Table 3: Summary of Information on each course Lampiran 2.

1. Name of Course: Diploma Project 1

2. Course Code: MTK 7032
3. Names of academic staff: Mechanical and Production Engineering Technology
Department.
Welding Unit
Implement year: 2016
4. Rationale for the inclusion of the course in the programme:
The course helps students to acquire skills, knowledge and the right attitude to conduct
engineering project in metal fabrication and welding and deliver completed fabrication
project.

5. Semester and Year offered: Year 2 Semester I

6. Total Student Learning Time (SLT):
Total Hours/
Category of Activities Learning Activity
Semester
Lecture 11
Guided learning Tutorial/Practical 28
Student centered learning activities 3
Preparation for
21
assignments/projects
Self learning 11
Independent study/revision
Preparation for assessment 3
Continuous assessments 3
Formal assessments
Final examination sitting 0
Total SLT 80

7. Credit Value: 2 credits

8. Prerequisite (if any): None
9. Course Learning Outcomes (CLO):
CLO1 Sketch design drawing for dimensional designs according to requirement.
(C3, PLO 4)
CLO2 Discuss project proposal with assigned lecturer (A2, PLO 3)
CLO3 Choose appropriate project proposed to be fabricated. (P1, PLO 5)

10 Transferable Skills (Skills and how they are developed and assessed, project and practical
. experience and internship):
PLO 3 Critical thinking and problem solving skills are enhanced and assessed through
guided group project.

11. Teaching-learning and assessment strategies:

1
 Table 3: Summary of Information on each course Lampiran 2.6

CLO Method of delivery Method of KPI

assessment
CLO1 Sketch design drawing for
dimensional designs Lectures & Project & Practical Marks 50%
according to requirement. Practical Examination and above
(C3, PLO 4)
CLO2 Discuss project proposal Lectures & Student Quizzes,
Marks 50%
with assigned lecturer Centered Learning Assignments, Test
and above
(A2, PLO 3) Activities and Final Examination
CLO3 Choose appropriate
Marks 50%
project proposed to be Guided Project Project
and above
fabricated. (P1, PLO 5)

12 Course Synopsis:
. This course identifies the competence required to produce a metal fabrication and welding
engineering project that uses carbon steel, stainless steel and aluminium or combination of
all the materials mentioned. The project will be fabricated and welded using SMAW, GTAW,
GMAW or FCAW process.
13 Mode of Delivery (e.g. Lecture, Tutorial, Workshop, Seminar etc):
. Lecture, Practical, Student Centred Learning, and Guided Project

14 Assessment Methods and Types:

. Quiz, Assignment, Test, Project, Final Examination, and Practical Examination

15 Mapping of the course to the Programme Educational Objectives (PEO):

.
PEO1 PEO2 PEO3 PEO4
X X

16 Mapping of the course to the Programme Learning Outcomes (PLO):

.
PLO1 PLO2 PLO3 PLO4 PLO5 PLO6 PLO7 PLO8 PLO9
X X X

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 Table 3: Summary of Information on each course Lampiran 2.6
17 Content outline of the course and the SLT (lecture hours) per topic:
.
Week Topic SLT (hrs)
Theory Practical
1-14 1.0 Metal Fabrication And Welding Engineering Project
1.1 Sketch design drawing
1.1.1 Choose any fabrication and welding
engineering project to be fabricated
1.1.2 Sketch design drawing on a piece of
white paper. For dimensional designs,
use cardboard
1.2 Draw designs drawing taking into account of code
requirement
1.2.1 Prepare shop drawings based on
design drawing after considering
code requirement and permissible
clearances for the desired design
1.2.2 Produce a model of the design
1.2.3 Analyse design and overcome
problems before fabrication
1.3 Generate bill of quantity and material requirement
1.3.1 Prepare Bill of quantity and material
requirement and arranged accordingly
1.4 List equipments, tools and machinery required
1.4.1 List equipments, tools and machinery
required for the fabrication
project
1.5 Prepare proper storage and numbering scheme 14 28
1.5.1 Prepare a list of storage ands numbering
procedure
1.6 Materials cut to required sizes
1.6.1 Cut material to required sizes and
dimension
1.7 Assemble and fit materials parts/ members
1.7.1 Assemblet parts/ member to desired
built up shape and checks for correct
dimensioning according to design
1.8 Weld joints/ connection
1.7.1 Weld joints/ connection using SMAW,
GMAW, GTAW and FCAW welding
processes.
1.9 Conduct test on welded connections
1.9.1 Conduct various tests on welded
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 Table 3: Summary of Information on each course Lampiran 2.6
connections ( DPT ,UT,
Radiography etc )

1.10 Fabricaton project sent for sandblasting, priming

coat, paint etc
1.10.1 Sent fabrication project for
sandblasting, priming coat, paint
applications.

1.11 Deliver completed Fabrication project on site

according to Requirement
1.11.1 Deliver completed fabrication project for
erection and commissioning according
to requirement
1.11.2 Practise safety precaution in
accordance to OSHA.

TOTAL 14 28

18 Main and additional references supporting the course:

.
1. MODERN WELDING
Author : Andrew D. Althouse, Carl H.Turnquist, William A. Bowditch, Kevin E. Bowditch, Mark
A.Bowditch
2. AUDEL WELDING POCKET REFERENCE
Author : James E Brumbach, Rex Miller
3. WELDING COMPLETE : TECHNIQUES, PROJECT PLANS & INSTRUCTION
Author : Editors of CPi
4. WELDERS HANDBOOK, REVISED HP1513
A GUIDE TO PLASMA CUTTING, OXYACETYLENE,ARC,MIG AND TIG WELDING
Author : Richard Finch
5. TIG & PLASMAWELDING : PROCESS, TECHNIQUES.
RECOMENDED PRECTICES & APPLICATIONS
Author : W. Lucas
6. METALLURGY OF BASIC WELD METAL
Author G.M. Evans & N.Bailey
7. BASIC METALLURGY
Author : Donald V.Brown
8. WELDING PROCESSES HANDBOOK
Author : Klas Weman
19 Other additional information: -
.