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(MAHARASHTRA SAMRUDDHI MAHAMARG) IN THE STATE OF MAHARASHTRA ON EPC MODE FOR PACKAGE 06,
FROM KM. 259.900 TO KM. 296.000, (Section- Village Belgaon to Village Parda) in District Buldhana
CLIENT
MAHARASHTRA STATE ROAD DEVELOPMENT
CORPORATION LTD. (MSRDC)
R0
Rev Date Description
Design consultant :
CIVIL MANTRA INFRACON PRIVATE LIMITED
UNICATION EXPRESSWAY
MODE FOR PACKAGE 06,
Buldhana
ST BOUNDARY
E ROAD DEVELOPMENT
N LTD. (MSRDC)
1.0) SCOPE OF THE REPORT :
1.1 This submission contains the design of Prestressed Precast Boundary Wall with Precast
Open Isolated footing . The column are spaced at 2.25m centre of centre.
The report presents the design of Precast footing, Prestressed Precast Column and Prestressed
Precast Plank .
Footing is RCC Precast Concrete
Column is Prestressed Precast Concrete
Plank is Prestressed Precast Concrete
2.0) DESIGN METHODOLOGY :
2.1 ) The design has been carried generally in accordance with the design loadings as per
IS 875 Part-1 and Part-3.
2.2 ) The design approach is to consider structure subjected to both static loading ( due to dead
loads, variable load due to wind.)
2.3 ) SBC considered is 7.5 t/m2 at 1.0m below GL. However footing depth required is 0.4m and
soil cover of 0.60m is considered. Hence footing bottom below GL kept as 1.00m.
2.4 ) The allowable bearing pressure is restricted to 75kN/m2 in normal case and for Wind case
this is restricted to 93.75 kN/m2. In the Wind case, allowable bearing pressure is
increased by 25% as per (IS 875 Part-5, Cl 8.1, Note 6).
2.5) The Column is checked for conditions of stability against overturning and sliding for all load
case as per IS 456:2000 Cl. 20.1 & 20.2 as follows :
Factor of safety
overturning sliding
All Load case 1.55 1.55
2.6) The Precast column will be inserted in 170 x 270 x 300 mm spout in footing.
After 150 x 250 mm column is placed, the gap of 10 mm on all sides will be filled with filler
material. After filler material is placed, the column end will be restrained against traslation
and rotation. The support considered is Fixed support. BM at this support i.e. at footing
top level will be maximum.The forces for Column design are obtained in Cl 8.0
2.7) The forces at Column bottom for Column design & footing design are obtained in Cl 8.1.2.
2.8) Effective Length factor in longitudinal direction (direction parallel to plank) considered is
1.00 & in transverse direction perpendicular to plank considered is 2.0. Unsupported length
of column is 2.6 m. Due to slenderness of Column in transverse direction, additional
moment due to slenderness is considered. Column is designed as per IS 1343 at working
load and ultimate load presented in Cl 11.0
2.9) Footing Analysis & design by Bending theory method taking section at face of Column
presented in Cl 9.0 respectively.
2.14)Prestressing steel :
Prestressing steel shall be Wires, low relaxation, uncoated stress relieved strands with a
nominal diameter of 3mm & 4mm confirming to the requirements of IS: 6003-2010.
E = 210000 Mpa
4.2) Risk factor k1 for Wind Load calculation considered is 0.76 as per IS875-
Part 3, Table-1
5.3) IS-456:2000
Standard specification and code of practice for Plain & Reinforced Concrete
structures.
5.4) IS-1343:1980
Standard specification and code of practice for Prestressed Concrete
structures.
6.0) LIST OF DRAWINGS
0.25 0.25
0.6 m
Length
Thickness
2.4 m Panel Width
Panel Nos.
2.15 m
C) Footing
Wt. of Footing +soil after column is placed (1.5x1.5x0.3x25)+(1.5x1.5x0.9x18)
0.9
Wind
3.138 kN/m GL
W3 0.9 m
1.2 m
W2 0.3 m
3.0132
Kn/m2 ACTIVE EP 1.5 m
SPAN 2
2.25 m
2.4 m
2.4 m
0.9 m
0m
-0.9 m
3.3 m
1.2 m
0.3 m
1.5 m 1.5 m
23.5 kn/m3
25 kn/m3
18 kn/m3
40 Mpa
30 Mpa
500 Mpa
1865 Mpa
= 0.05040 m2
= 0.00031 m4
= 0.00019 m4
)^.5 = 0.07843
)^.5 = 0.06212
4.25 kn
2.15 m
0.1 m
0.6 m
4m Nos
kN
= 53.325 kN
39 m/s
kN/m
kN/m
m2
Passive EP 5.4
Kn/m2
8.0) Substructure Analysis :
Earth pressure :
Horizontal component of Active
P1 (1.2X1.8)/2 1.08 0.40 0.432
Horizontal component of Passive
Pp (1.2X16.2)/2 9.72 0.40 3.888
8.1.2.1)Load summary at Footing top level: (Fixed support for column @ Footing top)
( Ref. Cl. 8.1.1.2 )
Sr No. Load in KN
VERTICAL HL (KN) HT (KN)
1 Dead loads
Precast Column 4.43
Precast Plank 12.90
Total D. L . 17.34
1.55
SAFE
1.5
SAFE
L.A.(m) ML L.A.(m) MT
for ML (kN-m) for MT (kN-m)
2.1 15.82
4.2 0.94
ML kNm MT
kNm
16.76
ML kNm MT
kNm
25.14
9.0 DESIGN OF FOOTING :
9.1 Explanation of footing design :
= The forces used for analysis of footing is summarised in Cl 8.1.2.2 & 8.2.1.2.
= The SLS loadcase forces are used to find the size of the footing.
= The SBC for footing design considered is 10 ton/m^2
= The Load factor of 1.5 is considered for the design of footing at ultimate state.
= Footing is designed by bending theory as per IS 456:2000.
The overburden pressure and the self weight of footing is considered in design in cl no. 9.2 and
= hence the self wt of footing in Force Summary for footing design (CL 8.1.2.2) was not considered.
The tension is found on one side of footing due to pressure below footing, the contact length below
= footing is kept upto 85% of length of footing.
Cl 9.2 N
FOOTING DESIGN Lf= 0.675 Z-Axis
Ld De Bp/2
DESIGN OF ISOLATED FOOTING BY LIMIT STATE METHOD 0.075
0.49
1.8 T/m^3
Bpu=
Load Factor for Limit State Method (LF) =
1.5 factor B= 1.5
(For Wind Load case) (LF) = 1.5 factor E B1= 0.25
Concrete Grade (Fck) = 20 N/mm2 L1= 0.15 X - Axis
Steel Grade (fy) = 500 N/mm2
Pedestal Dimensions: E_W (L1) = 0.15 m
Pedestal Dimensions: N_S (B1) = 0.25 m Lpu= 0.39
P-face
Pedge
VI
Pb
VII
VIII
Pedge
P-face
Trial Footing Size B/L 1.00
Pb
Length-L 1.5 M_E-W AREA 2.2500 m2
Width - B 1.5 M_N-S Section modulus
Z_NS 0.6 m3
if (P> Pp then 'Revised Footing Size ) Z_EW 0.6 m3
Enter K-
FOR SBC Fdn Size OK
PUNCHING SHEAR Depth OK
STRESS (EW) Depth OK
STRESS (NS) Depth OK
DEPTH (bending ) Depth OK
Distances from CL of to a) Column Face, b) De from & its Distance from Edge,
Perimeter & Punching Area for Shear ECT,.
Overburden Pressure
Df - D = 0.9 IF (foundation depth-D) is <= 0, then this component is 0
*(Area of Footing) x (D * 2.5 + (foundation depth - D) *1.8)
WITH NO TENSION
p-max=Ptot*(1+6*Eb/B+6*El/L) P-edge=Ptot*(1+6*Eb/B)
p-min=Ptot*(1-6*Eb/B-6*El/L) P-face=Ptot*(1+12*Eb/B^2*Xf)
If 6Eb/B>1, then triangular pressure(Be=3*(B/2-Eb) P-d =Ptot*(1+12*Eb/B^2*Xd)
If 6El/L>1, then triangular pressure(Le=3*(L/2-El) M-face = Lf^2*{P-edge/3+P-face/6-Pob/2}L TM
If both 6Eb/B &6El/L>1 Find pressure co-ef.from graph V-De = Ld*{(P-edge+P-d)*0.5-Pob}L T/m
Punching shear stress = ((A-Ap)*(Ptot-Pob)) / WITH TENSION
(P.Perimeter*De) p-edge=2*Ptot / {3*B*(0.5-Eb/B)/L
= 2*p-tot/(3*(0.5-Eb/B))
p-face = p-edge*(1-Ld/(3*B(0.5-Eb/B))
R = Mu / b * de2 - N/mm2
Pt (Req) = 0.5*Fck/Fy{[1-(1-4.6*Mu/B*de^2)/Fck]^0.5}*b* de
P-face P-face
CASE II
W
X - Axis P-face P-face
Lf = 0.63
0.21 dp dp
Ld =
Pedge Pedge
Case I
No Tension
Case II
Tension Allowed
P-edge=Ptot*(1+6*El/L)
P-face=Ptot*(1+12*El/L^2*Xf)
P-d =Ptot*(1+12*El/L^2*Xd)
p-edge=2*Ptot / {3*L*(0.5-El/L)/B
= 2*p-tot/(3*(0.5-El/L))
p-face = p-edge*(1-Ld/(3*L(0.5-El/L))
- - -
- - -
- - -
- - -
- - -
- - -
0.07 0.03 0.886 0.419 0.63
0.102 0.05 1.33 0.629 0.95
1.63 4.83
Depth OK
111.8
Depth OK
0.01 0.06
0.002 0.014
0.12 0.12
520 367
550 393
3.28 . 9.49
0.12 3.1
Depth OK Depth OK
0.28 0.37
0.02 0.04
0.004 0.008
0.06 0.06
306 216
352 251
Short Side
Nos. Dia Spacing (N_S) Kgs Nos. Dia Spacing
7 10 200 5 5 10 200
Nos Dia Spacing (N_S) Kgs Nos. Dia Spacing
7 8 200 3 5 8 200
9.3 Design of Footing as beam for Lifting case:
0.1
Precast footing at the time of lifting will behave as simply supported beam subjected to its self weight.
1.3
Reaction 4.83 kn 4.83
0.77
4.83
1.155
7.245
100 mm
50 mm
45 mm
2.91 kNm
63 mm2
589 mm2
SAFE
0.020 N/mm2
9.4 Capacity of Lifting Hook
Support Reactions:
Referring to figure - A, a rotation of the column in the socket under moment shifts the support
reactionat the column base from centre line towards the edge. The resultant reaction R at the base
may be assumed to act at a distance a/6 from the column centre line.
From Figure - A, following forces may be derived:
a. Horizontal force HB :-
Moment about Point A
M + (N x a/2) + (HD x 0.9h) = (HB x 0.8h) + (μHB x a) + (R x (a/2+a/6))
Support Recation at column base is
R = N - μ HB
Substitution R into the above equation and after rearranging,
HB = (M - 0.17 a N + 0.9hHD) / (0.8h + 0.33aμ)
9 N/mm2
SAFE
Strenght of filler material should also be greater than = 1.53 N/mm2
10.1) The 50 mm thick precast Plank will be inserted in the 50mm wide spout in the column.
The column will be solid rectangular till ground level. The column above ground level will have 60/70mm thick x 35 mm deep groove for the Precast plank
insert. The bottom plank will be resting on the column having bearing of 30 mm on both side of column.
Total Number of Planks will be 7 of 300 mm depth.
Bottom Plank will act as simply supported beam resting on column and other 6 planks will be resting on bottom plank.
Bottom Plank is designed as simply supported beam and same design will be applied to all planks.
2.25
Effective span of Plank = 2.140 - 0.075 = 2.065 m
The uniform load on plank due to wind is less than the uniform load of plank for self weight.
The plank designed checked for self weight will satisfy design checks for wind load also.
m= 210000 /= 9.5
22076
10.2.1.4) Loss due to relaxation of H.T. steel at first stage loss : (IS 1343:1980, Cl 18.5.2.3)
@ 0.8 UTS = 90 N/mm2 = 6.03%
Section Moment b D Moment of Cg of NA Cg of NA Sect Modulus Sect Modulus Bending stress M/Z Stress due to Resultant stress Remarks
Inertia (mm4)
(kN-m) from Top from Bottom ZTOP ZBOTTOM @ Top @ Bottom Initial Prestress @ Top @ Bottom
(m3) (m3) N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Compressive Tensile
(i) (ii) (iii)
Bottom
Plank 3.01 100 600 0.0018 0.3 0.3 0.006 0.006 1.86 -1.86 0.63 2.49 -1.23 safe
mid span
Individual
plank 0.81 600 100 0.00005 0.05 0.05 0.001 0.001 1.37 -1.37 0.63 2 -0.74 safe
mid span
The ultimate strenght of cross section is calculated according to the recommendattions of IS 1343, Appendix B
Shear Force b D clear cover d Shear stress Ast prov. Pt% provided Shear capacity of remarks
Section (kN)
mm mm mm mm ςv N/mm2 dia(mm) nos ςc (N/mm2)
IS 1343, T-6
Bottom
Plank 8.735 100 600 28.5 571 0.291 3 4 0.049 0.37 Shear reinf not required
mid span
Individual
plank 2.263 600 100 28.5 71 0.076 3 4 0.07 0.38 Shear reinf not required
mid span
10.3) Check for Bearing strength on concrete column bearing area due to reaction from planks:
Safe
11.0 ) COLUMN DESIGN
11.1) At point of maximum moment :
Maximum moment will be at bottom of Column. This will be under Wind load condition LC 102
Hence design of column is governed by LC 102.
Initial forces in column under LC 102 :
Pu= 17.34 kN
Mu= 16.76 kN m
For designing the Column in SLS load combinations,. The effect of slenderness is considered
in design by considering additional moment due to slenderess as per IS 456:2000, Cl 39.7.1
@ Transverse
Column size 0.25
Effective Length factor 2.4
Effective Length 5.2
Ie/h 20.8
ecc1. 0.054
m= 210000 = 9.51
22076.01
Loss= 9.51 x 2.60 = 24.758525 N/mm2 1.66%
11.2.1.L4o) ss due to relaxation of H.T. steel at first stage loss : (IS 1343:1980, Cl 18.5.2.3)
At Bottom (Min) = -6.4 Mpa + 1.79 = -4.61 < -3.00 N/mm2 check
The ultimate strenght of cross section is calculated according to the recommendattions of IS 1343.
Asc = 156.74
Provide 4 bars of 20 mm dia 1256 mm2
Lateral ties
The diameter of the lateral ties shall be not less than
1) 1/4 diameter to the longitudinal bass = 5 mm
2) 5mm
Provide 6 mm dia ties
Pitch of Lateral Ties
The pitch of lateral ties shall not exceed the following
1) least lateral dimension of column = 250 mm
2) 16 times the diameter of longitudinal bars = 320 mm
3) 48 times the diameter of the ties = 288 mm
Provide 6 mm dia ties @ 250 mm
Design of footing
M= 30 SBC= 100 kN/m2 σst = 275
for M30 concrete , and Fe 500 steel
vertical load= 700 kN
Size of footing
w= 700 kN
Let W' be equal to 10% W= 70 kN
A= 7.70 m2
Size B of sqaure (7.7)^0.5 = 2.775
Provide a square footing of = 1.500 x 1.500
Net upward pressure p0= = 311.11 kN/m2
Design of section
The maximum bending moment acts at the face of column
= 0.625 M
Equating Mu,lim to Mu
= .138 fck b d^2
1035 d^2 = 136718750
d= 364 mm
Using 8 mm Dia bars at 50 mm clear cover
Effective cover to upper layer of bars = 62
D= 426 mm
% of steel = 0.20
The critical section for two way shear is taken at the periphery surrounding the column at a distance of half
effective depth from the face of the column
Overall depth of the footing at a distance d/2 = 123 mm from column face
= 300 mm
Effective depth at this section = d' = 238 mm
Critical perimeter b' = 1984 mm
Shear force at this critical section = V = 623462 N
Factored shear = Vu = 935193 N
Nominal shear stress Ꞇv = 1.99 N/mm2
A= 5.5 m2
Let ration of B to L = 2
3
2/3 *L*L = 5.5 or L= 2.9
Design of section
The maximum bending moment acts at the face of column
M = p0 X B/8(L-A)^2 X 10^6 N-mm
M= 144000000 N-mm
Ꞇc = 0.28 N/mm2
Hence the permissible shear stress = k*Tc= 0.28 N/mm2
Also , for two way shear ( punching shear ) , the section lies at d/2 from the column face all round
. The width b0 of section = b + d =
= 681 mm
shear force around the section is
F= p0 [ B^2 - b0^2] = p0 [ B^2 - (b^2 + d^2)]
= 551.69 kN
Ꞇv = F F 0.721 N/mm2
= =
4 b0 d 4[b+d] * d
A2 = 240000 mm2
A1 = 3240000 mm2 for side spread rate of 2:1
= (A1/A2)^.5 = 3.6742346
Overturning Moment:
Taking moment about the end point at the bottom of the base
Stabilizing Moment:
Ms = Stabilizing moment due to gravity load of foundation, wall panel, column and soil.
Ms= 69.249(1.5/2) = 51.93675 KN-m
Factor of safety against over-turning
σ= 30.78 ± 8.26
Ultimate moment due to this pressure occur at section at the face of the pocket at 0.9 m from the edge.
Ru = 4.6*Mu/(fck*b*d2)
b= 1000 m d= 244
Ru = 0.101
= 504.58
Ultimate shear force @ section at a distance 'd' from the face of pocket
b= 1000 mm
D= 300 mm
d= 244 mm
ф Vc = ф.0.17. ��′ . �� .�
ф Vc = (0.75).(0.17).(�32.00).(1,000x194.0)/1000
ф Vc = 139.9 KN > Vu = 72.66 KN SAFE!
Punching Shear
(a) Punching load of column on the base = Column load (self-weight of column)
Punching shear, Vu at face of pocket = 1.4 x 31.00 = 43.40 KN (column weight)
Concrete two-way action (punching shear) capacity
ф Vc =
�� .�
ф.0.33. ��′ .1000
bo= shear perimeter = 3736.0 mm
ф Vc = (0.75).(0.33).(�32.00).(3,736x194.0)/1000
ф Vc = 1014.7 KN > Vu = 43.40 KN SAFE!
and
dered.
Pw
s1 z
S
P1
P2
KN/m2
KN/m2