT from equipment
and the transmitted data is scrolled on the screen.
8. When the transfer is completed, press alt–M several times to return to the Mammocom main menu.
9. Reselect ”Terminal Emulator” to enable an exit from maintenance mode and a return to the application
by F9.
10. Check the presence of the recorded file by selecting the menu ”DOS shell” option and typing the DOS
command: DIR/P The name of the file is gene.stt
11. To return to the menu, type EXIT and press the Enter key.
7–14
GE Medical Systems Senographe DMR +
REV 3 asm 2252561-100
DATA BACKUP
Job Card PM003 9 of 12
SECTION 11
BACKING UP GENERATOR ERROR CODES <00314>
In this section you copy all the error codes generated by the generator onto a diskette in the form of a file
called gene.err. To do this, proceed as follows:
1. If not already done, reboot the laptop in MS–DOS mode (do NOT use an MS–DOS window under
Windows.
2. Use the laptop to access screen @<00314>: The full path is:
F10/F9/MAINT(F5)/GENE(F1)/MAINT(F6)/MAINT(F3)/MAINT(F1)/1>2(F6)/CODES(F4)/FU
NCT(F3)/TRANSFER(F6)
3. Without leaving this maintenance menu @<00314>, press ALT–M, to return to the Mammocom main
menu.
4. Select the “File Transmission” option, then press enter key.
5. Insert data backup diskette for the site (identified and prepared as described above) into floppy disk
drive.
6. In the file transmission menu, define the parameters as required:
7. Select ASCII file, then press “ENTER”. The laptop now displays:
Receiving file: A:\dd_mm_yy\gene.ERR from equipment
and the transmitted data is scrolled on the screen.
8. When the transfer is completed, press alt–M several times to return to the Mammocom main menu.
9. Reselect ”Terminal Emulator” to enable an exit from maintenance mode and a return to the application
by F9 as many times as needed.
10. Check the presence of the recorded file by selecting the menu ”DOS shell” option and typing the DOS
command: DIR/P The name of the file is gene.err and its size is approximately 10 KBytes
11. To return to the menu, type EXIT and press the Enter key.
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SECTION 12
BACKING UP GANTRY ERROR CODES <05409>
In this section you copy all the error codes generated by the gantry onto a diskette in the form of a file called
gantry.err. To do this, proceed as follows:
1. If not already done, reboot the laptop in MS–DOS mode (do NOT use an MS–DOS window under
Windows.
2. Use the laptop to access screen @<05409>: The full path is:
F10/F9/ARM(F5)/VALID(F1)/MAINT(F6)/CODES(F2)/FUNCT(F3)/TRANS(F3)
3. Without leaving this maintenance menu @<05409>, press ALT–M, to return to the Mammocom main
menu.
4. Select the “File Transmission” option, then press enter key.
5. Insert data backup diskette for the site (identified and prepared as described above) into floppy disk
drive.
6. In the file transmission menu, define the parameters as required:
7. Select ASCII file, then press “ENTER”. The laptop now displays:
Receiving file: A:\dd_mm_yy\gantry.ERR from equipment
and the transmitted data is scrolled on the screen.
8. When the transfer is completed, press alt–M several times to return to the Mammocom main menu.
9. Reselect ”Terminal Emulator” to enable an exit from maintenance mode and a return to the application
by F9 as many times as needed.
10. Check the presence of the recorded file by selecting the menu ”DOS shell” option and typing the DOS
command: DIR/P The name of the file is gantry.err and its size is approximately ?? KBytes
11. To return to the menu, type EXIT and press the Enter key.
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SECTION 13
VIEWING SYSTEM ERROR CODES <00310>
In this section you can view, on the screen of your service laptop, the error codes generated by the system.
To do this, proceed as follows:
1. Use the laptop to access screen @<00310>: The full path is:
F10/F9/GENE(F1)/MAINT(F6)/MAINT(F3)/MAINT(F1)/1>2(F6)/CODES(F4)/DISPLAY(F1)
The laptop screen now displays:
ERROR CODE DISPLAY:
PAGE– PAGE+ ERR– ERR+ HOME END
2. At this point only the last error is displayed. Press F1 to view previous errors.
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Technical
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2252561-100
Revision 3
Senographe DMR +
asm
Advanced Service Manual
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