MEMO

CSD-CSC
Cement Services, Commissioning

Please find the below check list of the ABC- inlet cooler. These jobs to be completed before
start-up the system.

1. MFR pattern & all the MFR free movements.

2. Cooler Horse shoe castable layed as per design

3. Air leakage if any on the line between blaster out to the connection of the each grate
plate.

4. Inter-compartment leakage if any.

5. Cooler fans air flow calibration & specifications.

6. ABC compartment empty grate resistance at operating fan flow.

7. The communication from field to DCS to be checked for field instruments (grate plate
temperature thermocouple, under compartment pressure, compressed air pressure
switch etc)

8. Blaster operation sequences to be check with different program running & from the
field.

9. The entire grate must be covered with a protective layer of cold clinker nodules by
400mm height.

10. Cooler inlet refractory dry-out (as per refractory supplier recommendation).

11. Operational and safety interlocks verification in the system & check. (List of the
interlocks to be handed over)

12. Inspection door access and cooling air provision to be given.

13. FLS strongly recommends having a CCTV camera for cooler to monitor the ABC inlet
section for any accumulation, deposits, bed thickness, snowman etc., for better control
and steady operation of the system.

Thank you in advance.

Best regards,
N.Madhubabu.
Commissioning Engineer.