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Component Locations RENR9738

Part Machine Schematic


Tap Locations October 2007 FLUID POWER SYMBOLS
Description
Number Location Location Pressure and Sampling BASIC COMPONENT SYMBOLS

Accumulator Gp - Pilot, Hydraulic 164-6981 1 B-4


Tap Schematic
Cooler - Oil Cooler 260-8215 2 C-2 Description PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

Cylinder Gp - Boom Note A 3 F-5


Number Location (FIXED)

Cylinder Gp - Bucket Note A 4 F-5 AA Right Bank Pump Pressure B-2


VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Stick Note A 5 F-5 BB Left Bank Pump Pressure A-2 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

Filter and Valve Gp - Pilot, Hyd. 158-8987 6 A-3 VALVES


CC Pilot Pump Delivery Pressure A-3 VALVE ENVELOPES VALVE PORTS
Filter Gp - Return 259-0869 7 A-4
Filter Gp - Return Oil 289-8194 8 A-3
DD Boom Lower Pilot Pressure C-3
Manifold Gp - Control, Pilot Oil 215-5037 9 B-5 to B-6 SOS Hydraulic Oil Sampling Port A-3 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Motor Gp - Left Travel 185-6953 10 F-7 CONTROL VALVES CHECK VALVES


AB AB
Motor Gp - Right Travel 185-6953 11 F-8
Motor Gp - Swing 204-2814 12 F-6 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Pump Gp - Main 311-7405 13 A-2
FLUID STORAGE RESERVOIRS
Sensor As. - Left Bank Pump 260-8180 14 A-3
Sensor As. - Right Bank Pump 260-8180 15 B-3
Switch As - Boom Lower Pilot Press. 167-3466 22 B-3 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Switch As - Implement Pilot Press. 170-9335 17 E-4

315D Excavator
MEASUREMENT ROTATING SHAFTS

Switch As - Implement Pilot Press. 170-9335 18 E-4

Hydraulic System
Swivel Gp 162-4696 19 E-7
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Tank Gp - Hydraulic Oil 260-8203 20 A-3
COMBINATION CONTROLS
Valve Gp - Check 171-0002 21 C-2
Valve Gp - Control, Pilot (Bm Lwr) 238-0751 22 C-3 KBD1-UP
Valve Gp - Control, Pilot Oil 215-5037 23 B-4 to B-6 CJN1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
Valve Gp - Joystick, Stick / Swing 297-0533 24 A-8
Valve Gp - Joystick, Bucket / Boom 297-0532 25 A-6 SOS 6 CC MANUAL CONTROL SYMBOLS

Valve Gp - Left Travel Counterbalance 199-0504 26 F-8


Valve Gp - Main Control 259-7550 27 D-2 to D-7 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Pilot, Travel 270-5948 28 B-7


Valve Gp - Priority, Stick2 285-1613 29 C-2 FILTER (6) TAP LOCATIONS RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE

Valve Gp - Right Travel Counterbalance 199-0504 30 F-7


Valve Gp - Shuttle 123-2430 31 C-5 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS


Note A: Refer to service manual for specific cylinder information.
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT

15 6 14
FIXED VARIABLE DISPLACEMENT
AA BB DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

MAIN PUMP (13) TAP LOCATIONS


© 2007 Caterpillar Printed in U.S.A.
All Rights Reserved

BUCKET BOOM (1) TRAVEL (L) STICK (1)


ATTCH TRAVEL (R) SWING (L) Electrical Symbols Table
17 18 22
Hydraulic Symbols (Electrical)
10 26 2 27 29 31 23 1 9 12 24 25 28 3 5
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)


Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

RENR9738
Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes


11 30 13 14 15 6 8 7 20 19 3
Electrical Schematic Example Hydraulic Schematic Example
21 Current Standard Current Standard
MAIN CONTROL (27) Harness identification code
This example indicates

30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
17 18 22 23 325-AG135 PK-14
325-PK
2 27 29 31 6 1 9 24 25 28 3 5 Circuit Identification
Number
Wire Color Wire Gauge

BOOM LOWER Previous Standard


PILOT PRESSURE Wire
Wire Color

SWITCH
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

10 11 13 14 15 8 7 20 19 12 4 DD
26 30 21

BOOM LOWER PILOT CONTROL (22)


COMPONENT LOCATIONS
8 7 6 5 4 3 2 1
MOTOR GP SWING MOTOR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
RIGHT TRAVEL RIGHT PUMP OUTPUT
185-6953 MOTOR GP PILOT PUMP OUTPUT
PR SWING LEFT PUMP OUTPUT
204-2814 DUAL PUMP PILOT CONTROL
TRAVEL SPEED CONTROL CIRCUIT
DR 2 PUMPS ATTACHMENT CONTROL CIRCUIT
MOTOR GP SUPPLY LINE
DRAIN / RETURN LINE
LEFT TRAVEL
POWER SHIFT CONTROL CIRCUIT
185-6953 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
F Pp3 Pp3 SWING MOTOR CONTROL CIRCUIT F
BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
T1 T1 BL4 AL4 STICK CYLINDER CONTROL CIRCUIT
ROTARY ATTACHMENT CONTROL CIRCUIT
AL2 BL2 BUCKET CYLINDER
T2 T2

GB GA BOOM CYLINDER

AG BG BG AG B MU A
VALVE GP
LEFT TRAVEL
COUNTERBALANCE BR2 AR2
199-0504

VALVE GP AR3 BR3


A B B A RIGHT TRAVEL bR2 SWITCH AS.
COUNTERBALANCE
STICK CYLINDER
PILOT PRESSURES
199-0504 170-9335
AR1 BL1

BR1 AL1
E E
SWIVEL GP
162-4696 BR2 BL1 bL2

BL2 bL3 bL4


AR2
BR3 AR3 bR3 bR5 BR1 AR1 bR1 bL1 AL1 AL2 BL4 AL4

PA1 bR2 bR4 PSW PTA bL5 CP2 BL3 AL3 bL6 dB
(OUT) (R) (FWD) (FWD) (UP) (UP) (EXT) (OUT) (CLOSE)

VALVE GP

BOOM(1)
MAIN CONTROL
259-7550

BUCKET
STICK(1)

ATCH
D D

SWING

TRAVEL(L)

TRAVEL(R)
R2

HL
(Dimensions: 39 inches x 28 inches)

STICK(R)
HR

BOOM(2)

STICK(2)
RENR9738

C C
R1
(IN) CP1 (L) (BACK) (BACK) (DOWN) (RET) (IN) (OPEN) T
dA1 aR5 aR2 dA dST1 (DOWN) aL5 pB1 dB1 aL6 E A
PP D F
aR3 aR1 PR aL1 PL aL2 A1 aL3 aL4
A
C B
aR2 VALVE GP
VALVE GP VALVE GP
CONTROL T
SHUTTLE PRIORITY B VALVE GP
123-2430 BM LWR PILOT CHECK
SWITCH AS. STICK2
238-0751 T P OIL COOLER 171-0002
PRESSURE 285-1613
(FWD) 260-8215
(FWD) BM LWR PILOT P
30 Page, Color 2,

bR1 bL1 167-3466


DD
µ

T2 T4
µ

P2 Pi1 P-IN PSA2 DR1 PSA1

MANIFOLD GP T-OUT2 DR2


PILOT CONTR.
T1 T3 215-5037
(TRAVEL)

aR1 aL1
(SWING)
µ
µ

(BACK) 1 7
B (BACK) B
NO.1

NO.2

(LOCK)
NO.3
6 SENSOR AS.
RIGHT BANK
AA
TRAVEL(L) TRAVEL(R) 3 FILTER AND VALVE GP PUMP PRESS. PS
PILOT HYDRAULIC OIL 260-2180 M2
VALVE GP TT 5 158-8987 M4
PILOT, TRAVEL
270-5948 TP P1 2 4
OUT IN PR
PAC A2 Pn2
ACCUMULATOR GP
DR3 DR4 Pi2 DR5 T-OUT1 DR6 PILOT, HYDRAULIC T
164-6981
A3
bR3-1 PG PC PUMP GP
aL2-1 JRP MAIN LINE PATTERNS
JL1 JR3 S1 311-7405
JLT Pressure Line
(OUT) (DOWN)
CC SOS DrM Pilot / Load Sensing Pressure
µ

STICK BOOM
SWING BUCKET FILTER GP
µ

Drain / Return Lines


bR2-1 RETURN OIL S2
JL4
µ µ
JR2 aL4-1 Dr Component Group
289-8194
µ µ

(L) (CLOSE)
Attachment
JL2 JR4
A SWING
(R) BUCKET (OPEN) PL Air Line A
aR2-1 A1 M5
µ

STICK BOOM CALLOUTS


bL4-1 Pn1
JL3 YY Taps (Pressure, Sampling,Sensor) by letter
JRT JR1
(IN) VALVE GP (UP) VALVE GP 52 Components by number
JLP JOYSTICK M3 M1
JOYSTICK
TANK GP
aR3-1 STICK / SWING bL2-1 BUCKET / BOOM PM THIS SCHEMATIC IS FOR THE 315D EXCAVATOR
297-0533 HYDRAULIC OIL
297-0532 FILTER GP 260-8203 STANDARD HYDRAULIC SYSTEM
SENSOR AS.
RETURN
158-8987
LEFT BANK BB MEDIA # : RENR9738
PART NUMBER: 259-7552, CHANGE: 02, VERSION: HE
PUMP PRESS.
260-2180 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1