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W115 Partition Gypsum Board Wall System

(Double DC Stud + Double Layer Gypsum Board)

Wall System (Double DC Stud + Double Layer Gypsum Board) W115 partition wall system is installed

W115 partition wall system is installed with double DC stud, at least 12,5 mm thick double layer Knauf Gypsum Board on each side proper thickness of single-or double layer mineral wool according to the width of DC stud.

Fields of Application

Areas with high sound insulation requirements.according to the width of DC stud. Fields of Application Areas with very high fire resistance

Areas with very high fire resistance requirements.Application Areas with high sound insulation requirements. Wall Heights   Maximum Wall Heights (With Fire

Wall Heights

 

Maximum Wall Heights (With Fire Protection)

 

Knauf Profiles*

Knauf Proposal

DIN 18183

   

Installation Zone

 

Metal Thickness

Stud

(1)

(2)

(1)

(2)

Spacing

0,6

mm

cm

m

m

m

m

DC

50

3,30

2,80

4,50

4,00

DC

75

60

4,50

4,00

6,00

5,50

DC

100

5,50

5,00

6,50

6,00

* Profiles are made of DX51D type steels according to TS EN 10346 with density 0.0071 kg/m 3 and produced in compliance with TS EN 14195. The flanges of the profiles are point perforated, web width is DC50=48,8 mm, DC75=73,8 mm, DC100=98,8 mm; flange width is 47 mm from one side, 48,5 mm mm from the other side and manufactured from Z100+zinc coated steel sheet in compliance with TS EN 10346.

Installation Zone 1: Areas where low number of person gather Installation Zone 2: Areas where large number of person gather

W115 Partition Gypsum Board Wall System

Consumption (per m 2 )

 

Product Description

 

Unit

Metal Substructure

   

DU

Channel

DU

50, DU 75,

At least 0.60 mm thickness and 40 mm flange height

DU

100, DU 125,

DU

150

m

DC

Stud

DC

50, DC 75,

At least 0.60 mm thickness and 50 mm flange height

DC

100, DC 125,

DC150

Dowel and Screws

   

Nailable Plug (YHB Screw / Plastic Dowel)

22 x 45 / M8

Gypsum Board Screw

SU 25 3,5 x 25

pcs.

SU

25 3,5 x 35

Cladding Board

   

Knauf Gypsum Board

12,5 / 15 / 18 mm

m

2

Joint Filler and Accessories

   

Sealing Tape

 

25 m / Roll

m

or

Acoustical Sealant

550 ml / Tube

tube

Joint Tape

 

Mesh Tape

 
 

Kurt Paper Tape

m

Joint Filler

 

Fugagips

 
 

Uniflott

kg

Readygips

Separator Tape For Inside Corners

Trenn Fix

m

Internal External Corner Tape

Alux Tape

m

Outer Corner Bead

 

m

Mineral Wool

 

mm

thickness

m

2

Consumption Acc. to Spacings of Studs (cm)

60

1,4

4

3,2 ***

13

*

29

*

4

2,9

0,6

1,6

0,8

1,7 **

determined acc. to the project

determined acc. to the project

2

* For fixing 12,5 + 15 mm thick boards, SU 25 screws for first layer, SU 35 screws for second layer; for fixing 2 x 15 mm thick boards, SU 25 screws for first layer, SU 45 screws for second layer should be used.

** If the use of separator tape is not considered, consumption should be added to the joint tape.

*** Fixing spacing is 1 meter. If it is applied with 60 cm spacing, consumption is 2,1 pieces/m 2 .

Note: The area of the analysed wall is 2,75 m x 4 m = 11 m 2

Fixing Spacings of DU Channel According To The Wall Height

Spacing of dowels for fixing DU channel to ceiling and floor Steel Dowel Wall Height
Spacing of dowels for fixing DU channel to ceiling and floor
Steel Dowel
Wall Height
(for concrete)
Plastic Dowel

3 m

1 m

1 m

> 3 to 6,5

1 m

0,5 m

> 6,5 to 12 m

0,5 m

-

Fixing spacing of vertical DC/DM studs has to be 1 m. (Min. 3 fixing dowels are required for per 3 m long stud)

W115 Partition Gypsum Board Wall System

Sound Insulation

       

Mineral Wool

Sound

Dimensions

 

Knauf Board

 

Insulation 1

Reduction

   
   

System

Wall

Stud

Thick-

Type

Weight

Thick-

Type

R w,R

Thick-

 

ness

ness

ness

   

mm

 

mm

 

mm

~

kg/m 2

 

mm

dB

       

Gypsum

 

2

x 40

 

59

155

2

x 50

Board

 
 
Spacing of studs 60 cm
Spacing of studs
60 cm
   

Types

2

x 50

61,7

   

2

x 12,5

(FX /

 

48

   
     

205

2

x 75

 

FR /

 

2

x 60

Mineral

61

   

WR /

 

Wool

 

255

2

x 100

WR&FR)

2

x 80

63

155

2

x 50

   

2

x 40

 

66

205

2

x 75

2

x 12,5

Diamant

 

62

2

x 60

69

 

255

2

x 100

   

2

x 80

71

1 Compliance with DIN EN 13162; length related flow resistance r≥5 kPa s/m 2 comply with DIN EN 29053 (e.g. Knauf Insulation Mineral Plus IPB037, TP 115 or TI 140 T)

* Instead of sealing tape, acoustical sealant must be used for sound reduction over 50 dB.

FX: Knauf Regular Gypsum Board WR: Knauf Moisture Resistant Gypsum Board FR: Knauf Fire Resistant Gypsum Board

WR&FR: Knauf Moisture and Fire Resistant Gypsum Board

Fire Protection

KNAUF SOLUTIONS ACCREDITED TEST RESULTS ACCORDING TO EN STANDARDS

 

Fire

Knauf Board

 

Mineral Wool Insulation

Spacing of

Resistance

Type A

Thick-

Type

Thick-

Density

DC Studs

System

System Regular   ness ness (a)

Regular

 

ness

ness

(a)

Gypsum

 
   

Board

 

mm

mm

kg/m 3

cm

 

El 60

Type A Regular Gypsum Board

2

x 12,5

       

(A2,s1d0)

 
Spacing of studs a
Spacing of studs
a

El 90

Type F Fire Resistant Gypsum Board

(A2,s1d0)

2

x 12,5

Without or

 

mineral

wool

-

-

60

 

2 x 15

class A

 

El 120

Type DF Fire Resistant Gypsum Board

2

x 12,5

(A2,s1d0)

 

4

W115 Partition Gypsum Board Wall System

Application Details Nailable Plug Sealing Tape Acoustical Sealant DU Channel Tape DC Stud DC Stud
Application Details
Nailable Plug
Sealing Tape
Acoustical Sealant
DU Channel
Tape
DC Stud
DC Stud
Trenn-Fix
Joint Filler
Acoustical Sealant /
Tape
DU Channel
Nailable Plug
DC Stud
Joint Filler
Knauf Board
Joint Tape + Joint Filler
Trenn-Fix
Drywall Screw SU
Connection to
W115-VO1
Connection to Ceiling
W115-A1
W115-B1
Joint
Solid Wall
DC Stud
Sealing Tape
Drywall Screw
SU
Knauf Board
Drywall Screw
SU
Insulation
Insulation
DU Channel
Perforated Corner Trim
W115-VM1
Joint
DC Stud
Knauf Board
W115-C1
T-Junction
W115-D1
Corner
Knauf Board
Wall Opening Width
DC
Stud
Sealing Tape
DU
Channel
Drywall Screw
SU
Sealing Tape
Joint Filler
Continuously
Drywall Screw MU
Knauf Board
W115-VU1
Connection to Floor
W115-E1
Door Opening with
UA Profile
W115-E2
Door Opening
with DC Profile

Screw Types and Lenghts

 

Knauf Board

Metal Grid

System

Metal Thickness

Metal Thickness 0.7 mm ≤ s ≤ 2.25 mm

mm

≤ 0.7 mm

 

2 x 12,5

SU 3,5 x 25 + SU 3,5 x 35

MU 3,5 x 25 + MU 3,5 x 35

15 + 12,5

SU 3,5 x 25 + SU 3,5 x 45

MU 3,5 x 35 + MU 3,5 x 45

W115

2 x 15

SU 3,5 x 25 + SU 3,5 x 45

MU 3,5 x 35 + MU 3,5 x 45

2 x 18

SU 3,5 x 35 + SU 3,5 x 55

MU 3,5 x 45 + SU 3,5 x 55

25 + 18

SU 3,5 x 35 + SU 3,5 x 55

MU 3,5 x 45 + SU 3,5 x 55

Drywall Screw SU: Self-tapping screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal substructure up to 0.70 mm thick.

Drywall Screw MU: Jackpoint self-drilling screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal substructure from 0.70 mm to 2,25 mm thick.