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Construcción
IMPORTANT:
4 Product description
8 Basic system components
26 Assembly, use and disassembly
32 Solutions
45 Handling and maintenance conditions
48 Components and accessories
54 ULMA Construcción addresses
58 Our products
ENKOFORM V-100 Vertical Formwork
Product description
Main features:
Versatile and flexible system for any vertical
geometry.
4
Construcción
ENKOFORM V-100 Vertical Formwork
GEOMETRY: this system enables to assemble customized panels using always standard components.
Complex geometries, impossible to execute with modular formworks, are solved with this system.
The position of the tie holes on the panels can be customized. It is not necessary to previously confront the panels
to introduce the ties.
Customized formworks with standard elements Adaptability to the desired width and height
6 m x 6 m panel 3 m x 12 m panel
5
Construcción
ENKOFORM V-100 Vertical Formwork
CONCRETE FINISHING: an excellent fair- faced concrete quality and predefined patterns can be obtained.
CONCRETE PRESSURE: depending on the required concrete pressure, panel’s configuration might be changed by
modifying the distance between the timber beams and the walers (larger number of ties). It is possible to get even
larger concrete pressure resistances than with the modular formworks.
Panel configuration for a concrete pressure of 40 kN/m2 Panel configuration for a concrete pressure of 90 kN/m2
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Construcción
ENKOFORM V-100 Vertical Formwork
7
Construcción
ENKOFORM V-100 Vertical Formwork
Panels:
Unlimited possibilities
Plywood
Beam VM 20
Waler DU-100
Wood planks
8
Construcción
ENKOFORM V-100 Vertical Formwork
Plywood Beam VM 20
• Shuttering face in contact with the concrete. • Support of the plywood. It 40
Waler DU-100
• Double U profile with holes.
• They support the Beams 100
VM 20.
• They stiffen the Panels. 50 52 50
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Construcción
ENKOFORM V-100 Vertical Formwork
Waler connection
Waler connector
The Waler connector permits to join two Walers
DU-100 to form a longer element. The Waler
connector permit walers measures starting on 0.5 m,
with variations every 0.25 cm.
The walers are joined using pins, which are secured by a cotter pin.
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Construcción
ENKOFORM V-100 Vertical Formwork
11
Construcción
ENKOFORM V-100 Vertical Formwork
Waler-VM20 clamp 2T
Waler-VM20 clamp 2T is the joining element between timber beam and waler. Its components can not be lost.
It can be assembled on any point of the waler and beam just tightening the nuts from the top of the panel.
Waler-VM20 clamp 2T 90º joint between the Beam VM 20 and the Waler DU-100 with the
Waler-VM20 Clamp 2T
12
Construcción
ENKOFORM V-100 Vertical Formwork
Waler-VM20 clamp
The Waler-VM20 clamp is an element with the same function as the Waler-VM20 clamp 2T. The difference is
in the assembly method: in this case the screw must be tightened from the bottom of the panel.
Both clamps provide a quick and easy assembly with no need to slide them from the edge of VM 20 beam
to the waler; so the assembly without following a strict order can be made.
13
Construcción
ENKOFORM V-100 Vertical Formwork
Waler-VM20 angular clamp The assembly of the Waler-VM20 angular clamp in an angle different
from 90º.
The Lifting bracket E V-100 cannot be placed on a VM 20 Beam previously fixed to the waler by the mentioned
angular clamp.
14
Construcción
ENKOFORM V-100 Vertical Formwork
Panel with beams joined vertically Two VM 20 Beams joined with the
Beam VM 20 connection plate
15
Construcción
ENKOFORM V-100 Vertical Formwork
Panel connector
16
Construcción
ENKOFORM V-100 Vertical Formwork
16
The Panel connector and the pin special
shape reduce the damage in the edges of
the plywood because the conical part of the
pin approaches the panels and the
cylindrical part fixes the joint. 12
Assembly tolerances
16
16
17
Construcción
ENKOFORM V-100 Vertical Formwork
Tying System:
Strong tying for high concrete pressures
18
Construcción
ENKOFORM V-100 Vertical Formwork
Plate washer nut 15 Spacer tube 22/25 or 22/26 Plate washer nut 15
Cone 22
19
Construcción
ENKOFORM V-100 Vertical Formwork
Lifting:
Elevation with guarantee and safety
20
Construcción
ENKOFORM V-100 Vertical Formwork
The hook should be used following the advice and instructions of ULMA
Construcción.
Gangs lifting with maximum safety Lifting the ENKOFORM V-100 System with working platforms
21
Construcción
ENKOFORM V-100 Vertical Formwork
Safety elements:
Total and collective protection
Work platforms
Stable and safe working area
Walkway bracket
Security at any level
22
Construcción
ENKOFORM V-100 Vertical Formwork
The Walkway bracket is placed in one of the beam’s holes. It is fixed with a The Walkway bracket is supported on the UPN profile wings
Panel bolt and a nut
Plastic block
23
Construcción
ENKOFORM V-100 Vertical Formwork
Stabilizing system:
Constant balance
Stabilizing system
It is comprised by the following:
Brace head: an
element that
joins the panel
and the Push-pull
prop. It can be
placed anywhere
in the metallic
waler.
Push-pull prop
shoe: component
used to anchor
push-pull props to
the foundation
through the holes
included on it. It’s
recommended to
use HSA M20X125
Hilti anchors.
24
Construcción
ENKOFORM V-100 Vertical Formwork
Easy to install and to regulate Wide range of Push-pull props, from 1.1 m to 10 m
25
Construcción
ENKOFORM V-100 Vertical Formwork
Special attention must be paid during the assembly process of ENKOFORM V-100 Formwork. It is recommended to
assemble on a template placed on a flat and levelled surface.
Using the template for assembling the panels, the assembly times are reduced and the errors or deviations in the
panel’s assembly are decreased.
The work process described below may vary depending on the required geometry. Work at high elevations should be
executed safely from working platforms or using reglamentary auxiliary equipment that totally guarantees the
worker’s safety.
26
Construcción
ENKOFORM V-100 Vertical Formwork
Panel pre-assembly
1 • On a flat surface or template, place the needed • Place the two Beams VM 20 on both corners fixing
Walers DU-100 as indicated in the assembly them with Waler VM20 clamp.
drawing. • Place a 20 cm thick plank at the bottom of the panel.
• If necessary, join the walers with Waler connector • Place the Lifting brackets E V-100 on the appropriate
to form longer ones. Beam VM 20.
• In case of not using templates, check that they
are correctly squared.
2 • Place the remaining Beams VM 20, according to • Join all the Beams VM 20 to the Walers (manually, or
assembly drawing, guaranteeing its parallelism with an electric screwdriver) using the Waler VM20
and alignment (including the two beams, with the clamps.
hooks fixed previously, assembling the lifting • Place the Lifting bracket E V-100 plank.
brackets with the plates towards the outside part).
• Fix the plank to the Beams VM 20.
27
Construcción
ENKOFORM V-100 Vertical Formwork
3 • Cover the panels with plywood. Screw the plywood • Do the holes to pass the Tie rods, according to the
to the Beams VM 20. drawing.
28
Construcción
ENKOFORM V-100 Vertical Formwork
Jobsite placement
1 • Based on the assembled panel, turn it over so • Assemble the Walkway brackets on the panel.
that the board is supported on wood sills. • Create the working platform and install the handrail.
• Place the brace heads, the Push-pull props and Place the access elements in case they are necessary
the Push-pull prop shoes, according to assembly according to assembly drawings.
drawing.
29
Construcción
ENKOFORM V-100 Vertical Formwork
4 • Keeping the gang with the crane, install the • Access to the work platform, install the lateral
anchoring system (Tie rods and Plate washer handrails, and finally pour the concrete.
nuts).
• Repeat the process joining the panels with Panel
connectors.
30
Construcción
ENKOFORM V-100 Vertical Formwork
For further information on the assembly and disassembly of other configurations as corners, columns or panels with
intermediate platforms, check to specific Technical Instructions for each case.
31
Construcción
ENKOFORM V-100 Vertical Formwork
Solutions
The ENKOFORM V-100 Formwork is capable of solving all the geometries that
appear in the execution of vertical structures:
Hinged corners
5
10
12
Bulkheads
32
Construcción
ENKOFORM V-100 Vertical Formwork
11
11
33
Construcción
ENKOFORM V-100 Vertical Formwork
Columns
The ENKOFORM V-100 System in addition to walls also provides column formwork solutions.
Column stabilized with Push-pull props General view of the column formwork
corner head, Pins E20x190, Tie rod 15 and Fixed plate Tie rod 15
nut 15.
Outside corner head
Column
connector
34
Construcción
ENKOFORM V-100 Vertical Formwork
Panels outer joint with Outside corner head Preparation of panels for column in L shape
Outer joint of panels with Column connector Application of the system in columns
35
Construcción
ENKOFORM V-100 Vertical Formwork
Detail of the joint between two panels Two panels joined with a Filler panel between
with a Filler panel between them them.
C-VM20 Clamp provides extra support for the Beam VM 20 on the Adjustable connector 0.8.
B B 4 4
50
C C 2 2
100
B B 4 4
150
36
Construcción
ENKOFORM V-100 Vertical Formwork
The Gap adjustable brace allows the stripping of the panel without disassembling any other element of the panel.
Detail of the filler between two panels by Filler between two panels with Compensation plate
Compensation plate
37
Construcción
ENKOFORM V-100 Vertical Formwork
ULMA Construcción has two types of one-face formwork depending on the height of the formwork: UCAB Walers
and EUC Trusses.
The UCAB Walers provide solutions for walls at a The trusses are tied to the panel’s walers. However, at
maximum height of 3.6 m. the base, the trusses must be anchored to the ground
by rods that were previously installed in the sills or
The EUC Trusses are used for higher elevations, foundation. These rods should support the concrete
combining them to adjust to the required wall pressure.
height.
38
Construcción
ENKOFORM V-100 Vertical Formwork
Climbing
Climbing formwork rises vertically by stages to build walls
that cannot be completed in a single pouring due to their
height. Accordingly, a working platform is built at the
required height, and the formwork is supported on it.
POURING PLATFORM
Safety elements
The brackets are prepared for different types of Formwork and bracket
connecting elements
ULMA Vertical Formwork: ORMA Modular
Formwork, beam and waler formwork like
ENKOFORM V-100 and metallic formwork.
39
Construcción
ENKOFORM V-100 Vertical Formwork
40
Construcción
ENKOFORM V-100 Vertical Formwork
41
Construcción
ENKOFORM V-100 Vertical Formwork
Other solutions
Circular walls
42
Construcción
ENKOFORM V-100 Vertical Formwork
Inner shafts
43
Construcción
ENKOFORM V-100 Vertical Formwork
44
Construcción
ENKOFORM V-100 Vertical Formwork
Stacking
Stack the panels in order to avoid any damage of the plywood.
45
Construcción
ENKOFORM V-100 Vertical Formwork
Lifting
46
Construcción
ENKOFORM V-100 Vertical Formwork
Assembly
The assembly of panels should be done preferably on
the assembly template or on a flat and levelled surface.
Disassembly
Once materials have been stripped, clean the panels and store them properly.
Maintenance
Different components have to be cleaned and scraped on the jobsite as soon as they have been stripped. Before any
pouring, steep the plywood with release agent as previously explained.
47
Construcción
ENKOFORM V-100 Vertical Formwork
48
Construcción
ENKOFORM V-100 Vertical Formwork
Beams
Articulated connector 7.5 1960027 WEIGHT (kg) CODE
Beam VM
Beam VM 20/2.45 12.25 1950129
Beam VM 20/2.65 13.25 1940196
Beam VM 20/2.9 14.5 1940144
Beam VM 20/3.3 16.5 1950130
Beam VM 20/3.6 18 1940146
Beam VM 20/3.9 19.5 1950112
Corner connector 11.5 1960365 Beam VM 20/4.5 22.5 1940178
Beam VM 20/4.9 24.5 1950113
Beam VM 20/5.9 29.5 1940149
Push-pull prop
Push-pull prop 1.1-1.7 7.8 1900134
Push-pull prop 2.4-3.5 24.2 1900123
Push-pull prop 3.6-4.8 43.3 1908168
Waler-VM20 1.3 1960345 Push-pull prop 5-6 51 1900147
Angular clamp
49
Construcción
ENKOFORM V-100 Vertical Formwork
Anchors
WEIGHT (kg) CODE WEIGHT (kg) CODE
Push-pull prop shoe 4.3 1900144 Tie rod
Tie rod 15/1 1.7 0230100
Tie rod 15/1.2 2 0230120
Tie rod 15/1.5 2.1 0230150
Tie rod 15/2 3.3 0230200
Tie rod 15/6 8.6 0230600
Tie rod 20/1 2.5 0234100
Tie rod 20/1.2 3.4 0234120
Right angle head 2.2 1960172 Tie rod 20/1.5 3.8 0234150
Tie rod 20/2 5.1 0234200
Tie rod 20/6 15.4 0234600
Pipe brace E
Pipe brace E 0,51-0,75 10.2 1960210
Pipe brace E 0,75-1,05 14.1 1960100
Pipe brace E 1-1,55 18.8 1960110
Pipe brace E 1,51-2,2 24.1 1960115 Plate washer nut 15 1.4 1900256
Pipe brace E 2,15-2,75 33.4 1960130
Pipe brace E 2,7-3,3 38.1 1960125
Pipe brace E 3,25-4 45 1960410
Board
WEIGHT (kg) CODE
Board
Fixed plate nut 15 0.73 7238000
Plywood 1,25x2,5x0,021 Birch 44.6 1940151
Plywood 1,25x2,5x0,021 Beto 40.7 1940166
3 Layer plywood
2500x500x27 18.9 7251136
3 Layer plywood
2000x500x27 13.3 7251108
50
Construcción
ENKOFORM V-100 Vertical Formwork
Plug
Plug 20 (250 units) 0.003 1861799
Plug 22 (250 units) 0.003 1900159
Plug 30 (250 units) 0.004 7238046
Consumable parts
WEIGHT (kg) CODE
Chamfer Strip 20x20 (50 ml) 0.63 7238029
Plug 26 (250 units) 0.004 7238050
51
Construcción
ENKOFORM V-100 Vertical Formwork
Tube
Tube 48/1.6 5.5 2125290
Tube 48/2.1 7 2125291
Gap adjustable brace 21.6 1960055 Tube 48/2.6 8.7 2125647
Tube 48/3.1 11.4 2125249
Tube 48/3.6 12.1 2125648
Tube 48/4.1 14.6 2125250
Tube 48/5 18 2125251
Tube 48/6 20 0200600
Assembly template
WEIGHT (kg) CODE
Tube Waler connector 0.89 2211123
Tube 40x40x3 L=400 (D18) 1.4 0122002
Tube 40x40x3 L=600 (D18) 2.08 0122001
52
Construcción
ENKOFORM V-100 Vertical Formwork
Toolkit case
2.3 1960450
53
Construcción
Production Plant
ULMA C y E, S. Coop.
Ps. Otadui, 3 - P.O. Box 13
20560 OÑATI (Guipúzcoa)
SPAIN
Phone: +34 943 034900
Fax: +34 943 034920
www.ulma-c.com
ULMA Worldwide
EUROPE IDF Branch Evénements Branch Poland
22 Bis, Rue Gustave Eiffel 9, Avenue Larregain ULMA Construccion Polska S.A.
Germany Z.I. de la Marinière Z.I. de Monhauba 03-115 WARSAW
ULMA Betonschalungen 91070 BONDOUFLE 64140 LONS ul. Klasyków 10
und Gerüste GmbH Phone: + 33 1 69 11 63 30 Phone: + 33 5 59 62 71 97 Phone: + 48 22 506 70 00
Paul-Ehrlich-Straße 8 Fax: + 33 1 69 11 63 31 Fax: + 33 5 59 13 84 33 Fax: + 48 22 814 31 31
D-63322 RÖDERMARK www.ulma-c.pl
Phone: + 49 6074 9294 0 Eguilles Branch Tarnos Branch
Fax: + 49 6074 9294 101 50, Allée Meulière 35, Rue de l’Industrie WSCHÓD REGION
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13510 EGUILLES 40220 TARNOS
Nordwest Branch Phone: + 33 4 42 64 62 30 Phone: + 33 5 59 64 44 45 Warszawa Office
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Manfred - Wörner - Str. 115 Phone: + 33 2 51 80 48 04 Phone: + 39 0474 947 400 Phone: + 48 504 212 467
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Fax: + 49 7161 50608 43 Lille Branch Lublin Office
Zone Industrielle Kazakhstan 20-327 LUBLIN
France Rue André Ampère ULMA Kazakhstan
ULMA, S.A.R.L. ul. Wrońska 2
59930 LA CHAPELLE 01000 ASTANA Phone: + 48 81 749 72 90
27, Rue Gustave Eiffel D’ARMENTIÈRES 25, Tashenova St. 4th floor, offices 7,9
Z.I. de la Marinière Fax: + 48 81 744 04 90
Phone: + 33 3 20 07 11 86 Phone:/Fax: + 7 7172 58 05 19
91070 BONDOUFLE Fax: + 33 3 20 07 11 68 Phone: + 7 7172 37 93 48
Phone: + 33 1 69 11 54 50 Białystok Office
www.ulma-c.kz Phone: + 48 504 212 153
Fax: + 33 1 69 11 54 54 Lescar Branch
www.ulma-c.fr Chemin des Trois Ponts
64230 LESCAR
Phone: + 33 5 59 77 63 81
Fax: + 33 5 59 77 87 30
54
Construcción
ZACHÓD REGION Nowa Sól Office Czech Republic Ukraine
67-100 NOWA SÓL ULMA Construcción CZ, s.r.o. ULMA Formwork Ukraine Ltd.
POZNAŃ Office
ul. Kościuszki 29 Průmyslová 1009 01013 KIEV
61-317 POZNAŃ
Phone: + 48 68 376 77 60 294 71 BENÁTKY NAD JIZEROU 3, Derevoobrobna St.
ul. Ostrowska 484
Fax: + 48 68 387 02 21 wew. 357 Phone: + 420 326 910 600 Phone: + 380 44 255 14 92
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POŁUDNIE REGION www.ulma-c.com www.ulma-c.com
JAWORZNO Branch
Bydgoszcz Office Slovac Republic
43-603 JAWORZNO
85-739 BYDGOSZCZ ULMA Construccion SK, s.r.o.
ul. Wysoki Brzeg 25
ul. Fordońska 199 Rybničná 38/K
Phone: + 48 32 615 73 70
Phone: + 48 52 323 76 80 831 06 BRATISLAVA
Fax: + 48 32 353 33 91
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ul. Gerarda Merkatora 7 2695 SÃO JOÃO DA TALHA - LISBON
Phone: + 48 91 485 77 30 Phone: + 351 219 947 850
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WROCŁAW Branch
Wrocław Office Porto Branch
50-541 WROCŁAW Zona Industrial da Feiteira
ul. Armii Krajowej 53 Rua das Casas Queimadas
Phone: + 48 71 391 76 30 717 Grijó
Fax: + 48 71 367 30 90 4415-439 VILA NOVA DE GAIA
PORTO
Phone: + 351 227 418 820
Fax: + 351 227 418 829
55
Construcción
Production Plant
ULMA C y E, S. Coop.
Ps. Otadui, 3 - P.O. Box 13
20560 OÑATI (Guipúzcoa)
SPAIN
Phone: +34 943 034900
Fax: +34 943 034920
www.ulma-c.com
ULMA Worldwide
AMERICA Sul Branch West Branch (Phoenix) ASIA-AFRICA
Rua Dr. João Inácio, 195/199 1530 West Houston Avenue
Argentina Navegantes - Poa RS Gilbert, ARIZONA 85233 P.R. China
ULMA Andamios y CEP: 90230-180 Phone: + 1 480 304 4942 ULMA Formworks China R.O.
Encofrados Argentina, S.A. Phone/Fax: + 55 51 3337 1003 Fax: + 1 480 304 4948 #1009 Fortunegate Mall
Bernardo de Irigoyen 722 6A 1701 West Beijing Road
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Phone/Fax: + 541 14 3425132 ULMA Construction Systems 8235 Patuxent Range Road Phone: + 86 21 62887070
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Phone/Fax: + 55 11 3883 1300 Moldajes, S.A. 54060 Col. La Loma Phone: + 971 4 8858208
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Phone/Fax: + 55 61 3556 6226 O´Higgins 940 of. 904 Norte Branch Singapore
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CEP: 42700-000 USA Phone: + 65 6758 2338
Phone/Fax: + 55 71 3288 2003 ULMA Form Works, Inc. Fax: + 65 6758 8523
58 Fifth Avenue www.ulma-c.com
Hawthorne - NEW JERSEY 07506
Phone: + 1 973 636 2040
Fax: + 1 973 636 2045
www.ulma-c.us
56
Construcción
ULMA in Spain
ANDALUCÍA Branch CASTILLA Branch GALICIA Branch LEVANTE Branch
Pol. Ind. Fridex Ctra. Burgos - Portugal, km 116 Pol. Ind. Espíritu Santo Pol. Ind. Los Vientos
Autovía Sevilla - Málaga, km 4,2 47270 CIGALES (Valladolid) Rua Bell, 24-26 Gregal, 7 - Apdo. 76
41500 ALCALÁ DE GUADAIRA Phone: + 34 983 581009 15650 CAMBRE (La Coruña) 46119 NÁQUERA (Valencia)
(Sevilla) Fax: + 34 983 581021 Phone: + 34 981 649802 Phone: + 34 96 1399130
Phone: + 34 95 5630044 Fax: + 34 981 649060 Fax: + 34 96 1399096
Fax: + 34 95 5630020 Pol. Ind. de Roces, 5
Gustavo Eiffel, 46 Generoso Domínguez, s/n Pol. Ind. La Serreta
Camino Nuevo, s/n 33211 GIJÓN (Asturias) Portela - Tameiga Calí, s/n
18210 PELIGROS (Granada) Phone: + 34 98 5168038 36416 MOS (Pontevedra) 30500 MOLINA DE SEGURA
Phone: + 34 958 405028 Fax: + 34 98 5167513 Phone: + 34 986 344045 (Murcia)
Fax: + 34 958 405328 Fax: + 34 986 304809 Phone: + 34 968 642679
CATALUÑA Branch Fax: + 34 968 641276
ARAGÓN Branch Pol. Ind. Sud - Est NORTE Branch
Pol. Ind. El Pradillo II Pintor Velázquez, 7 y 9 Pol. Ind. Goiain
Aneto, 2 - Parcela 23 08213 POLINYA (Barcelona) Av. San Blas, 1
50690 PEDROLA (Zaragoza) Phone: + 34 93 7132727 01170 LEGUTIANO (Álava)
Phone: + 34 976 654645 Fax: + 34 93 7133643 Phone: + 34 945 001100
Fax: + 34 976 654635 Fax: + 34 945 001111
Pol. Ind. Son Noguera
CANARIAS Branch Cas Rossos, 12-14 Iturritxualde, 3
Pol. Ind. Las Majoreras 07620 LLUCMAJOR 48160 DERIO (Vizcaya)
Los Llanillos, 33 (Illes Balears) Phone: + 34 94 4521425
35259 INGENIO (Las Palmas) Phone: + 34 971 669850 Fax: + 34 94 4522468
Phone: + 34 928 789212 Fax: + 34 971 121512
Fax: + 34 928 789538
CENTRO Branch
Pol. Ind. Valle de Güimar Pol. Ind. Sur
Manzana XIII - Parcelas 21 y 22 28863 COBEÑA (Madrid)
38509 GÜIMAR (Tenerife) Phone: + 34 91 6523199
Phone: + 34 922 505020 Fax: + 34 91 6528828
Fax: + 34 922 501101
Ctra. N-401 Madrid-C. Real, km 87
45110 AJOFRÍN (Toledo)
Phone: + 34 925 011000
Fax: + 34 925 011008
57
Construcción
ENKOFORM V-100 Vertical Formwork
Our Products
Vertical Formworks
ORMA Modular Formwork Circular Sheet Formwork
A system for large works and BIRA
high performance Formwork system designed
for circular wall
configurations
58
Construcción
E00CBZ01
ULMA C y E, S. Coop.
Ps. Otadui, 3 - P.O. Box 13
20560 OÑATI (Guipúzcoa)
SPAIN
Phone: + 34 943 034900
Fax: + 34 943 034920
www.ulma-c.com