.

MACHINE CONTROL SYSTEM

421DG180A01

Plant Name: DG Khan Cement Company Ltd.

Contract Number: 1545366_900

Created by: SHAKS

Approved by: SVG
Approved date: 6-Feb-17

Doc. No.: 80041596 - 2.0

 Machine Control Panel, 2-Way Multi dividing Gate 0.01
List of Contents 80041596 Ver.: 1.0

0. Contents Ver.
.01 Lists of contents 1.0

4. Layout
.20 Block diagram 1/1 1.0
.31 Load list 1.0

5. Panel Documentation
.002 Table of contents 1.0
.030 Panel layout 1.0
.130 PLC I/O overview 1.0
.900 Parts lists 1.0

7. Cable Lists
.01 Cable list 1.0

8. Remote Control Interface

.01 Signals list 1.0

15-Feb-16 svg/SVG
 SCS load list 80041596
ver: 1.0
Panel tag: Panel type: Supply voltage [V]: Frequency [Hz]: Phase []: Icw [kA]: Heat dissip. [kW]: Init:
421.DG180A01 Dividing gate 400 50 3 50 0.20 svg/SvG

Name Start Size Pcalculated Efficiency η Cos φ Required power Required Starting Required start Total start current
order [kW] [kW] [%] [] S [kVA] current Inom [A] current factor current Istart,max [A] Istart,max [A]
Transformer 1 1.0 1.0 90.00 0.70 1.59 3.97 10.00 39.68
-M21 2 0.6 0.6 75.00 0.80 0.92 1.32 5.50 7.28
-M31 2 0.6 0.6 75.00 0.80 0.92 1.32 5.50 7.28

3.42 6.61 18.52

2/6/2017 page 4.31

 0 1 2 3 4 5 6 7 8 9

Vigerslev Allé 77
2500 Valby
Denmark
Tel +45 36 18 10 00
Fax +45 36 44 11 46
info@flsmidth.com

Customer D. G. Khan HUB

FLSmidth order number 15-45366

Panel ID 421DG180A01
Panel description Divider Gate
Panel type SCS Panel
Drawing number 80041596

Project start 03.04.2013

Latest change 28.06.2016
Document revision 1.0
Print date 28.06.2016

Customer: D. G. Khan HUB Drawing No: 80041596 Front page

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by : 10.03.2016 Divider Gate 421DG180A01 Page 5.001
 0 1 2 3 4 5 6 7 8 9

Table of contents
Page Page description Date Edited by
421DG180A01/ 5.001 Front page 10.03.2016
421DG180A01/ 5.002 Table of contents 28.06.2016 IS
421DG180A01/ 5.003 Table of contents 28.06.2016 IS
421DG180A01/ 5.020 Document History 10.03.2016
421DG180A01/ 5.021 Specification label 24.05.2016 IS
421DG180A01/ 5.022 Identification of conductors 10.03.2016
421DG180A01/ 5.023 Identification of internal components in panel 10.03.2016
421DG180A01/ 5.024 Safety instruction 10.03.2016
421DG180A01/ 5.025 Installation instructions and start-up 10.03.2016
421DG180A01/ 5.026 Installation instruction EMC 10.03.2016
421DG180A01/ 5.030 Panel Layout 28.06.2016 IS
421DG180A01/ 5.031 Panel Layout 28.06.2016 IS
421DG180A01/ 5.032 Panel Layout 28.06.2016 IS
421DG180A01/ 5.100 Main Power Supply 05.04.2016 IL
421DG180A01/ 5.101 UPS Supply 17.05.2016 IL
421DG180A01/ 5.102 Grounding layout 01.04.2016 IL
421DG180A01/ 5.110 230VAC Supply 10.05.2016 IL
421DG180A01/ 5.111 230VAC External supply 10.05.2016 IL
421DG180A01/ 5.112 230VAC Airblast supply 10.05.2016 IL
421DG180A01/ 5.115 24VDC UPS Supply 17.05.2016 IL
421DG180A01/ 5.116 24VDC Supply 10.05.2016 IL
421DG180A01/ 5.117 24VDC External supply 17.05.2016 IL
421DG180A01/ 5.126 RCCB, Service Socket 230VAC 01.04.2016 IL
421DG180A01/ 5.127 Panel Ventilation 230VAC 01.04.2016 IL
421DG180A01/ 5.128 Panel Light 24VDC 10.05.2016 IL
421DG180A01/ 5.130 I/O Overview 10.05.2016 IL
421DG180A01/ 5.140 I/O Overview 10.05.2016 IL
421DG180A01/ 5.141 I/O Overview 10.05.2016 IL
421DG180A01/ 5.142 I/O Overview 10.05.2016 IL
421DG180A01/ 5.143 I/O Overview 10.05.2016 IL
421DG180A01/ 5.195 Network overview 01.04.2016 IL
421DG180A01/ 5.250 Emergency stop circuit 23.05.2016 IS
421DG180A01/ 5.251 External Emergency Stop Switches 06.04.2016 IL
421DG180A01/ 5.252 Emergency stop reset circuit 01.04.2016 IL
421DG180A01/ 5.300 =421+DG180-M21 Actuator Motor 1 10.05.2016 IL
421DG180A01/ 5.301 =421+DG180-M21 Actuator Motor 1 Limit Switches 28.06.2016 IS
421DG180A01/ 5.304 =421+DG180-M31 Actuator Motor 2 10.05.2016 IL

Customer: D. G. Khan HUB Drawing No: 80041596 Table of contents

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.002
 0 1 2 3 4 5 6 7 8 9

Table of contents
Page Page description Date Edited by
421DG180A01/ 5.305 =421+DG180-M31 Actuator Motor 2 Limit Switches 28.06.2016 IS
421DG180A01/ 5.900 Bill of materials 07.04.2016 IL
421DG180A01/ 5.901 Bill of materials 07.04.2016 IL
421DG180A01/ 5.902 Bill of materials 23.05.2016 IS
421DG180A01/ 5.903 Bill of materials 28.06.2016 IS

Customer: D. G. Khan HUB Drawing No: 80041596 Table of contents

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.003
 0 1 2 3 4 5 6 7 8 9

Document History
Rev. No Date Editor Approver Description Page No

01 10.03.2016 IL SVG Document created All

Customer: D. G. Khan HUB Drawing No: 80041596 Document History

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by : 10.03.2016 Divider Gate 421DG180A01 Page 5.020
 0 1 2 3 4 5 6 7 8 9

TAG ID

Panel ID : 421. DG180A01

Panel Type : SCS Panel
Panel Description : Divider Gate Tag No.: 421.DG180A01

70 mm
Order : 15-45366 Type: SCS Panel
Field Wiring Diagram : 80041596 Order: 15-45366
Enclosure Type : IP54 Instructions: 80041596
Min.-Max. Ambient Temperature : 0-40°C Power: 400 VAC 3Ph+PE 50 Hz
In 20A Icp 50 kA
Supply Voltage : 400 VAC
Phases : 3Ph+PE 110 mm

Frequency : 50 Hz
System Earthing : TN-C
Switchboard Load : 20A
Prospective short-circuit current, Icp : 50 kA
Control Voltage : 230VAC/24VDC
Manufacturing date : 05.2016

Min. character height 3.5mm

Customer: D. G. Khan HUB Drawing No: 80041596 Specification label

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 24.05.2016 Divider Gate 421DG180A01 Page 5.021
 0 1 2 3 4 5 6 7 8 9

Identification of Conductors in Panel

Wire Identification:
Wire Colour Code
If a Relay is Supplied with a Conductor on Terminal A1 - this Conductor will be Numbered
as Wire No. A1. The Above Definition Meets the Demands for Enabling Identification of
Power Circuit : Black Each Conductor at Each Terminal Connection, in Accordance with the Technical
Documentation.
Neutral : Light Blue
Protection Wire : Yellow/Green

Control Circuits:

Phase AC : Red
Neutral AC : Red
Positive DC : Dark blue
Negative DC : Dark blue
Analogue : Dark blue

Undefined Voltage (External

Supplied Circuits) : Orange

Customer: D. G. Khan HUB Drawing No: 80041596 Identification of conductors

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by : 10.03.2016 Divider Gate 421DG180A01 Page 5.022
 0 1 2 3 4 5 6 7 8 9

Identification of internal components in panel

Finding page of component
Letter Codes for Components
Devices: PLC I/O Terminal rows:
According EN/IEC 81346: 13
-K2021 -K100 -X1102 3
-P Alarm Horn 14

Rack Nr 1
Identifier

Card Nr 0
Identifier
Page 202
Path 1

Identifier
Page 110
Path 2

Terminal 3
-A Control Panel
-P Amp Meter
-A Panel
-P Bell
-A Junction Box
-P Clock
-A Push Button Box
-P Counter
-A Unit That Have More Then 1 Function
-P Display
Where is no Main Purpose
-P Horn
-P Indicator Last digit in designation is path
-B Detector
-P Lamp
-B Encoder
-P LED Lamp All other digits - page number
-B Limit stop
-P Printer
-B Measuring Element
-P Recorder
-B Photocell
-P Voltmeter
-B Position Switch
-P Manometer Other symbols used in drawings
-B Proximity Switch
-B Pressure Switch
-Q Contactor
-B Sensor
-Q Motor Starter
-B Tacho Generator -L1 / 200.1
Circuit continues on the page
-Q Thyristor
-B Temperature Sensor -L2 / 200.1
-Q Soft Starter number by the arrow
-L3 / 200.1
-C Battery
-R Reduction Valve
-C Capacitor
-R Resistor
-C Hard Disk
-R Diode /900.8
-C Recorder Storage 1 3 5 13
-S Manual Valve -Q1001 Additional contacts of the breaker
-E Fan
-S Potentiometer 2 4 6 14
-E Heating Device
-S Switch are on page number by the symbol
-E Air Condition
-S Push Button
-S Service Breaker for Motor
-F Circuit Breaker
-F Fuse 1 3 5 A1
-T Converter -Q1004
-F Fuse Switch -Q1004
-T Frequency Converter 230 V
-F Overload Protection 2 4 6 A2
-T Servo Drive
-F Transient protection
-T Regulator
-F Intelligent Motor Starter ET200S
-T Transformer 1 2
/100.4
-T Power Supply -W10011
-G Dynamo 3 4
-G Signal Generator
-T Signal Converter /100.4 Additional contacts of the contactor
-V Filter
5 6
/100.4
are on page number by the symbol
-K CPU
-K Integrated Circuit
-W Cable
-K Micro Processor
-W Air Tube
-K Relay
-K Servo Control
-X Plug
-K Solenoid Valve
-X Terminal
-K Timer
-K E-Stop Relay

-M Actuator
-M Electrical Motor
-M Pump

Customer: D. G. Khan HUB Drawing No: 80041596 Identification of internal components in panel
Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by : 10.03.2016 Divider Gate 421DG180A01 Page 5.023
 0 1 2 3 4 5 6 7 8 9

When electrical equipment is in operation, it is unavoidable that certain parts of the equipment carry hazardous voltage.
For this reason, serious bodily harm and damage to property can occur, if the following safety instructions are not observed.

1. Safety instruction
- Work on electrical plant or equipment may only be carried out in accordance with the rules of electrical engeneering by a qualified
electrician or by persons under the instruction and supervision of a qualified electrician.

- Machine and plant parts which are being subjected to inspection, maintenance and repair works must be switched to no-voltage and
secured against being switched back on again. Check first of all that the disconnected parts are not carrying any voltage, then
earth and short. Protect neighbouring parts, which are under voltage, against accidental contact by covering.

- The electrical system of the plant is to be inspected / checkedat regular intervals. Faults must be notified and corrected immediately.

- If repairs are necessary at live parts, then a second person must be called in, who can operate the emergency-off switch or main switch
in an emergency. Cordon of the work area with a red-white safety chain and a warning sign. Use only tools which are insulated against voltage.

- Use original fuses with prescribed amperage. The plant must be immediately shut down if faults occur in the electrical power supply.

- The currently valid circuit diagram provided together with the control cabinet is always to be used. Provisional copies with the stamp
"Preliminary copy" are invalid.

- The control cabinet is to be kept closed because splash water or uncontrolled reaching into the cabinet can lead to situations,
which are hazardous to life.

- Water should never be used to fight fires in electrical equipment. Only those fire extinguishers provided for this purpose may be used.

Customer: D. G. Khan HUB Drawing No: 80041596 Safety instruction

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by : 10.03.2016 Divider Gate 421DG180A01 Page 5.024
 0 1 2 3 4 5 6 7 8 9

2. Instructions on installation and start-up

- Before start-up it should be checked whether the machine which is to be connected to the switchgear meets the conditions of the CE guidelines.

- The control cabinet may not be installed in rooms with a risk of explosion, i.e. Ex rated areas.

- Once the control cabinet has been completely connected up to the machine, tests according to DIN EN60204 Part 1 must be carried out
prior to the first start-up and after changes.

- For changes and extensions within the control cabinet the "wiring colours" must be observed for the electric wiring.

- During the installation, attention should be paid that conductors and their cross-sections are selected according to DIN EN60204 Part 1 and
are to be laid in accordance with this Standard.

- Cables and conductors are fed through the leading-in strips located on the cabinet floor or through screwed cable connectors installed
subsequently to suit the local conditions.

- Changes at or in the control cabinet must be agreed with us.

- When installing local devices, attention must be paid to the installation and operating instructions of these devices.

Customer: D. G. Khan HUB Drawing No: 80041596 Installation instructions and start-up
Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by : 10.03.2016 Divider Gate 421DG180A01 Page 5.025
 0 1 2 3 4 5 6 7 8 9

CONNECT CABLE SCREEN ( 360 ° )

TO ICOTEK RAIL IN PANEL

Cable

Cable Screen

Customer: D. G. Khan HUB Drawing No: 80041596 Installation instruction EMC

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by : 10.03.2016 Divider Gate 421DG180A01 Page 5.026
 0 1 2 3 4 5 6 7 8 9

1200 mm 505 mm

Customer: D. G. Khan HUB Drawing No: 80041596 Panel Layout

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.030
 0 1 2 3 4 5 6 7 8 9

1200 mm 505 mm

2160 mm
2100 mm
999,55 mm

100 mm

Customer: D. G. Khan HUB Drawing No: 80041596 Panel Layout

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.031
 0 1 2 3 4 5 6 7 8 9

1099 mm
AEP010925
AEP010926

-S1271
-T1161

-T1151

-T1101
-B1271
-K100
650 mm
-K100

-F1154

-F1163

-F1262
-X1155
515 mm
-X1263
-A2501
-K2508

-F1101

-F1103
-F1104
-F1104
-F1121
-F1121
-F1151
-F1161
-F1261
-K2509

40*80 515 mm

-F3001 -F3041
-T3015
-T3055
-E1271

-F1001
-K202
-K203
-K204
-K201

-K205
-K206
-K200
1221 mm

-Q1128
-Q3008
-Q3009
-Q3048
-Q3049
983 mm

-Q1128 -Q3008 -Q3009 -Q3048 -Q3049

40*80 (For external optical cable

-F1001
-F3001.1
-F3041.1

-F1001
-X2502

-X2503

-X1111
-X3015

-X1121

-X3001

-X3041
-X1011
-X1013
-X203

Icotek 3-6 12pcs

1641 mm

PE
PE

120*80 FOR EXTERNAL CABLES

Icotek Icotek Icotek

Icotek 3-6 8pcs

Icotek 1-3 2pcs

FMC-25 FMC-25 FMC-25 FMC-25

Customer: D. G. Khan HUB Drawing No: 80041596 Panel Layout

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.032
 0 1 2 3 4 5 6 7 8 9

L1 / 110.0
L2 / 110.0
L3 / 300.0
MAIN POWER ON
=421DG180A01X42
I0.0
/140.6
-K201
1 3 5 .2 .4 DI 8x24 VDC ST
9 1
-F1001

0,75 mm²

0,75 mm²
3VA1120-5ED32-0AA0
In = 20A .1

BU

BU
I> I> I>

.8
Ir = 20A (fixed)

2 4 6
.1
-F1001
.1
.4 .2

Field Field
PE

=421+DG180A01 1 2 3 PE
-W01

L1 L2 L3 PE

Power
Supply

System Earthing TN-C

Voltage 400 VAC 50 Hz

Customer: D. G. Khan HUB Drawing No: 80041596 Main Power Supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 05.04.2016 Divider Gate 421DG180A01 Page 5.100
 0 1 2 3 4 5 6 7 8 9

UPS_L / 115.0
UPS_N / 115.0
110.3 / 230VAC_Int 230VAC_Int / 250.4
110.7 / 0VAC 0VAC / 111.0

1,5 mm²

1,5 mm²
OG

OG

Field Field
-X1011 1 2 PE -X1013 1 2 PE
*1

1 2 PE

=421+DG180A01
-M01

1 2 PE

L N PE

UPS
Supply

Customer: D. G. Khan HUB Drawing No: 80041596 UPS Supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 17.05.2016 Divider Gate 421DG180A01 Page 5.101
 0 1 2 3 4 5 6 7 8 9

Left Right
Mounting Panel Door side side
Plate PE Frame PE PE PE PE
16 mm²

16 mm²

16 mm²

16 mm²

16 mm²
GNYE

GNYE

GNYE

GNYE

GNYE
PE PE PE PE PE

Customer: D. G. Khan HUB Drawing No: 80041596 Grounding layout

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 01.04.2016 Divider Gate 421DG180A01 Page 5.102
 0 1 2 3 4 5 6 7 8 9

100.2 / L1 L1 / 300.0
100.2 / L2 L2 / 300.0
230VAC SUPPLY EXTERNAL
OK
=421DG180D10H41

1,5 mm²

1,5 mm²
I0.4
BK

BK
/140.6
230VAC / 116.0
-K201
1 3 5 1 1 13 DI 8x24 VDC ST
16 5
-F1101 -F1103 -F1104

0,75 mm²

0,75 mm²
3RV2011-1FA10 5SY6106-7 5SY6106-7
3,5-5.0A 1PC6 2 1PC6 2 14

BU

BU
I> I> I>

.8
In 3.5A

2 4 6
13
1,5 mm²

1,5 mm²

1,5 mm²

-F1104
BK

BK

BK

.4
14

1,5 mm²

1,5 mm²
RD

RD
3 7

-T1101
4AM5742-8DD40-0FA0
400/230VAC
1kVA 31 32 33 34 PE
1,5 mm²

1,5 mm²

1,5 mm²

1,5 mm²

4,35A/8.7A
GNYE

GNYE
RD

RD

230VAC_Int / 101.2 230VAC_Ext / 111.0

PE PE

0VAC / 101.2
Field Field

230 VAC 230VAC 230VAC

Supply Supply Supply
Internal External

Customer: D. G. Khan HUB Drawing No: 80041596 230VAC Supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.110
 0 1 2 3 4 5 6 7 8 9

110.4 / 230VAC_Ext 230VAC_Ext /

101.4 / 0VAC 0VAC / 112.0

Field Field
-X1111 1 2 -PE 3 4 -PE

230VAC 230VAC
External supply External supply
Spare Spare

Customer: D. G. Khan HUB Drawing No: 80041596 230VAC External supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.111
 0 1 2 3 4 5 6 7 8 9

250.5 / 230V_E 112.4 / 24V2 24V2 / 112.4

AIR BLAST READY AIR BLAST RETURN COMMAND AIR BLAST

=421DG180Y17C41 =421DG180Y17C61 =421DG180Y17C31
1,5 mm² I0.5 I0.6 Q13.0
RD
/140.6 /140.6 /142.6
-K201 -K201 -K205
1 13 DI 8x24 VDC ST DI 8x24 VDC ST DQ 8x24VDC/0,5A
6 7 1
-F1121
5SY6104-7
2 14

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
1PC4
.5

BU

BU

BU

BU
1,5 mm²
RD
13 13
-F1121 -Q1128
.1 .8
14 14
1 3 5
-Q1128
.8
2 4 6

1,5 mm²
RD

A1
-Q1128
3RT2015-1BB41
24 VDC A2
111.2 / 0VAC 0VAC / 116.0 116.5 / 0V2 0V2 / 142.6
Field Field
-X1121 1 2 -PE
1 2 PE

=421+DG180A01
-Y17M01

1 2 PE

L N PE

AIRBLAST 1 2 .1
3 4 .1
5 6 .1
13 14 .6
71 72 /252.1

Customer: D. G. Khan HUB Drawing No: 80041596 230VAC Airblast supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.112
 0 1 2 3 4 5 6 7 8 9

101.9 / UPS_L
101.9 / UPS_N

1,5 mm²

1,5 mm²
RD

RD
-F1154
In: DC 24 V SIEMENS 1/ +24V 2/ +24V
Out: DC 24 V/10 A SITOP PSE200U 10 A
1 3 SELECTIVITY MODULE DELAY
4-CHANNEL
-F1151 A B
5SY6210-7
C10 2 4
.. 1
0

RESET RESET RESET RESET

CONTROL LOGIC
1,5 mm²

1,5 mm²

3,0A 3.0A 3.0A X.xA

RD

RD

L1 N CONTROL LOGIC

RESET
-T1151
6EP1334-2BA20 0V 0V. 1 2 3 4 11 12 14 RST
In: 120/230VAC/1,91A
Out: 24VDC/10 A

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
PE - + 11 / 116.9
1.5 mm²

1.5 mm²

1.5 mm²

1.5 mm²

BU

BU

BU

BU
14 / 116.7
GNYE

GNYE

BU

BU

24VUPS1 / 130.1 24VUPS2 / 140.1 24VUPS3 / 24VUPS4 /

0VUPS1 / 130.1 0VUPS2 / 140.1 0VUPS3 / 0VUPS4 /

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
WH
BU

BU

BU
-X1155 1 2 3 4

Field Field
-PE-PE

24VDC 24VDC 24VDC 24VDC 24VDC

Supply CPU 315F-2DP IM150 Module, Spare Spare
(Supplied from UPS) I/O Modules

Customer: D. G. Khan HUB Drawing No: 80041596 24VDC UPS Supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 17.05.2016 Divider Gate 421DG180A01 Page 5.115
 0 1 2 3 4 5 6 7 8 9

110.7 / 230VAC 230VAC / 126.0

112.2 /0VAC 0VAC / 126.0
24VDC SUPPLY OK
=421DG180A01X43
I0.3

1,5 mm²

1,5 mm²
/140.6
RD

RD
-F1163 -K201
In: DC 24 V SIEMENS 1/ +24V 2/ +24V
DI 8x24 VDC ST
Out: DC 24 V/20 A SITOP PSE200U 10 A 12 4
1 3 SELECTIVITY MODULE DELAY
4-CHANNEL
-F1161 A B
5SY6210-7
2 4
.. 1

0,75 mm²

0,75 mm²
C10
0

BU

BU
RESET RESET RESET RESET
CONTROL LOGIC
1,5 mm²

1,5 mm²

3.0A 3.0A 4.0A 10A

RD

RD

L1 N CONTROL LOGIC

RESET
AC AC
-T1161
6EP1336-3BA00 0V 0V. 1 2 3 4 11 12 14 RST
In: 120/230 VAC/3,5A
Out: 24 VDC/20 A - - +

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
PE - + 115.8 / 14 115.8 / 11

BU

BU

BU

BU

BU
4 mm²

4 mm²

4 mm²

4 mm²
GNYE

GNYE

BU

BU

24V1 / 128.0 24V2 / 143.1 24V3 / 24V4 / 117.0

0V1 / 128.0 0V2 / 112.7 0V3 / 0V4 / 117.0

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
BU

BU

BU

BU
-X1165 1 2 3 4

Field Field
-PE-PE

24VDC 24VDC 24VDC 24VDC 24VDC

Supply Supply Supply Supply Supply
Internal External Signal Spare External
I/O Modules

Customer: D. G. Khan HUB Drawing No: 80041596 24VDC Supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.116
 0 1 2 3 4 5 6 7 8 9

116.7 / 24V4 24V4 /

116.7 / 0V4 0V4 /

Field Field
-X1171 1 2 -PE 3 4 -PE

24VDC 24VDC
External supply External supply
Spare Spare

Customer: D. G. Khan HUB Drawing No: 80041596 24VDC External supply

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 17.05.2016 Divider Gate 421DG180A01 Page 5.117
 0 1 2 3 4 5 6 7 8 9

/116.1 / 230VAC
116.1 / 0VAC

1 3
-F1261
5SY6204-7
2PC4 2 4

1,5 mm²

1,5 mm²
RD

RD
1 N
-F1262
5SM3312-0LB
IFN 30MA
IΔ

2 N.
1,5 mm²

1,5 mm²
RD

RD

IL / 127.0
IN / 127.0

1,5 mm²
-X1263

GNYE
GW96526

Field Field
PE

RCCB Service Socket

230VAC

Customer: D. G. Khan HUB Drawing No: 80041596 RCCB, Service Socket

Project: 15-45366 Version: 1.0 230VAC
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 01.04.2016 Divider Gate 421DG180A01 Page 5.126
 0 1 2 3 4 5 6 7 8 9

126.4 / IL
126.4 / IN

1 3
-F1271
5SY6202-7
C 2A 2 4
1,5 mm²

1,5 mm²
RD

RD

5
-B1271
THV2
30°C 4
1,5 mm²
RD

13
-S1271
3SE5232-0BC05
Door switch 14
1,5 mm²
RD

L N

M
-E1271
DP201A-220VAC 1~
1,5 mm²

PE
GNYE

Field Field
PE

Panel Internal Fan

230VAC

Customer: D. G. Khan HUB Drawing No: 80041596 Panel Ventilation

Project: 15-45366 Version: 1.0 230VAC
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 01.04.2016 Divider Gate 421DG180A01 Page 5.127
 0 1 2 3 4 5 6 7 8 9

116.4 / 24V1 24V1 / 250.0

116.4 / 0V1

-X1281 1 2
3210567
RD

BK

-E1281 3.5mm Jack

Led Light
24VDC
5W

Field Field

Panel Light
24VDC

Customer: D. G. Khan HUB Drawing No: 80041596 Panel Light

Project: 15-45366 Version: 1.0 24VDC
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.128
 0 1 2 3 4 5 6 7 8 9

-K100

S7-300 SIEMENS
CPU 315-2 PN/DP
MPI/DP
X1

P1
/195.1 Ethernet
P2
/195.1 Ethernet

1
1/1L+ 2 24VDC
2/M 0VDC
0,75 mm²

0,75 mm²
BU

BU

6ES7315-2EH14-0AB0

115.4 / 24VUPS1
115.4 / 0VUPS1

Customer: D. G. Khan HUB Drawing No: 80041596 I/O Overview

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.130
 0 1 2 3 4 5 6 7 8 9

-K200 -K201

ET 200SP SIEMENS ET 200SP SIEMENS

IM 155 PN ST DI 8x24 VDC ST 9 L+
X1 /100.8 24VDC
P1/PN /195.2 Ethernet
1
X2 I0.0 /100.9 =421DG180A01X42 MAIN POWER ON
P2/PN
10 L+
24VDC
2
I0.1 /250.7 =421DG180A01X41 DEPARTMENT STOP OK
11 L+
24VDC
3

Short circuit protection

I0.2 /250.8 =421DG180A01X42 EMERGENCY CIRCUIT OK
12 L+
/116.9 24VDC
4
I0.3 /116.9 =421DG180A01X43 24VDC SUPPLY OK
13 L+
24VDC
5
I0.4 /110.9 =421DG180D10H41 230VAC SUPPLY EXTERNAL OK
14 L+
24VDC
6
I0.5 /112.5 =421DG180Y17C41 AIR BLAST READY

ET 200SP backplane
bus interface
15 L+
24VDC
7
I0.6 /112.6 =421DG180Y17C61 AIR BLAST RETURN
16 L+
24VDC
8 DI7
I0.7

1
1/1L+ 2 24VDC
P1
2/2L+ 3 P2
3/1M 4 0VDC
AUX
4/2M
L+ 24VDC
24VDC
M 0VDC
0VDC
0,75 mm²

0,75 mm²

6ES7155-6AA00-0BN0 6ES7131-6BF00-0BA0

0,75 mm²

0,75 mm²
6ES7193-6BP00-0DA0
BU

BU

BU

BU
115.5 / 24VUPS2
115.5 / 0VUPS2 0VUPS2 / 141.6

Customer: D. G. Khan HUB Drawing No: 80041596 I/O Overview

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.140
 0 1 2 3 4 5 6 7 8 9

-K202 -K203

ET 200SP SIEMENS ET 200SP SIEMENS

-X203
DI 8x24 VDC ST 9 L+ DI 8x24 VDC ST 9 L+ 9
24VDC /301.1 24VDC
-
1 1 1
I1.0 /300.5 =421DG180M21C45 ACTUATOR 1 BREAKER READY I2.0 /301.1 =421DG180M21Z41 ACTUATOR 1 LIMIT 1 OK
10 L+ 10 L+ 10
24VDC /301.2 24VDC
-
2 2 2
I1.1 /300.6 =421DG180M21C61 M21 OPEN RETURN I2.1 /301.2 =421DG180M21Z42 ACTUATOR 1 LIMIT 2 OK
11 L+ 11 L+ 11
24VDC /305.1 24VDC
-
3 3 3
Short circuit protection

Short circuit protection

I1.2 /300.7 =421DG180M21C62 M21 CLOSE RETURN I2.2 /305.1 =421DG180M31Z41 ACTUATOR 2 LIMIT 1 OK
12 L+ 12 L+ 12
24VDC /305.2 24VDC
-
4 4 4
I1.3 /304.5 =421DG180M31C45 ACTUATOR 2 BREAKER READY I2.3 /305.2 =421DG180M31Z42 ACTUATOR 2 LIMIT 2 OK
13 L+ 13 L+ 13
24VDC 24VDC
-
5 5 DI4 5
I1.4 /304.6 =421DG180M31C61 M31 OPEN RETURN I1.4
14 L+ 14 L+ 14
24VDC 24VDC
-
6 6 DI5 6
I1.5 /304.7 =421DG180M31C62 M31 CLOSE RETURN I1.5
ET 200SP backplane

ET 200SP backplane
bus interface

bus interface
15 L+ 15 L+ 15
24VDC 24VDC
-
7 DI6 7 DI6 7
I1.6 I1.6
16 L+ 16 L+ 16
24VDC 24VDC
-
8 DI7 8 DI7 8
I1.7 I1.7

P1 P1
P2 P2
AUX AUX

L+ 24VDC L+ 24VDC
24VDC 24VDC
M 0VDC M 0VDC
0VDC 0VDC

0,75 mm²
6ES7131-6BF00-0BA0 6ES7131-6BF00-0BA0
6ES7193-6BP00-0BA0 6ES7193-6BP00-0DA0

BU
140.7 / 0VUPS2

Customer: D. G. Khan HUB Drawing No: 80041596 I/O Overview

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.141
 0 1 2 3 4 5 6 7 8 9

-K204 -K205

ET 200SP SIEMENS ET 200SP SIEMENS

DQ 8x24VDC/0,5A 9 M DQ 8x24VDC/0,5A 9 M
0VDC 0VDC
1 1
Q12.0 /250.9 =421DG180A01X31 ESTOP RESET Q13.0 /112.8 =421DG180Y17C31 COMMAND AIR BLAST
10 M 10 M
0VDC 0VDC
2 DQ1 2
Q12.1 Q13.1 /300.8 =421DG180M21C31 COMMAND ACTUATOR 1 START FORWARD
11 M 11 M
0VDC 0VDC
3 DQ2 3
Q12.2 Q13.2 /300.9 =421DG180M21C32 COMMAND ACTUATOR 1 START REVERSE
12 M 12 M
0VDC 0VDC
4 DQ3 4
Q12.3 Q13.3 /304.8 =421DG180M31C31 COMMAND ACTUATOR 2 START FORWARD
Reverse polarity protection

Reverse polarity protection

13 M 13 M
0VDC 0VDC
5 DQ4 5
Q12.4 Q13.4 /304.9 =421DG180M31C32 COMMAND ACTUATOR 2 START REVERSE
14 M 14 M
0VDC 0VDC
6 DQ5 6 DQ5
Q12.5 Q13.5
15 M 15 M
0VDC 0VDC
7 DQ6 7 DQ6
Q12.6 Q13.6
16 M 16 M
0VDC 0VDC
8 DQ7 8 DQ7
Q12.7 Q13.7

P1 P1
P2 P2
AUX AUX

L+ 24VDC 24VDC L+
24VDC 24VDC
M 0VDC 0VDC M
0VDC 0VDC

0,75 mm²

0,75 mm²
6ES7132-6BF00-0BA0 6ES7132-6BF00-0BA0
6ES7193-6BP00-0BA0 6ES7193-6BP00-0DA0

BU

BU
250.5 / 24VDC_E
0V2
112.9 / 0V2 / 143.1

Customer: D. G. Khan HUB Drawing No: 80041596 I/O Overview

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.142
 0 1 2 3 4 5 6 7 8 9

-K206

ET 200SP SIEMENS
AI 4xI 2-/4-wire ST
1 1I0+
/301.5 -T3015:5
5 1I0-
/301.5 -T3015:6
Current
9 UV0
limiting /301.6 24VDC
13
PIW372 /301.6 =421DG180M21Z01 ACTUATOR 1 POSITION 4-20mA
2 1I1+
/305.5 -T3055:5
6 1I1-
/305.5 -T3055:6
Current
10 UV1
limiting /305.6 24VDC
14
PIW374 /305.6 =421DG180M31Z01 ACTUATOR 2 POSITION 4-20mA
3 1I2+
7 1I2-
Current
11 UV2
limiting 24VDC
15 2I2+
PIW376
4 1I3+
8 1I3-
Current
12 UV3
limiting 24VDC
16 2I3+
PIW378
L+
Backplane bus

P1
P2
AUX

L+
M
0,75 mm²

0,75 mm²

6ES7134-6GD00-0BA1
6ES7193-6BP00-0DA0
BU

BU

116.5 / 24V2 24V2 / 250.6

142.7 / 0V2 0V2 /

Customer: D. G. Khan HUB Drawing No: 80041596 I/O Overview

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.143
 0 1 2 3 4 5 6 7 8 9

-K100 -K200
CPU 315-2 PN/DP IM 155 PN ST

Ethernet Ethernet Ethernet

/130.1 /130.1 /140.1

P1 P2 X1
P1/PN

-W1952
CAT6 / 1m

Field Field
+DG180A01-Y05
RJ45

+CCS
RJ45

Customer: D. G. Khan HUB Drawing No: 80041596 Network overview

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 01.04.2016 Divider Gate 421DG180A01 Page 5.195
 0 1 2 3 4 5 6 7 8 9

128.1 / 24V1 24V1 / 101.4 / 230VAC_Int 143.2 / 24V2 24V2 / 300.4

DEPARTMENT STOP OK EMERGENCY CIRCUIT OK ESTOP RESET

=421DG180A01X41 =421DG180A01X42 =421DG180A01X31
I0.1 I0.2 Q12.0
/140.6 /140.6 /142.1
-K201 -K201 -K204
DI 8x24 VDC ST DI 8x24 VDC ST DQ 8x24VDC/0,5A
2 3 1

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
-A2501 13 23 33 41
774318
A1 B1 S11 S12 Y31

BU

BU

BU

BU
AC DC
6
-K2508
.8
5

Reset/Start Reset/Start
A2 B2 S21 S31 S22 S32 S13 S14 S33 S34 Y32
14 24 34 42

0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 1,5 mm²
BU BU BU BU BU BU BU RD
11 21 S32 / 251.9 230V_E / 112.0
-S2503 S22 / 251.9 24VDC_E / 142.6
3SB3000-1HA20
Panel Door 12 22
11
-K2509 S34 / 252.1
.9
14 12
1 3 S33 / 252.0
-K2508 A1 A1
.8 -K2508 -K2509
2 4
S21 / 251.0 3RT2015-1BB41 2903370
3kW A2 A2
0,75 mm² 0,75 mm²
250.1 / 0V1 0V1 / 250.0 S31 / 251.0 OG OG 250.9 / 0V1 0V1 / 250.9
Field Field
-X2503 1 2 3 4 5 6 7 8 SH

*1 *1 *1) Remove jumper wires if department stop is in use! *1 1 2

=421+DG180A01
-??

1 2

+EXT
24VDC
Department Stop

A1 A2 .8 A1 A2 .9

1 2 .2 14 11 .4
3 4 .2 12
5 6 .7
13 14
Main E-stop Emergency Stop Main E-Stop Main E-Stop
Safety Circuit Switches Control Control Department stop
Zone 24VDC Supply 230VAC Supply 24VDC

Customer: D. G. Khan HUB Drawing No: 80041596 Emergency stop circuit

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 23.05.2016 Divider Gate 421DG180A01 Page 5.250
 0 1 2 3 4 5 6 7 8 9

Max resistance of E-stop loop: 15 Ohm

Example :
1sqmm cable double run 400m = 13 Ohm
2,5sqmm cable double run 400m = 5,5 Ohm

250.3 250.3 250.3 250.3

S21 S31 S22 S32

Field Field
-X2502 1 2 3 4 5 6 7 8 SH 9 10 11 12 SH 13 14 15 16 SH 17 18 19 20 21 22 23 24
1 2 3 4

=421+DG180A01
-S04C01

1 2 3 4
=421+DG180-S04
11 12 21 22

-S04
External

Emergency Stop Spare for Spare for Spare for Spare for
Station Emergency Stop Emergency Stop Emergency Stop Emergency Stop
Station Station Station Station

Customer: D. G. Khan HUB Drawing No: 80041596 External Emergency Stop Switches
Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 06.04.2016 Divider Gate 421DG180A01 Page 5.251
 0 1 2 3 4 5 6 7 8 9

250.4 / S33

71
-Q1128
/112.8
72

31
-Q3008
/300.8
32

31
-Q3009
/300.9
32

31
-Q3048
/304.8
32

31
-Q3049
/304.9
32

S34 / 250.4

Field Field

Customer: D. G. Khan HUB Drawing No: 80041596 Emergency stop reset circuit
Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 01.04.2016 Divider Gate 421DG180A01 Page 5.252
 0 1 2 3 4 5 6 7 8 9

110.2 / L1 L1 / 304.0 250.7 / 24V2 24V2 / 301.5

110.2 / L2 L2 / 304.0
100.2 / L3 L3 / 304.0 ACTUATOR 1 BREAKER COMMAND ACTUATOR 1 COMMAND ACTUATOR 1
READY M21 OPEN RETURN M21 CLOSE RETURN START FORWARD START REVERSE
=421DG180M21C45 =421DG180M21C61 =421DG180M21C62 =421DG180M21C31 =421DG180M21C32
I1.0 I1.1 I1.2 Q13.1 Q13.2
/141.1 /141.1 /141.1 /142.6 /142.6
-K202 -K202 -K202 -K205 -K205
1/L1 3/L2 5/L3 DI 8x24 VDC ST DI 8x24 VDC ST DI 8x24 VDC ST DQ 8x24VDC/0,5A DQ 8x24VDC/0,5A
1 2 3 2 3

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
-F3001 I> I> I>

BU

BU

BU

BU

BU
.5
3RV2311-1BC10 2/T1 4/T2 6/T3
2 A, N: 26A,
96 13 13 41 41
-F3001.1 -Q3008 -Q3009 -Q3009 -Q3008
.1 .8 .9 .9 .8
95 14 14 42 42
1 3 5 1 3 5
-Q3008 -Q3009 13

0,75 mm²

0,75 mm²
.8 .9 -F3001
2 4 6 2 4 6

BU

BU
.1
14

1 3 5
-F3001.1
.5
1,0...4,0A 2 4 6
In 1,3A
1,5 mm²

1,5 mm²

1,5 mm²

A1 A1
BK

BK

BK

-Q3008 -Q3009
3RT2015-1BB41 3RT2015-1BB41
24 VDC A2 24 VDC A2
0,75 mm²
300.9 / 0V1 BU 0V1 / 300.7
Field Field
-X3001 1 2 3 -PE
1 2 3 PE

=421+DG180A01
-X21W01

1 2 3 PE

+DG180A01 1 2 3 PE
-X21
Terminal box
for actuator-1
1 2 3 PE

=421+DG180A01
-M21W01

1 2 3 PE

U V W

+DG180A01 M 1 2 .1 1 2 .2
-M21 3~ 3 4 .1 3 4 .2
/301.0 5 6 .1 5 6 .2
0.55kW PE
Actuator Motor 1 13 14 .6 13 14 .7
23 24 23 24
31 32 /252.1 31 32 /252.1
41 42 .9 41 42 .8
53 54 53 54

Customer: D. G. Khan HUB Drawing No: 80041596 =421+DG180-M21

Project: 15-45366 Version: 1.0 Actuator Motor 1
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.300
 0 1 2 3 4 5 6 7 8 9

300.4 / 24V2 24V2 / 304.4

ACTUATOR 1 POSITION
ACTUATOR 1 LIMIT 1 OK ACTUATOR 1 LIMIT 2 OK 4-20mA
=421DG180M21Z41 =421DG180M21Z42 =421DG180M21Z01
I2.0 I2.1 PIW372
/141.6 /141.6 /143.1
-K203 -K203 -K206
DI 8x24 VDC ST DI 8x24 VDC ST AI 4xI 2-/4-wire ST
9 1 10 2 1 5 9 13
0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
BU

BU

BU

BU

BU

BU
UB+ OUT UI GND1
-T3015 7 5 6
2864095 ON
Resistance S1
transmitter active
OFF
1 2 3 4 5 6 7 8
ON
S2
8 GND2
0...100 Ω/kΩ
OFF
1 2 3 4
1 2

0,75 mm²

0,75 mm²

0,75 mm²
BU

BU

BU
0VDC 0VDC 0,75 mm²
301.6 / 0V1 BU 0V1 / 301.4
Field Field
-X203 9 1 10 2 -X3015 1 2 3
- -
-SH
1 2 3 1 2 3

=421+DG180A01 =421+DG180A01
-X22C01 -X22C02

1 2 3 1 2 3

+DG180A01 1 2 3 4 5 6 -SH
-X22
Terminal box

1 2 3 BN GY YE/WH

=421+DG180A01 =421+DG180A01
-M21C01 -M21C02

1 2 3 BN GY YE/WH

+DG180A01 GY
-M21 -FC1 -FC2
/300.1
0,55kW / 1,3A Sku BN YE/WH

Customer: D. G. Khan HUB Drawing No: 80041596 =421+DG180-M21

Project: 15-45366 Version: 1.0 Actuator Motor 1 Limit Switches
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.301
 0 1 2 3 4 5 6 7 8 9

300.2 / L1 301.5 / 24V2 24V2 / 305.5

300.2 / L2
300.2 / L3
ACTUATOR 2 BREAKER COMMAND ACTUATOR 2 COMMAND ACTUATOR 2
READY M31 OPEN RETURN M31 CLOSE RETURN START FORWARD START REVERSE
=421DG180M31C45 =421DG180M31C61 =421DG180M31C62 =421DG180M31C31 =421DG180M31C32
I1.3 I1.4 I1.5 Q13.3 Q13.4
/141.1 /141.1 /141.1 /142.6 /142.6
-K202 -K202 -K202 -K205 -K205
1/L1 3/L2 5/L3 DI 8x24 VDC ST DI 8x24 VDC ST DI 8x24 VDC ST DQ 8x24VDC/0,5A DQ 8x24VDC/0,5A
4 5 6 4 5

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
BU
-F3041 I> I> I>

BU

BU

BU

BU
.5
3RV2311-1BC10 2/T1 4/T2 6/T3
2 A, N: 26A,
96 13 13 41 41
-F3041.1 -Q3048 -Q3049 -Q3049 -Q3048
.1 .8 .9 .9 .8
95 14 14 42 42
1 3 5 1 3 5
-Q3048 -Q3049 13

0,75 mm²

0,75 mm²
.8 .9 -F3041
2 4 6 2 4 6

BU

BU
.1
14

1 3 5
-F3041.1
.5
1,0...4,0A 2 4 6
In 1,3A
1,5 mm²

1,5 mm²

1,5 mm²

A1 A1
BK

BK

BK

-Q3048 -Q3049
3RT2015-1BB41 3RT2015-1BB41
24 VDC A2 24 VDC A2
0,75 mm²
304.9 / 0V1 BU 0V1 / 304.7
Field Field
-X3041 1 2 3 -PE
1 2 3 PE

=421+DG180A01
-X31W01

1 2 3 PE

+DG180A01 1 2 3 PE
-X31
Terminal box
for actuator-2
1 2 3 PE

=421+DG180A01
-M31W01

1 2 3 PE

U V W

+DG180A01 M 1 2 .1 1 2 .2
-M31 3~ 3 4 .1 3 4 .2
/305.0 5 6 .1 5 6 .2
0.55kW PE
Actuator Motor 2 13 14 .6 13 14 .7
23 24 23 24
31 32 /252.1 31 32 /252.1
41 42 .9 41 42 .8
53 54 53 54

Customer: D. G. Khan HUB Drawing No: 80041596 =421+DG180-M31

Project: 15-45366 Version: 1.0 Actuator Motor 2
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 10.05.2016 Divider Gate 421DG180A01 Page 5.304
 0 1 2 3 4 5 6 7 8 9

304.4 / 24V2 24V2 /

ACTUATOR 2 POSITION
ACTUATOR 2 LIMIT 1 OK ACTUATOR 2 LIMIT 2 OK 4-20mA
=421DG180M31Z41 =421DG180M31Z42 =421DG180M31Z01
I2.2 I2.3 PIW374
/141.6 /141.6 /143.1
-K203 -K203 -K206
DI 8x24 VDC ST DI 8x24 VDC ST AI 4xI 2-/4-wire ST
11 3 12 4 2 6 10 14
0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²

0,75 mm²
BU

BU

BU

BU

BU

BU
UB+ OUT UI GND1
-T3055 7 5 6
2864095 ON
Resistance S1
transmitter active
OFF
1 2 3 4 5 6 7 8
ON
S2
8 GND2
0...100 Ω/kΩ
OFF
1 2 3 4
1 2

0,75 mm²

0,75 mm²

0,75 mm²
BU

BU

BU
0,75 mm²
305.6 / 0V1 BU 0V1 / 305.4
0VDC 0VDC

Field Field
-X203 11 3 12 4 -X3015 4 5 6
- -
-SH
1 2 3 1 2 3

=421+DG180A01 =421+DG180A01
-X32C01 -X32C02

1 2 3 1 2 3

+DG180A01 1 2 3 4 5 6 -SH
-X32
Terminal box

1 2 3 BN GY YE/WH

=421+DG180A01 =421+DG180A01
-M31C01 -M31C02

1 2 3 BN GY YE/WH

+DG180A01 GY
-M31 -FC1 -FC2
/304.1
0,55kW / 1,3A Sku BN YE/WH

Customer: D. G. Khan HUB Drawing No: 80041596 =421+DG180-M31

Project: 15-45366 Version: 1.0 Actuator Motor 2 Limit Switches
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.305
 0 1 2 3 4 5 6 7 8 9

Parts list
Device designation Quantity Description Type No Order No Manufacturer
-A01 1 Baying systems TS 8 , whd 1200x2000x500 mm TS.8205500 8205500 Rittal
-A01 1 Side panels, pair, for 2000 X 500 mm RAL 7035 TS.8105235 8105235 Rittal
-A01 1 Base/plinth components front and rear, 100 mm high TS.8601200 8601200 Rittal
-A01 3 RLF (X12) EMC clamp assembly 12-times without shield clamps RLFX12L_I 36962 Icotek
-A01 4 Multigate MC-25 IP65 RAL 7032 UT52445-13 UT52445-13 Trelleborg
-A01 1 Base/plinth trim side, 100 mm high TS.8601050 8601050 Rittal
-A2501 1 Emergency stop relay 24V DC/230V AC 3n/o 1n/c PNOZ X3 24VDC/230VAC 774318 PILZ
-B1271 1 Enclosure internal thermostat THV2 THV2 Alfa Electric
-E1271 1 VENTILATOR 120x120MM, 230VAC DP201A-220VAC DP201A-2123HBT.GN SUNON
-E1271 2 PROTECTION COVER F. VENTILATOR 120x120 FG-12 FG-12 SUNON
-E1271 1 FAN BRACKET FOR VENTILATOR 120x120MM FAN BRACKET 638026 Medze Components
-E1281 1 LED light L500 with PIR sensor, 9.5-30V, 5W FTA-3528WW72-PIR 106605 Starwire lighting Co
-E1281 1 3.5 Jack cables 5M one end with 3.5 Jack, other end with empty 106615 106615 Starwire lighting Co
-E1281 2 Lamp bracket AE1-125-01 AE1-125-01 Medzes Components
-F1001 1 MCCB_IEC_FS160_20A_3P_55KA_TM_ FTFM 3VA1120-5ED32-0AA0 3VA1120-5ED32-0AA0 Siemens
-F1001 1 REAR INSULATING PLATE EXTENDED 1 PCS. 3VA9111-0WJ30 3VA9111-0WJ30 Siemens
-F1001 2 TERMINAL COVER EXTENDED 3P 1 PCS. 3VA9111-0WF30 3VA9111-0WF30 Siemens
-F1001 1 CIRCULAR CONDUCT. TER. 6 CABLES 3 PCS. 3VA9113-0JF60 3VA9113-0JF60 Siemens
-F1001 1 CONNECTION BAR EXTENTION 3 PCS 3VA9153-0QB00 3VA9153-0QB00 Siemens
-F1001 1 AUXILIARY SWITCH / TYPE HQ 3VA9988-0AA12 3VA9988-0AA12 Siemens
-F1101 1 Circuit breaker SZ S00, 3,50-5,00A motor protection 100kA 3RV2011-1FA10 3RV2011-1FA10 Siemens
-F1103 1 CIRCUIT BREAKER 230/400V 6KA, 1-POLE, C, 6A, D=70MM 5SY6106-7 5SY6106-7 Siemens
-F1104 1 CIRCUIT BREAKER 230/400V 6KA, 1-POLE, C, 6A, D=70MM 5SY6106-7 5SY6106-7 Siemens
-F1104 1 AUXILIARY SWITCH MOUNT. 1S+1OE, F. LS-SWITCH T=70MM 5ST3010 5ST3010 Siemens
-F1121 1 CIRCUIT BREAKER 230/400V 6KA, 1-POLE, C, 4A, D=70MM 5SY6104-7 5SY6104-7 Siemens
-F1121 1 AUXILIARY SWITCH MOUNT. 1S+1OE, F. LS-SWITCH T=70MM 5ST3010 5ST3010 Siemens
-F1151 1 CIRCUIT BREAKER 400V 6KA, 2-POLE, C, 10A, D=70MM 5SY6210-7 5SY6210-7 Siemens
-F1154 1 SITOP PSE200U 10 A SELECTIVITY MODULE 4-CHANNEL 6EP1961-2BA21 6EP1961-2BA21 Siemens
-F1161 1 CIRCUIT BREAKER 400V 6KA, 2-POLE, C, 10A, D=70MM 5SY6210-7 5SY6210-7 Siemens
-F1163 1 SITOP PSE200U 10 A SELECTIVITY MODULE 4-CHANNEL 6EP1961-2BA21 6EP1961-2BA21 Siemens
-F1261 1 CIRCUIT BREAKER 400V 6KA, 2-POLE, C, 4A, D=70MM 5SY6204-7 5SY6204-7 Siemens
-F1262 1 RES.CURRENT OP.CIRCUIT BREAKER TYPE AC WS 5SM3312-0LB 5SM3312-0LB Siemens
-F3001 1 CIRCUIT-BREAKER SCREW CONNECTION 2A 3RV2311-1BC10 3RV2311-1BC10 Siemens
-F3001 1 Aux. switch transverse 1NO + 1NC, for circuit breaker, sizes S00,S0,S2,S3 3RV2901-1E 3RV2901-1E Siemens
-F3001.1 1 OVERLOAD RELAY 1...4 A FOR MOTOR PROTECTION 3RB3016-1PB0 3RB30161PB0 Siemens
-F3041 1 CIRCUIT-BREAKER SCREW CONNECTION 2A 3RV2311-1BC10 3RV2311-1BC10 Siemens

Customer: D. G. Khan HUB Drawing No: 80041596 Bill of materials

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 07.04.2016 Divider Gate 421DG180A01 Page 5.900
 0 1 2 3 4 5 6 7 8 9

Parts list
Device designation Quantity Description Type No Order No Manufacturer
-F3041 1 Aux. switch transverse 1NO + 1NC, for circuit breaker, sizes S00,S0,S2,S3 3RV2901-1E 3RV2901-1E Siemens
-F3041.1 1 OVERLOAD RELAY 1...4 A FOR MOTOR PROTECTION 3RB3016-1PB0 3RB30161PB0 Siemens
-K100 1 CPU 315-2 PN/DP 6ES7315-2EH14-0AB0 6ES7315-2EH14-0AB0 Siemens
-K100 1 160mm S7-300 Rail 6ES7390-1AB60-0AA0 6ES7390-1AB60-0AA0 Siemens
-K100 1 Micro memory card 2MB 6ES7953-8LL31-0AA0 6ES7953-8LL31-0AA0 Siemens
-K100 1 Simatic DP Bus connector 90degree angle 6ES7972-0BB12-0XA0 6ES7972-0BB12-0XA0 Siemens
-K200 1 IM155-6 PN ST INCL. BA 2XRJ45 6ES7155-6AA00-0BN0 6ES7155-6AA00-0BN0 Siemens
-K201 1 DI 8 X24V DC ST 6ES7131-6BF00-0BA0 6ES7131-6BF00-0BA0 Siemens
-K201 1 BASEUNIT TYPE A0, BU15-P16+A0+2D 6ES7193-6BP00-0DA0 6ES7193-6BP00-0DA0 Siemens
-K202 1 DI 8 X24V DC ST 6ES7131-6BF00-0BA0 6ES7131-6BF00-0BA0 Siemens
-K202 1 BASEUNIT TYPE A0, BU15-P16+A0+2B 6ES7193-6BP00-0BA0 6ES7193-6BP00-0BA0 Siemens
-K203 1 DI 8 X24V DC ST 6ES7131-6BF00-0BA0 6ES7131-6BF00-0BA0 Siemens
-K203 1 BASEUNIT TYPE A0, BU15-P16+A0+2B 6ES7193-6BP00-0BA0 6ES7193-6BP00-0BA0 Siemens
-K204 1 DQ 8X24V DC/0,5A ST 6ES7132-6BF00-0BA0 6ES7132-6BF00-0BA0 Siemens
-K204 1 BASEUNIT TYPE A0, BU15-P16+A0+2B 6ES7193-6BP00-0BA0 6ES7193-6BP00-0BA0 Siemens
-K205 1 DQ 8X24V DC/0,5A ST 6ES7132-6BF00-0BA0 6ES7132-6BF00-0BA0 Siemens
-K205 1 BASEUNIT TYPE A0, BU15-P16+A0+2D 6ES7193-6BP00-0DA0 6ES7193-6BP00-0DA0 Siemens
-K206 1 AI 4XI 2-/4-WIRE ST 6ES7134-6GD00-0BA1 6ES7134-6GD00-0BA1 Siemens
-K206 1 BASEUNIT TYPE A0, BU15-P16+A0+2D 6ES7193-6BP00-0DA0 6ES7193-6BP00-0DA0 Siemens
-K2508 1 Contactor size S00 3KW/24VDC 3RT2015-1BB41 3RT2015-1BB41 Siemens
-K2509 1 Relay Module RIF-0-RPT-24DC/21 2903370 Phönix Contact
-Q1128 1 Contactor size S00 3KW/24VDC 3RT2015-1BB41 3RT2015-1BB41 Siemens
-Q1128 1 AUX. SWITCH BLOCK , 1NC COND. PATHS: 1NC, 3RH2911-1AA01 3RH29111AA01 Siemens
-Q3008 1 Contactor size S00 3KW/24VDC 3RT2015-1BB41 3RT2015-1BB41 Siemens
-Q3008 1 AUX.SWITCH BLOCK,FRONT,2NO+2NC, CURR.PATH: 1NO, 1NC, 1NC, 1NO, 3RH2911-1FA22 3RH2911-1FA22 Siemens
-Q3009 1 Contactor size S00 3KW/24VDC 3RT2015-1BB41 3RT2015-1BB41 Siemens
-Q3009 1 AUX.SWITCH BLOCK,FRONT,2NO+2NC, CURR.PATH: 1NO, 1NC, 1NC, 1NO, 3RH2911-1FA22 3RH2911-1FA22 Siemens
-Q3048 1 Contactor size S00 3KW/24VDC 3RT2015-1BB41 3RT2015-1BB41 Siemens
-Q3048 1 AUX.SWITCH BLOCK,FRONT,2NO+2NC, CURR.PATH: 1NO, 1NC, 1NC, 1NO, 3RH2911-1FA22 3RH2911-1FA22 Siemens
-Q3049 1 Contactor size S00 3KW/24VDC 3RT2015-1BB41 3RT2015-1BB41 Siemens
-Q3049 1 AUX.SWITCH BLOCK,FRONT,2NO+2NC, CURR.PATH: 1NO, 1NC, 1NC, 1NO, 3RH2911-1FA22 3RH2911-1FA22 Siemens
-S1271 1 Door position switch 3SE5232-0BC05 3SE5232-0BC05 Siemens
-S2503 1 ACTUATOR-/INDICATOR COMPONENT CONTACT BLOCK 3SB3400-0C 3SB3400-0C Siemens
-S2503 1 22MM PLASTIC ROUND ACTUATOR: 3SB3000-1HA20 3SB3000-1HA20 Siemens
-S2503 1 EMERGENCY STOP SIGN, 90MM 3SB3921-0AD 3SB3921-0AD Siemens
-T1101 1 Transformer 1kVA UPRI(V):400-230+/-15; USEC(V):2X115; ISEC(A):4,35-8,70 4AM5742-8DD40-0FA0 4AM5742-8DD40-0FA0 Siemens

Customer: D. G. Khan HUB Drawing No: 80041596 Bill of materials

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IL : 07.04.2016 Divider Gate 421DG180A01 Page 5.901
 0 1 2 3 4 5 6 7 8 9

Parts list
Device designation Quantity Description Type No Order No Manufacturer
-T1151 1 POWER SUPPLY SITOP SMART 24VDC 10A PFC 6EP1334-2BA20 6EP1334-2BA20 Siemens
-T1161 1 SITOP MODULAR 20 STABILIZED POWER SUPPLY INPUT: 120/230 V AC OUTPUT: 24 V DC/20 A 6EP1336-3BA00 6EP1336-3BA00 Siemens
-T3015 1 Resistance/potiposition transducer MINI MCR-SL-R-UI 2864095 Phönix Contact
-T3055 1 Resistance/potiposition transducer MINI MCR-SL-R-UI 2864095 Phönix Contact
-U39 1 PERFORATED PE-RAIL M5, 24SQMM BRF0990 BRF0990 Teknomega
-U40 1 PERFORATED PE-RAIL M5, 24SQMM BRF0990 BRF0990 Teknomega
-X203 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X203 8 Multi-level terminal block PT 2,5-3L 3210499 Phönix Contact
-X203 1 Plug-in bridge FBS 10-5 BU 3036916 Phönix Contact
-X203 1 End cover D-PT 2,5-3L 3211647 Phönix Contact
-X1011 2 Feed-through terminal block PT4 PT 4 3211757 Phönix Contact
-X1011 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X1013 2 Feed-through terminal block PT4 PT 4 3211757 Phönix Contact
-X1013 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X1111 2 Double-level terminal block PTTB 2,5 3210567 Phönix Contact
-X1111 2 End cover D-PTTB 2,5 3211634 Phönix Contact
-X1111 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X1121 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X1121 2 Feed-through terminal block PT4 PT 4 3211757 Phönix Contact
-X1121 1 End cover D-ST 4 3030420 Phönix Contact
-X1155 4 Double-level terminal block PTTB 2,5 3210567 Phönix Contact
-X1155 1 End cover D-PTTB 2,5 3211634 Phönix Contact
-X1155 1 Plug-in bridge FBS 10-5 BU 3036916 Phönix Contact
-X1155 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X1165 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X1165 4 Feed-through terminal block PT4 PT 4 3211757 Phönix Contact
-X1165 1 End cover D-ST 4 3030420 Phönix Contact
-X1171 2 Double-level terminal block PTTB 2,5 3210567 Phönix Contact
-X1171 2 End cover D-PTTB 2,5 3211634 Phönix Contact
-X1171 1 End clamp CLIPFIX 35 3022218 Phönix Contact
-X1171 1 End clamp E/NS 35 N 0800886 Phönix Contact
-X1263 1 SERVICE PLUG 2POL 16A + EARTH GW96526 GW96526 SCHUPA
-X1281 2 Double-level terminal block PTTB 2,5 3210567 Phönix Contact
-X1281 1 End cover D-PTTB 2,5 3211634 Phönix Contact
-X1281 2 End clamp E/NS 35 N 0800886 Phönix Contact
-X2502 1 End clamp CLIPFIX 35 3022218 Phönix Contact

Customer: D. G. Khan HUB Drawing No: 80041596 Bill of materials

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 23.05.2016 Divider Gate 421DG180A01 Page 5.902
 0 1 2 3 4 5 6 7 8 9

Parts list
Device designation Quantity Description Type No Order No Manufacturer
-X2502 12 Double-level terminal block PTTB 2,5 3210567 Phönix Contact
-X2502 1 End cover D-PTTB 2,5 3211634 Phönix Contact
-X2503 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X2503 4 Double-level terminal block PTTB 2,5 3210567 Phönix Contact
-X2503 1 End cover D-PTTB 2,5 3211634 Phönix Contact
-X3001 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X3001 3 Feed-through terminal block PT4 PT 4 3211757 Phönix Contact
-X3001 1 End cover D-PT 10 3212057 Phönix Contact
-X3015 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X3015 3 Double-level terminal block PTTB 2,5 3210567 Phönix Contact
-X3041 2 End clamp CLIPFIX 35 3022218 Phönix Contact
-X3041 3 Feed-through terminal block PT4 PT 4 3211757 Phönix Contact
-X3041 1 End cover D-PT 10 3212057 Phönix Contact

Customer: D. G. Khan HUB Drawing No: 80041596 Bill of materials

Project: 15-45366 Version: 1.0
Print date: 28.06.2016
This drawing may not be copied or disclosed to a third party Edited by IS : 28.06.2016 Divider Gate 421DG180A01 Page 5.903
 Init: Doc. No: Rev.
LCP cable list 80041596
TH/SVG 2
Panel tag: Panel type: Routing Reference: Based On: Date:
421DG180 Divider Gate 15/Jul/16

FLS Prewired With

Cable ID From To Cable type
Group (No routing) equipment
421DG180Y17M01 421DG180 AIR BLASTER 421DG180A01-X1121 3x1.5 RE YY-G M No No
421DG180S04C01 421DG180-S04 421DG180A01-X2502 2x2x1+1 RM MSR-2Y(St)Y C No No
421DG180M21W01 421DG180-M21 421DG180-X21 4x2.5 RE 2XY-G W No No
421DG180M21C01 421DG180-M21 421DG180-X22 [*] Prewired [C] C Yes Yes
421DG180M21C02 421DG180-M21 421DG180-X22 [*] Prewired [C] C Yes Yes
421DG180X21W01 421DG180-X21 421DG180A01-X3001 4x2.5 RE 2XY-G W No No
421DG180X22C01 421DG180-X22 421DG180A01-X203 2x2x1+1 RM MSR-2Y(St)Y C No No
421DG180X22C02 421DG180-X22 421DG180A01-X203 2x2x1+1 RM MSR-2Y(St)Y C No No
421DG180M31W01 421DG180-M31 421DG180-X31 4x2.5 RE 2XY-G W No No
421DG180M31C01 421DG180-M31 421DG180-X32 [*] Prewired [C] C Yes Yes
421DG180M31C02 421DG180-M31 421DG180-X32 [*] Prewired [C] C Yes Yes
421DG180X31W01 421DG180-X31 421DG180A01-X3041 4x2.5 RE 2XY-G W No No
421DG180X32C01 421DG180-X32 421DG180A01-X203 2x2x1+1 RM MSR-2Y(St)Y C No No
421DG180X32C02 421DG180-X32 421DG180A01-X203 2x2x1+1 RM MSR-2Y(St)Y C No No

2/6/2017 page 7.01

 SCS remote control interface 80041596 ver: 1.0
Panel tag: Panel type: Network type: Main PLC no: Sub PLC no: Main IP address: Sub IP address: Init:
421DG180A01 Multi Divider Gate Siemens Profinet ACESYS 01 200,000,000,000 200,000,000,000 svg/SVG

From: Central Control System To: Sub Control System

Digital signals:
Address Tag code Name Range Description Type
RECV_BOOL_0 421DG180A01K31 Handshake bit from Main PLC 2s Pulse on/off bool
RECV_BOOL_1 bool
RECV_BOOL_2 bool
RECV_BOOL_3 bool
RECV_BOOL_4 bool
RECV_BOOL_5 bool
RECV_BOOL_6 bool
RECV_BOOL_7 bool

1= Starts the DG
RECV_BOOL_8 421DG180A01C31 Command bool

RECV_BOOL_9 bool
1s Pulse resets alarms
RECV_BOOL_10 421DG180A01C34 Reset Alarm bool

1= Interval controlled cleaning

sequence selected
RECV_BOOL_11 421DG180A01C36 Cleaning Enabled bool

RECV_BOOL_12 421DG180A01C37 Force Cleaning 1= Immediate cleaning sequence bool

1= Permission for local mode
RECV_BOOL_13 421DG180A01C39 Local Permission 0= Central mode bool

RECV_BOOL_14 bool
RECV_BOOL_15 bool
RECV_BOOL_16 bool

2/6/2017 page 8.01

 SCS remote control interface 80041596 ver: 1.0
Panel tag: Panel type: Network type: Main PLC no: Sub PLC no: Main IP address: Sub IP address: Init:
421DG180A01 Multi Divider Gate Siemens Profinet ACESYS 01 200,000,000,000 200,000,000,000 svg/SVG

From: Central Control System To: Sub Control System

Analog signals:
Address Tag code Name Range Description Type
0-50%
RECV_INT_0 421DG180A01F11 Matr. Setpoint Exit A int
0-50% Depending on number of Exits used,
RECV_INT_1 421DG180A01F12 Matr. Setpoint Exit B 2-way version: 0-100% the sum of all setpoints has to be in a int
RECV_INT_2 421DG180A01F13 Matr. Setpoint Exit C 0-50% specific pattern. Confer with acesys int
RECV_INT_3 421DG180A01F14 Matr. Setpoint Exit D 0-50% manual on DG. int
RECV_INT_4 int
RECV_INT_5 int
RECV_INT_6 int
RECV_INT_7 int
RECV_INT_8 int
RECV_INT_9 int

2/6/2017 page 8.02

 SCS remote control interface 80041596 ver: 1.0
Panel tag: Panel type: Network type: Main PLC no: Sub PLC no: Main IP address: Sub IP address: Init:
421DG180A01 Multi Divider Gate Siemens Profinet ACESYS 01 200,000,000,000 200,000,000,000 svg/SVG

From: Sub Control System To: Central Control System

Digital signals:
Address Tag code Name Range Description Type
SEND_BOOL_0 421DG180A01K81 Handshake bit to Main PLC 2s Pulse on/off bool
SEND_BOOL_1 bool
SEND_BOOL_2 bool
SEND_BOOL_3 bool
SEND_BOOL_4 bool
SEND_BOOL_5 bool
SEND_BOOL_6 bool
SEND_BOOL_7 bool

SEND_BOOL_8 421DG180A01C41 Unit ready 1= Unit ready for command. bool

SEND_BOOL_9 bool

1= Unit is powered up and in standby

SEND_BOOL_10 421DG180A01C61 Unit Started mode bool
SEND_BOOL_11 421DG180A01C65 Cleaning Active 1= Cleaning sequence is ongoing bool
SEND_BOOL_12 bool
SEND_BOOL_13 bool
SEND_BOOL_14 bool
1= Unit in operation incl. 60s delay.
Delay allows rotor to start and
SEND_BOOL_15 421DG180A01C69 Unit in Operation actuators to position bool
SEND_BOOL_16 421DG180A01U45 Matr. Setpoint fault 1= No errors - (SP accepted) bool
SEND_BOOL_17 421DG180A01Z41 Rotor stopped in position A 1= Position A achieved bool
SEND_BOOL_18 bool
SEND_BOOL_19 bool
SEND_BOOL_20 bool
- bool

2/6/2017 page 8.03

 SCS remote control interface 80041596 ver: 1.0
Panel tag: Panel type: Network type: Main PLC no: Sub PLC no: Main IP address: Sub IP address: Init:
421DG180A01 Multi Divider Gate Siemens Profinet ACESYS 01 200,000,000,000 200,000,000,000 svg/SVG

From: Sub Control System To: Central Control System

Analog signals:
Address Tag code Name Range Description Type
SEND_INT_0 421DG180A01F01 Matr. Flow - Exit A 0-50% Calculated material flow on each of the int
0-50% 4 exits.
SEND_INT_1 421DG180A01F02 Matr. Flow - Exit B 2-way version = 0-100% 2-way version: Exit A+C are int
SEND_INT_2 421DG180A01F03 Matr. Flow - Exit C 0-50% mechanically combined. D is not int
SEND_INT_3 421DG180A01F04 Matr. Flow - Exit D 0-50% available. int
SEND_INT_4 int
SEND_INT_5 int
SEND_INT_6 int
SEND_INT_7 int
SEND_INT_8 int
SEND_INT_9 int
- int

2/6/2017 page 8.04