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Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.

80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 2 OF 24

CONTENTS

DESCRIPTION PAGE

1.00 PURPOSE 4

2.00 BASIS OF CABLE SYSTEM DESIGN 4~8

3.00 CALCULATION FOR HV CABLE 9 ~ 13

4.00 CALCULATION FOR BRANCH FEEDER CABLES (TYPICAL) 14 ~ 24

1) CALCULATION FOR AC 440V MOTOR FEEDER CABLES (TYPICAL) 16

2) CALCULATION FOR AC 440V FEEDER CABLES (UNDER GROUND) 17

3) CALCULATION FOR AC 440V FEEDER CABLES (ABOVE GROUND) 18

4) CALCULATION FOR AC 250V FEEDER CABLES (UNDER GROUND) 19

5) CALCULATION FOR AC 250V FEEDER CABLES (ABOVE GROUND) 20

6) CALCULATION FOR AC 110V FEEDER CABLES (UNDER GROUND) 21

7) CALCULATION FOR AC 110V FEEDER CABLES (ABOVE GROUND) 22

8) CALCULATION FOR DC 110V FEEDER CABLES (UNDER GROUND) 23

9) CALCULATION FOR DC 110V FEEDER CABLES (ABOVE GROUND) 24

(CONTINUED ON NEXT PAGE)


Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 3 OF 24

CONTENTS

DESCRIPTION PAGE

5.00 ATTACHMENTS

ATTACHMENT #1 2 SHEETS
; SIZE CALCULATION FORMULA FOR COPPER CONDUCTOR CABLE ( IEEE )

ATTACHMENT #2 2 SHEETS
; CALCULATION FORMULA OF VOLTAGE DROP ( IEEE )

ATTACHMENT #3 4 SHEETS
; RATING FACTOR FOR 8.7/15(17.5)kV & 3.6/6(7.2)kV CABLES
(DAEWON CABLES)

ATTACHMENT #4 1 SHEET
; ELECTRICAL CHARACTERISTICS FOR 8.7/15(17.5)kV & 3.6/6(7.2)kV CABLES
(DAEWON CABLES)

ATTACHMENT #5 6 SHEETS
; RATING FACTOR FOR LV CABLE
(DAEWON CABLE)

ATTACHMENT #6 1 SHEET
; ELECTRICAL CHARACTERISTIC FOR LV CABLES
(DAEWON CABLE)

ATTACHMENT #7 1 SHEET
; MV MOTOR DATASHEET (1991 KW)

ATTACHMENT #8 1 SHEET
; MV MOTOR DATASHEET (900 KW)
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 4 OF 24

1.00 PURPOSE

THE PURPOSE OF THIS CALCULATION IS TO SELECT THE APPROPRIATE SIZE OF CABLES

KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY

2.00 BASIS OF CABLE SYSTEM DESIGN

2.1 VOLTAGE RATING OF CABLES

2.1.1 THE VOLTAGE DESIGNATION SHALL BE APPROPRIATE TO THE TYPE OF SYSTEM AND THE EARTHING ARRANGEMENTS

OF THE SUPPLY AND SHALL BE SELECTED FROM THE FOLLOWING STANDARD VOLTAGE RATINGS :

- 8.7/15(17.5)kV CABLES FOR 11kV SYSTEM

- 3.6/6(7.2)kV CABLES FOR 3.3kV SYSTEM

- 0.6/1kV CABLES FOR 440V SYSTEM

2.1.2 THE STANDARD VOLTAGES EMPLOYED ON SITE ARE AS FOLLOWS :

- 11kV 3 PHASE, 3 WIRE, NEUTRAL LOW RESISTANCE EARTHED

- 3.3kV 3 PHASE, 3 WIRE, NEUTRAL SOLIDLY EARTHED

- 440V 3 PHASE, 3 WIRE NEUTRAL SOLIDLY EARTHED

MAINS VOLTAGE IS SUBJECT TO A VARIATION OF ± 5%

THE STANDARD FREQUENCY IS 50Hz ± 2%

2.1.3 REFERENCE PROJECT SPECIFICATIONS

- 33.64.10.10-P6000CFP-000-PV, ELECTRICAL ENGINEERING GUIDELINES

- P6000CFP.000.10.64.002, LOW VOLTAGE POWER AND CONTROL CABLES

- P6000CFP.000.10.64.003, 3.3 kV, 6.6 kV, 11 kV, & 33 kV HIGH VOLTAGE POWER CABLES
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 5 OF 24

2.2 CURRENT CARRYING CAPACITY

2.2.1 CABLES SHALL BE SIZED TO OPERATE WITHIN THEIR CURRENT CARRYING CAPACITY AS DETERMINED BY THE

MAXIMUM CONTINUOUS TEMPERATURE OF THE XLPE INSULATION AS SHOWN BELOW :

MAXIMUM PERMITTED CONDUCTOR TEMPERATURES AND VALUES OF K FOR XLPE INSULATION, COPPER CONDUCTORS.

MAXIMUM FINAL TEMP. VALUE OF K FOR


INSULATION CABLE TYPE WORKING AT END OF SHORT TEMPS. T1 AND
T1℃ CIRCUIT T2℃ T2.

XLPE ALL TYPES 90 250 143

NOTE : "K" IS A CONSTANT DEPENDANT ON THE TYPE OF CONDUCTOR, INSULATION AND THE INITIAL AND FINAL

TEMPERATURE OF THE CABLE.

2.2.2 IN ASSESSING THE SIZE OF CONDUCTOR REQUIRED FOR A GIVEN DESIGN CURRENT THE FOLLOWING FACTORS

SHALL BE TAKEN INTO ACCOUNT AS PER COMPANY SPECIFICATIONS :

2.2.2.1 VARIATION IN AIR TEMPERATURE ( BASED ON DAEWON CABLE DATA )

AMBIENT TEMP ℃ 50℃ IN AIR

XLPE INSULATED CABLES 1 (11kV) 1 (3.3kV) 1 (0.6/1KV)

※ REFER TO ATTACHMENT #3-2 TABLE 1 & #5-2 TABLE 9

VARIATION IN GROUND TEMPERATURE ( BASED ON DAEWON CABLE DATA )

BURIED TEMPERATURE ℃ 40℃ IN GROUND

XLPE INSULATED CABLES 1 (11kV) 1 (3.3kV) 1 (0.6/1KV)

※ REFER TO ATTACHMENT #3-2 TABLE 2 & #5-2 TABLE 9

2.2.2.2 GROUPING AND TOUCHING TO OTHER LOAD AND METHOD OF INSTALLATION.

( BASED ON DAEWON CABLES DATA )

GROUP RATING FACTORS (11kV & 3.3kV) LAID IN GROUND

※ REFER TO ATTACHMENT #3-4.

GROUP RATING FACTORS (0.6/1 kV) LAID IN GROUND

※ REFER TO ATTACHMENT #5-6.

2.2.2.3 THERMAL CONDUCTIVITY OF THE MEDIUM IN WHICH THE CABLE IS INSTALLED. THE VALUE OF THERMAL

RESISTIVITY FOR SOIL TO BE USED FOR CALCULATION PURPOSES WITHIN KNPC IS ASSUMED TO BE 1.5 Km/W,

IN ACCORDANCE WITH KNPC LPG TRAIN-4 PROJECT AND IS SUBJECTED TO BE CHANGED LATER.

11kV & 3.3kV CABLES LAID DIRECT IN THE GROUND

※ REFER TO ATTACHMENT #3-3 TABLE 5 & 6


0.6/1 kV CABLES LAID DIRECT IN THE GROUND

※ REFER TO ATTACHMENT #5-2 TABLE 10


Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 6 OF 24

2.2.2.4 DEPTH OF BURIED CABLE

RATING FACTORS FOR DEPTHS OF LAYING FOR CABLES LAID DIRECT IN GROUND
11kV & 3.3kV CABLES 0.6/1 kV CABLES
DEPTH OF LAYING
(CABLES LAID IN ※ REFER TO ATTACHMENT ※ REFER TO ATTACHMENT
GROUND) #3-2 TABLE 3 & 4 #5-3 TABLE 11

* DEPTH OF LAYING IS MEASURED FROM SURFACE OF GROUND TO THE CENTRE OF A CABLE OR TO THE CENTRE

OF A TREFOIL GROUP OF CABLES AS THE CASE MAY BE.

2.2.2.5 SAFETY CURRENT OF CABLE SHALL BE PERMITTED TO BE CALCULATED BY MEANS OF THE GENERAL

FORMULA.

Is = Ia × DF. [FORMULA 2]

WHERE Is : SAFETY CURRENT OF CABLE ( A )

Ia : ALLOWABLE CURRENT OF CABLE ( A )

DF : DERATING FACTOR (%)

WHICH IS A PRODUCT OF VARIOUS RATING FACTORS RELATED TO (AMBIENT TEMPERATURE OR

BURIED TEMPERATURE) X (DEPTH OF BURIED CABLE) X (GROUP RATING FACTOR) X

(THERMAL RESISTIVITY OF SOIL).

2.3 SHORT CIRCUIT RATING

2.3.1 THE SHORT TIME MAXIMUM CURRENT CARRYING CAPACITY SHALL TAKE INTO ACCOUNT THE CURRENT / TIME

CHARACTERISTICS OF THE CIRCUIT PROTECTION DEVICE TO ENSURE THAT CABLES DO NOT SUFFER DAMAGE

DUE TO OVERHEATING UNDER MAXIMUM THROUGH FAULT CONDITIONS.

- 11kV SWGR (EXISTING) 25kA (BASED ON EXISTING SHORT CIRCUIT RATING OF SWITCHGEAR M20-22/36).

- 11kV MOTOR : 25kA (18.51kA BASED ON CALCULATED MAX. SHORT CIRCUIT RATING AT M20-HSWG-231-001).

- 3.3kV SYSTEMS : 25kA (20.7kA BASED ON CALCULATED MAX. SHORT CIRCUIT RATING AT SS-SG-195-001).

- 440V SYSTEMS : 63kA FOR MCC OR SUB-DISTRIBUTION SWBD

THE ABOVE SHORT CIRCUIT CURRENT VALUES ARE DERIVED FROM SINGLE LINE DIAGRAM & SHORT CIRCUIT STUDY.

ALTHOUGH THE CALCULATED SHORT CIRCUIT CURRENT IS APPROX. 20KA FOR 11KV MOTOR AND 3.3KV SYSTEM, 25KA

HAS BEEN CONSIDERED FOR CABLE CALCULATION.

MINIMUM SIZE OF HV CABLES WILL BE RECHECKED BASED ON APPROVED ETAP SHORT CIRCUIT STUDY REPORT.

2.3.2 CABLE SIZE CALCULATION FOR SHORT CIRCUIT CURRENT

I ² T2 + 234
t = 0.0297 log IEEE std 141 - 1993,
A T1 + 234 CHAPTER 5, PARA 5.6.2 ( ATTACHED #1)

WHERE I : SHORT CIRCUIT CURRENT [A] ( REFER TO SHORT CIRCUIT CAL. REPORT)

- 11KV - 25KA (RATED INTERRUPTING CURRENT OF EXISTING SWITCHGEAR M20-22/36)

- 11KV - 25KA (MAX. S.C CURRENT AT M20-HSWG-231-001, REFER ETAP REPORT)

- 3.3KV - 25KA (MAX. S.C CURRENT AT SS-SG-195-001, REFER ETAP REPORT)

- 440V - 63KA (RATED INTERRUPTING CURRENT OF LV SWITCHGEAR)

A : CONDUCTOR AREA [CIRCULAR MILS]


-4 2
1 CIRCULAR MILS = 5.067 * 10 MM
t : SHORT CIRCUIT TIME (SEC)

- 1.0 SEC FOR 11kV & 3.3kV CB, 0.2 SEC FOR LV ACB

- 0.02 SEC FOR POWER FUSE

T1 : MAXIMUM OPERATION TEMPERATURE (DEG. C) (XLPE CABLE = 90℃)

T2 : MAXIMUM SHORT CIRCUIT TEMPERATURE (DEG. C) (XLPE CABLE = 250℃)


Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 7 OF 24

0.07195
I [A] = A [CIRCULAR-MILS]
√t

0.07195 2
A [mm ]
I [kA] = X X 10-3
√t 5.067 * 10-4

0.1
2
I [kA] = A [mm ]
√t
√t
A [mm2] = I [KA] [FORMULA 1]
0.143

2.4 VOLTAGE DROP.

2.4.1 CABLES SHALL BE SIZED SO THAT THE MAXIMUM VOLTAGE DROP BETWEEN THE SUPPLY SOURCE AND THE LOAD

WHEN CARRYING THE DESIGN CURRENT DOES NOT EXCEED THAT WHICH WILL ENSURE SAFE AND EFFICIENT

OPERATION OF THE ASSOCIATED APPARATUS.

2.4.2 FOR LOW VOLTAGE MOTORS, THE VOLTAGE DROP AT THE MOTOR TERMINALS SHALL NOT EXCEED 5% AT FULL

LOAD CURRENT AND 20% DURING STARTING EXCLUDING SUPPLY VARIATIONS.

2.4.3 FOR HIGH VOLTAGE MOTORS, THE VOLTAGE DROP AT THE MOTOR TERMINALS SHALL NOT EXCEED 5% AT FULL

LOAD CURRENT AND 20% DURING STARTING EXCLUDING SUPPLY VARIATIONS.

2.4.4 CABLE SIZE CALCULATION FOR VOLTAGE DROP.

Vd = √3 I (R COS θ + X SINθ) L [FORMULA 3] (IEEE std 141 - 1986, CHAPTER 3, PARA. 3.11.1)

WHERE Vd : VOLTAGE DROP. (V)

I : FULL LOAD CURRENT. ( A )

R : RESISTANCE (Ω/KM)
X : REACTANCE (Ω/KM)

COSθ : LOAD POWER FACTOR

SINθ : LOAD REACTIVE FACTOR

L : CABLE LENGTH (KM)

A.C. RESISTANCE AND REACTANCE VALUES FOR XLPE INSULATED CABLES SHALL BE REFERRED AS SHOWN BELOW :

11kV & 3.3kV CABLES A.C. RESISTANCE AND REACTANCE VALUES

※ REFER TO ATTACHMENT #4

0.6/1 kV CABLES A.C. RESISTANCE, REACTANCE VALUES

※ REFER TO ATTACHMENT #6
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 8 OF 24

2.5 PROTECTION AGAINST INDIRECT CONTACT

2.5.1 FOR LOW VOLTAGE TN-S SYSTEMS, IT IS REQUIRED THAT THE MINIMUM FAULT CURRENT TO EARTH BE IN EXCESS OF
A DEFINITE VALUE "Im" SET BELOW, TO DISCONNECT THE FAULTED CIRCUIT WITHIN THE SAFE TIME DEFINED BY THE
SPECIFICATIONS OR CODES (PROTECTION AGAINST ELECTRIC SHOCK BY INTERRUPTION OF THE SUPPLY).

FOR THIS, EARTH LOOP IMPEDANCES SHALL BE SUCH AS TO EFFECT CIRCUIT DISCONNECTION IN A TIME NOT EXCEEDING
1 SEC UNDER SOLID (NEGLIGIBLE IMPEDANCE) EARTH FAULT CONDITIONS, AND TAKING INTO ACCOUNT THE
MANUFACTURER'S NOMINAL TIME/CURRENT CHARACTERISTIC OF THE PROTECTIVE DEVICE.
THE EARTH LOOP IMPEDANCE SHALL BE ASSESSED ON THE BASIS OF AN EARTH RETURN CIRCUIT COMPRISING

2.5.2 ANY CALCULATION OR VERIFICATION ABOUT THE EARTH LOOP IMPEDANCE FOR MOTOR FEEDERS AND NORMAL FEEDER
IN MCC OR DISTRIBUTION BOARD ARE NOT REQUIRED BECAUSE THEY ARE PROTECTED BY EARTH LEAKAGE RELAYS
(IN MCU & FCU) DISCONNECTING THE PHASE CIRCUITS INSTANTANEOUSLY.
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 9 OF 24

3.00 CALCULATION FOR MAIN CABLE

3.01) M20 11kV INCOMING CABLE (FROM M20-22 TO SS-TR-195-001A)(FROM M20-36 TO SS-TR-195-001B)

1) FOR SHORT CIRCUIT CURRENT [FORMULA 1]

I : SHORT CIRCUIT RATING. .... 25KA


I [KA] * √t (RATED SHORT CIRCUIT CURRENT OF EXISTING SWITCHGEAR)
A =
0.143 t : SHORT TIME DURATION .... 1.0 SEC
(AS PER CL. 5.3.2.2 OF DESIGN GUIDELINE)
25 * √1.0
= = 174.83mm2 A : CONDUCTOR AREA (mm2)
0.143

THEREFORE MINIMUM 185mm2 CABLE SIZE TO BE SELECTED FOR SHORT CIRCUIT CURRENT.

2) FOR SAFETY CURRENT [FORMULA 2] ( REFER TO ATTACHED #3, #4 & #8 )

S[kVA] If : FULL LOAD CURRENT [A]


- If = S : RATED LOAD [kVA]
√3 * V [kV] V : RATED VOLTAGE [kV]
PF : POWER FACTOR
8000
= = 419.9 [A] Is : SAFETY CURRENT OF CABLE [A]
√3 * 11 Ia : ALLOWABLE CURRENT OF CABLE [A]
(3C-240 mm2 = 355 [A])

- Is = Ia * DF DF : DERATING FACTOR
DIRECT IN GROUND 40℃ = 1.00
- Is = 355 * 0.68 DEPTH OF LAYING 1m = 1.00
= 241.4 [A] GROUP RATING (5 CABLES) 0.20 m = 0.68
THERMAL RESISTIVITY OF SOIL 1.5K m/W = 1.00
- 2 Is = 2 * 241.4 (2 LINES)
= 482.8 [A] ∴ DF = 1.00 * 1.00 * 0.68 * 1.00 = 0.68

-
Is (482.8 A) > If (419.9 A)

THEREFORE SELECTED CABLE SIZE FOR ALLOWABLE CURRENT : 2 LINES 3C-240mm2 (2 X 3C-240mm2)

3) FOR VOLTAGE DROP AT FULL LOAD CURRENT [FORMULA 3]

Vd = √3 I (RCOSθ + X SIN θ)L

VOLTAGE DROP CALCULATION IF 2 LINES 3 CORE 240mm2 CABLE SELECTED FOR MAIN FEEDER

ACCORDING TO CABLE INFORMATION ( ATTACHED # 4 ) R = 0.0988 (Ω/KM), X= 0.1017 (Ω/KM)


LENGTH OF CABLE L = 2.165 KM Q'TY OF CABLE : 2

Vd = √3 * 419.9 * (0.0988 / 2 * 0.85 + 0.1017 / 2 * √(1 - 0.85 ^ 2)) * 2.165[KM]

Vd = 105.7 [V] ---- (0.96% VOLTAGE DROP)

4) CONSEQUENTLY SELECTED MAXIMUM CABLE SIZE OF ABOVE (3) CONDITIONS TO BE AS BELOW ;

2 X 3C - 240 mm2
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 10 OF 24

3.02) M20 11kV MOTOR CABLE (FROM M20-HSWG-231-001 TO C-86-400)

1) FOR SHORT CIRCUIT CURRENT [FORMULA 1]

I : SHORT CIRCUIT RATING. .... 25KA


I [KA] * √t (REF. ETAP S.C REPORT, SUBJECTED TO CHANGE LATER)
A =
0.143 t : SHORT TIME DURATION .... 1.0 SEC
(AS PER CL. 5.3.2.2 OF DESIGN GUIDELINE)
25 * √1.0
= = 174.83mm2 A : CONDUCTOR AREA (mm2)
0.143

THEREFORE MINIMUM 185mm2 CABLE SIZE TO BE SELECTED FOR SHORT CIRCUIT CURRENT.

2) FOR SAFETY CURRENT [FORMULA 2] ( REFER TO ATTACHED #3, #4, #8 & #9 )

P[kW] If : FULL LOAD CURRENT [A]


- If = P : RATED LOAD [kW]
√3 * V [kV] * EFE* PF V : RATED VOLTAGE [kV]
PF : POWER FACTOR (0.89) [ATTACHMENT #7]
1991 EFE: EFFICIENCY (0.95) [ATTACHMENT #7]
= = 123.6 [A]
√3 * 11 * 0.95 * 0.89

- Is = Ia * DF Is : SAFETY CURRENT OF CABLE [A]


Ia : ALLOWABLE CURRENT OF CABLE [A]
(3C-185 mm2 = 311 [A])
- Is = 311 * 0.68
= 211.5 [A] DF : DERATING FACTOR

- 1Is = 1 * 211.5 (1 LINES) DIRECT IN GROUND 40℃ = 1


= 211.5 [A] DEPTH OF LAYING 1.0 m = 1.00
GROUP RATING (5 CABLES) 0.20 m = 0.68
- Is (211.5 A) > If (123.6 A) THERMAL RESISTIVITY OF SOIL 1.5K m/W = 1.00
∴ DF = 1 * 1.00 * 0.68 * 1.00 = 0.68

THEREFORE SELECTED CABLE SIZE FOR ALLOWABLE CURRENT : 1 x 3C-185mm2

3) FOR VOLTAGE DROP AT FULL LOAD CURRENT [FORMULA 3]

Vd = √3 I (RCOSθ + X SIN θ)L (Considering COSθ = 0.2 during starting)

VOLTAGE DROP CALCULATION IF 3 CORE 185mm2 CABLE SELECTED

ACCORDING TO CABLE INFORMATION ( ATTACHED # 4 ) R = 0.1280 (Ω/KM), X= 0.1052 (Ω/KM)


LENGTH OF CABLE L = 1.645 KM Q'TY OF CABLE : 1
Voltage drop during running condition
Vdrun = √3 * 123.6 * (0.128 / 1 * 0.89 + 0.1052 / 1 * √(1 - 0.89 ^ 2)) * 1.645[KM]

Vdrun = 57.01 [V] ---- (0.52% VOLTAGE DROP) (Allowable limit = 5%)
Voltage drop during starting condition condition (500% starting current as per vendor data) [ATTACHMENT #7]
Vdst = √3 * 5 * 123.6 * (0.128 / 1 * 0.2 + 0.1052 / 1 * √(1 - 0.2 ^ 2)) * 1.645[KM]

Vdst = 226.6 [V] ---- (2.06% VOLTAGE DROP) (Allowable limit = 20%)

4) CONSEQUENTLY SELECTED MAXIMUM CABLE SIZE OF ABOVE (3) CONDITIONS TO BE AS BELOW ;


1 X 3C-185 mm2
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 11 OF 24

3.03) 3.3KV FEEDER CABLE (FROM SS-SG-195-001 TO SS-TR-195-002A/002B)

1) FOR SHORT CIRCUIT CURRENT [FORMULA 1]

I : SHORT CIRCUIT RATING. .... 25KA


I [KA] * √t (REF. ETAP S.C REPORT, SUBJECTED TO CHANGE LATER)
A =
0.143 t : SHORT TIME DURATION .... 1.0 SEC
(AS PER CL. 5.3.2.2 OF DESIGN GUIDELINE)
25 * √1.0
= = 174.83mm2 A : CONDUCTOR AREA (mm2)
0.143

THEREFORE MINIMUM 185mm2 CABLE SIZE TO BE SELECTED FOR SHORT CIRCUIT CURRENT.

2) FOR SAFETY CURRENT [FORMULA 2] ( REFER TO ATTACHED #3, #4 & #8)

S[kVA] DF : DERATING FACTOR


- If = DIRECT IN GROUND 40℃ = 1
√3 * V [kV] DEPTH OF LAYING 0.50 m = 1.00
GROUP RATING FACTORS 0.20 m = 0.72 (4 Cables)
2000 THERMAL RESISTIVITY OF SOIL 1.5K m/W = 1.00
= = 349.9 [A]
√3 * 3.3 ∴ DF = 1 * 1.00 * 0.72 * 1.00 = 0.72

If : FULL LOAD CURRENT [A]


- Is = Ia * DF S : RATED POWER [kVA]
V : RATED VOLTAGE [kV]
- 2Is = 2 * 325 * 0.72
= 468 [A] Is : SAFETY CURRENT OF CABLE [A]
Ia : ALLOWABLE CURRENT OF CABLE [A]
(3C-185 mm2 = 325 [A])

Is (468 A) > If (349.9 A)

THEREFORE SELECTED CABLE SIZE FOR ALLOWABLE CURRENT : 2 LINES 3C-185mm2 (2 X 3C-185mm2)

3) FOR VOLTAGE DROP AT FULL LOAD CURRENT [FORMULA 3]

Vd = √3 I (RCOSθ + X SIN θ)L

VOLTAGE DROP CALCULATION IF 3 CORE 185mm2 CABLE SELECTED FOR MAIN FEEDER

ACCORDING TO CABLE INFORMATION ( ATTACHED # 4 ) R = 0.1280 (Ω/KM), X= 0.0943 (Ω/KM)


LENGTH OF CABLE L = 0.100 KM Q'TY OF CABLE : 2

Vd = √3 * 349.9 * (0.128 / 2 * 0.85 + 0.0943 / 2 * √(1 - 0.85 ^ 2)) * 0.1[KM]

Vd = 4.755 [V] ---- (0.14% VOLTAGE DROP)

4) CONSEQUENTLY SELECTED MAXIMUM CABLE SIZE OF ABOVE (3) CONDITIONS TO BE AS BELOW ;

2 X 3C-185 mm2
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 12 OF 24

3.04) 3.3KV Motor Feeder (P-275-0101B/C)

1) FOR SHORT CIRCUIT CURRENT [FORMULA 1]

I : SHORT CIRCUIT RATING. .... 25KA


I [KA] * √t (REF. ETAP S.C REPORT, SUBJECTED TO CHANGE LATER)
A =
0.143 t : SHORT TIME DURATION .... 1.0 SEC
(AS PER CL. 5.3.2.2 OF DESIGN GUIDELINE)
25 * √1.0
= = 174.83mm2 A : CONDUCTOR AREA (mm2)
0.143

THEREFORE MINIMUM 185mm2 CABLE SIZE TO BE SELECTED FOR SHORT CIRCUIT CURRENT.

2) FOR SAFETY CURRENT [FORMULA 2] ( REFER TO ATTACHED #3, #4, #8 & #10 )

S[kW]
- If = If : FULL LOAD CURRENT [A]
√3 * V [kV] * PF * EFF S : RATED POWER [kVA]
V : RATED VOLTAGE [kV]
900 PF : POWER FACTOR (0.78) [ATTACHMENT #8]
= = 212.5 [A] EFE : EFFICIENCY (0.95) [ATTACHMENT #8]
√3 * 3.3 * 0.78 * 0.95
Is : SAFETY CURRENT OF CABLE [A]
- Is = Ia * DF Ia : ALLOWABLE CURRENT OF CABLE [A]
(3C-185 mm2 = 325 [A])
- 1Is = 325 * 0.8
= 260 [A] DF : DERATING FACTOR
DIRECT IN GROUND 40℃ = 1
DEPTH OF LAYING 1.50 m = 0.93
GROUP RATING FACTORS 0.20 m = 0.86 (2 Cables)
THERMAL RESISTIVITY OF SOIL 1.5K m/W = 1.00
∴ DF = 1 * 0.93 * 0.86 * 1.00 = 0.8

Is (260 A) > If (212.5 A)

THEREFORE SELECTED CABLE SIZE FOR ALLOWABLE CURRENT : 1 x 3C-185mm2

3) FOR VOLTAGE DROP AT FULL LOAD CURRENT [FORMULA 3]

Vd = √3 I (RCOSθ + X SIN θ)L (Considering COSθ = 0.2 during starting)

VOLTAGE DROP CALCULATION IF 3 CORE 185mm2 CABLE SELECTED

ACCORDING TO CABLE INFORMATION ( ATTACHED # 4 ) R = 0.1280 (Ω/KM), X= 0.0943 (Ω/KM)


LENGTH OF CABLE L = 0.680 KM Q'TY OF CABLE : 1
Voltage drop during running condition
Vdrun = √3 * 212.5 * (0.128 / 1 * 0.78 + 0.0943 / 1 * √(1 - 0.78 ^ 2) ) * 0.68[KM]

Vdrun = 38.72 [V] ---- (1.17% VOLTAGE DROP) (Allowable limit = 5%)
Voltage drop during starting condition condition (650% starting current as per vendor data) [ATTACHMENT #8]
Vdst = √3 * 6.5 * 212.5 * (0.128 / 1 * 0.2 + 0.0943 / 1 * √(1 - 0.2 ^ 2) ) * 0.68[KM]

Vdst = 192 [V] ---- (5.82% VOLTAGE DROP) (Allowable limit = 20%)

4) CONSEQUENTLY SELECTED MAXIMUM CABLE SIZE OF ABOVE (3) CONDITIONS TO BE AS BELOW ;

1 X 3C - 185 mm2
Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION (CABLE SIZING & VOLTAGE DROP)


PAGE 13 OF 24

3.05) HV CABLE SUMMARY

CABLE Cable Cable


RATING NO OF
SR. NO. FROM TO VOLT LENGTH Q'ty Size Remark
KVA/ KW PHASE
(km) (Runs) (㎟)

1 M20-22 SS-TR-195-001A 11 8000 KVA 2.1 3 PHASE 2 3C-240 FEEDER

2 M20-36 SS-TR-195-001B 11 8000 KVA 2.1 3 PHASE 2 3C-240 FEEDER

3 SS-SG-195-001 SS-TR-195-002A 3.3 2000 KVA 0.1 3 PHASE 2 3C-185 FEEDER

4 SS-SG-195-001 SS-TR-195-002B 3.3 2000 KVA 0.1 3 PHASE 2 3C-185 FEEDER

5 M20-HSWG-231-001 C-86-400 11 1991 KW 1.645 3 PHASE 1 3C-185 MOTOR

6 SS-SG-195-001 P-275-0101B 3.3 900 KW 0.68 3 PHASE 1 3C-185 MOTOR

7 SS-SG-195-001 P-275-0101C 3.3 900 KW 0.68 3 PHASE 1 3C-185 MOTOR


Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

VOLTAGE DROP CALCULATION & CABLE SIZING


(LV BRANCH FEEDER, TYPICAL) PAGE 14 OF 24

4.0 CALCULATION FOR 440V BRANCH FEEDER CABLES (TYPICAL)

4.1 PROJECT INFORMATION

JOB NO. : 130075 PROJECT DESCRIPTION : KNPC FCC,SWT,C/T FOR CFP

4.2 CONDITION FOR CABLE SELECTION

1) CABLE TYPE : XLPE/(LC)/SWA 2) VOLTAGE ( V ) : 440

3) POWER FACTOR (%) : 85 (OPERATION) 4) FREQUENCY ( Hz ) : 50

20 (STARTING)

5) DERATING FACTOR : (SEE PARA. 4.6.) 6) AMBIENT TEMPERATURE ( ℃ ) : - IN AIR : 50℃


- IN AIR : 0.72 , - IN GROUND : 0.56 - IN GROUND : 40℃
7) VOLTAGE DROP (%) : 5.0 (OPERATION) 9) PROTECTION AGAINST INDIRECT CONTACT :

20.0 (STARTING) SEE PARA. 2.5

8) INSTALLATION METHOD : IN AIR (TRAY) AND IN GROUND (DIRECT BURIAL)

4.3 THE ALLOWABLE CURRENTS IN THE TABLE ARE CALCULATED ACCORDING TO THE FOLLOWING CONDITIONS ;

1) TEMPERATURE OF AMBIENT AIR : 50℃

2) TEMPERATURE OF GROUND : 40℃

3) LAYING DEPTH : 1.5 M

4) CABLE GROUP : U/G: ONE CABLE OD SPACE, 6 CIRCUIT, AIR: TOUCHING, 6 CIRCUIT (AIR)

5) THERMAL RESISTIVITY OF SOIL : 1.5 KM / W

4.4 VOLTAGE DROP CALCULATION FORMULA.

L = CABLE LENGTH ( M ) A = CABLE SECTION AREA (mm2)

VD = VOLTAGE DROP IN CIRCUIT, LINE TO LINE ( V )

I = CURRENT FLOWING IN CONDUCTOR ( A )

R = LINE RESISTANCE FOR ONE CONDUCTOR ( Ω/km )

X = LINE REACTANCE FOR ONE CONDUCTOR ( Ω/km )

θ = ANGLE WHOSE COSINE IS THE LOAD POWER FACTOR

Cosθ = LOAD POWER FACTOR, IN DECIMALS

Sinθ = LOAD REACTIVE FACTOR, IN DECIMALS

VD x 1000
√3 * I * ( R * Cosθ + X * Sinθ )

4.5 BASES OF EACH DATA IN CABLE SELECTION TABLE ARE AS FOLLOWS

1) MOTOR OUTPUT & FULL LOAD CURRENT

2) CABLE DATA : DAEWON CABLE

3) CABLE ALLOWABLE CURRENT : DAEWON CABLE


Kuwait National Petroleum Company (K.S.C) Doc No. : C130075.195-3.80-004-A-E
KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY Rev. : B
Contractor Job No. : 130075

CALCULATION FOR CABLE SIZING


PAGE 15 OF 24

4.6 DERATING FACTOR FOR 440V CABLE SELECTION

4.6.1 DERATING FACTOR FOR LV CABLE SELECTION FOR LV 3 PHASE FEEDER (IN AIR)

DERATING FACTOR (D.F) = OPEN AIR TEMPERATURE * GROUP RATING FACTORS

- OPEN AIR TEMPERATURE 50℃ = 1

- GROUP RATING FACTORS = 0.73 ( 6 CIRCUIT )

===> D.F = 1 * 0.73 = 0.73

4.6.2 DERATING FACTOR FOR LV CABLE SELECTION FOR LV 3 PHASE FEEDER (IN GROUND)

DERATING FACTOR (D.F) = GROUP RATING FACTORS * DIRECT IN GROUND * DEPTH OF LAYING * THERMAL RESISTIVITY

OF SOIL

- GROUP RATING FACTORS = 0.55 ( ONE CABLE OD SPACE, 6 CIRCUIT )

- DIRECT IN GROUND 40℃ = 1

- DEPTH OF LAYING 1.5 M = 0.96

- THERMAL RESISTIVITY OF SOIL 1.5K m/w = 1.0

===> D.F = 0.55 * 1 * 0.96 * 1.0 = 0.53


PAGE 16 OF 24
POWER & GROUNDING CABLE (FOR INDUCTION MOTORS)
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : 20 [%], 88 [V]
BUS, MOTOR VOLTAGE : 440 [V], 440[V], 50[Hz] STARTING POWER FACTOR : 0.20
DERATING FACTOR , P.F : 0.530 0.85 INSTALLATION METHOD : IN GROUND (CABLE TRENCH)
VOLTAGE DROP : 5.00 [%], 22 [V] CABLE TYPE : 0.6/1KV 3C CU/XLPE/LC/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 35 43 57 74 94 114 135 166 197 224 263 284 328
(M) SAFETY CURRENT (A) 18.6 22.8 30.2 39.2 49.8 60.4 71.6 88.0 104.4 118.7 139.4 150.5 173.8
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099
REACTANCE (Ohm/Km) 0.1106 0.1054 0.0997 0.0954 0.0958 0.0932 0.0923 0.0877 0.0857 0.0854 0.085 0.0852 0.0843
MOTOR
FLC MCCB GRD
KW HP
(A) (AF/AT) (SQMM) LIMITING LENGTH OF CABLE
0.37 1/2 0.6 100/20 + + + + + + + + + + + + +
0.55 3/4 0.8 100/20 + + + + + + + + + + + + +
0.75 1 1.2 100/20 + + + + + + + + + + + + +
1.1 1-1/2 1.7 100/20 + + + + + + + + + + + + +
1.5 2 2.3 100/20 + + + + + + + + + + + + +
2.2 3 3.4 100/20 740 + + + + + + + + + + + +
3.7 5 5.7 100/20 440 655 + + + + + + + + + + +
5.5 7-1/2 8.5 100/20 296 441 736 + + + + + + + + + +
7.5 10 11.6 100/20 217 323 540 844 + + + + + + + + +
11 15 17.0 100/30 148 220 368 575 892 + + + + + + + +
15 20 23.2 100/30 - - 270 422 654 888 + + + + + + +
19 25 29.3 100/50 - - 213 333 517 701 924 + + + + + +
22 30 34.0 100/50 - - - 288 446 605 798 + + + + + +
30 40 46.3 100/80 - - - - 327 444 585 814 + + + + +
37 50 57.1 100/80 - - - - - 360 475 660 872 + + + +
45 60 69.5 100/100 - - - - - - 390 543 717 864 + + +
55 75 84.9 225/125 - - - - - - - 444 586 707 828 914 +
75 100 115.8 225/200 - - - - - - - - - 518 607 671 715
90 125 138.9 225/200 - - - - - - - - - - 506 559 595
110 150 169.8 400/250 - - - - - - - - - - - - 487
150 200 231.6 400/400 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 17 OF 24
POWER & GROUNDING CABLE (FOR AC440V 3 PH FEEDER) - Under Ground
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS VOLTAGE : 440 [V], 50[Hz] STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.530 0.85 INSTALLATION METHOD : IN GROUND (CABLE TRENCH)
VOLTAGE DROP : 5.00 [%], 22 [V] CABLE TYPE : 0.6/1KV 3C CU/XLPE/LC/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 35 43 57 74 94 114 135 166 197 224 263 284 328
(M) SAFETY CURRENT (A) 18.6 22.8 30.2 39.2 49.8 60.4 71.6 88.0 104.4 118.7 139.4 150.5 173.8
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099
REACTANCE (Ohm/Km) 0.1106 0.1054 0.0997 0.0954 0.0958 0.0932 0.0923 0.0877 0.0857 0.0854 0.085 0.0852 0.0843
3PH FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
1 1.3 100/20 + + + + + + + + + + + + +
2 2.6 100/20 957 + + + + + + + + + + + +
3 3.9 100/20 638 950 + + + + + + + + + + +
4 5.2 100/20 479 713 + + + + + + + + + + +
5 6.6 100/20 383 570 952 + + + + + + + + + +
7 9.2 100/20 273 407 680 + + + + + + + + + +
10 13.1 100/20 191 285 476 745 + + + + + + + + +
15 19.7 100/30 - 190 317 497 770 + + + + + + + +
20 26.2 100/40 - - 238 372 577 783 + + + + + + +
25 32.8 100/50 - - - 298 462 627 826 + + + + + +
30 39.4 100/50 - - - - 385 522 689 958 + + + + +
35 45.9 100/80 - - - - 330 448 590 821 + + + + +
40 52.5 100/80 - - - - - 392 517 718 949 + + + +
50 65.6 100/100 - - - - - - 413 575 759 915 + + +
60 78.7 100/100 - - - - - - - 479 632 762 892 + +
70 91.9 225/125 - - - - - - - - 542 654 765 900 +
80 105.0 225/160 - - - - - - - - - 572 669 787 942
90 118.1 225/160 - - - - - - - - - 508 595 700 838
100 131.2 225/200 - - - - - - - - - - 535 630 754
130 170.6 225/225 - - - - - - - - - - - - 580
150 196.8 400/250 - - - - - - - - - - - - -
200 262.4 400/400 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 18 OF 24
POWER & GROUNDING CABLE (FOR AC 440V 3PH FEEDER) - Above Ground
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS VOLTAGE : 440 [V], 50[Hz] STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.730 0.85 INSTALLATION METHOD : IN AIR (CABLE TRAY)
VOLTAGE DROP : 5.00 [%], 22 [V] CABLE TYPE : 0.6/1KV 3C CU/XLPE/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 37 47 65 87 110 137 167 214 259 301 347 397 468
(M) SAFETY CURRENT (A) 27.0 34.3 47.5 63.5 80.3 100.0 121.9 156.2 189.1 219.7 253.3 289.8 341.6
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099
REACTANCE (Ohm/Km) 0.1106 0.1054 0.0997 0.0954 0.0958 0.0932 0.0923 0.0877 0.0857 0.0854 0.085 0.0852 0.0843
3PH FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
1 1.3 100/20 + + + + + + + + + + + + +
2 2.6 100/20 957 + + + + + + + + + + + +
3 3.9 100/20 638 950 + + + + + + + + + + +
4 5.2 100/20 479 713 + + + + + + + + + + +
5 6.6 100/20 383 570 952 + + + + + + + + + +
7 9.2 100/20 273 407 680 + + + + + + + + + +
10 13.1 100/20 191 285 476 745 + + + + + + + + +
15 19.7 100/30 128 190 317 497 770 + + + + + + + +
20 26.2 100/40 96 143 238 372 577 783 + + + + + + +
25 32.8 100/50 - 114 190 298 462 627 826 + + + + + +
30 39.4 100/50 - - 159 248 385 522 689 958 + + + + +
35 45.9 100/80 - - 136 213 330 448 590 821 + + + + +
40 52.5 100/80 - - - 186 289 392 517 718 949 + + + +
50 65.6 100/100 - - - - 231 313 413 575 759 915 + + +
60 78.7 100/100 - - - - 192 261 344 479 632 762 892 + +
70 91.9 225/125 - - - - - 224 295 410 542 654 765 900 +
80 105.0 225/160 - - - - - - 258 359 474 572 669 787 942
90 118.1 225/160 - - - - - - 230 319 422 508 595 700 838
100 131.2 225/200 - - - - - - - 287 379 457 535 630 754
130 170.6 225/225 - - - - - - - - 292 352 412 485 580
150 196.8 400/250 - - - - - - - - - 305 357 420 503
200 262.4 400/400 - - - - - - - - - - - 315 377

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 19 OF 24
POWER & GROUNDING CABLE (FOR AC 250V 1PH FEEDER) - Under Ground
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS VOLTAGE : 250 [V], 50[Hz] STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.530 0.85 INSTALLATION METHOD : IN GROUND (CABLE TRENCH)
VOLTAGE DROP : 5.00 [%], 12.5 [V] CABLE TYPE : 0.6/1KV 2C CU/XLPE/LC/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 35 43 57 74 94 114 135 166 197 224 263 284 328
(M) SAFETY CURRENT (A) 18.6 22.8 30.2 39.2 49.8 60.4 71.6 88.0 104.4 118.7 139.4 150.5 173.8
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099
REACTANCE (Ohm/Km) 0.1106 0.1054 0.0997 0.0954 0.0958 0.0932 0.0923 0.0877 0.0857 0.0854 0.085 0.0852 0.0843
1PH FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
1 4.0 100/20 357 531 887 + + + + + + + + + +
2 8.0 100/20 178 266 444 694 + + + + + + + + +
3 12.0 100/20 119 177 296 463 717 974 + + + + + + +
4 16.0 100/20 89 133 222 347 538 730 963 + + + + + +
5 20.0 100/30 - 106 177 278 430 584 770 + + + + + +
7 28.0 100/40 - - 127 198 307 417 550 765 + + + + +
10 40.0 100/50 - - - - 215 292 385 536 707 853 998 + +
15 60.0 100/80 - - - - - 195 257 357 472 568 665 783 937
20 80.0 100/100 - - - - - - - 268 354 426 499 587 703
25 100.0 225/125 - - - - - - - - 283 341 399 470 562
30 120.0 225/160 - - - - - - - - - - 333 391 468
35 140.0 225/200 - - - - - - - - - - - 335 402
40 160.0 225/200 - - - - - - - - - - - - 351
50 200.0 400/250 - - - - - - - - - - - - -
60 240.0 400/320 - - - - - - - - - - - - -
70 280.0 400/400 - - - - - - - - - - - - -
80 320.0 400/400 - - - - - - - - - - - - -
90 360.0 630/500 - - - - - - - - - - - - -
100 400.0 630/500 - - - - - - - - - - - - -
130 520.0 800/800 - - - - - - - - - - - - -
150 600.0 800/800 - - - - - - - - - - - - -
200 800.0 1000/1000 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 20 OF 24
POWER & GROUNDING CABLE (FOR AC250V 1PH FEEDER) - Above Ground
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS VOLTAGE : 250 [V], 50[Hz] STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.730 0.85 INSTALLATION METHOD : IN AIR (CABLE TRAY)
VOLTAGE DROP : 5.00 [%], 12.5 [V] CABLE TYPE : 0.6/1KV 2C CU/XLPE/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 37 47 65 87 110 137 167 214 259 301 347 397 468
(M) SAFETY CURRENT (A) 27.0 34.3 47.5 63.5 80.3 100.0 121.9 156.2 189.1 219.7 253.3 289.8 341.6
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099
REACTANCE (Ohm/Km) 0.1106 0.1054 0.0997 0.0954 0.0958 0.0932 0.0923 0.0877 0.0857 0.0854 0.085 0.0852 0.0843
1PH FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
1 4.0 100/20 357 531 887 + + + + + + + + + +
2 8.0 100/20 178 266 444 694 + + + + + + + + +
3 12.0 100/20 119 177 296 463 717 974 + + + + + + +
4 16.0 100/20 89 133 222 347 538 730 963 + + + + + +
5 20.0 100/30 71 106 177 278 430 584 770 + + + + + +
7 28.0 100/40 - 76 127 198 307 417 550 765 + + + + +
10 40.0 100/50 - - 89 139 215 292 385 536 707 853 998 + +
15 60.0 100/80 - - - 93 143 195 257 357 472 568 665 783 937
20 80.0 100/100 - - - - 108 146 193 268 354 426 499 587 703
25 100.0 225/125 - - - - - 117 154 214 283 341 399 470 562
30 120.0 225/160 - - - - - - 128 179 236 284 333 391 468
35 140.0 225/200 - - - - - - - 153 202 244 285 335 402
40 160.0 225/200 - - - - - - - - 177 213 250 293 351
50 200.0 400/250 - - - - - - - - - 171 200 235 281
60 240.0 400/320 - - - - - - - - - - 166 196 234
70 280.0 400/400 - - - - - - - - - - - 168 201
80 320.0 400/400 - - - - - - - - - - - - 176
90 360.0 630/500 - - - - - - - - - - - - -
100 400.0 630/500 - - - - - - - - - - - - -
130 520.0 800/800 - - - - - - - - - - - - -
150 600.0 800/800 - - - - - - - - - - - - -
200 800.0 1000/1000 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 21 OF 24
POWER & GROUNDING CABLE (FOR AC 110V 1PH FEEDER) - Under Gound
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS, LOAD VOLTAGE : 110 [V], 110 [V] 50[Hz] STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.530 0.85 INSTALLATION METHOD : IN GROUND (CABLE TRENCH)
VOLTAGE DROP : 5.00 [%] CABLE TYPE : 0.6/1KV 2C CU/XLPE/LC/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 35 43 57 74 94 114 135 166 197 224 263 284 328
(M) SAFETY CURRENT (A) 18.6 22.8 30.2 39.2 49.8 60.4 71.6 88.0 104.4 118.7 139.4 150.5 173.8
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099
REACTANCE (Ohm/Km) 0.1106 0.1054 0.0997 0.0954 0.0958 0.0932 0.0923 0.0877 0.0857 0.0854 0.085 0.0852 0.0843
1PH FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
0.3 2.7 100/20 230 343 573 896 + + + + + + + + +
0.5 4.5 100/20 138 206 344 537 833 + + + + + + + +
1 9.1 100/20 69 103 172 269 417 565 746 + + + + + +
2 18.2 100/30 35 51 86 134 208 283 373 518 685 825 966 + +
3 27.3 100/40 - - 57 90 139 188 249 346 456 550 644 758 907
4 36.4 100/50 - - - 67 104 141 186 259 342 413 483 568 680
5 45.5 100/80 - - - - 83 113 149 207 274 330 386 455 544
6 54.5 100/80 - - - - - 94 124 173 228 275 322 379 453
7 63.6 100/80 - - - - - - 107 148 196 236 276 325 389
8 72.7 100/100 - - - - - - - 130 171 206 242 284 340
9 81.8 225/125 - - - - - - - 115 152 183 215 253 302
10 90.9 225/125 - - - - - - - - 137 165 193 227 272
12 109.1 225/160 - - - - - - - - - 138 161 189 227
15 136.4 225/200 - - - - - - - - - - 129 152 181
20 181.8 400/250 - - - - - - - - - - - - -
25 227.3 400/320 - - - - - - - - - - - - -
30 272.7 400/400 - - - - - - - - - - - - -
35 318.2 400/400 - - - - - - - - - - - - -
40 363.6 630/500 - - - - - - - - - - - - -
45 409.1 630/630 - - - - - - - - - - - - -
50 454.5 630/630 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 22 OF 24
POWER & GROUNDING CABLE (FOR AC 110V 1PH FEEDER) - Above Ground
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS, LOAD VOLTAGE : 110 [V], 110 [V] 50[Hz] STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.730 0.85 INSTALLATION METHOD : IN AIR (CABLE TRAY)
VOLTAGE DROP : 5.00 [%] CABLE TYPE : 0.6/1KV 2C CU/XLPE/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 31 35 50 66 93 113 138 176 219 256 294 339 406
(M) SAFETY CURRENT (A) 22.6 25.6 36.5 48.2 67.9 82.5 100.7 128.5 159.9 186.9 214.6 247.5 296.4
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099
REACTANCE (Ohm/Km) 0.1106 0.1054 0.0997 0.0954 0.0958 0.0932 0.0923 0.0877 0.0857 0.0854 0.085 0.0852 0.0843
1PH FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
0.3 2.7 100/20 230 343 573 896 + + + + + + + + +
0.5 4.5 100/20 138 206 344 537 833 + + + + + + + +
1 9.1 100/20 69 103 172 269 417 565 746 + + + + + +
2 18.2 100/30 35 51 86 134 208 283 373 518 685 825 966 + +
3 27.3 100/40 - - 57 90 139 188 249 346 456 550 644 758 907
4 36.4 100/50 - - 43 67 104 141 186 259 342 413 483 568 680
5 45.5 100/80 - - - 54 83 113 149 207 274 330 386 455 544
6 54.5 100/80 - - - - 69 94 124 173 228 275 322 379 453
7 63.6 100/80 - - - - 60 81 107 148 196 236 276 325 389
8 72.7 100/100 - - - - - 71 93 130 171 206 242 284 340
9 81.8 225/125 - - - - - 63 83 115 152 183 215 253 302
10 90.9 225/125 - - - - - - 75 104 137 165 193 227 272
12 109.1 225/160 - - - - - - - 86 114 138 161 189 227
15 136.4 225/200 - - - - - - - - 91 110 129 152 181
20 181.8 400/250 - - - - - - - - - 83 97 114 136
25 227.3 400/320 - - - - - - - - - - - 91 109
30 272.7 400/400 - - - - - - - - - - - - 91
35 318.2 400/400 - - - - - - - - - - - - -
40 363.6 630/500 - - - - - - - - - - - - -
45 409.1 630/630 - - - - - - - - - - - - -
50 454.5 630/630 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 23 OF 24
POWER & GROUNDING CABLE (FOR DC 110V FEEDER) - Under Ground
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS, LOAD VOLTAGE : 110 [V], 110 [V] DC STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.530 1 INSTALLATION METHOD : IN GROUND (CABLE TRENCH)
VOLTAGE DROP : 5.00 [%] CABLE TYPE : 0.6/1KV 2C CU/XLPE/LC/SWA/PVC

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 35 43 57 74 94 114 135 166 197 224 263 284 328
(M) SAFETY CURRENT (A) 18.6 22.8 30.2 39.2 49.8 60.4 71.6 88.0 104.4 118.7 139.4 150.5 173.8
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099

DC FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
0.3 2.7 100/20 198 296 500 792 + + + + + + + + +
0.5 4.5 100/20 119 178 300 475 754 + + + + + + + +
1 9.1 100/20 59 89 150 238 377 522 707 + + + + + +
2 18.2 100/30 30 44 75 119 188 261 354 511 707 891 + + +
3 27.3 100/40 - - 50 79 126 174 236 340 471 594 728 910 +
4 36.4 100/50 - - - 59 94 131 177 255 354 446 546 682 884
5 45.5 100/80 - - - - 75 104 141 204 283 356 437 546 707
6 54.5 100/80 - - - - - 87 118 170 236 297 364 455 589
7 63.6 100/80 - - - - - - 101 146 202 255 312 390 505
8 72.7 100/100 - - - - - - - 128 177 223 273 341 442
9 81.8 225/125 - - - - - - - 113 157 198 243 303 393
10 90.9 225/125 - - - - - - - - 141 178 218 273 354
12 109.1 225/160 - - - - - - - - - 149 182 227 295
15 136.4 225/200 - - - - - - - - - - 146 182 236
20 181.8 400/250 - - - - - - - - - - - - -
25 227.3 400/320 - - - - - - - - - - - - -
30 272.7 400/400 - - - - - - - - - - - - -
35 318.2 400/400 - - - - - - - - - - - - -
40 363.6 630/500 - - - - - - - - - - - - -
45 409.1 630/630 - - - - - - - - - - - - -
50 454.5 630/630 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


PAGE 24 OF 24
POWER & GROUNDING CABLE (FOR DC 110V FEEDER) - Above Ground
PROJECT : 130075 , KNPC FCC,SWT,C/T FOR CFP AT MAA REFINERY STARTING VOLTAGE DROP : (NOT APPLICABLE)
BUS, LOAD VOLTAGE : 110 [V], 110 [V] DC STARTING POWER FACTOR : (NOT APPLICABLE)
DERATING FACTOR , P.F : 0.730 1 INSTALLATION METHOD : IN AIR (CABLE TRAY)
VOLTAGE DROP : 5.00 [%] CABLE TYPE : 0.6/1KV 2C CU/XLPE/SWA (IEC)

CABLE SIZE (SQMM) 4 6 10 16 25 35 50 70 95 120 150 185 240


CABLE DIAMETER (MM) 26 27.5 29.5 32 35.5 40 43.5 48.5 55.5 60.5 66 71 78.5
CABLE ALLOWANCE CURRENT (A) 37 47 65 87 110 137 167 214 259 301 347 397 468
(M) SAFETY CURRENT (A) 27.0 34.3 47.5 63.5 80.3 100.0 121.9 156.2 189.1 219.7 253.3 289.8 341.6
RESISTANCE (90℃) (Ohm/Km) 5.880 3.930 2.330 1.470 0.927 0.669 0.494 0.342 0.247 0.196 0.160 0.128 0.099

DC FEEDER
FLC MCCB
KVA
(A) (AF/AT) LIMITING LENGTH OF CABLE
0.3 2.7 100/20 198 296 500 792 + + + + + + + + +
0.5 4.5 100/20 119 178 300 475 754 + + + + + + + +
1 9.1 100/20 59 89 150 238 377 522 707 + + + + + +
2 18.2 100/30 30 44 75 119 188 261 354 511 707 891 + + +
3 27.3 100/40 - 30 50 79 126 174 236 340 471 594 728 910 +
4 36.4 100/50 - - 37 59 94 131 177 255 354 446 546 682 884
5 45.5 100/80 - - 30 48 75 104 141 204 283 356 437 546 707
6 54.5 100/80 - - - 40 63 87 118 170 236 297 364 455 589
7 63.6 100/80 - - - - 54 75 101 146 202 255 312 390 505
8 72.7 100/100 - - - - 47 65 88 128 177 223 273 341 442
9 81.8 225/125 - - - - - 58 79 113 157 198 243 303 393
10 90.9 225/125 - - - - - 52 71 102 141 178 218 273 354
12 109.1 225/160 - - - - - - 59 85 118 149 182 227 295
15 136.4 225/200 - - - - - - - 68 94 119 146 182 236
20 181.8 400/250 - - - - - - - - 71 89 109 136 177
25 227.3 400/320 - - - - - - - - - - 87 109 141
30 272.7 400/400 - - - - - - - - - - - 91 118
35 318.2 400/400 - - - - - - - - - - - - 101
40 363.6 630/500 - - - - - - - - - - - - -
45 409.1 630/630 - - - - - - - - - - - - -
50 454.5 630/630 - - - - - - - - - - - - -

NOTE : 1. MCCB SIZE SELECTED BASED ON 125% OF FULL LOAD CURRENT.


ATTACHMENT#3-1/4

Rating Factors For


8.7/15(17.5)kV & 3.6/6(7.2)kV
CABLES

1
ATTACHMENT#3-2/4

Correction Factor
■ Table 1: Ambient Air Temperature
Ambient temperature(℃) 25 30 35 40 45 50 55 60 65

XLPE Insulation 1.31 1.25 1.19 1.11 1.05 1.0 0.93 0.86 0.78

■ Table 2: Ambient Ground Temperature


Ambient temperature(℃) 20 25 30 35 40 45 50

XLPE Insulation 1.17 1.14 1.09 1.04 1.0 0.94 0.89

■ Table 3: Depth of Laying for 8.7/15kV Direct Buried Cables

Depth of Laying m 0.5 0.6 0.8 1.0 1.25 1.5 1.75 2 2.5 3

≤ 185SQ 1.06 1.04 1.02 1.0 0.98 0.97 0.96 0.94 0.93 0.92
Single Core
Cables
> 185SQ 1.07 1.05 1.03 1.0 0.98 0.96 0.95 0.93 0.92 0.91

Three Core Cables 1.06 1.04 1.02 1.0 0.98 0.97 0.96 0.94 0.93 0.92

■ Table 4: Depth of Laying for 3.6/6kV Direct Buried Cables

Depth of Laying m 0.5 0.6 0.8 1.0 1.25 1.5 1.75 2 2.5 3

≤ 185SQ 1.0 0.99 0.98 0.96 0.94 0.93 0.91 0.90 - -


Single Core
Cables
> 185SQ 1.0 0.98 0.97 0.94 0.91 0.90 0.88 0.86 - -

Three Core Cables 1.0 0.99 0.98 0.96 0.94 0.93 0.91 0.90 - -

2
ATTACHMENT#3-3/4

Correction Factor
■ Table 5: Soil Thermal Resistivity(for Buried Single-Core Cables)
Cross sectional Thermal Resistivity K.m/W
area
(㎟) 0.7 0.8 0.9 1.0 1.5 2 2.5 3

16 1.29 1.24 1.19 1.15 1.00 0.89 0.82 0.75


25 1.30 1.25 1.20 1.16 1.00 0.89 0.81 0.75
35 1.30 1.25 1.21 1.16 1.00 0.89 0.81 0.75
50 1.32 1.26 1.21 1.16 1.00 0.89 0.81 0.74
70 1.33 1.27 1.22 1.17 1.00 0.89 0.81 0.74
95 1.34 1.28 1.22 1.18 1.00 0.89 0.80 0.74
120 1.34 1.28 1.22 1.18 1.00 0.88 0.80 0.74
150 1.35 1.28 1.23 1.18 1.00 0.88 0.80 0.74
185 1.35 1.29 1.23 1.18 1.00 0.88 0.80 0.74
240 1.36 1.29 1.23 1.18 1.00 0.88 0.80 0.73
300 1.36 1.30 1.24 1.19 1.00 0.88 0.80 0.73
400 1.37 1.30 1.24 1.19 1.00 0.88 0.79 0.73

■ Table 6: Soil Thermal Resistivity( for Buried Three-Core Cables)


Cross sectional Thermal Resistivity K.m/W
area
(㎟) 0.7 0.8 0.9 1.0 1.5 2 2.5 3

16 1.23 1.19 1.19 1.13 1.00 0.91 0.84 0.78


25 1.24 1.20 1.20 1.13 1.00 0.91 0.84 0.78
35 1.25 1.21 1.21 1.13 1.00 0.91 0.83 0.78
50 1.25 1.21 1.21 1.14 1.00 0.91 0.83 0.77
70 1.26 1.21 1.22 1.14 1.00 0.90 0.83 0.77
95 1.26 1.22 1.22 1.14 1.00 0.90 0.83 0.77
120 1.26 1.22 1.22 1.14 1.00 0.90 0.83 0.77
150 1.27 1.22 1.23 1.15 1.00 0.90 0.83 0.77
185 1.27 1.23 1.23 1.15 1.00 0.90 0.83 0.77
240 1.28 1.23 1.23 a 1.15 1.00 0.90 0.83 0.77
300 1.28 1.23 1.24 1.15 1.00 0.90 0.82 0.77
400 1.28 1.23 1.24 1.15 1.00 0.90 0.82 0.76

3
ATTACHMENT#3-4/4

Correction Factor

■ Table 7: Group Rating Factors of Three-Core Cables in Horizontal Formation in the Ground

Spacing Between Cable Center


Number of Cables in Group
Touching 0.2m 0.4m 0.6m 0.8m
2 0.80 0.86 0.90 0.90 0.94
3 0.69 0.77 0.82 0.86 0.89
4 0.62 0.72 0.79 0.83 0.87
5 0.57 0.68 0.76 0.81 0.85
6 0.54 0.65 0.74 0.80 0.84

■ Table 8: Group Rating Factors of Single-Cables Laid Direct in the Ground

Spacing Between Cable Center


Number of Cables in Group
Touching 0.2m 0.4m 0.6m 0.8m
2 0.73 0.83 0.88 0.90 0.92
3 0.60 0.73 0.79 0.83 0.86
4 0.54 0.68 0.75 0.80 0.84
5 0.49 0.63 0.72 0.78 0.82
6 0.46 0.61 0.70 0.76 0.81

4
ATTACHMENT#4

TECHNICAL DATA
■ Conditions of installation
Ambient air temperature : 50 °C
Ground temperature : 40 °C
Ground thermal resistivity : 1.5 K.m/W
Depth of laying
Up to 1.8/3kV : 0.8 m
3.6/6kV : 0.5 m
8.7/15kV 1.0m
Maximum conductor operating temperature : 90 °C

A. 8.7/15kV POWER CABLE, Copper, XLPE, FRLS-PVC Sheathed Single Core Cables
8.7/15kV CU/XLPE/FRLS-PVC
1)
No. Short Reactance Impedance
Current Capacity Conductor Resistance
of Conductor Circuit at 50Hz
Core Size Current Direct Buried Air DC AC
1)

for 1sec Trefoil Flat Trefoil Flat (20°C) (90°C)


- mm² kA A A A A Ω/km Ω/km Ω/km Ω/km
25 3.5 115 118 133 160 0.727 0.927 0.150 0.9391
35 5.0 137 141 160 195 0.524 0.669 0.141 0.6837
50 7.1 161 167 195 234 0.387 0.494 0.134 0.5119
70 10.0 197 202 242 292 0.268 0.342 0.123 0.3634
95 13.5 237 244 296 355 0.193 0.247 0.117 0.2733
1 120 17.1 269 276 341 410 0.153 0.196 0.113 0.2262
150 21.4 300 304 387 458 0.124 0.160 0.108 0.1930
185 26.4 338 341 445 522 0.0991 0.128 0.105 0.1656
240 34.3 386 387 525 610 0.0754 0.0988 0.101 0.1413
300 42.9 433 432 602 693 0.0601 0.0800 0.099 0.1273
400 57.2 486 471 692 769 0.0470 0.0641 0.095 0.1146
1) Trefoil Formation

B. 8.7/15kV POWER CABLE, Copper, XLPE, Lead, Galvanized Steel Wire Armoured, FRLS-PVC Sheathed
8.7/15kV CU/XLPE/LC/PVC/SWA/FRLS-PVC
No. Short Reactance Impedance
Current Capacity Conductor Resistance
of Conductor Circuit at 50Hz
Core Size Current DC AC
Direct Buried Air
for 1sec (20°C) (90°C)
- mm² kA A A Ω/km Ω/km Ω/km Ω/km
95 13.5 219 251 0.193 0.247 0.1151 0.2725
120 17.1 248 288 0.153 0.196 0.1117 0.2256
3 150 21.4 281 325 0.124 0.160 0.1080 0.1930
185 26.4 311 371 0.0991 0.128 0.1052 0.1657
240 34.3 355 433 0.0754 0.0988 0.1017 0.1418

C. 3.6/6kV POWER CABLE, Copper, XLPE, FRLS-PVC Sheathed Single Core Cables
3.6/6kV CU/XLPE/FRLS-PVC
1)
No. Short Reactance Impedance
Current Capacity Conductor Resistance
of Conductor Circuit at 50Hz
Core Size Current Direct Buried Air DC AC
1)

for 1sec Trefoil Flat Trefoil Flat (20°C) (90°C)


- mm² kA A A A A Ω/km Ω/km Ω/km Ω/km
25 3.5 123 127 133 160 0.727 0.927 0.147 0.9386
35 5.0 146 152 160 195 0.524 0.669 0.139 0.6833
50 7.1 173 179 195 234 0.387 0.494 0.132 0.5113
70 10.0 211 217 242 292 0.268 0.342 0.127 0.3648
95 13.5 252 259 296 355 0.193 0.247 0.121 0.2750
1 120 17.1 285 293 341 410 0.153 0.196 0.114 0.2267
150 21.4 319 323 387 458 0.124 0.160 0.111 0.1947
185 26.4 359 362 445 522 0.0991 0.128 0.107 0.1668
240 34.3 422 423 525 610 0.0754 0.0988 0.105 0.1442
300 42.9 474 472 602 693 0.0601 0.0800 0.103 0.1304
400 57.2 531 515 692 769 0.0470 0.0641 0.101 0.1196
1) Trefoil Formation

D. 3.6/6kV POWER CABLE, Copper, XLPE, Lead, Galvanized Steel Wire Armoured, FRLS-PVC Sheathed
3.6/6kV CU/XLPE/LC/PVC/SWA/FRLS-PVC
No. Short Reactance Impedance
Current Capacity Conductor Resistance
of Conductor Circuit at 50Hz
Core Size Current DC AC
Direct Buried Air
for 1sec (20°C) (90°C)
- mm² kA A A Ω/km Ω/km Ω/km Ω/km
95 13.5 227 246 0.193 0.247 0.1018 0.2672
120 17.1 258 283 0.153 0.196 0.0994 0.2198
3 150 21.4 288 320 0.124 0.160 0.0964 0.1868
185 26.4 325 366 0.0991 0.128 0.0943 0.1590
240 34.3 381 428 0.0754 0.0988 0.0924 0.1353

1
ATTACHMENT#5-1/6

Rating Factors For LV


CABLE

5
ATTACHMENT#5-2/6

Correction Factor

■ Table 9: Temperature

In Air In Ground
Temperature(℃)
PVC insulation XLPE insulation PVC insulation XLPE insulation

20 1.43 1.37 1.20 1.17


25 1.38 1.31 1.16 1.14
30 1.32 1.25 1.10 1.09
35 1.25 1.19 1.06 1.04
40 1.19 1.11 1.0 1.0
45 1.12 1.05 0.94 0.94
50 1.0 1.0 0.88 0.89
55 0.93 0.93 - -
60 0.84 0.86 - -
65 0.75 0.78 - -

■ Table 10: Soil Thermal Resistivity

Resistivity
1.0 1.5 2.0 2.5 3.0
(K.m/W)
Correction
1.17 1.0 0.9 0.81 0.73
factor

6
ATTACHMENT#5-3/6

Correction Factor
■ Table 11: Depth of Laying

Depth of Laying m 0.5 0.6 0.8 1.0 1.25 1.5 1.75 2 2.5 3

≤ 185SQ 1.04 1.02 1.00 0.98 0.96 0.95 0.94 0.93 0.91 0.90
Single Core
Cables
> 185SQ 1.05 1.03 1.00 0.97 0.95 0.93 0.92 0.91 0.89 0.88

Three Core Cables 1.03 1.02 1.00 0.99 0.97 0.96 0.95 0.94 0.93 0.92

■ Table 12: Group of More than One circuit or More than One multi-core cable in Air

Number of circuit or multi-cable


Arrangement
1 2 3 4 5 6 7 8 9 12 16 20

Bunched in Air, on a
surface, Embedded 1.00 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.45 0.41 0.38
or Enclosed

Single layer on wall,


Floor or 1.00 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 - - -
Unperforated Tray

Single layer fixed


directly under a 0.95 0.81 0.72 0.68 0.66 0.64 0.63 0.62 0.61 - - -
wooden celing

Single layer on a
perforated
1.00 0.88 0.82 0.77 0.75 0.73 0.73 0.72 0.72 - - -
horizontal or vertical
tray

Single layer on a
ladder support or 1.00 0.87 0.82 0.80 0.80 0.79 0.79 0.78 0.78 - - -
cleats tec.

* If the cable to cable distance is more than two times of cable diameter, the correction factor is ignored

7
ATTACHMENT#5-4/6

Correction Factor
■ Table 13: Group of More than One circuit of Single-core cable in Multi-Tray, Ladder, Cleats

Number of Circuit
Arrangement No. of Tray
1 2 3
1 0.98 0.91 0.87
Perforated
Tray1) 2 0.96 0.87 0.81
(Touching)
3 0.95 0.85 0.78
Vertically 1 0.96 0.86 -
Perforated
Tray2)
(Touching) 2 0.95 0.84 -

1 1.00 0.97 0.96


Cable on ladder
Supports, cleats, 2 0.98 0.93 0.89
etc1)
3 0.97 0.90 0.86
1 1.00 0.98 0.96
Perforated
2 0.97 0.93 0.89
Tray1)
(Trefoil Spaced) 3 0.96 0.92 0.86

Vertically 1 1.00 0.91 0.89


Perforated
Tray2)
(Trefoil Spaced) 2 1.00 0.90 0.86

1 1.00 1.00 1.00


Cable on ladder
Supports, cleats, 2 0.97 0.95 0.93
etc1)
3 0.96 0.94 0.90
Remark 1) Value are given for a vertical spacing between rays of 300mm and at least 20mm between the tray and
any wall. For closer spacing the factors should be reduced.
2) Value are given for a horizontal spacing between trays of 225mm with trays mounted back to back.
For closer spacing the factors should be reduced.

8
ATTACHMENT#5-5/6

Correction Factor
■ Table 14: Group of More than One Multi-core cable in One or Multi-Tray, Ladder, Cleats

No. of Number of Circuit


Arrangement
Tray 1 2 3 4 6 9
1 1.00 0.88 0.82 0.79 0.76 0.73
Perforated
Tray1) 2 1.00 0.87 0.80 0.77 0.73 0.68
(Touching)
3 1.00 0.86 0.79 0.76 0.71 0.66

Vertically 1 1.00 0.88 0.82 0.78 0.73 0.72


Perforated
Tray2)
(Touching) 2 1.00 0.88 0.81 0.76 0.71 0.70

1 1.00 0.87 0.82 0.80 0.79 0.78


Cable on ladder
Supports, cleats, 2 1.00 0.86 0.80 0.78 0.76 0.73
Etc1)
3 1.00 0.85 0.79 0.76 0.73 0.70

1 1.00 1.00 0.98 0.95 0.91 -


Perforated
Tray1) 2 1.00 0.99 0.96 0.92 0.87 -
(Spaced)
3 1.00 0.98 0.95 0.91 0.85 -

Vertically 1 1.00 0.91 0.89 0.88 0.87 -


Perforated
Tray2)
(Trefoil Spaced) 2 1.00 0.91 0.88 0.87 0.85 -

1 1.00 1.00 1.00 1.00 1.00 -


Cable on ladder
Supports, cleats, 2 1.00 0.99 0.98 0.97 0.96 -
Etc1)
3 1.00 0.98 0.97 0.96 0.93 -

Remark 1) Value are given for a vertical spacing between rays of 300mm and at least 20mm between the tray and
any wall. For closer spacing the factors should be reduced.
2) Value are given for a horizontal spacing between trays of 225mm with trays mounted back to back.
For closer spacing the factors should be reduced.

9
ATTACHMENT#5-6/6

Correction Factor
■ Table 15: Multi-cable in Direct buried (One core or multi-core cable)

Cable to cable distance


No. of
circuit Cables One cable
0.125m 0.25m 0.5m
Touching Diameter

2 0.75 0.80 0.85 0.90 0.90


3 0.65 0.70 0.75 0.80 0.85
4 0.60 0.60 0.70 0.75 0.80
5 0.55 0.55 0.65 0.70 0.80
6 0.50 0.55 0.60 0.70 0.80

■ Table 16: Multi-cable with multi-core in Duct


Duct to duct distance
No. of circuit
Duct Touching 0.25m 0.5m 1.0m
2 0.85 0.90 0.95 0.95
3 0.75 0.85 0.90 0.95
4 0.70 0.80 0.85 0.90
5 0.65 0.80 0.85 0.90
6 0.60 0.80 0.80 0.90

■ Table 17: Multi-cable with single core in Duct


Duct to duct distance
No. of circuit
Duct Touching 0.25m 0.5m 1.0m
2 0.80 0.90 0.90 0.95
3 0.70 0.80 0.85 0.90
4 0.65 0.75 0.80 0.90
5 0.60 0.70 0.80 0.90
6 0.60 0.70 0.80 0.90

10
ATTACHMENT#6
TECHNICAL DATA
■ Conditions of installation
Ambient air temperature : 50 °C
Ground temperature : 40 °C
Ground thermal resistivity : 1.5 K.m/W
Depth of laying
Up to 1.8/3kV : 0.8 m
3.6/6kV : 0.5 m
8.7/15kV 1.0m
Maximum conductor operating temperature : 90 °C

E. 0.6/1kV POWER CABLE, Copper, XLPE, FRLS-PVC Sheathed Single Core Cables
0.6/1kV CU/XLPE/FRLS-PVC
1)
No. Short Reactance Impedance
Current Capacity Conductor Resistance
of Conductor Circuit at 50Hz
Core Size Current Air DC AC
1)
2)
Ground
for 1sec 2* Flat Touching 3* Trefoil 3* Flat Touching (20°C) (90°C)
- mm² kA A A A A Ω/km Ω/km Ω/km Ω/km
25 3.5 94 140 117 123 0.727 0.927 0.1008 0.9325
35 5.0 114 174 147 153 0.524 0.669 0.0963 0.6759
50 7.1 135 211 180 188 0.387 0.494 0.0936 0.5028
70 10.0 166 270 233 243 0.268 0.342 0.0909 0.3539
95 13.5 197 328 285 298 0.193 0.247 0.0882 0.2623
1 120 17.1 224 380 333 348 0.153 0.196 0.0864 0.2142
150 21.4 253 438 386 404 0.124 0.160 0.0864 0.1818
185 26.4 284 500 444 464 0.0991 0.128 0.0864 0.1544
240 34.3 328 591 528 552 0.0754 0.0988 0.0846 0.1301
300 42.9 370 681 612 640 0.0601 0.0800 0.0837 0.1158
400 57.2 389 770 674 711 0.0470 0.0641 0.0837 0.1054
1) Trefoil Formation 2)Direct burried 2* : Two Load Conductor, 3* : Three Load Conductor,

F. 0.6/1kV POWER CABLE, Copper, XLPE, Lead, Galvanized Steel Wire Armoured, FRLS-PVC Sheathed
0.6/1kV CU/XLPE/LC/PVC/SWA/FRLS-PVC
No. Short Reactance Impedance
Current Capacity Conductor Resistance
of Conductor Circuit at 50Hz
Core Size Current DC AC
Ground Air
for 1sec (20°C) (90°C)
- mm² kA A A Ω/km Ω/km Ω/km Ω/km
4 0.5 35 37 4.61 5.88 0.1106 5.8810
6 0.8 43 47 3.08 3.93 0.1054 3.9314
10 1.4 57 65 1.83 2.33 0.0997 2.3321
16 2.2 74 87 1.15 1.47 0.0954 1.4731
25 3.5 94 110 0.727 0.927 0.0958 0.9319
35 5.0 114 137 0.524 0.669 0.0932 0.6755
50 7.1 135 167 0.387 0.494 0.0923 0.5025
3
70 10.0 166 214 0.268 0.342 0.0877 0.3531
95 13.5 197 259 0.193 0.247 0.0857 0.2614
120 17.1 224 301 0.153 0.196 0.0854 0.2138
150 21.4 263 347 0.124 0.160 0.0850 0.1812
185 26.4 284 397 0.0991 0.128 0.0852 0.1538
240 34.3 328 468 0.0754 0.0988 0.0843 0.1299
300 42.9 370 540 0.0601 0.0800 0.0831 0.1153

2
ATTACHMENT#7: MV MOTOR
ATTACHMENT#8: MV MOTOR

AC INDUCTION MOTOR DATA SHEET


Model No.or RFQ No Item No. 275-PM-0101-B/C Rev. No. [ A ]
Project Name KNPC FCC REVAMP Project No. 20133671RMHD41 Quantity 2 sets
GENERAL SPECIFICATION PERFORMANCE DATA
Frame Size 500 Rated Output 900 kW
Type HNQ3 503-85E Number of Poles 8
Enclosure(Protection) TEAAC ( IP 55 ) Rotor Type Squirrel Cage
Method of Cooling IC611 Starting Method* DOL
Rated Frequency 50 Hz Rated Voltage 3300 V
Number of Phases 3 Current Full Load 212.5 A
Insulation Class F B H Locked-rotor** 650 %
Temp. Rise at full load (by resistance method) Efficiency
at 1.0 S.F 66 deg.C 50% Load 94.2 %
Motor Location Indoor Outdoor 75% Load 94.9 %
Altitude Less than meter 100% Load 95.0 %
Relative Humidity Less than 100 % Power Factor(p.u)
Ambient Temp. 54 deg.C (Max.) 50% Load 0.59
Duty Type Continuous ( S1 ) 75% Load 0.71
Service Factor 1.0 100% Load 0.78
Mounting B3 B5 V1 Speed at Full Load 744 r.p.m
Type Anti-friction Torque
Bearing DE/N-DE NU1036M+6036C3/ NU1032M Full Load 1,178.2 kg·m
Lubricant SHELL (Gadus S2 V100 2) Locked-rotor** 90 %
External Thrust Not applicable Breakdown** 250 %
Coupling Method Direct V-Belt Moment of Inertia (J)
Shaft Extension Single Double Load 350 kg·m²
Terminal Main Steel Cast Iron Motor 78.1 kg·m²
Box Aux. Yes No Sound Pressure Level (No-load & mean value at 1m from motor)
Rotation(Viewed from DE) CW CCW BI-Direction d (A)
82 dB(A)
Application PUMP Vibration 2.3 mm/sec(rms)
Area classification Hazardous area Permissible number of Cold 3 times
Type of Ex-Protection Ex nA II T3 consecutive starts Hot 2 times
Applicable Standard IEC Paint Munsell No. 7.5 BG 6/1.5
ACCESSORIES SUBMITTAL DRAWING
1.Winding Temp. Detector(Pt 100 Ω)-Ex ia II : 2ea/Phase Outline Dimension Drawing \ Motor Weight(Approx.)
2.Bearing Temp. Detector(Pt 100 Ωl)-Ex ia II : 1ea/Bearing B3 HM-091402 6800 kg
3.Air Temp. Detector(Pt 100 Ω)-Ex ia II : 2ea/Air Housing
4.Space Heater : 1Phase, 220V, 400W

REMARK

SPARE PARTS

Date DSND CHKD CHKD APPD

1905-07-06 H.T.KWAK G.Y.LEE H.C.KIM J.S.PARK

Note: Others not mentioned in this data sheet shall be in accordance with maker standard.
Above technical data are only design values and shall be guaranteed with tolerance of applicable standard.
Inspection and performance test shall be maker standard,
standard if not mentioned.
mentioned
* In case of Inverter-Fed Motor, performance data is based on sine wave tests.
** The data are based on rated voltage & frequency, and data are expressed as a percentage of full load value.
HHI W230-131-1 A4(210mm X 297mm)