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ELECTROMAGNETIC

FLOWMETER

analytical

bulk flow

distance

FLOW

level

pressure

temperature

industrial
communication
www.flotech.com.sg

EFS803
ELECTROMAGNETIC FLOWMETER

Accurate, Reliable and Stable


Flow Measurement.

Measuring Principle
The measuring principle of the electromagnetic flowmeter (Magmeter) is based upon the Faraday’s Law of
electromagnetic induction; whereby a voltage is induced by an electrical conductor passing through a magnetic field.

The following equation is applicable to the induced voltage: U = kBVD where

U Induced voltage
k Instrument constant
B Magnetic field strength
V Velocity of the conductor
D Conductor width

In electromagnetic flowmeter, the medium acts as the


electrical conductor when flowing through the meter tube,
the induced voltage is proportional to the average flow
velocity (the faster the flow rate, the higher the voltage).
The induced voltage is picked up by a pair of electrodes
(mounted in the meter tube) and transmitted to a flow
transmitter to produce various standardized output
signals.

Using the pipe cross-sectional area, the flow volume is


calculated by the transmitter.

Applications
% iSOLV electromagnetic flowmeter can be used for precise flow measurement of all electrically
conductive liquids - sludges, slurries, sewage, milk, water. The only pre-requisite being that the minimum
conductivity of the medium is greater than 5μS/cm. Temperature, viscosity, density has no
influence on the measurement.

% With isolated inert linings and electrodes, Flow measurement of very corrosive liquids (eg: acids,
accaustics and corrosive chemicals) is not an issue.

% iSOLV electromagnetic flowmeter has many applications across many industries environment.

Chemical Water/wastewater
Pulp and paper Marine & Offshore
Pharmaceutical Building automation (HVAC)
Food and beverage

ELECTROMAGNETIC FLOWMETER 2
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Specifications

EFS 803/CFT183 Flow Transmitter Flow Sensor


Flow Transmitter RFT203 EFS803
Performance Integral Remote
Accuracy 0.5%
Repeatability +/- 0.1%
Full Scale Range Setting 0.3 m/s to 15 m/s
Fluid Conductivity > 5+S/cm
Fluid Temperature -25ºC to 180ºC (Depending On Liner Material & Coil Insulation Class)
Ambient Temperature -40ºC to 65ºC
Calibration Certificate Wet Calibration – 3 Points (Additional Test Points Upon Request)

Process Connection
Size DN3-DN1000 DN3-DN1200
Type Flange – DIN 2501/ ANSI/JIS
Pressure Rating Refer To Page 4. Higher Pressure Rating Available On Request

Tube (Material) SS304


Liner (Wetted Parts) Hard Rubber (Std) / PTFE/ PFA / Others On Request
Signal Electrode (Wetted Parts) SS316 (Std)/ Hastelloy C/ Tantalum/ Titanium
Process - Flange Carbon Steel (Std)/ SS304 (Optional With Price Adder)
Housing Steel With Epoxy Paint
Grounding Rings SS304 (Std) / SS316
Flow Direction Bi-directional (Forward / Reverse)
Protection Class IP67 IP68
Field Coils E class = 130ºC / H class = 180ºC

Transmitter
Model No CFT183 RFT203
Power Supply 85 - 253 VAC ; 16.8-26.4 VAC / 16.8-31.2 VDC
Display 2 x 16 Alpha Numeric Character LCD

Outputs
Current 4-20mA
Pulse ”N+] Frequency D. C.
Contact Relay 1 no for Alarm/ Empty Pipe
Communications Available On Request: HART/ Profibus DP/
MODBUS / RS485
Housing Material Aluminium Alloy
Protection Class IP65 (IP66 as option)
Cable Length N/A 10m (Std) Other Length
Available up to 50m
Cable Entry M20 X 1.5 (Std) / NPT ½”/ PF ½”

*For other requirement, please contact Flotech for availability

ELECTROMAGNETIC FLOWMETER 3
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Flowmeter Sizing and Selection

Proper selection, sizing and installation of electromagnetic flowmeter will ensure trouble – free operation and cost saving.
The following information will be required.

1) Type of liquid – consider suitability of liner and electrodes


2) Conductivity = 5ȝS/cm
3) Maximum / minimum temperature
4) Maximum / minimum pressure. Negative pressure?
5) Maximum / minimum flow rates
6) Solids content

Flow Table

Meter Size Qmin (m³/h) Qmax (m³/h)


15 0.19 9.54
20 0.34 16.97
25 0.53 26.51
32 0.87 43.44
40 1.36 67.87
50 2.12 106.04
65 3.58 179.19
80 5.43 271.47
100 8.48 424.17
125 13.26 662.77
150 19.09 954.38
200 33.93 1696.68
250 53.02 2651.06
300 76.35 3817.53
350 103.92 5196.08
400 135.73 6786.72
450 171.79 8589.44
500 212.09 10604.25
600 305.4 15270.12
700 415.69 20784.33
800 542.94 27146.88
900 687.16 34357.77
1000 848.34 42417.00

NOTE: For other requirement, please contact Flotech for availability.

ELECTROMAGNETIC FLOWMETER 4
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Dimensions - Integral Version


a b

PG16
d

L W

Size(mm)
a b c d
156 208 ij 122 102

Sensor Dimension:

Size *Pressure Rating Dimension (mm)


(mm) PN L W H
15 40 200 154 95
20 40 200 158 105
25 40 200 164 115
32 40 200 184 140
40 40 200 189 150
50 40 200 194 165
65 40 200 204 185
80 40 200 212 200
100 16 250 258 220
125 16 250 273 250
150 16 300 303 285
200 10 350 361 340
250 10 450 408 395
300 10 500 458 445
350 10 500 510 505
400 10 600 568 565
450 10 600 618 615
500 10 600 671 670
600 10 600 781 780
700 10 700 898 895
800 10 800 1012 1015
900 10 900 1114 1115
1000 10 1000 1225 1230
1200 6 1200 1417 1405

* Please request for drawing for dimensions of higher pressure rating


ELECTROMAGNETIC FLOWMETER 5
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Dimensions - Remote Version


Sensor
b c

L W

Size(mm)
a b c d L W H
77 139 106 102 Refer to Sensor Dimension on Page 5

Transmitter

Size(mm)
a b c d e f g h i k l
Wall 161 40 87.2 120 155 241 95.2 257 19.3 39.7 ĭ 72
hanging

Size(mm)
D ĭ
b 87.2
c 241

ELECTROMAGNETIC FLOWMETER 6
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Grounding the Primary Flow Sensor

Primary flow sensor in metal pipe


1) Measuring ground
2) Grounding wire 10mm2Cu (AWG 7)

Primary flow sensor in plastic pipe or in metal pipe with insulating


coating / lining / painting
1) Measuring ground
2) Grounding wire 10mm2Cu (AWG 7)
3) Grounding rings

5
Primary flow sensor in pipe runs with cathodic protection
Primary flow sensor must be electrically isolated from the pipe. Protective
rings for good grounding are compulsory.
1) Measuring ground
2) Grounding wire 10mm2Cu (AWG 7)
3) Grounding rings
4) Screw bolts (insulated)
5) Connecting wire 10mm2Cu (AWG 7)

Installation
Location and position as required, but electrode axis ( x......x )
must be approximately horizontal.

• Pipe must be completely filled at all times.


• Flow direction - Avoid top / bottom
• Ensure that there is sufficient clearance for installation and
maintenance work.

Straight inlet run minimum of 5xDN and outlet 2xDN (DN=


meter size) measured from the electrode axis.

• Support the pipeline on both sides of the flowmeter to minimise


vibrations.
• Do not install flowmeter in vicinity of strong electromagnetic fields.
Example: High-tension electrical cables
• Install protective rings for plastic pipes and internally coated metal
pipelines for proper grounding.

ELECTROMAGNETIC FLOWMETER 7
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Some Typical Installations

• A & B - Preferred locations. (Pipe is fully filled!)


• C - Highest point of pipe run (Air bubbles
accumulate in measuring tube causing incorrect
or unstable measurements)
• D - Top/bottom flow direction to drain does not
create a fully filled pipe condition causing unstable
or inaccurate reading.

• Install in slightly ascending pipe section. If not


possible, ensure adequate velocity to prevent air,
gas or vapour from concentrating in the flow
sensor.

• Install flow sensor in lower section of pipe.

• Install air valve downstream of flowmeter.


Negative pressure (Vacuum) may damage the
liner.

• Always install control and shutoff valves


downstream of flowmeter to avoid flow profile
distortion or possible negative pressure (Vacuum)

• Never install flow sensor on pump suction side


(Vacuum!). May cause damage to the liner.

• Install flowmeter in bypass for heavily


contaminated fluids. 2
A) Flowmeter
B) Flushing and cleaning without interrupting
system operation

ELECTROMAGNETIC FLOWMETER 8
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Ordering Information

(Example) EFS803 EFS803

R20 Version
C183 - Integral (CFT183)
R203- Remote (RFT 203)

H Liner
H - Hard Rubber (std) [for Meter Size from DN25 to DN1200] (max temp < 80°C)
T - PTFE [for Meter Size from DN15- DN1200] (max temp < 120°C)
F - PFA [for Meter Size from DN10-DN1200] (max temp < 180ºC) (comes with H coil)
X - Others

15 Meter Size
15 - 1/2" (DN15 PN40) 3H - 12” (DN300 PN10)
20 - 3/4" (DN20 PN40) 3F - 14” (DN350 PN10)
25 - 1" (DN25 PN40) 4H - 16” (DN400 PN10)
32 - 1 1/4" (DN32 PN40) 4F - 18” (DN450 PN10)
40 - 1 1/2" (DN40 PN40) 5H - 20” (DN500 PN10)
50 - 2" (DN50 PN40) 6H - 24” (DN600 PN10)
65 - 2 1/2" (DN65 PN40) 7H - 28” (DN700 PN10)
80 - 3" (DN80 PN40)
8H - 32” (DN800 PN10)
1H - 4" (DN100 PN16)
9H - 36” (DN900 PN10)
1Q - 5" (DN125 PN16)
1F - 6” (DN150 PN16) 1T - 40” (DN1000 PN10)
2H - 8” (DN200 PN10) 12 - 48” (DN1200 PN6) (Remote)
2F - 10” (DN250 PN10)

S Electrode
S - SS 316 (Std)
B - Hastelloy B-2
H - Hastelloy C-4
M - Titanium
T - Tantalum

G Pressure Rating
0 - DIN Standard
A - PN 10
B - PN 16
C - PN 25
D - PN 40
E - ANSI 150 lbs
F - ANSI 300 lbs
G - ANSI 600 lbs
H - JIS 5K
I - JIS 10K
J - JIS 16K
K - JIS 30K

0 Flange Material
0 - Carbon Steel (Std)
3 - SS 304
C
C Earthing Rings
0 - None
- Ground Plate (SS 304) Type 1(Std)
X - Others

Continued on the next page

ELECTROMAGNETIC FLOWMETER 9
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Ordering Information

(Example)

15 Earthing Rings Size (Selection based on Meter Size)


0 - None
10 - 3/8" (DN10)
15 - 1/2" (DN15)
20 - 3/4" (DN20)
25 - 1" (DN25)
32 - 1 1/4" (DN32)
40 - 1 1/2" (DN40)
50 - 2" (DN50)
65 - 2 1/2" (DN65)
80 - 3" (DN80)
1H - 4" (DN100)
1Q - 5" (DN125)
1F - 6” (DN150)
2H - 8” (DN200)
2F - 10” (DN250)
3H - 12” (DN300)
3F - 14” (DN350)
4H - 16” (DN400)
4F - 18” (DN450)
5H - 20” (DN500)
6H - 24” (DN600)
7H - 28” (DN700)
8H - 32” (DN800)
9H - 36” (DN900)
1T - 40” (DN1000)
12 - 48” (DN1200) (Remote)

0 Magnetic Coil Temperature Range


0 - Standard Temperature < 130 oC (Std)

0 Protection Class (Primary Sensor Head)


0 - IP 67
3 - IP 68 (for remote type only)

K Power Supply
0 - 85 - 253 VAC
K - 16.8 - 26.4 VAC / 16.8 - 31.2 VDC

0 In/ Output Options

0 - Current output + Pulse output + Contact output +


RS485 & MODBUS (Standard)
1 - Profibus DP
2 - HART

Continued on the next page

ELECTROMAGNETIC FLOWMETER 10
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Ordering Information

(Example)

0 Cable Gland
0 - Converter housing with threads for cable connector M 20 x 1.5 (Std)
1 - Converter housing with threads for cable connector NPT 1/2"
2 - Converter housing with threads for cable connector PF 1/2"

L20 Cable
0 - None (Compact Transmitter)
C - Cable (Remote Transmitter) - 10m (Std)
LXX - Other length up to 50m (Specify)

Ordering Code: (Example)

EFS803 R203 H 15 S G 0 C 15 0 0 K

0 0 L20

ELECTROMAGNETIC FLOWMETER 11
SALES AND SERVICE
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REGIONAL NETWORK

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