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technology absorbs some an oxygen scavenger that will active in other plastics,
n Technology focus
of the microwave energy rival Amcor and Constar's such as polypropylene and
during cooking and converts technologies, claims its supplier, ethylene vinyl alcohol (EVOH).
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electronics and solar cells.
IMEC begins pioneering work on diagnostic packaging
Intelligent packaging
heat a variety of foods including polymer electronics textiles, such as dressing company in Australia to be
wraps, pies, tacos, and dim sums, and solar cells. gauze. The sensors could a member of EPCglobal, the
and a light-weight cup with a These sensors and their detect infection in wounds organisation which distributes
removable heat engine is being electronics can be printed dressed by these 'smart' electronic product codes
developed to heat beverages. onto a carton of milk. Sensors bandages, or perhaps (EPC) and is driving
will be developed to measure extreme changes in the the adoption of RFID
IMEC to develop changes in temperature, patient's temperature. technology in supply chains.
shock and other conditions. Visy's pilot, which began in
polymer electronic
sensors in
The sensor itself can be a Visy pushes October 2003 was only meant
biosensor or a MEMS device. to run for two months, but is
PolyApply project Van Hoof's team has carried
on with RFID now ongoing. The RFID system
installation
B elgium research
organisation IMEC
will develop processes for
out some interesting work in
developing means to power
the sensors. 'In one approach L eading Australian plastic
packaging supplier Visy
has been designed to track
loads between the company's
two manufacturing/sending
making sensory packaging, we could add solar power is planning to extend the use plants in Koolaroo and
employing polymer electronics, or harness power from the of radio frequency identification Dandenong and its receiving
as part of the pan-European sensor's immediate (RFID) in its supply chain, site in Reservoir, Australia.
PolyApply project. environment', says Van Hoof. following a successful internal EPC tags are attached to
According to Chris Van Hoof, Only a small amount of pilot of the technology. delivery dockets, which are
a researcher at IMEC working energy would be required Within six months Visy stuck into the plastic adhesive
on the project, the organisation to generate the sensors and intends to apply RFID tags envelopes. The tags record if a
has been researching polymer this could be achieved through to pallets and extend load load is at a plant or in transit
electronics for sensory harnessing energy produced tracking to some customers. and are scanned when the truck
applications for about two by vibration or movement. Within the next two years driver arrives or leaves any of
years. The organisation Similar technology is used the company will probably the three plants. The tags,
has also been developing to power some watches. apply the tags at carton which can be re-written, are
miniaturised sensor devices IMEC is also developing level and may even more expensive but enable
using silicon in another health monitoring devices, integrate them into the company to recycle the few
project which has been using polymer light emitting its plastic products. thousand tags it has. They
running for about the diodes (LED) and is exploring Visy IT manager Peter Hood each cost around €1.00.
same length of time. the possibility of dressings says the company has the Hood says one of the big
IMEC is one of the 20 and bandages integrated technology in place, has proved challenges with the system
partners in the €24 million with sensors and polymer that it works and is now is that it relies on people to
PolyApply project. Funding electronics. The flexible meeting with customers, which work properly. If the dockets
from the EU will help IMEC characteristics of organic are unfamiliar with RFID, to are stacked on top of each
to develop prototypes of electronics enables them to encourage them to participate. other the tags cannot be read.
sensors complete with be integrated into fabric and At present Visy is the only People moving through the
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products and packaging.
Disperse smells success with aroma-releasing technology
Intelligent packaging
scanners incorrectly can also Intelligent Pharmaceutical Cypak marketing director east England, provides film
impair the reading rate. Due Packaging (IPP) technology. Stina Ehrensvard says, the and coating technologies that
to Australian regulations the MeadWestvaco will technology also has the control the release of
tags can only be read from apply Cypak's IPP to its capability to have an substances or additives
less than one metre away. Dosepak product, an electronic questionnaire over time. The technology
Hood points out that there advanced package that on the pack, which could allows a scented film to last
will be a number of advantages includes a unique locking ask simple questions such over several weeks and to
by implementing the tags on mechanism and an open-close as: Is the medication give off its scent or
pallet level, including inventory feature that allows patients having any side effects? smell consistently over a
visibility and theft reduction. to access medication, period of time.
Visy chose to adopt EPC while protecting it from a Printable aromas The company has
tags because it allows the probing child's fingers. recently introduced a
packaging company to build IPP will enable the company
employ unique UV-curing process, which
a system that fits in with its to monitor when tablets have controlled-release is an extension of its TFE
own specifications. Philips been taken for clinical trials. technique film that entraps oil droplets
Semiconductors provided
the silicon chip, Rafsec
produced the tag, and
MeadWestvaco says the
purpose of the move is to
extend its portfolio of
A UK fragrance company
is working with a printer
to develop an aromatic paper
in the UV cured film.
The process is quick
drying and suitable for
Tagsys supplied the readers. compliance packaging. substrate using a unique board and paper.
The Dosepak incorporates controlled-release technology. Disperse Technologies
Intelligent an easy-to-read, three-step If tests are successful scientist Dr Stephen Lenon
dosing process on the inside the company plans to says Disperse’s technologies
package of the package to help patients commercialise the technology are unique as they allow
integrates child- adhere to appropriate pill for its scented products in 2005. smells to be released over
safety measures consumption. The Dosepak The fragrance house, which a period of time, compared
M eadWestvaco, a
leading US healthcare
packaging company, is
provides more copy area than
a standard bottle label and
allows for a larger font size
manufactures smells and
aromas for companies, is
interested in using Disperse
to the micro-ecapsulation
technology that uses a
'scratch and sniff' approach.
integrating its child-safety for ease of reading for Technologies' thin film Dr Lenon says TFE is
and compliance packaging patients. In addition, the encapsulating technology also faster, less expensive
technologies into one offering. packaging allows patients (TFE) and a new ultra-violet and easier to produce and
The move comes after to mark the day of the (UV)-curing technology with opens possibilities for a
MeadWestvaco signed an week they choose to take a number of products such as wider variety of applications.
agreement with Swedish their medication. IPP will packages, magazines, greeting TFE can be applied
technology innovator record when the medication cards, and air fresheners. to cosmetics, food,
Cypak in January this is taken to ensure the Disperse Technologies, pharmaceutical and
year to license Cypak's trial is run successfully. based in Guildford in south- household cleaning products.
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EU-funded projects.
Technology spotlight
Perfect partner
Contract research firm VTT is involved in a number of diagnostic packaging projects
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on a freshness indicator.
Huhtamaki expands into active and intelligent packaging
Active packaging
F innish packaging
company Huhtamaki
has begun developing
adapting its iron-based one.
The company is also
looking at branching into
evaluating the product and
looking to incorporate it
into packaging for drugs
return on investment that a
product like this could mean
to their bottom lines by
a number of active diagnostic packaging and is they are developing. extending the shelf life of
packaging products in working on a freshness PharmaKeep contains one some of their products.
a bid to break into the indicator that will indicate of Mitsubishi Gas Chemical's The shelf life of the product
glass and metal markets. the quality of a food proprietary oxygen absorbing can depend on many variables
Huhtamaki is working product. Rolig says the sachets that sits in the cylinder- including the level of oxygen
to improve its oxygen research and development shaped polypropylene canister, sensitivity of the drug, the
scavenging packaging team is looking at which is then crimped size and type of packaging
technologies. The company integrating the device into shut along with a and closure systems.
hopes to draw customers both a package and a label. breathable cardboard top. PharmaKeep is designed for
to plastic by adding active Rolig says it is too early to The purpose of the canister use with high gas barrier, non-
technologies to its polymers say when the technologies is to extend the shelf life and oxygen permeable packaging.
so that they perform as will be commercialised as efficiency of pharmaceutical
well as metal and glass they are still very much a products through the packaging, Anti-microbial
packs and containers. work in progress. rather than in the drug itself.
Huhtamaki is trying to Süd-Chemie says
technology seeks
improve its existing oxygen Trials of oxygen PharmaKeep's unique advantage packaging
scavenging packaging by
absorbing canister is that it absorbs oxygen at manufacturer
increasing its performance
and shelf life capabilities, get underway
a low relative humidity level
and protects pharmaceutical A US chemical company,
which has the formula to
providing cheaper products
and making its oxygen
scavenging film clear.
A number of large multi-
national pharmaceutical
companies have wasted no time
products from both oxygen
and moisture. This differs from
other oxygen absorbers that
terminate mould on food, is
looking to team up with a
packaging company to provide
Huhtamaki research in trialling an oxygen absorbing need moisture to absorb oxygen. the ultimate antibacterial
and development manager canister, following its launch The company claims food packaging solution.
Patrick Rolig, says the at the end of March. PharmaKeep works on virtually ICA Trinova, headquartered
iron-based scavenger Süd-Chemie Performance any pharmaceutical product in Atlanta, has developed a
Huhtamaki uses turns Packaging developed that is susceptible to oxygen technique for controlling the
ethylene vinyl alcohol PharmaKeep in partnership dehydration. However, it is up chemical release of chlorine
(EVOH) packaging slightly with Mitsubishi Gas Chemical to the pharmaceutical company dioxide and is now looking to
grey. The company is Company. PharmaKeep to perform stability tests to integrate it within packaging.
looking at using alternative was launched at Interphex, determine the suitability. ICA Trinova president Joel
technologies, such as an a pharmaceutical conference Süd-Chemie says Tenney says, it is looking to work
oxygen scavenger triggered held in the US recently, and pharmaceutical companies with packaging companies or
by ultra violet light, or several companies are already are excited about the potential with companies who also have
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known to turn strawberries white.
ICA’s antibacterial film isn’t quite there yet
Active packaging
the expertise develop the generally found that we start develop a total concept for shaped like a bird.
technology. He cites a large with a simple idea to begin with packaging, which has been The package can hold 70%
pharmaceutical company in and then develop it from there.' 18 months in the making. of the gas pumped into it due
the US, which has taken ICA Chlorine dioxide does not The result is a machine to being 600 microns thick.
Trinova's chlorine dioxide need to be in direct contact that drops the chicken into a The actual gas mix is yet to be
technology and packaged with the food, which makes it container, pushes the container decided but Watling estimates it
it into a sachet. advantageous over other mould- through a curtain opening and could be around 80% nitrogen
The antimicrobial technology inhibit technologies such as into a tunnel where the open and 20% carbon dioxide.
can be used to inhibit mould nisin, a protein derived container is injected with a gas The technology could
growing in packaging of from harmless bacteria. mix, before the two edges are be commercialised before
pharmaceutical and medical Tenney says the technology ultra-sonically welded together. the end of 2004.
products, clothing, high- has the capabilities of being The concept is being trialled
value goods and food. added to trays, wrap, liners, by one of the UKs largest Esorb to saturate
However, Tenney explains buckets and sachets. 'Our chicken processors. The company
using chlorine dioxide to inhibit strength is to be able to is testing the package in its
desiccant market
mould growth in packaging is design what the client wants.' in-house laboratory to prove with new absorber
trickier than in other items. The
transfer of the chlorine dioxide
solution to the product must
'Each type of product
demands its own little bit
of research and customisation
there is no chance that the
chicken can turn green from
the modified atmosphere
N ewly formed desiccant
company Esorb is tinkering
with a fibre-based desiccant
be carefully managed. Food to solve problems and packaging (MAP) process. that it claims can absorb more
packaging with chlorine dioxide challenges,' explains Tenney. KCC technical development than double the amount of
can lengthen the shelf life In the future ICA Trinova plans manager Ivan Watling claims moisture than other products
of chicken, beef, pork, fresh-cut to integrate chlorine dioxide the package is a revolutionary available on the market.
produce and berries but due into consumer packaging, concept that will The Swedish-based company,
to the complexity of the such as in tupperware bowls, challenge the industry. which is associated with the
technology ICA Trinova to keep salads fresher. Watling says the package supplier of container desiccants
will not commercialise it is advantageous over the Absortech, believes a new type
in a film for several years. MAP chicken other wraps, and wrap and tray of environmental desiccant
Chlorine dioxide is used solutions offered because the made from organic fibres
to wash produce but when
pack takes off rigid container holds its shape, will take off once the price
integrated into packaging
the chemical can be too
abrasive and has been known
K CC Packaging in the UK has
developed an alternative
packaging system for whole
unlike the wraps that sag
when the carcass shrinks.
The clear rigid container
is lower, and the company
has altered its design.
Moisture absorbing desiccants
to turn chicken a green colour fresh chickens that prolongs uses a clam design, made are used in a variety of products
and strawberries white. shelf life and prevents leakage. from amorphous polyethylene to either protect the contents
'All food items demand a KCC has partnered with a UK terephthalate (APET) which from moisture or salt,
different approach. We have machinery manufacturer to has two halves and is or the package or label.
Active packaging
or oven with bare hands.
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Wave goodbye to scalded hands with Hartmann’s new tray
Esorb business development moisture quickly while not over- company is concentrating on
manager Peter Klarin says the absorbing so that it leaks getting the trays used by large
fibre-based desiccant is being and it must endure high retailers primarily for frozen,
used in China, but only by a temperatures that do not and then chilled, ready meals.
few companies in the rest of the alter its performance. The official launch follows a
world. Esorb hopes to design Esorb plans to have the slow introduction of the trays
a version that is more suitable fibre desiccant re-designed and into the UK, where Hartmann's
for the global market, by available from the beginning of established its market, which it
reducing the price and 2005 and hopes it will be widely found to be in frozen ready-
enhancing the benefits. used in cargo products by 2007. meals packaging.
Klarin says the fibre-based A few convenience meal
desiccant has advantages over Cool new ovenable companies already use the
other desiccants available pack, and one co-packaging
because if the sachet breaks
trays launch in UK company that supplies caterers.
during transportation it does
not sprinkle over the food but
remains in the cotton pad. It is
A n oven tray with a handy
advantage is now being
pushed in the UK, after the
Morgan says there are number
of possibilities for the tray once
it has been accepted in the ©Pira International 2004
also harmless, non-toxic and manufacturer found frozen ready ready meal market. Susceptor
ISSN 1478-7059
environmentally-friendly. meals to be the niche market. technology could be added to
He compares it to other The Dualpack ovenware tray the package, which features in Published fortnightly by
desiccants currently on the is manufactured by Danish some microwaveable packaging Pira International Ltd
market saying the one made of company Hartmann and a to brown and crisp up food Randalls Road, Leatherhead
silica gel is toxic, can look like significant feature is that it and convenient snacks such Surrey KT22 7RU
T +44(0)1372 802080
broken glass if the package can be removed from the as pasties, and chips.
F +44(0)1372 802079
bursts and only absorbs 20% of microwave or oven, after heating The packaging could E publications@pira.co.uk
moisture before it saturates and the food, with bare hands. also be adapted for W www.piranet.com
leaks onto the product. The Hartmann's tray is made from catering applications.
other, which Esorb also sells, a moulded fibre pulp with a Hartmann also intends to
contains dried clay with calcium thin polyethylene terephthalate market Dualpack in Ireland, Editor
Nikki Preston
chloride, can look unpleasant (PET) inner coating, and it is Europe and will expand to other
over food and absorbs only more environmentally friendly markets such as Asia and the US Managing editor
50%. Esorb's latest product than the trays that are used if the pack proves successful. Sara Ver-Bruggen
can absorb 100-120% of the for similar applications and The tray can withstand
moisture in the atmosphere. are made from crystallised temperatures from -40°C to Publisher
Philip Swinden
Klarin explains that creating PET (CPET) or aluminium. 220°C. It does not shatter when
a good desiccant can be Hartmann UK sales manager frozen and retains its shape Designer
challenging, as it must absorb Josephine Morgan says the and strength during cooking. Andrew Barron