FirstYearEngineeringͲ

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Basic Mechanical Engineering

BasicMechanicalEngineering

GuidelinesforExaminers&Question
p
PaperPattern

UniversityofPune
19th December,2012
D b 2012

12/19/2012 1
 Course Objectives
CourseObjectives
• Describes the scope of mechanical engineering with
multidisciplinary
l d l industries.
d

• To understand functions of commonlyy used machine elements

and their applications.

• To learn conventional machine tools,, concept

p of design
g in
mechanical engineering.

• To impart basic knowledge of thermodynamics applied to

industrial applications.

• To understand laying principles of energy conversion systems

and power plants.
12/19/2012 2
 Structure
• TeachingScheme:
– Theory: 3Lectures/Week
– Practical:2Hrs./Week[TermWork:25Marks]

• ExaminationScheme:
– PhaseI,OnͲlineTestI: 25Marks Duration:30Min
Tentative Exam schedule: 26Ͳ 31January,2013
TentativeExamschedule:26Ͳ 31 January 2013

– PhaseII,OnͲlineTestII :25Marks Duration:30Min

Tentative Exam schedule: 2 6 March 2013
TentativeExamschedule:2Ͳ6March,2013

– PhaseIII,TheoryPaper :50Marks Duration:2Hrs.

Tentative Exam schedule: 10 17 May 2013
TentativeExamschedule:10Ͳ17May,2013

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 StructureofQuestionPaperfor
onlineexamination
l
• All
Allquestionsforonlineexaminationsshallbe
questions for online examinations shall be
objectivetypewithmultiplechoicequestions.

• Theweightageforeachquestionwillbeofoneor
twomarksasperthedifficultylevel.
p y

• Moreorlessequalweightageistobegiventoevery
q g g g y
unitpertainingtotheexamination.

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 Phase I OnͲline Test I
PhaseI,OnͲlineTestI

• TotalMarks:25
• Duration:30Minutes
• Syllabus:Unit1&Unit2
• Tentative Exam schedule: 26 31January,
TentativeExamschedule:26Ͳ 31 January
2013

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 Unit1:IntroductiontoMechanical
Engineering
• Mechanical
MechanicalElements:
Elements:Ͳ Function,
Function
Classification,Sketch,Description&Usesof;
– Shaft&Axle
Shaft & Axle
– Key:Parallelkey
– Coupling:RigidFlangedCoupling
Coupling: Rigid Flanged Coupling
– Bearing:Ballbearing
– Clutch:SinglePlateClutch
Cl t h Si l Pl t Cl t h
– Brake:DiscBrake

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 Unit1:IntroductiontoMechanical
Engineering
• Power
PowerTransmissionDevices:
Transmission Devices: Function,
Function
Classification,Construction,working,
comparison & applications of:
comparison&applicationsof:
– BeltDrive:Openbelt&Crossbelt, FlatandVBelt
– ChainDrive
Chain Drive
– GearDrive:Spurgeararrangedwithsimplegear
train & simple numericals on it
train&simplenumericalsonit

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 Unit 2: Design Fundamentals
Unit2:DesignFundamentals
• Design:
– Stepsinmechanicaldesignprocess
– MechanicalProperties:Strength,Toughness,
p g , g ,
Hardness,Ductility,Malleability,Brittleness,
Elasticity,Plasticity,Resilience,Fatigue,Creep
– SelectionofEngineeringmaterials&its
applications
– Applicationsoffollowingmaterialsinengineering:
Applications of following materials in engineering :
Aluminium,Plastic,Steel,Brass,CastIron,Copper,
Rubber

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 Unit 2: Design Fundamentals
Unit2:DesignFundamentals
• Mechanism(Descriptivetreatmentonly):
Mechanism (Descriptive treatment only):
– Definitionofmechanism(Link,Pair,Kinematicpair,
Types of pair Kinematic chain)
Typesofpair,Kinematicchain)
– Definitionofmachine
– FourBarMechanism:SliderCrankMechanism.
Four Bar Mechanism: Slider Crank Mechanism

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 Phase II OnͲline Test II
PhaseII,OnͲlineTestII

• TotalMarks:25
• Duration:30Minutes
• Syllabus:Unit3&Unit4
• Tentative Exam schedule: 2 6March,
TentativeExamschedule:2– 6 March
2013

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 Unit 3:ManufacturingProcesses
Unit 3 : Manufacturing Processes
• Introduction
IntroductiontoManufacturingProcessesand
to Manufacturing Processes and
theirApplications
– DescriptionoftheCastingprocess:
Description of the Casting process: Sandcasting
Sand casting
(Cope&Drag)
– SheetmetalForming
Sheet metal Forming Ͳ shearing,bending,drawing
shearing bending drawing
– Forging: Hotworking&coldworkingcomparison
– Metaljoiningprocesses:
Metal joining processes: Welding Ͳ ElectricArc
Electric Arc
welding
– Comparisonof:
Comparison of: Welding,Soldering,Brazing.
Welding Soldering Brazing
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 Unit 4: Machine Tools
Unit4:MachineTools
• Basic
BasicElements,WorkingPrinciple,Typesof
Elements Working Principle Types of
Operationswithblockdiagram:
– LatheMachine:CentreLathe,Alloperations
Lathe Machine: Centre Lathe All operations
– DrillingMachine:Radialdrillingmachine,All
operations
– GrindingMachines:Surfacegrinding,cylindrical
grinding, centerless grinding, All operations
grinding,centerlessgrinding,Alloperations

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 Phase III Theory Examination
PhaseIII,TheoryExamination
• TotalMarks:50
• Duration:2Hrs
• Syllabus:Unit1toUnit6
• Tentative Exam schedule: 10 17May,2013
TentativeExamschedule:10Ͳ 17 May 2013

• The
ThenatureofallquestionsinPhaseIII,writtentheory
nature of all questions in Phase III, written theory
examinationshallbeFundamental,Mathematicaland
analytical Unit %Weightage

Unit1&Unit2 25%

Unit3&Unit4 25%

U it 5
Unit5 25%

Unit6 25%
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 Unit 5: Thermal Engineering
Unit5:ThermalEngineering
• Thermodynamics:
Thermodynamics:
– Thermodynamicssystem:Open,Close,Isolated
– ThermodynamicProperties:
Thermodynamic Properties: DefinitionandUnits
Definition and Units
of:
• Temperature,
Temperature,
• Pressure:Atmospheric,AbsoluteandGauge
• Volume,Internalenergy,Enthalpy
– ConceptofMechanicalwork

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 Unit 5: Thermal Engineering
Unit5:ThermalEngineering
• ThermodynamicsLawswithexample:
9 ZerothLaw
9 FirstLaw
9 Limitationsoffirstlaw
Limitations of first law
• Conceptof:
9 HeatSink&Source
9 Heatengine,Heatpump&Refrigerationcycle
& f l
• 2nd Lawofthermodynamicsstatements:
9 KelvinPlankStatement
9 ClaussiusStatement
9 Numericalson2nd lawofthermodynamicsonly.

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 Unit 5: Thermal Engineering
Unit5:ThermalEngineering
• Measurement: Measurementof
Measurement of
– Temperature: Thermocouple(Typeaccordingto
temperature range and application) Calibration
temperaturerangeandapplication),Calibration
– MeasurementofPressure: Barometer,Bourdon
pressure gauge, Simple U tube Manometer with
pressuregauge,SimpleUtubeManometerwith
numerical

12/19/2012 16
Unit 6 : Applied Thermal Engineering
Unit6:AppliedThermalEngineering
• PowerPlantEngineering:
Power Plant Engineering:
– ConventionalandnonͲconventionalenergy
resources
– HydroͲelectric,Thermal,Nuclear,Wind,Solar
power plants [with Block diagram].
powerplants[withBlockdiagram].

12/19/2012 17
Unit 6 : Applied Thermal Engineering
Unit6:AppliedThermalEngineering
• PowerProducingDevices:
Power Producing Devices:
– Boiler: Classification,Watertubeandfiretube
boiler in detail with block diagram
boilerindetailwithblockdiagram
– Internalcombustionengine: Twostrokeandfour
stroke (Spark ignition and compression ignition)
stroke(Sparkignitionandcompressionignition)
– SteamTurbines:Impulseandreaction

12/19/2012 18
Unit 6 : Applied Thermal Engineering
Unit6:AppliedThermalEngineering
• PowerAbsorbingDevices:
Power Absorbing Devices:
– Pump: ReciprocatingandCentrifugal
– Compressor: Singleacting,singlestage
Single acting single stage
reciprocatingaircompressor
– Refrigeration: Vapourcompressionrefrigeration
Vapour compression refrigeration
process(withblockdiagrams)
• Householdrefrigerator
g
• Windowairconditioner

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 Term work
Termwork
• TeachingScheme:
Teaching Scheme:
– Practical:2Hrs./Week
– TermWork:25Marks
Term Work: 25 Marks
– Eightexperiments

12/19/2012 20
 Term work
Termwork
1. Study of power transmitting elements: couplings, gears and
bearings.
2. Study of mechanisms: four bar mechanism, slider crank
mechanism
3. Study, demonstration and working of centre lathe machine
4. Report on visit or guest lecture related to mechanical
engineering.
5. Study of any one power plant
6. Study, demonstration on two stroke and four stroke engine.
7 Study,
7. Study domestic refrigerator and window air conditioner.
conditioner
8. Study of Package Type Boiler.

12/19/2012 21
 Text Books
TextBooks
1. G.Shanmugam,S.Ravindran,“BasicMechanical
g , ,
Engineering”,TataMcGrawͲHillPublisherCo.Ltd.
2. R.K.Purohit,“FoundationofMechanical
E i
Engineering”,ScientificPublishers.
i ” S i tifi P bli h
3. C.S.Chetankumar,B.P.Mahesh,“Elementsof
Mechanical Engineering”,,S.Chand
MechanicalEngineering S. Chand Publications.
4. P.K.Nag,“EngineeringThermodynamics”,Tata
McGrawͲHillPublishingCo.Ltd.
5. Chaudhari,Hajra,“ElementsofWorkshop
Technology”,VolumeIandII,MediaPromotersand
Publishers Mumbai
Publishers,Mumbai.
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 Reference Books
ReferenceBooks
1. V.B.Bhandari “DesignofMachineElements”,Tata
McGrawͲHillPublishingCo.Ltd
2. S.S.Ratan,“TheoryofMachine”TataMcGrawͲHill
PublishingCo.Ltd
3. Yunus A.Cengel andBoles,“Thermodynamics”,Tata
McGrawͲHillPublishingCo.Ltd
4. Arora andDomkundwar,
and Domkundwar, “Thermal
ThermalEngineering
Engineering”,,Dhanpat
Dhanpat
Rai andSons.
5. Surinder Kumar,“BasicsofMechanicalEngineering”,Ane
Books Pvt. Ltd., New Delhi, 2011
BooksPvt.Ltd.,NewDelhi,2011
6. T.J.Parbhu,V.Jaiganesh andS.Jebaraj,“BasicMechanical
Engineering”,Scitech Publications(India)Pvt.Ltd.
Chennai 2010
Chennai,2010.

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