FRAME PADEYES CALCULATION

This Spreadsheet performs design and checks as per the guidelines of API RP 2A-WSD, AWS D1.1 and AISC Code

0. Input Data
2
0.0 Acceleration of Gravity g 9.81 m/s
0.1 Total Liftting Weight W 7 MT
0.2 Number of Sling n 4
0.3 Dynamic Load Factor DLF API RP 2A-WSD, section 2.4.2c 2
0.4 Angle b/w sling and Vertical θ 30 deg.
0.4 Yield Stress Fy Steel Grade API 2H Gr.50 250 MPa
Fy(w) E70xx Electrode 393 MPa

1. Initial Calculation
𝑊×𝑔 39.6 kN
1.1 Static Sling Load SLstatic = 𝑛−1 ×𝑐𝑜𝑠𝜃
or
4.0 MT
Design Sling Load P = SL static x DLF 79.3 kN

1.2 Allowable Stresses

Assuming that the allowalble stress of welding metal is equal to the allowable stress of the base metal
According to AISC code, the allowable stresses are as follow
- Bearing Stress Fb = 0.9 x F y 225.0 MPa
- Shearing Stress Fs = 0.4 x F y 100.0 MPa
- Tension Stress Ft = 0.6 x F y 150.0 MPa
- Von Mises Stress F von = 0.85 x F y 212.5 MPa

2. Lifting Sets Sizing

2.1 Shackle )
(based on API RP2A - WSD section 2.4.2.f and SL static
- Shackle Type CROSBY® G-2130 Bolt-Type Anchor Shackle
- Rated Safety Working Load SWL (≥ SLstatic) 8.5 MT
- Pin Diameter Dp 28.7 mm
- Inside Width W in 42.9 mm
- Inside Height Hin 95.5 mm

2.2 Sling (based on EN13141-1 Table 4 and SL static )

- Sling Type Steel Cored Rope Class 6x36, Grade 1770
Sling Nominal Diameter Ds 24 mm
3. Padeye Design
3.1 Padeye Dimensions
- Pinhole Diameter Dh 31 mm
Pinhole Radius Rh 15.5 mm
- Main Plate Thickness Tm 20 mm
- Main Plate Radius Rm 55 mm
- Main Plate Length Lm 300 mm
- Pinhole CL to Padeye Base Hm 70 mm
- No. of Cheek Plate / Pinhole nc 2
- Check Plate Diameter Dc 110 mm
Check Plate Radius Rc 55 mm
- Cheek Plate Thk. Tc 0 mm

3.2 Padeye Dimension and Clearance Checking

- Clearance C1 b/w shackle pin and padeye pinhole shall not exceed 6% of shackle pin dia.
or less than 3mm, whichever is larger
𝐷ℎ − 𝐷𝑝 ≤ 6% × 𝐷𝑝 𝑜𝑟 3𝑚𝑚 2.3 ≤ 3 PASS
- Main Plate Radius shall not be less than 1.5 times of Pinhole Diameter
𝑅𝑚 ≥ 1.5 × 𝐷ℎ 55 ≥ 46.5 PASS
- Clearance C2 b/w Padeye thk. and Shackle inside width shall be less than 25% of Shackle inside width
or less than 12mm, whichever is larger
𝑊𝑖𝑛 − 𝑇𝑚 + 𝑛𝑐 × 𝑇𝑐 ≤ 25% 𝑊𝑖𝑛 or 12mm 22.9 ≤ 12 FALSE
- Vertical Clearance C3 b/w sling and top edge of padeye shall not be 0.5 x slind Diameter
𝐻𝑖𝑛 − 𝐷𝑠 − (𝑅𝑚 −𝑅𝑝 ) ≥ 0.5𝐷𝑠 32 ≥ 12 PASS

4. Padeye Allowable Stresses Checking

4.1 Bearing Stress

2
- Min. Bearing Area Required Ab(min) = 𝑃/𝐹𝑏 352 mm
2
- Available Bearing Area Ab = 𝐷𝑝 × (𝑇𝑚 + 𝑛𝑐 × 𝑇𝑐 ) 574 mm
 = 𝐷𝑝 × (𝑇𝑚 + 𝑛𝑐 × 𝑇𝑐 )
- Unity Check UCb = 𝐴𝑏(𝑚𝑖𝑛) /𝐴𝑏 0.61 PASS

4.2 Tear-out Stress

2
- Min. Shear Area Required As(min) = 𝑃/𝐹𝑠 793 mm
2
- Total Shear Area As = 2 × [𝐴𝑠 𝑚 +𝐴𝑠(𝑐) ] 1580 mm
2
Main Plate Shear Area As(m) = 𝑇𝑚 (𝑅𝑚 − 𝑅ℎ ) 790 mm
2
Cheek Plate Shear Area As(c ) = 𝑇𝑐 × (𝑅𝑐 − 𝑅ℎ ) × 𝑛𝑐 0 mm
- Unity Check UCs = 𝐴𝑠(𝑚𝑖𝑛) /𝐴𝑠 0.50 PASS

4.3 Tensile Stress across the pinhole

2
- Min. Tensile Area Required At(min) = 𝑃/𝐹𝑡 529 mm
- Total Tensile Area At = 𝐴𝑡 𝑚 +𝐴𝑡(𝑐) 1580 mm
2

2
Main Plate Tensile Area At(m) = 𝑇𝑚 × (𝐷𝑚 − 𝐷ℎ ) 1580 mm
2
Cheek Plate Tensile Area At(c ) = 𝑇𝑐 × (𝐷𝑐 − 𝐷ℎ ) × 𝑛𝑐 0 mm
- Unity Check UCt = 𝐴𝑡(𝑚𝑖𝑛) /𝐴𝑡 0.33 PASS

4.4 Cheek Plate Fillet Welding Stress

- Shear on Weld due to Pull-out Pc = 𝑃 × 𝑇𝑐 /(𝑇𝑚 + 𝑛𝑐 × 𝑇𝑐 ) 0.00 kN
- Min. Cheek Pl. Welding Area Aw(c )min = 𝑃𝑐 /𝐹𝑠 0 mm
2

- Provided fillet weld size w 10 mm

2
- Available Effective weld Area Aw(c ) = (𝑤 × 2/2) × 𝜋𝐷𝑐 2443 mm
- Unity Check UCs = 𝐴𝑤(𝑐)𝑚𝑖𝑛 /𝐴𝑤(𝑐) 0.00 PASS

4.5 Stresses at Padeye Base Section

4.5.1 Section Properties
- Section Area 𝐴 = 𝑇𝑚 × 𝐿𝑚 6000 mm
2

- Dist from pinhole CL to section N.A 𝑥 = 𝐻𝑚 70 mm

2
- Section Modulus 𝑆𝑧 = (𝑇𝑚 × 𝐿𝑚 )/6
3
300000 mm
𝑆𝑦 = (𝐿𝑚 × 𝑇𝑚 2 )/6 20000 mm
3

4.5.2 Acting Forces and Moments

- In-plane Bending Moment 𝑀𝑧 = 𝑃. 𝑠𝑖𝑛𝛼. 𝑥 2775265 Nmm
- Out-plane Bending Moment 𝑀𝑦 = (5%𝑃). 𝑥 277527 Nmm
- Tensile Force 𝑃𝑥 = 𝑃. 𝑐𝑜𝑠𝛼 68670 N
- In-plane Shear Force 𝑃𝑦 = 𝑃. 𝑠𝑖𝑛𝛼 39647 N
Out-plane Shear Force 𝑃𝑧 = 5%𝑃 3965 N
2 2 1/2
Total Shear Force 𝑃𝑦𝑧 = (𝑃𝑦 + 𝑃𝑧 ) 39844 N
 𝑦𝑧 ( 𝑦 )

4.5.3 Acting Stresses

- Acting Tensile Stress 𝜎𝑡 = 𝑃𝑥 /𝐴 11.4 MPa
Tensile Unity Check 𝑈𝐶𝑡 = 𝜎𝑡 /𝐹𝑡 ≤ 1 0.08 PASS
- Acting In-plane Bending Stress 𝜎𝑏𝑧 = 𝑀𝑧 /𝑆𝑧 9.3 MPa
Bending(in-plane) Unity Check 𝑈𝐶𝑏𝑧 = 𝜎𝑏𝑧 /𝐹𝑏 ≤ 1 0.04 PASS
- Acting Out-plane Bending Stress 𝜎𝑏𝑦 = 𝑀𝑦 /𝑆𝑦 13.9 MPa
Bending(out-plane) Unity Check 𝑈𝐶𝑏𝑦 = 𝜎𝑏𝑦 /𝐹𝑏 ≤ 1 0.06 PASS

- Combined Bending & Tensile Check 𝑈𝐶𝑐 = 𝑈𝐶𝑡 + 𝑈𝐶𝑏𝑧 + 𝑈𝐶𝑏𝑦 ≤ 1 0.18 PASS

- Acting Shear Stress 𝜏𝑦𝑧 = 𝑃𝑦𝑧 /A 6.6

Allowable Shear Stress Checking 𝑈𝐶 = 𝜏𝑦𝑧 /𝐹𝑠 ≤ 1 0.07 PASS
- Von Mises Stress 𝜎𝑣𝑜𝑛 = [ 𝜎𝑏𝑧 + 𝜎𝑏𝑦 + 𝜎𝑡 )2 + 3𝜏 2 𝑦𝑧 1/2
36.4
Allowable Bending Stress Checking 𝑈𝐶 = 𝜎𝑣𝑜𝑛 /𝐹𝑣𝑜𝑛 ≤ 1 0.17 PASS
Table 4 - BS EN 13414-1: Working Load Limit for Sling using Steel Cored Rope, Grade 1770

Nominal Rope Dia. WLL

(mm) (Tons)
8 0.75
9 0.95
10 1.15
11 1.4
12 1.7
13 2
14 2.25
16 3
18 3.7
20 4.6
22 5.65
24 6.7
26 7.8
28 9
32 11.8
36 15
40 18.5
44 22.5
48 26
52 31.5
56 36
60 42
Crosby G-2130 Shackle (Metric)

Stock No. Dimensions (mm)

Working
Nominal Weight
Load Limit A B C
Size (in.) G-2130 S-2130 Each (kg) D
(t)* Inside W Pin Dia. Inside Hi
3/16 0.33 1019464 - 0.03 9.65 6.35 22.4 4.85
1/4 0.50 1019466 - 0.05 11.9 7.85 28.7 6.35
5/16 0.75 1019468 - 0.10 13.5 9.65 31 7.85
3/8 1.00 1019470 - 0.15 16.8 11.2 36.6 9.65
7/16 1.50 1019471 - 0.22 19.1 12.7 42.9 11.2
1/2 2.00 1019472 1019481 0.36 20.6 16 47.8 12.7
5/8 3.25 1019490 1019506 0.62 26.9 19.1 60.5 16
3/4 4.75 1019515 1019524 1.23 31.8 22.4 71.5 19.1
7/8 6.50 1019533 1019542 1.79 36.6 25.4 84 22.4
1 8.50 1019551 1019560 2.28 42.9 28.7 95.5 25.4
1-1/8 9.50 1019579 1019588 3.75 46 31.8 108 28.7
1-1/4 12.00 1019597 1019604 5.31 51.5 35.1 119 31.8
1-3/8 13.50 1019613 1019622 7.18 57 38.1 133 35.1
1-1/2 17.00 1019631 1019640 8.62 60.5 41.4 146 38.1
1-3/4 25.00 1019659 1019668 15.40 73 51 178 44.5
2 35.00 1019677 1019686 23.70 82.5 57 197 51
2-1/2 55.00 1019695 1019702 44.60 105 70 267 66.5
3 85.00 1019711 - 70.00 127 82.5 330 76
3-1/2 120.00 1019739 - 120.00 133 95.5 372 92
4 150.00 1019757 - 153.00 140 108 368 104

As advertised in Crosby General Catalogue 2009 Page 67 , and previously in Crosby General Catalogue 2006 Page 63.

Crosby G-2130 Shackle (Imperial)

Stock No. Dimensions (mm)
Working
Nominal Weight
Load Limit A B C
Size (in.) G-2130 S-2130 Each (kg) D
(t)* Inside W Pin Dia. Inside Hi
3/16 0.33 1019464 - 0.06 0.38 0.25 0.88 0.19
1/4 0.50 1019466 - 0.11 0.47 0.31 1.13 0.25
5/16 0.75 1019468 - 0.22 0.53 0.38 1.22 0.31
3/8 1.00 1019470 - 0.33 0.66 0.44 1.44 0.38
7/16 1.50 1019471 - 0.49 0.75 0.5 1.69 0.44
1/2 2.00 1019472 1019481 0.79 0.81 0.64 1.88 0.5
5/8 3.25 1019490 1019506 1.68 1.06 0.77 2.38 0.63
3/4 4.75 1019515 1019524 2.72 1.25 0.89 2.81 0.75
7/8 6.50 1019533 1019542 3.95 1.44 1.02 3.31 0.88
1 8.50 1019551 1019560 5.66 1.69 1.15 3.75 1
1-1/8 9.50 1019579 1019588 8.27 1.81 1.25 4.25 1.13
1-1/4 12.00 1019597 1019604 11.71 2.03 1.4 4.69 1.29
1-3/8 13.50 1019613 1019622 15.83 2.25 1.53 5.25 1.42
1-1/2 17.00 1019631 1019640 19 2.38 1.66 5.75 1.53
1-3/4 25.00 1019659 1019668 33.91 2.88 2.04 7 1.84
2 35.00 1019677 1019686 52.25 3.25 2.3 7.75 2.08
2-1/2 55.00 1019695 1019702 98.25 4.13 2.8 10.5 2.71
3 85.00 1019711 - 154 5 3.3 13 3.12
3-1/2 120.00 1019739 - 265 5.25 3.76 14.63 3.62
4 150.00 1019757 - 338 5.5 4.26 14.5 4
 Tolerance +/-

Dimension
E F H L N C A
al Drawing
15.2 14.2 37.3 24.9 4.85 1.5 1.5
19.8 15.5 46.7 32.5 6.35 1.5 1.5
21.3 19.1 53 37.3 7.85 3.3 1.5
26.2 23.1 63 45.2 9.65 3.3 1.5
29.5 26.9 74 51.5 11.2 3.3 1.5
33.3 30.2 83.5 58.5 12.7 3.3 1.5
42.9 38.1 106 74.5 17.5 6.35 1.5
51 46 126 89 20.6 6.35 1.5
58 53 148 102 24.6 6.35 1.5
68.5 60.5 167 119 26.9 6.35 1.5
74 68.5 190 131 31.8 6.35 1.5
82.5 76 210 146 35.1 6.35 1.5
92 84 233 162 38.1 6.35 3.3
98.5 92 254 175 41.1 6.35 3.3
127 106 313 225 57 6.35 3.3
146 122 348 253 61 6.35 3.3
184 145 453 327 79.5 6.35 6.35
200 165 546 365 92 6.35 6.35
229 203 626 419 105 6.35 6.35
254 229 653 468 116 6.35 6.35

al Catalogue 2006 Page 63.

Tolerance +/-

Dimension
E F H L N C A
al Drawing
0.6 0.56 1.47 0.98 0.19 0.06 0.06
0.78 0.61 1.84 1.28 0.25 0.06 0.06
0.84 0.75 2.09 1.47 0.31 0.06 0.06
1.03 0.91 2.49 1.78 0.38 0.13 0.06
1.16 1.06 2.91 2.03 0.44 0.13 0.06
1.31 1.19 3.28 2.31 0.5 0.13 0.06
1.69 1.5 4.19 2.94 0.69 0.13 0.06
2 1.81 4.97 3.5 0.81 0.25 0.06
2.28 2.09 5.83 4.03 0.97 0.25 0.06
2.69 2.38 6.56 4.69 1.06 0.25 0.06
2.91 2.69 7.47 5.16 1.25 0.25 0.06
3.25 3 8.25 5.75 1.38 0.25 0.06
3.63 3.31 9.16 6.38 1.5 0.25 0.13
3.88 3.63 10 6.88 1.62 0.25 0.13
5 4.19 12.34 8.8 2.25 0.25 0.13
5.75 4.81 13.68 10.15 2.4 0.25 0.13
7.25 5.69 17.9 12.75 3.13 0.25 0.25
7.88 6.5 21.5 14.62 3.62 0.25 0.25
9 8 24.88 17.02 4.38 0.25 0.25
10 9 25.68 18 4.56 0.25 0.25