SIRIO PANEL SPA

A4582
LOC. LEVANELLA BECORPI
52025 MONTEVARCHI (AREZZO)
ITALY
TEL. +39055913671
FAX. +390559180463

TO HOLDERS OF ILLUMINATED LIGHTED PANELS ABBREVIATED COMPO-

NENT MAINTENANCE MANUAL P/N 723-XXXX/XX

Revision N°4 Dated 28/05/2012

HIGHLIGHTS

Discard previous issues of Component Maintenance Manual 33-10-06 and replace

with this issue dated 28/05/2012

Chapter/Section Description of change Effectivity

and page No

Illuminated Part Number list

33-10-06 1-2 All
Changed
33-10-06 3 Revised to reflect this revision All

HIGHLIGHTS
28.05.2012 Page 1 of 2

33-10-06
 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE
MANUAL
ILLUMINATED PANELS
723-XXXX-XX

INTENTIONALLY LEFT BLANK

HIGHLIGHTS
28.05.2012 Page 2 of 2

33-10-06
 SIRIO PANEL SPA
A4582
LOC. LEVANELLA BECORPI 52025 MONTEVARCHI (AREZZO)
ITALY
TEL. +39055913671 FAX. +390559180463

ABBREVIATED COMPONENT MAINTENANCE MANUAL

ILLUMINATED PANELS

Document n. 6ws-mi000036-e

Illuminated Panels Part Number List

1 723-4056-01 723-4059-27 723-4059-59 723-4064-10 723-4069-02 723-4069-34 723-4071-01 723-4082-09 723-4093-14
2 723-4057-01 723-4059-28 723-4059-60 723-4064-11 723-4069-03 723-4069-35 723-4071-02 723-4082-10 723-4093-15
3 723-4058-01 723-4059-29 723-4059-61 723-4064-12 723-4069-04 723-4069-36 723-4071-03 723-4082-11 723-4093-16
4 723-4058-02 723-4059-30 723-4059-62 723-4064-13 723-4069-05 723-4069-37 723-4071-04 723-4082-12 723-4191-01
5 723-4058-03 723-4059-31 723-4059-63 723-4064-14 723-4069-06 723-4069-38 723-4072-01 723-4082-13 723-4207-01
6 723-4058-04 723-4059-32 723-4059-64 723-4064-15 723-4069-07 723-4069-39 723-4072-02 723-4082-14 723-4355-01
7 723-4059-01 723-4059-33 723-4059-65 723-4064-16 723-4069-08 723-4069-40 723-4072-03 723-4082-15 723-4355-02
8 723-4059-02 723-4059-34 723-4059-66 723-4064-17 723-4069-09 723-4069-41 723-4072-04 723-4082-16 723-4418-01
9 723-4059-03 723-4059-35 723-4059-68 723-4064-18 723-4069-10 723-4069-42 723-4072-05 723-4082-17 723-4418-02
10 723-4059-04 723-4059-36 723-4059-69 723-4064-19 723-4069-11 723-4069-43 723-4072-06 723-4082-18 723-4418-03
11 723-4059-05 723-4059-37 723-4059-70 723-4064-20 723-4069-12 723-4069-44 723-4073-01 723-4082-19 723-4418-04
12 723-4059-06 723-4059-38 723-4059-72 723-4065-01 723-4069-13 723-4069-45 723-4074-01 723-4082-20 723-4418-05
13 723-4059-07 723-4059-39 723-4059-73 723-4065-02 723-4069-14 723-4069-46 723-4074-02 723-4082-21 723-4418-06
14 723-4059-08 723-4059-40 723-4060-01 723-4065-03 723-4069-15 723-4069-47 723-4075-01 723-4082-22 723-4418-07
15 723-4059-09 723-4059-41 723-4060-02 723-4065-04 723-4069-16 723-4069-48 723-4075-02 723-4082-23 723-4418-08
16 723-4059-10 723-4059-42 723-4060-03 723-4066-01 723-4069-17 723-4069-49 723-4075-03 723-4082-24 723-4418-09
17 723-4059-11 723-4059-43 723-4060-04 723-4066-02 723-4069-18 723-4069-50 723-4075-04 723-4082-25 723-4418-10
18 723-4059-12 723-4059-44 723-4060-05 723-4066-03 723-4069-19 723-4069-51 723-4075-05 723-4082-27 723-4418-11
19 723-4059-13 723-4059-45 723-4061-01 723-4066-04 723-4069-20 723-4069-52 723-4076-01 723-4083-01 723-4418-12
20 723-4059-14 723-4059-46 723-4061-02 723-4066-05 723-4069-21 723-4069-53 723-4077-01 723-4093-01 723-4418-13
21 723-4059-15 723-4059-47 723-4062-01 723-4066-09 723-4069-22 723-4069-54 723-4077-02 723-4093-02 723-4418-14
22 723-4059-16 723-4059-48 723-4062-02 723-4067-01 723-4069-23 723-4069-55 723-4078-01 723-4093-03 723-4418-15
23 723-4059-17 723-4059-49 723-4063-01 723-4067-02 723-4069-24 723-4070-01 723-4079-01 723-4093-04 723-4418-16
24 723-4059-18 723-4059-50 723-4064-01 723-4067-03 723-4069-25 723-4070-02 723-4080-01 723-4093-05 723-4418-17
25 723-4059-19 723-4059-51 723-4064-02 723-4067-04 723-4069-26 723-4070-03 723-4081-01 723-4093-06 723-4418-18
26 723-4059-20 723-4059-52 723-4064-03 723-4067-05 723-4069-27 723-4070-04 723-4082-01 723-4093-07 723-4418-21
27 723-4059-21 723-4059-53 723-4064-04 723-4067-08 723-4069-28 723-4070-05 723-4082-02 723-4093-08 723-4418-22
28 723-4059-22 723-4059-54 723-4064-05 723-4068-01 723-4069-29 723-4070-06 723-4082-03 723-4093-09 723-4418-23
29 723-4059-23 723-4059-55 723-4064-06 723-4068-02 723-4069-30 723-4070-07 723-4082-04 723-4093-10 723-4418-24
30 723-4059-24 723-4059-56 723-4064-07 723-4068-03 723-4069-31 723-4070-08 723-4082-06 723-4093-11 723-4419-01
31 723-4059-25 723-4059-57 723-4064-08 723-4068-04 723-4069-32 723-4070-09 723-4082-07 723-4093-12 723-4420-01
32 723-4059-26 723-4059-58 723-4064-09 723-4069-01 723-4069-33 723-4070-10 723-4082-08 723-4093-13 723-4420-02

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 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE
MANUAL
ILLUMINATED PANELS

Illuminated Panels Part Number List

33 723-4425-01 723-4807-02 723-5276-03
34 723-4453-01 723-4807-03 723-5276-04
35 723-4453-02 723-4807-04 723-5315-01
36 723-4453-03 723-4855-01 723-5334-01
37 723-4453-04 723-4855-02 723-5334-02
38 723-4453-05 723-4901-01 723-5334-03
39 723-4453-06 723-4927-01 723-5335-01
40 723-4458-01 723-4927-02 723-5346-01
41 723-4458-02 723-4927-03 723-5352-01
42 723-4471-01 723-4927-04 723-5355-01
43 723-4499-01 723-4960-01 723-5362-01
44 723-4499-02 723-5033-02 723-5446-01
45 723-4691-01 723-5269-01 723-5446-02
46 723-4691-02 723-5276-01
47 723-4807-01 723-5276-02

Note: in the heading of the following pages the shown root part number of the panels is the following:
723-XXXX-XX, where
• 723- is the part common to each panel
• XXXX-XX is the part that unambiguously identify the different panels (see table above).

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 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX20

LIST OF REVISIONS

Rev. No. 1 2 3 4 5 6
Rev. Date Oct. 16/02 Jul. 10/08 Sept.20/09 May 28/12

LIST OF EFFECTIVE PAGES

Page 1 of 14 May 28/12 Page 8 of 14 Oct 16/02

Page 2 of 14 May 28/12 Page 9 of 14 Oct 16/02
Page 3 of 14 May 28/12 Page 10 of 14 Oct 16/02
Page 4 of 14 Oct 16/02 Page 11 of 14 Sept 20/09
Page 5 of 14 Oct 16/02 Page 12 of 14 Oct 16/02
Page 6 of 14 Oct 16/02 Page 13 of 14 Oct 16/02
Page 7 of 14 Oct 16/02 Page 14 of 14 Sept 20/09

TASK 33-10-06-870-801-A01

1. Description and Operation

The Illuminated Panels hold controls and indicators related to panel functions.
These controls and indicators help the pilot or an operator during aircraft flight. The
indications have the following properties:
- White indications
- Blue-grey background.

A backlight system makes it possible to read the panel indications in low lighting
conditions. The backlight system has small lamps that are installed on a printed
circuit board (PCB) engaged to the back side of the panel with screws. A connector,
installed on the same PCB, supplies the electrical power to the lamps.

Figure 1 shows a view of a typical illuminated panel.

28.05.2012 Page 3 of 14
33-10-06
 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

View of a typical illuminated panel (only as an example)

Figure 1/GRAPHIC 33-10-06-991-004-A01

A. Electrical properties

Panel power supply: 5V ac.

B. Environmental conditions

Temperature:

- During operation: Min. –40°C (-40 °F)

Max. +70°C (158 °F)

- In Storage: Min. –55°C (-67 °F)

Max. +90°C (194 °F)
Humidity: Max. 95%.

TASK 33-10-06-700-801-A01

2. Testing and Fault Isolation

A. Job set-up information

(1) Tools, fixtures and equipment

REFERENCE NAME
5Vdc Power Supply

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33-10-06
 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

SUBTASK 33-10-06-750-001-A01

B. Lighting Test

(1) Connect the Power Supply to the 317P panel connector.

(2) Apply a voltage of 4.5 ± 0.1 Volts to the panel.

(3) In a dark room, make sure that panel indications have the correct lighting.

3. Schematics and Wiring Diagrams

Figure 2 shows the wiring diagram of the lamps of the backlight system.

Lamps
Power Supply

Wiring diagram
Figure 2/GRAPHIC 33-10-06-991-002-A01

16.10.2002 Page 5 of 14
33-10-06
 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

TASK 33-10-06-000-801-A01

4. Disassembly

A. General

The Illuminated Panel disassembly let you to have access to the panel internal
parts for replacement of lamps or connectors installed on the PCBs.

Disassembly procedures refer only to the parts that maintenance personnel can
easily disassemble with standard workshop tools.

Disassembly procedures refer to the figure 4 contained in the last section of this
manual (Illustrated Parts List). A different number identifies each part or item
referred in the procedure. This number is the same shown, for the item, in the
figure 4 and in the column “Fig-item” of the detailed part list.

B. Job set-up information

(1) Tools, fixtures and equipment

REFERENCE NAME
Flat head Screwdriver “4” or equivalent Small-size screwdriver

SUBTASK 33-10-06-010-001-A01

C. Removal of the lamp holder PCB (5)

(1) Loosen the screws (4) with a small size screwdriver.

(2) Carefully pull the lamp holder PCB (5) away from the front panel (1).

CAUTION: MAKE SURE YOU USE THE CORRECT TOOL. INCORRECT

TOOL OR INCORRECT HANDLING CAN CAUSE DAMAGE TO
THE PCB AND TO THE FRONT PANEL DURING THE REMOVAL
PROCEDURE.

16.10.2002 Page 6 of 14
33-10-06
 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

TASK 33-10-06-100-801-A01

5. Cleaning

A. General

You must clean the Illuminated Panels in these conditions:

- Before the panel installation on the aircraft

- Before a long-term storage

B. Job set-up information

(1) Tools, fixtures and equipment

REFERENCE NAME
Standard commercial item Small size soft brush
Standard commercial item Soft cloth

(2) Consumables

REFERENCE NAME
Standard commercial item Neutral detergent

NOTE: You can use equivalent alternatives for the materials shown in the two
lists.

SUBTASK 33-10-06-100-001-A01

C. Illuminated Panels internal cleaning

(1) Remove all the unwanted material with a dry soft brush.

CAUTION: DO NOT USE DETERGENT OR CHEMICAL AGENTS FOR

PANEL INTERNAL CLEANING

CAUTION: CLEAN INTERNALLY THE PANEL VERY CAREFULLY. THIS

WILL PREVENT DAMAGE TO WIRES AND CIRCUIT
CONTACTS.

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33-10-06
 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

NOTE: Do not disassemble Illuminated Panel only to clean it. We recommend

to internally clean the panel when you disassemble the panel for a
repair procedure.

SUBTASK 33-10-06-100-002-A01

D. Illuminated Panels external cleaning

(1) Remove all the unwanted material with a dry soft brush.

(2) Clean the front and the rear surfaces with a soft cloth and some drops of
neutral detergent.

TASK 33-10-06-200-801-A01

6. Inspection/Check

SUBTASK 33-10-06-220-001-A01

A. Visual Inspection

(1) Make sure there are no cracks, scratches, or other signs of damage.

(2) Make sure there are no broken contacts, cracks, bent pins or signs of
corrosion in the panel connector.

TASK 33-10-06-300-801-A01

7. Repair

A. General

Repair is the replacement of an unserviceable part (lamps or connector on the

PCB you disassembled).
Use only the Illustrated Parts List for the selection of a part.

A different number identifies each part or item referred in the repair procedure.
This number is the same shown, for the item, in the figure 4 and in the column
“Fig-item” of the detailed part list.
The estimated average repair time is 20 minutes.

B. Job set-up information

(1) Tools, fixtures and equipment

REFERENCE NAME
EXT 125 D “Etneo” or equivalent De-soldering tool
Weller WSD 80 or equivalent Soldering iron

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 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

SUBTASK 33-10-06-300-001-A01

C. Lamp Replacement

(1) Unsolder the unserviceable lamp (2) from the PCB (5) with the de-
soldering tool.

(2) Put the serviceable lamp (2) on the PCB (5) as shown in fig.3 (position of
the lamps on the PCB, and example of standard bend).

(3) Solder the serviceable lamp (2) on the PCB (5) with the soldering iron.

(4) Do the Lighting Test given in section 2 (refer to section 2 for procedure and
tools)

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 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

Indication for lamp position on the PCB

Figure 3/GRAPHIC 33-10-06-991-003-A01

SUBTASK 33-10-06-300-002-A01

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 D. Connector Replacement

(1) Unsolder the 4 fixing pads of the unserviceable connector (3) from thePCB (5) with
the de-soldering tool.
(2) Solder the serviceable connector (3) on the PCB (5) with the solderingiron.
(3) Do the Lighting Test given in section 2 (refer to section 2 for procedure and tools)

TASK 33-10-06-300-801-A01
1. Assembly

A. General
The assembly of an Illuminated Panel follows a maintenance operation such asinternal
cleaning or component replacement.

In general, an assembly procedure is the opposite sequence of the relateddisassembly

one. Assembly procedures refer to the figure 4 contained in the lastsection of this manual
(Illustrated Parts List).

A different number identifies each part or item referred in the assemblyprocedure. This
number is the same shown, for the item, in the figure 4 and inthe column “Fig-item” of the
detailed part list.

B. Job set-up information

(1) Tools, fixtures and equipment

REFERENCE NAME
Flat head Screwdriver “4” or equivalent Small-size screwdriver
57510-06/004 Silicone Adhesive RTV752 Black
Silicone Adhesive
Colour

Subtask 33-10-06-420-001-A01

C. Assembly of the lamp holder PCB (5)

(1) Apply silicone adhesive on the panel (on the opposite side to the legends) in order to
prevent light leackages and improve the pcb fastening. Apply the silicone adhesive
all round the panel cut out as shown in figure.
(2) Put the lamp holder PCB (5) against the front panel (1) in the correct position.
(3) Tighten the screws (4) with a small-size screwdriver.
(4) Wait about 48 hours before storage or utilization of panel.

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 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

CAUTION: MAKE SURE YOU USE THE CORRECT TOOL. INCORRECT

TOOL OR INCORRECT HANDLING CAN CAUSE DAMAGE TO
THE PCB AND TO THE FRONT PANEL DURING THE ASSEMBLY
PROCEDURE.

TASK 33-10-06-550-801-A01

D. Storage

(1) Refer to Mil-STD-794, Level B, and Mil-P116 for unit storage instructions.

(2) Keep the unit in a dry area with no heat sources.

The environmental storage limits are:

Temperature: Min. -10°C (50 °F)

Max. +50°C (122 °F)

Humidity: Max. 70%

TASK 33-10-06-530-801-A01

E. Packing

(1) Job set-up information

(a) Consumable materials

REFERENCE NAME
Standard commercial item Water resistant paper
Standard commercial item Polythene envelope
Standard commercial item Padded Carton cardboard box
Standard commercial item Adhesive tape

NOTE: You can use materials with the same properties and functions as an
alternative for the items in the list.

(2) Packing procedure

(a) Install the plastic dust cap.

(b) Put the assembly in a polythene envelope.

(c) Remove all the air and seal the envelope.

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 SIRIO PANEL SPA
ABBREVIATED COMPONENT MAINTENANCE MANUAL
ILLUMINATED PANELS
723-XXXX-XX

(d) Put the unit in a cardboard box.

(e) Adjust the unit in the center of the box.

(f) Seal the box with the adhesive tape.

(g) Put an identification label on the cardboard box. On the identification

label, write the following data:

− Description of the equipment

− Manufacturer’s Part Number

− Serial Number

− Data of packing

9. Fits and Clearances

Not Applicable.

TASK 33-10-06-940-801-A01

10. Special Tools, Equipment and Consumable Materials

A. Special tools, equipment

No special tool and equipment is necessary during assembly, disassembly or

maintenance procedures of the Illuminated Panels.

B. Consumables

REFERENCE NAME and SUPPLIERS CODE OR

SPECIFICATION NAME AND ADDRESS
Standard commercial item Water resistant paper Standard commercial item

Standard commercial item Polythene envelope Standard commercial item

Standard commercial item Padded Carton cardboard Standard commercial item

box

Standard commercial item Adhesive tape Standard commercial item

Standard commercial item Neutral detergent Standard commercial item

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11. Illustrated Parts List

Illuminated panel 113 VU P/N 723-4691-01 (only for example)

Figure4/GRAPHIC 33-10-06-991-004-A01

TASK 33-10-06-950-801-A01
A. Detailed Parts List
AIRLINE USAGE UNITS
FIG-ITEM PART NUMBER PART INDENT NOMENCLATURE FROM PER
NUMBER TO ASSY

4 Illuminated Panel
723-4691-01 1 R.F.
113VU (Only for example)
1 ---------------- 2 Front Panel N.P.
2 MS24367-715 2 Lamp 5V 115mA 5
3 317P 2 Conn Coax P.C.S. MALE 1
4 ISO 2009M2X3 2 Screw Inox TSPC 4
5 --------------- 2 P.C.B. N.P.

20.09.2009 Page 14 of 14

33-10-06