T ECHNICAL M ANUAL

Person(s) who operate the machine shall be trained, and understand the usage
the safety measures, and possess the ability to obey and execute the
regulation stated in this manual.

Compression Molding Machine

 7. Technical Manual

7-1 General guideline

Maintenance and troubleshooting should only be carried out by qualified persons with
proper tools.
Avoid any unexpected starting, turn off the main power switch and lockout at OFF
position before any maintenance or repair.

Fully understand the contents described in the operation manual before starting or
operation, inspection and maintenance of the Compression Molding Machine. The
administrator and operator of this machine must not allow a person who does not
understand the contents described in the operation manual.

Pan Stone and our authorized agent are responsible for a future service and
support of the machine. If any abnormal noise, vibration, leakage or damage
happened in the machine, please contact with us or our distributor.

7-1
7-2 Electrical scheme

This machine was designed for certain applications only. We strongly recommend that this
machine can NOT be modified and/or used for any application other than for which it was
designed.
Repairs shall only be carried out by qualified-persons using original spare parts, otherwise
this may result in considerable danger to the user.
Any service or repairs shall only be carried out by qualified persons with proper tools.

Block drawing of the system

Electrical circuit diagram

Layout of the electrical cabinet

Locations of the external components

Component part list

7-2
7-3 Hydraulic scheme

This machine was designed for certain applications only. We strongly recommend that this
machine can NOT be modified and/or used for any application other than for which it was
designed.
Repairs should only be carried out by qualified persons using original spare parts, otherwise
this may result in considerable danger to the user.

Hydraulic circuit diagram

Layout of the valve assembly

Component part list

7-3
7-4 Pneumatic scheme

This machine was designed for certain applications only. We strongly recommend that this
machine can NOT be modified and/or used for any application other than for which it was
designed.
Repairs shall only be carried out by qualified persons using original spare parts, otherwise
this may result in considerable danger to the user.

Pneumatic circuit diagram

Layout of the valve assembly

Component part list

7-4
7-5 Detail drawings

This machine was designed for certain applications only. We strongly recommend that this
machine can NOT be modified and/or used for any application other than for which it was
designed.
Repairs shall only be carried out by qualified persons using original spare parts, otherwise
this may result in considerable danger to the user.

7-5
PARTS PURCHASED ON MARKET
油 壓 汞 Hydraulic Pumps

規格 specification part
最高工作 重量 kg
理論排量
壓力 轉速範圍
型 號 Geometric 法蘭安裝
Max Shaft 腳架安裝
Model Displace Flange
Pressure Speed Foot Mtg
Cm/rev Mtg
Kgf/cm

PV2R12-25-53 25.3 21(210) 1800 25 29.3

油 壓 汞 Hydraulic Pumps
方向控制閥 Directional Control Valves

回油口容許背 最高換向頻率
最高工作壓
壓 次/分
口徑 型號 最大流量 1/m kgf/cm2 重量 kg
Max T-Line Max .Changeover
Valve Size Model No Max Flow 1/m Max .Pressure Mass kg
Back Pressure Frequency
kgf/cm2
Kgf/cm2 Cycle/min
315(閥軸 60 型為
300(R 形電磁,線
250)
1/8” DSG-01-3CX-X-50 63 160 圈為 120) 2.2
315(Spool
R Type only120)
Type 60 only250

電源 適於工作的電壓範圍
電磁線圈類型
Electric Serviceable
Coil Type
Source Voltage Range

50Hz 180-220
直流 DC DC24
60Hz 200-240
Directional Control Valves
Directional Control Valves
方向控制閥 Directional Control Valves

重量 kg
回油口容許背 最高換向頻率 Mass kg
最高工作壓
壓 次/分 電磁線圈類
口徑 型號 最大流量 1/m kgf/cm2
Max T-Line Max .Changeover 型
Valve Size Model No Max Flow 1/m Max .Pressure
Back Pressure Frequency Type of
kgf/cm2
Kgf/cm2 Cycle/min Solenoid
AC DC
315(閥軸 60 型為
240(R 形電磁,線
250)
3/8” DSG-03-3CX-X-50 120 160 圈為 120) 3.6 5
315(Spool
R Type only120)
Type 60 only120

電源 適於工作的電壓範圍
電磁線圈類型
Electric Serviceable
Coil Type
Source Voltage Range

50Hz 180-220
直流 DC DC24
60Hz 200-240
Directional Control Valves
Directional Control Valves
電液比例控制閥 Proportional Electro-Hydraulic Controis

型號 Model
參數 Description
EFBG-03-125-H
最大流量 Max.Flow l/min 125
流量調節範圍 l/min
Metered Flow Adiustment Range l/min
1~125
閥差壓 kgf/cm2 6
流 磁滯 >7%
Flow Controls

量
控 重復精度 1%
制
系 額定電流 mA 600
線圈阻抗 (20。C) Ω 43.5
壓力調節範圍 C 14~140
Kgf/cm2 H >3%
PRESSURE Controls

壓 磁滯 1%
力
重復精度 750
控
制 壓力調節範圍 C
RESSURE 750
系
額定電流 Adiustment C
mA 壓力調節範圍 H
RESSURE 10
Adiustment H
重量 Mass kg 16(14)

型號 底板型號 接口直徑 重量 kg
Model Sub-plate Piping Size Mass kg

EFBGM-03Y-10 Rc3/4
EFBG-03 6
EFBGM-03Z-10 Rc 1
Proportional Electro-Hydraulic Controis
 插式抗衡閥 Counterbalance Cartridge Valves

規格型號

插閥尺寸
Dimensions(mm)

油壓符號 Symbol
 插式止回閥 Check Catridge Valves

規格型號

插閥尺寸 Dimensions(mm)
 插式止回閥 Check Catridge Valves

規格型號

插閥尺寸 Dimensions(mm)
 插式抗衡閥 Counterbalance Cartridge Valves

規格型號

插閥尺寸
Dimensions(mm)

油壓符號 Symbol
 插式抗衡閥 Counterbalance Cartridge Valves

規格型號:

插閥尺寸
Dimensions(mm)

油壓符號 Symbol
Preaparation Unit 氣源處理源件
『GFR』;『GL』; 『GZ』; 『GV 』SERIES

SamplePicture

GFR-300-10 調壓過濾器 GL300-10 給油器 GZ300-10 截止閥 GV300-10 慢啟閥

GFR300-10 調壓過濾器 GL300-10 給油器

型 號 Model GFR-300-08 型 號 Model GL300-10

工作介質 工作介質
空氣 AIR 空氣 AIR
Fluid Fluid
接管口徑 接管口徑
3/8 PT 1/4 PT
Jolnt Pipe Bore Jolnt Pipe Bore
濾芯精度 建議潤滑油 ISO VG32 或
4um/5um
Filtering grade Recommended
壓力範圍 0.05~0.9MPa lubricant 同級用油 Equivalent
Pressure range (7~130psi) 壓力範圍 0.05~0.9MPa
耐壓力 1.5MPa Pressure range (7~130psi)
Proof pressure (215psi) 耐壓力 1.5MPa
溫度範圍 Proof pressure (215psi)
-20~70〬C 溫度範圍
Temperature range
-20~70〬C
濾水杯容量 Temperature range
40 CC 濾水杯容量
Capacity of drain bowl 75 CC
重量 Capacity of drain bowl
500 g 重量
Weight 360 g
Weight
GZ300-10 截止閥
GV300-10 慢啟閥
型 號 Model GZ300-10
型 號 Model GZ300-10
工作介質
空氣 AIR 工作介質
Fluid 空氣 AIR
接管口徑 Fluid
3/8 PT 接管口徑
Jolnt Pipe Bore 3/8 PT
排氣口徑 Jolnt Pipe Bore
3/8 PT 壓力範圍 0~0.9MPa
Exhaust port size
壓力範圍 0~0.9MPa Pressure range (0~130psi)
Pressure range (0~130psi) 耐壓力 1.5MPa
耐壓力 1.5MPa Proof pressure (215psi)
Proof pressure (215psi) 溫度範圍
-20~70〬C
溫度範圍 Temperature range
-20~70〬C 作動方式
Temperature range 電控
操作角度 Operation angle
90〬 標準電壓
Operation angle AC;DC
重量 Voltage
500 g 耗電量
Weight AV:3.5VA;DC2.5W
Power
Preaparation Unit 氣源處理源件
『GFR』;『GL』; 『GZ』; 『GV 』SERIES
GFR300-10 壓力及流量特性-曲線圖 GFR300-10 PRESSURE AND FEATURE AND FLOW

進氣壓力:0.7 MPa Inlet Pressure:0.7 MPa

GFR300-10

GL300-10 流量特性-曲線圖 GL300-10 PRESSURE AND FEATURE AND FLOW

Inlet Pressure:

GL300-10 進氣壓力:0.7 MPa 0.7 MPa

GZ300-10
產品特性
Product Feature

GV300-10
產品特性
Product Feature
200 & 300 系列
200 & 300 Series Vacuum Solenoid Valve 真 空 電 磁 閥

ᗂ規格 Specification

4V210-08
型 號 Model 4V-330C-10
4V220-08
工作介質 空氣(經 40um 濾網過濾)
Position Number Air(tobe filtered by 40um filter element)
動作方式 先導式
Motion Pattern Piloted
接管口徑 進氣=出氣=PT1/4” 排氣=PT1/8” 進氣=出氣=PT3/8” 排氣=PT1/4”
Jolnt Pipe Bore In=Out=1/4” Exhaust=1/8” In=Out=3/8” Exhaust=1/4”
有效截面積 2 2
1.6mm (Cv=0.89) 1.8mm (Cv=1.00)
Effective Sectional Area
位置數
5 口 2 位 5 Port 2 Position 5 口 3 位 5 Port 3 Position
Valve type
使用壓力
0.15~0.8MPa(21~114psi)
Working-pressure
保證耐壓力
1.5 MPa(215psi)
Proof pressure
工作溫度〬C
-20~70〬C
Temperature
本體材質
鋁合金 Aluminum alloy
Matenial of body
潤滑
不需要 Not required
Lubrication
最高作動頻率
5 次/秒 5 cycle/sec 3 次/秒 3 cycle/sec
Max.frequency
重量 4V210-08: 220g
450 g
Weght 4V220-08: 320g

性能 Specification
項目 Item 具體參數 Speciffication
標準電壓
AC220;AC110V;AC24V;DC24V;DC12V
Standard voltage
使用電壓範圍
AC+-15%;DC+-10%
Power consumption
耗電量 Proteection AC:3.5VA;DC:30W
保護等級
B Class
Temperature classification
接電型式 Electrical entry DIN 插座式,出線式 Terminal , Grommet
勵慈時間 Activating time 0.05 秒以下 0.05 sec and below
200 & 300 系列
200 & 300 Series Vacuum Solenoid Valve 真 空 電 磁 閥

ᗂ外部規格 Dimensions
 MF 型濾油網 (MF-FILTER)

口徑 PT”

編號 口徑 A B H1 H 流量 過濾精度 重量
Model PT mm mm mm mm Flow/min Flitration mesh Weight Kg
MF-02 1/4” 19 20
MF-03 3/8” 58 24 90 96 25 0.09
MF-04 1/2” 29 30
MF-06 3/4” 37.5 121 137 55 0.14
MF-08 1” 42 149 163 90 0.16
68
3/4”
MF-10 50 170 184 130 0.18
1-1/4”
1“ 100
MF-12 87 58 181 196 200 0.25
1 1/2”
1 1/4”
MF-16 1-1/2” 106 74 202 216 280 0.37
2”
MF-20 2-1/2” 90 700 0.97/1.14
160 250/350 270/370
MF-24 3” 105 800 1.00/1.20
MF-32 4” 202 137 350 370 1000 1.58
SV-16 洩 壓 閥 RELIEF VALVE
電磁引導切換閥 Magnetic guid exchange valve

先導壓力 回油口容許背 最高換向頻率

最高工作壓力 Max.Pilot 壓 次/分
口徑 型號 最大流量 1/m 重量 kg
Max .Pressure Pressure Max .T-Line Changeover
Valve Size Model No Max Flow 1/m Mass kg
MPa kgf/cm2 MPa Back Pressure Frequency
(Kgf/cm2) MPa Cycles/min

0.8~2.5
1/2” DSHG-04-3C4 300 31.5(315) 21(16) 120 8.8
(8~250)
電磁引導切換閥 Magnetic guid exchange vlve