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Vol Two Issue Nine 14 April 2004

active & intelligent


pack news
Heinz ditches microwave
susceptor technology

F ood brand owner Heinz


has dropped a unique
retortable packaging
it to heat within the pack.
Heinz packaged its
Bite Me filled pizza tubes
US company, Multisorb.
Multisorb is launching
its FreshBlend technology,
featuring susceptor film in the film but claims the in the UK and Europe and hopes
technology developed by range was discontinued to work with several major
Alert Packaging. because it did not meet beverage companies to
Until two months ago sales expectations. commercialise the product.
Heinz had sole rights The Bite Me range was The scavenger can be used in
to use Alert's Micro-Crisp sold in the frozen-food the packaging of moist products,
film, a specialty substrate section of supermarkets in in films or with polyethylene
for retortable packaging the UK and was sandwiched terephthalate (PET).
applications. But Heinz between the low-cost own- FreshBlend will compete with
recently made the decision brand ready meals. oxygen scavenging technologies
to de-list the product range A source reveals the such as Constar's Oxbar and
that used the film, opening product failed because Amcor's Bind-Ox, targeted at
up a raft of opportunities it was too expensive but PET applications for beers, fruit
for other brand owners. says once the price was juices and other sensitive drinks.
The film works with dropped to clear the stock FreshBlend scavenges the
bakery items to give 'It flew out the doors'. oxygen in the gap between
products a crisp and Alert Packaging is the beverage and the lid and
golden finish and could headquartered in County curtails the off-flavours that
be used with burgers, Wicklow, Ireland and can occur from oxygen being
pizzas, paninis and pies. provides susceptor present in the beverage bottle.
Alert Packaging works packaging for many Multisorb UK general In this issue
with customers to food products, from manager Graham Ashton
develop the film for burger buns to bacon. says the FreshBlend product
each type of product. should be commercialised
n Intelligent
Alert Packaging sales Multisorb's oxygen in the UK within six months.
account manager Craig FreshBlend is used by packaging
Shakespeare describes
scavenger hits converter in Italy for beer
UK and Europe
the film as an oven within sold in eastern Europe.
n Active
an oven. The Micro-Crisp
film is a self-venting flexible
material and the susceptor
T he UK and European
markets should brace
themselves for the arrival of
Ashton says once Multisorb
has broken into the PET
market it will look to become
packaging

technology absorbs some an oxygen scavenger that will active in other plastics,
n Technology focus
of the microwave energy rival Amcor and Constar's such as polypropylene and
during cooking and converts technologies, claims its supplier, ethylene vinyl alcohol (EVOH).

©Copyright Pira International Ltd 2004


Vol Two Issue Nine 14 April 2004 02
‘ The bowl is more exotic than
others on the market: It is like
comparing a Jaguar to a Mini.
Welcome to the racy world of self-heating packaging

Intelligent packaging

VTT rallies industry support


for sensory packaging project
A Finnish research
project, to develop
disposable printable sensors
option could be a type
of diagnostic sensor that
is printed directly onto
a number of principles
together and put them into
a printable form,' he says.
is the spin-off technology
from a self-heating coffee
can, which the company
for food packaging, will packages for food safety The quality indicator designed for Nestlé.
get underway as soon and changes colour to be applied to the package Thermotic Developments
as industry partners indicate when raw meat during printing and will is working with Robinsons
are on board. is unsafe to eat. therefore minimise costs. Plastics, which is designing
VTT Technical Research Initially the device It could be printed by several variations of the
Centre of Finland is in will be a simple label that gravure and inkjet. bowls using injection-
negotiations with a changes colour to indicate Kansakoski says the moulded polymers.
number of companies any impact on the integrity next phase in the project A series of prototypes
based in Finland, some of the product. One could be a radio frequency are being developed
with global operations. technology, which has been identification (RFID) sensor but all use Thermotic's
Between them the used in other projects run printed on the package to fundamental self-
companies represent all the by the research centre, could record changes that may heating technology.
parties in the supply-chain. be an additive in packaging impair the product's quality. The bowl is activated in
The Disposable Sensors material that changes colour The technology should one simple movement and
for Packaging project needs when hydrogen sulphate be commercialised will heat a meal from a chilled
to get industry partners on gas is released from at the end of 2006. temperature of 5°C to 70°C
board in order to be eligible decomposing chicken. within two minutes. The heating
for national public funding. Kansakoski explains New packaging component is calcium oxide.
The initiative should that the colour change can Thermotic Developments
be ready to start in be minor and difficult for
heats up chilled business development director
September 2004 and the naked eye to see, so an ready meals Matthew Searle believes
will run for 18 months.
VTT and its partners will
develop and test a range of
instrument that measures
the colour accurately
needs to be developed.
A self-heating container
aimed at the corporate
market is under development
there is massive potential as
the technology can heat up any
food, any size, that is any shape.
diagnostic sensors. The first He believes an indicator and could be launched Searle says the bowl is
phase of the initiative will that is only visible to with chilled ready meal more exotic than others
look at how to develop a those authorised with products in a year. on the market: 'It is like
printable ink that indicates the measuring instruments A UK manufacturer of chilled comparing a Jaguar to a Mini.'
to either the retailer or is preferable as some ready ranges, which does not In the future Thermotic
the customer the quality companies do not want want to be named at this stage, Developments plans to apply
of the product. this type of information plans to use the technology to the same technology to
VTT senior research readily available to package high quality meals. flexible packaging.
scientist Markku their customers. Thermotic Development's The direct steam heating
Kansakoski says one 'We are trying to bring direct steam heating bowl technology could be used to

©Copyright Pira International Ltd 2004


Vol Two Issue Nine 14 April 2004 03
‘ Funding from the EU will
IMEC to develop prototypes of
sensors complete with polymer


electronics and solar cells.
IMEC begins pioneering work on diagnostic packaging

Intelligent packaging

heat a variety of foods including polymer electronics textiles, such as dressing company in Australia to be
wraps, pies, tacos, and dim sums, and solar cells. gauze. The sensors could a member of EPCglobal, the
and a light-weight cup with a These sensors and their detect infection in wounds organisation which distributes
removable heat engine is being electronics can be printed dressed by these 'smart' electronic product codes
developed to heat beverages. onto a carton of milk. Sensors bandages, or perhaps (EPC) and is driving
will be developed to measure extreme changes in the the adoption of RFID
IMEC to develop changes in temperature, patient's temperature. technology in supply chains.
shock and other conditions. Visy's pilot, which began in
polymer electronic
sensors in
The sensor itself can be a Visy pushes October 2003 was only meant
biosensor or a MEMS device. to run for two months, but is
PolyApply project Van Hoof's team has carried
on with RFID now ongoing. The RFID system
installation
B elgium research
organisation IMEC
will develop processes for
out some interesting work in
developing means to power
the sensors. 'In one approach L eading Australian plastic
packaging supplier Visy
has been designed to track
loads between the company's
two manufacturing/sending
making sensory packaging, we could add solar power is planning to extend the use plants in Koolaroo and
employing polymer electronics, or harness power from the of radio frequency identification Dandenong and its receiving
as part of the pan-European sensor's immediate (RFID) in its supply chain, site in Reservoir, Australia.
PolyApply project. environment', says Van Hoof. following a successful internal EPC tags are attached to
According to Chris Van Hoof, Only a small amount of pilot of the technology. delivery dockets, which are
a researcher at IMEC working energy would be required Within six months Visy stuck into the plastic adhesive
on the project, the organisation to generate the sensors and intends to apply RFID tags envelopes. The tags record if a
has been researching polymer this could be achieved through to pallets and extend load load is at a plant or in transit
electronics for sensory harnessing energy produced tracking to some customers. and are scanned when the truck
applications for about two by vibration or movement. Within the next two years driver arrives or leaves any of
years. The organisation Similar technology is used the company will probably the three plants. The tags,
has also been developing to power some watches. apply the tags at carton which can be re-written, are
miniaturised sensor devices IMEC is also developing level and may even more expensive but enable
using silicon in another health monitoring devices, integrate them into the company to recycle the few
project which has been using polymer light emitting its plastic products. thousand tags it has. They
running for about the diodes (LED) and is exploring Visy IT manager Peter Hood each cost around €1.00.
same length of time. the possibility of dressings says the company has the Hood says one of the big
IMEC is one of the 20 and bandages integrated technology in place, has proved challenges with the system
partners in the €24 million with sensors and polymer that it works and is now is that it relies on people to
PolyApply project. Funding electronics. The flexible meeting with customers, which work properly. If the dockets
from the EU will help IMEC characteristics of organic are unfamiliar with RFID, to are stacked on top of each
to develop prototypes of electronics enables them to encourage them to participate. other the tags cannot be read.
sensors complete with be integrated into fabric and At present Visy is the only People moving through the

©Copyright Pira International Ltd 2004


Vol Two Issue Nine 14 April 2004 04
‘ TFE can be applied to cosmetics,
food, pharmaceuticals and
household cleaning


products and packaging.
Disperse smells success with aroma-releasing technology

Intelligent packaging

scanners incorrectly can also Intelligent Pharmaceutical Cypak marketing director east England, provides film
impair the reading rate. Due Packaging (IPP) technology. Stina Ehrensvard says, the and coating technologies that
to Australian regulations the MeadWestvaco will technology also has the control the release of
tags can only be read from apply Cypak's IPP to its capability to have an substances or additives
less than one metre away. Dosepak product, an electronic questionnaire over time. The technology
Hood points out that there advanced package that on the pack, which could allows a scented film to last
will be a number of advantages includes a unique locking ask simple questions such over several weeks and to
by implementing the tags on mechanism and an open-close as: Is the medication give off its scent or
pallet level, including inventory feature that allows patients having any side effects? smell consistently over a
visibility and theft reduction. to access medication, period of time.
Visy chose to adopt EPC while protecting it from a Printable aromas The company has
tags because it allows the probing child's fingers. recently introduced a
packaging company to build IPP will enable the company
employ unique UV-curing process, which
a system that fits in with its to monitor when tablets have controlled-release is an extension of its TFE
own specifications. Philips been taken for clinical trials. technique film that entraps oil droplets
Semiconductors provided
the silicon chip, Rafsec
produced the tag, and
MeadWestvaco says the
purpose of the move is to
extend its portfolio of
A UK fragrance company
is working with a printer
to develop an aromatic paper
in the UV cured film.
The process is quick
drying and suitable for
Tagsys supplied the readers. compliance packaging. substrate using a unique board and paper.
The Dosepak incorporates controlled-release technology. Disperse Technologies
Intelligent an easy-to-read, three-step If tests are successful scientist Dr Stephen Lenon
dosing process on the inside the company plans to says Disperse’s technologies
package of the package to help patients commercialise the technology are unique as they allow
integrates child- adhere to appropriate pill for its scented products in 2005. smells to be released over
safety measures consumption. The Dosepak The fragrance house, which a period of time, compared

M eadWestvaco, a
leading US healthcare
packaging company, is
provides more copy area than
a standard bottle label and
allows for a larger font size
manufactures smells and
aromas for companies, is
interested in using Disperse
to the micro-ecapsulation
technology that uses a
'scratch and sniff' approach.
integrating its child-safety for ease of reading for Technologies' thin film Dr Lenon says TFE is
and compliance packaging patients. In addition, the encapsulating technology also faster, less expensive
technologies into one offering. packaging allows patients (TFE) and a new ultra-violet and easier to produce and
The move comes after to mark the day of the (UV)-curing technology with opens possibilities for a
MeadWestvaco signed an week they choose to take a number of products such as wider variety of applications.
agreement with Swedish their medication. IPP will packages, magazines, greeting TFE can be applied
technology innovator record when the medication cards, and air fresheners. to cosmetics, food,
Cypak in January this is taken to ensure the Disperse Technologies, pharmaceutical and
year to license Cypak's trial is run successfully. based in Guildford in south- household cleaning products.

©Copyright Pira International Ltd 2004


Vol Two Issue Nine 14 April 2004 05
‘ Because of its high level of
expertise and degree of research
into diagnostic packaging VTT
is often recruited to work on


EU-funded projects.
Technology spotlight

Perfect partner
Contract research firm VTT is involved in a number of diagnostic packaging projects

D iagnostic packaging for food is an increasingly important area


of development in order to combat the steadily increasing
occurrence of pathogenic bacteria contamination of food products,
VTT is a contract research organisation involved in many
international assignments, such as technical and technoeconomic
research and development work. With its 2,800 employees, VTT
as well as reduce wastage of fresh produce in the supply chain. The provides a wide range of technology and applied research services for
global diagnostic packaging market for inks and laminates is expected its clients, private companies, institutions and the public sector. VTT
to be worth around €20 million by 2007. serves annually over 5,000 domestic and foreign customers and has a
turnover of about €210 million. The organisation is divided into six
Food safety, and quality indicators and sensors allows for continuous divisions and there are a number of on-going projects that are
testing of the whole food product whether in the processing plant, pioneering research into diagnostic packaging.
supermarket or home. VTT Technical Research Centre of Finland is at
the forefront of research into these technologies and is working on a Because of its high level of expertise and degree of research
number of projects to develop printable indicators and sensors that into diagnostic packaging VTT is recognised globally and is often
monitor the status ad quality of food produce throughout the supply recruited to work on European funded projects. The Innovation and
chain. Sustainable Development in the Fibre-Based Packaging Value Chain
project (Sustainpack) is due to start in April 2004 and VTT researchers
In a project that began in 2003 the centre developed a spoilage are involved in managing some of the sub-projects. Sustainpack will
indicator for chicken. The device was trialled by a UK poultry supplier run over four years and will involve the research and development
in 2003 and comprises of a piece of electrical conductive film, such as of a fibre-based package that delivers product information such as
silver, which reacts with hydrogen sulfide, the gas given off by decaying its condition and history in every phase of the logistical chain. A
chicken. The centre is also involved in the Safety and Information in unique feature to the pack will be the innovative way that
Packaging project, launched in 2001 and running for five years, which communicates topical information about the characteristics,
aims to see how packaging using active and intelligent technologies usage and state of the product to consumers and consignees.
provides all the necessary protection and information across the entire VTT also took part in the EU-funded Actipak project, which
supply chain to the consumer. comprised of a team of European food and packaging research
organisations and companies, and was set-up in 1999 to advise
In a recent development, VTT announced a new project due to begin on Europe-wide legislation for active and intelligent packaging.
in September that will develop a disposable printable food sensor for The group spent two and half years assessing the safety,
packaging. The goal is develop a range of sensors that can be printed effectiveness, economic and environmental impact, as well
directly on the pack using either a gravure and inkjet printer to reduce as consumer acceptance of active and intelligent devices in
costs. The project will end in 2006. food packaging.

Forecast demand for diagnosticpackaging 2002–2007

2003 2004 2005 2006 2007


Market value (€ million) 12.8 14.0 22.5 25.5 46.0
Growth (%) 21.9 9.4 60.7 13.3 80.4
Source: Pira International

©Copyright Pira International Ltd 2004


Vol Two Issue Nine 14 April 2004 06
‘ The company is also looking
at branching into diagnostic
packaging and is working


on a freshness indicator.
Huhtamaki expands into active and intelligent packaging

Active packaging

Huhtamaki cracks on with


active packaging products

F innish packaging
company Huhtamaki
has begun developing
adapting its iron-based one.
The company is also
looking at branching into
evaluating the product and
looking to incorporate it
into packaging for drugs
return on investment that a
product like this could mean
to their bottom lines by
a number of active diagnostic packaging and is they are developing. extending the shelf life of
packaging products in working on a freshness PharmaKeep contains one some of their products.
a bid to break into the indicator that will indicate of Mitsubishi Gas Chemical's The shelf life of the product
glass and metal markets. the quality of a food proprietary oxygen absorbing can depend on many variables
Huhtamaki is working product. Rolig says the sachets that sits in the cylinder- including the level of oxygen
to improve its oxygen research and development shaped polypropylene canister, sensitivity of the drug, the
scavenging packaging team is looking at which is then crimped size and type of packaging
technologies. The company integrating the device into shut along with a and closure systems.
hopes to draw customers both a package and a label. breathable cardboard top. PharmaKeep is designed for
to plastic by adding active Rolig says it is too early to The purpose of the canister use with high gas barrier, non-
technologies to its polymers say when the technologies is to extend the shelf life and oxygen permeable packaging.
so that they perform as will be commercialised as efficiency of pharmaceutical
well as metal and glass they are still very much a products through the packaging, Anti-microbial
packs and containers. work in progress. rather than in the drug itself.
Huhtamaki is trying to Süd-Chemie says
technology seeks
improve its existing oxygen Trials of oxygen PharmaKeep's unique advantage packaging
scavenging packaging by
absorbing canister is that it absorbs oxygen at manufacturer
increasing its performance
and shelf life capabilities, get underway
a low relative humidity level
and protects pharmaceutical A US chemical company,
which has the formula to
providing cheaper products
and making its oxygen
scavenging film clear.
A number of large multi-
national pharmaceutical
companies have wasted no time
products from both oxygen
and moisture. This differs from
other oxygen absorbers that
terminate mould on food, is
looking to team up with a
packaging company to provide
Huhtamaki research in trialling an oxygen absorbing need moisture to absorb oxygen. the ultimate antibacterial
and development manager canister, following its launch The company claims food packaging solution.
Patrick Rolig, says the at the end of March. PharmaKeep works on virtually ICA Trinova, headquartered
iron-based scavenger Süd-Chemie Performance any pharmaceutical product in Atlanta, has developed a
Huhtamaki uses turns Packaging developed that is susceptible to oxygen technique for controlling the
ethylene vinyl alcohol PharmaKeep in partnership dehydration. However, it is up chemical release of chlorine
(EVOH) packaging slightly with Mitsubishi Gas Chemical to the pharmaceutical company dioxide and is now looking to
grey. The company is Company. PharmaKeep to perform stability tests to integrate it within packaging.
looking at using alternative was launched at Interphex, determine the suitability. ICA Trinova president Joel
technologies, such as an a pharmaceutical conference Süd-Chemie says Tenney says, it is looking to work
oxygen scavenger triggered held in the US recently, and pharmaceutical companies with packaging companies or
by ultra violet light, or several companies are already are excited about the potential with companies who also have

©Copyright Pira International Ltd 2004


Vol Two Issue Nine 14 April 2004 07
‘ But when integrated into
packaging, chlorine dioxide
can be too abrasive and has been


known to turn strawberries white.
ICA’s antibacterial film isn’t quite there yet

Active packaging

the expertise develop the generally found that we start develop a total concept for shaped like a bird.
technology. He cites a large with a simple idea to begin with packaging, which has been The package can hold 70%
pharmaceutical company in and then develop it from there.' 18 months in the making. of the gas pumped into it due
the US, which has taken ICA Chlorine dioxide does not The result is a machine to being 600 microns thick.
Trinova's chlorine dioxide need to be in direct contact that drops the chicken into a The actual gas mix is yet to be
technology and packaged with the food, which makes it container, pushes the container decided but Watling estimates it
it into a sachet. advantageous over other mould- through a curtain opening and could be around 80% nitrogen
The antimicrobial technology inhibit technologies such as into a tunnel where the open and 20% carbon dioxide.
can be used to inhibit mould nisin, a protein derived container is injected with a gas The technology could
growing in packaging of from harmless bacteria. mix, before the two edges are be commercialised before
pharmaceutical and medical Tenney says the technology ultra-sonically welded together. the end of 2004.
products, clothing, high- has the capabilities of being The concept is being trialled
value goods and food. added to trays, wrap, liners, by one of the UKs largest Esorb to saturate
However, Tenney explains buckets and sachets. 'Our chicken processors. The company
using chlorine dioxide to inhibit strength is to be able to is testing the package in its
desiccant market
mould growth in packaging is design what the client wants.' in-house laboratory to prove with new absorber
trickier than in other items. The
transfer of the chlorine dioxide
solution to the product must
'Each type of product
demands its own little bit
of research and customisation
there is no chance that the
chicken can turn green from
the modified atmosphere
N ewly formed desiccant
company Esorb is tinkering
with a fibre-based desiccant
be carefully managed. Food to solve problems and packaging (MAP) process. that it claims can absorb more
packaging with chlorine dioxide challenges,' explains Tenney. KCC technical development than double the amount of
can lengthen the shelf life In the future ICA Trinova plans manager Ivan Watling claims moisture than other products
of chicken, beef, pork, fresh-cut to integrate chlorine dioxide the package is a revolutionary available on the market.
produce and berries but due into consumer packaging, concept that will The Swedish-based company,
to the complexity of the such as in tupperware bowls, challenge the industry. which is associated with the
technology ICA Trinova to keep salads fresher. Watling says the package supplier of container desiccants
will not commercialise it is advantageous over the Absortech, believes a new type
in a film for several years. MAP chicken other wraps, and wrap and tray of environmental desiccant
Chlorine dioxide is used solutions offered because the made from organic fibres
to wash produce but when
pack takes off rigid container holds its shape, will take off once the price
integrated into packaging
the chemical can be too
abrasive and has been known
K CC Packaging in the UK has
developed an alternative
packaging system for whole
unlike the wraps that sag
when the carcass shrinks.
The clear rigid container
is lower, and the company
has altered its design.
Moisture absorbing desiccants
to turn chicken a green colour fresh chickens that prolongs uses a clam design, made are used in a variety of products
and strawberries white. shelf life and prevents leakage. from amorphous polyethylene to either protect the contents
'All food items demand a KCC has partnered with a UK terephthalate (APET) which from moisture or salt,
different approach. We have machinery manufacturer to has two halves and is or the package or label.

©Copyright Pira International Ltd 2004


Vol Two Issue Nine 14 April 2004 08
‘ A significant feature of the
packaging is that it can be
removed from the microwave

Active packaging
or oven with bare hands.

Wave goodbye to scalded hands with Hartmann’s new tray

Esorb business development moisture quickly while not over- company is concentrating on
manager Peter Klarin says the absorbing so that it leaks getting the trays used by large
fibre-based desiccant is being and it must endure high retailers primarily for frozen,
used in China, but only by a temperatures that do not and then chilled, ready meals.
few companies in the rest of the alter its performance. The official launch follows a
world. Esorb hopes to design Esorb plans to have the slow introduction of the trays
a version that is more suitable fibre desiccant re-designed and into the UK, where Hartmann's
for the global market, by available from the beginning of established its market, which it
reducing the price and 2005 and hopes it will be widely found to be in frozen ready-
enhancing the benefits. used in cargo products by 2007. meals packaging.
Klarin says the fibre-based A few convenience meal
desiccant has advantages over Cool new ovenable companies already use the
other desiccants available pack, and one co-packaging
because if the sachet breaks
trays launch in UK company that supplies caterers.
during transportation it does
not sprinkle over the food but
remains in the cotton pad. It is
A n oven tray with a handy
advantage is now being
pushed in the UK, after the
Morgan says there are number
of possibilities for the tray once
it has been accepted in the ©Pira International 2004
also harmless, non-toxic and manufacturer found frozen ready ready meal market. Susceptor
ISSN 1478-7059
environmentally-friendly. meals to be the niche market. technology could be added to
He compares it to other The Dualpack ovenware tray the package, which features in Published fortnightly by
desiccants currently on the is manufactured by Danish some microwaveable packaging Pira International Ltd
market saying the one made of company Hartmann and a to brown and crisp up food Randalls Road, Leatherhead
silica gel is toxic, can look like significant feature is that it and convenient snacks such Surrey KT22 7RU
T +44(0)1372 802080
broken glass if the package can be removed from the as pasties, and chips.
F +44(0)1372 802079
bursts and only absorbs 20% of microwave or oven, after heating The packaging could E publications@pira.co.uk
moisture before it saturates and the food, with bare hands. also be adapted for W www.piranet.com
leaks onto the product. The Hartmann's tray is made from catering applications.
other, which Esorb also sells, a moulded fibre pulp with a Hartmann also intends to
contains dried clay with calcium thin polyethylene terephthalate market Dualpack in Ireland, Editor
Nikki Preston
chloride, can look unpleasant (PET) inner coating, and it is Europe and will expand to other
over food and absorbs only more environmentally friendly markets such as Asia and the US Managing editor
50%. Esorb's latest product than the trays that are used if the pack proves successful. Sara Ver-Bruggen
can absorb 100-120% of the for similar applications and The tray can withstand
moisture in the atmosphere. are made from crystallised temperatures from -40°C to Publisher
Philip Swinden
Klarin explains that creating PET (CPET) or aluminium. 220°C. It does not shatter when
a good desiccant can be Hartmann UK sales manager frozen and retains its shape Designer
challenging, as it must absorb Josephine Morgan says the and strength during cooking. Andrew Barron

©Copyright Pira International Ltd 2004

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