Академический Документы
Профессиональный Документы
Культура Документы
Salient Features
UC 45 UC 95
Physical Properties
Max Service Temparature 0C 1550 1750
Density gm /cc (min) 2.35 3.05
Dried at 110 0 C
Water required for casting % by weight of castable 5.3 - 5.7 4.0 - 4.7
Cold Crushing Strength kg/cm 2 (min.)
UC9S
Physical Properties
Water required for casting 3.8-404
Bulk Density gm/cc (min) 2.9
Modulus of Rupture kg/cm 2 (min)
800 o C 2.0
Chemical Analysis
Al 2 O 3 (%) max 92.0
Fe 2 O 3 (%) max 0.5
SiO 2 (%) max 7.0
CaO (%) max 0.5
UC 40 UC 90
Physical Properties
Max Service Temparature 0C 1500 1700
Density gm /cc (min)
2.25 2.95
Dried at 110 0 C
Water required for casting % by weight of 5.5 - 6.0 3.8 - 4.0
castable
Cold Crushing Strength kg/cm 2 (min.)
Note: Data represents average physical properties and do not constitute a specification
ACCMON
ACC has pioneered a series of refractories and castables, developed indigenously by the company's R & D division. ACC
another pioneering, in-house development. Regarded as a revolutionary advance, Compared with the conventional range
products, ACCMON is designed to break new ground in castable applications.
Low porosity
Less cement also means less water is required when using ACCMON castables. This, in turn, reduces porosity by almost
against conventional varieties. This results in products with high density and low porosity.
High Strength
Less cement/lime ensures that aggregates are in direct contact with the surface of the lining. This results in extraordinary
ACCMON castables.
Decreased cost
Replacing the conventional range of refractory products with ACCMON reduces installation and material costs- a direct c
of longer lining life with ACCMON castables.
ACCMON is offered in three varieties: Low Cement, Ultra low Cement No Cement castables each for a specific use.
Application
The utility of monolithic refractories is now well established. With the excellent properties and maturity of ACCMON casta
and more application for monolithic refractories are envisaged.
Dry Density (gm/cc) min 110 o C 2.3 2.6 2.7 2.85 3.0
at 1500 o C +/-1.0 - - - -
Note: -Data represents typical average properties and do not constitute a specification.
WHYTHEAT CASTABLES
Classification
WHYTHEAT castables are product at present in 3 grades, designated as WHYTHEAT A, WHYTHEAT K, and WHYTHEAT C
the special high-purity, high alumina refractory binder CAL-AL-75. Typical properties of WHYTHEAT A, WHYTHEAT K and
C, including data on strength, conductivity and chemical composition are given below Each grade of WHYTHEAT castabl
for a specific service temperature and environment.
WHYTHEAT A
WHYTHEAT A is a high purity, high alumina castable of exceptional Quality with an AIE03 content of over 90% arid with v
and iron contents. Hence, it is used for service temperatures upto 1750°C and can resist attack from process gas atmosp
containing carbon monoxide and hydrogen.
WHYTHEAT K
WHYTHEAT K, which has alumina content of 60%, can be used for service temperatures upto 1600°C. This castable also h
iron content and can resist carbon monoxide attack.
WHYTHEAT C
WHYTHEAT C is a castable with about 50% alumina and serves as a general purpose high temperature testable castable
service temperatures upto 1500°C
Beside, Whytheat has castables are offered in higher strength and with special properties and applications.
WHYTHEAT ‘K' & ‘C' High strength for withstanding better SPECIAL abrasion attack WHYTHEAT 'A' (FH) Facilitates quick
slashes downtime in critical shutdowns & minimises production loss.
WHYTHEAT ‘M' Highly cost effective castable for oxidizing atmosphere for services temperature upto 1700°C.
Al 2 O 3 (%) min 90 60 50
FIRECRETES
Fire creates are scientifically designed ready mixed castables made from ACC's CALUNDUM - a medium purity calcium a
binder and selected refractory grog. These retractory castables are hydraulic-setting, and can be cast or moulded to any
also used for gunning of furnace linings.
Classification
Firecrete castable are produced at present in three standard grades designated as Firecrete, Firecrete Special & Firecrete
FIRECRETE
Firecrete is a refractory castable with 45% Al2O3 and will have a Fe2O3 Content of 4% (max). It can be used in oxidising a
for service upto temperatures of 1400°C.
FIRECRETE SPECIAL
Firecrete Special is a refractory castable with 45% Al2O3 and Fe2O3 of 4% (max). This castable develops high strengths f
resistance applications and withstands service temperatures upto 1350°C in oxidising atmospheres.
FIRECRETE SUPER
Firecrete Super is a superior refractory castable of medium purity having Al2O3 content of 70% and Fe2O3 content ol 5%
can withstand service temperatures of 1450°C in oxidising atmospheres.
Al 2 O 3 (%) min 45 70 45 -
Fe 2 O 3 (%) max 4 5 4 -
Maximum Grain Size (mm) 5 5 5 5
Note: -Data represents typical average properties and do not constitute a specification.
INSULYTE CASTABLES LOW IRON
Dry Density (Kg/M 3 ) 750 - 850 900 - 1000 900 - 1000 1100 - 1250 1300 - 1450 1500 - 1
Thermal Conductivity
0.14 0.28 0.28 0.31 0.33 0.44
(K Cal/m/hr/ ° C)
CCS(Kg/Cm 2 )
110 ° C 12 - 14 15 - 20 20 - 25 50 - 60 90 - 100 90 – 10
800 ° C 4 -6 6-8 8 - 10 30 - 40 60 - 70 60 – 7
1300 ° C - - - 50 - 70 70 - 90 70 - 9
PLC (%)
110 ° C - - - - - -
500 ° C - +/-0.2 - - - -
Note: CCS and PLC values are on 4 x 4 x 16 cm prisms. Thermal Conductivity — prefired hot face 500 ° C.
1100 ° C 30 - 40 6 - 10 25 - 30 40- 50 75 - 80
1300 ° C 50 - 60 15 - 25 35 - 40 40 - 50 90 - 100
PLC (%)
110 ° C - - - - -
500 ° C - - - - -
800 ° C - - - - +/-0.2
Note: CCS and PLC values are on 4 x 4 x 16 cm prisms. Thermal Conductivity - pre-fired hot face 500 ° C
Note: - Data represents typical average properties and do not constitute a specification.