I.

Sketch Mesin Press Enceng Gondok

Gambar 1.1 Gambar Sketch Mesin Enceng Gondok

Keterangan Gambar :
1. Press roller adjuster bracket
2. Press roller
3. Drum roller
4. Roller convey
5. Pulley belt
6. Pillow block
7. Pulley shaft
8. Pulley
9. Pulley belt
10.Pulley
11.Motor
12.Kerangka
13.Pulley
14.Table
15.Press roller adjuster
II. Proses Manufaktur
A. Material

Tabel 2.1 Material

B. Alat

Tabel 2.2 Alat

C. Proses

Tabel 2.3 Proses

III. Operation Process Chart (OPC)

NAMA OBYEK : MESIN PRESS ENCENG GONDOK Approved Checked Prepared

NOMOR PETA : 1
DIPETAKAN OLEH : RINJAYA TEGUH SUSILO
TANGGAL DIPETAKAN : 25 MAY 2019 Rinjaya T. S.

1. KERANGKA 2. MEJA 3. ROLLER 4. ROLLER 5. ROLLER 6. PRESS 7. PRESS ROLLER 8. PULLEY

SHAFT DRUM ROLLER ADJUSTER SHAFT

0.35 0.35 0.50 0.30 0.30 0.33 0.33 0.20

Cutting
0-1 Cutting 0-5 Cutting 0-11 Cutting 0-14 Cutting 0-17 Cutting 0-23 Cutting as 0-28 0-34 Bubut
Plat Finishing

1.00 0.27 3.00 0.20 0.50 0.45 0.17 0.18

0-18 Welding 0-35 Assy
0-2 Welding 0-6 Drilling 0-12 Bubut 0-15 Drilling 0-24 Welding 0-29 Drilling
1-13 Bearing

0.65 2.00 0.65 0.65 0.25

0.45
0-3 Finishing 0-7 Welding 0-13 Sney 0-19 Bubut 0-25 Bubut 0-30 Finishing

0.15 0.27 0.27 0.45

5.50 0.25
0-20 Finishing 0-26 Finishing 0-31 Assy Screw
0-4 0-8 0-16
Painting Finishing Assembly 1-10 Shaft
1-4

0.06 5.00 0.08 0.08

1-1 Inspection 0-9 Painting 1-5 Inspection 1-8 Inspection

0.50 0.15 0.15 0.15

Assy
0-10 0-21 0-27 Bearing 0-32
Assembly Assy Bearing Assembly
1-2 1-6 1-9 1-11

0.10 0.45 0.30

Assembly
1-3 Inspection 0-22 0-33 Assembly
1-7 1-12

0.15
0-36 Assembly
1-14

0.17
Assy
0-37 Motor
1-15

0.18
Assy
0-38 Pulley
1-16

0.27
Assy
0-39
Pulley Belt
1-17

0.10
KEGIATAN JUMLAH WAKTU (JAM)
1-18 Inspection
Operasi 26 19.13

Inspeksi 5 0.42

Assembly 13 3.35

TOTAL 22.9 Storage

IV. Biaya Material

Tabel 4.1 Biaya Material

No Part / Komponen Material Jumlah Satuan Harga/Unit Total Harga

1 Meja Plat stainless, p=0.75 m ; l=0.75 m ; t=0.01 m 2 Lembar Rp 17,000.00 Rp 34,000.00

Siku stainless, 30x30 mm P=0.5 m 2 Batang Rp 81,750.00 Rp 161,000.00

2 Roller bracket
Siku stainless, 30x30 mm P=1.5 m 2 Batang Rp 246,500.00 Rp 489,000.00

3 Roller as As stainless, dia=10 mm; L=0.5 m 12 Batang Rp 21,000.00 Rp 252,000.00

Nylon, dia=30 mm; L=0.5 m 12 Batang Rp 45,000.00 Rp 535,000.00

4 Roller convey
Mur M10 24 Pcs Rp 400.00 Rp 9,600.00

5 Roller drum Stainless, dia=100 mm; L=0.5 m 1 Pc Rp 63,800.00 Rp 63,800.00

Stainless, dia=50 mm; L=0.5 m 1 Pc Rp 32,000.00 Rp 32,000.00

Bearing dia=50 mm 2 Pcs Rp 120,000.00 Rp 237,500.00

6 Press roller
Bearing dia=40 mm 2 Pcs Rp 161,500.00 Rp 320,500.00

Mur M10 4 Pcs Rp 400.00 Rp 1,600.00

Adjuster screw, dia=20mm; L=30 cm 2 Pcs Rp 48,000.00 Rp 96,000.00

Press roller
7
adjuster
Plate, t=20 mm; 9x10 cm 2 Pcs Rp 11,000.00 Rp 22,000.00
Adjuster
8 Besi hollow, 30x30 mm; L=1.5 m 1 Pc Rp 26,000.00 Rp 26,000.00
bracket
9 kaki rangka Besi siku, 30x30; L=70 cm 8 Batang Rp 6,500.00 Rp 52,000.00

Besi siku, 30x30; 0.5 m 4 Batang Rp 4,600.00 Rp 18,400.00

Rangkat atas &
10
bawah
Besi siku, 30x30; L= 0.5 m 4 Batang Rp 9,150.00 Rp 36,600.00

11 Bracket motor Besi siku, 30x30; 0.5 m 2 Batang Rp 4,600.00 Rp 9,200.00

Bracket as
12 Besi siku, 30x30; 0.5 m 2 Batang Rp 4,600.00 Rp 9,200.00
pulley
Besi as, dia=1 inchi; L=0.5 m 1 Pc Rp 34,500.00 Rp 34,500.00

Pillow block 1 inchi 2 Pcs Rp 77,500.00 Rp 155,000.00

Pulley 3 inchi 2 Pcs Rp 29,500.00 Rp 59,000.00

13 Pulley
Pulley 6 inchi 2 Pcs Rp 83,575.00 Rp 166,500.00

Pulley belt 2 Pcs Rp 40,500.00 Rp 81,000.00

Mur & baut M10 4 Pcs Rp 1,000.00 Rp 4,000.00

Motor Ac 1450 rpm 1 Pc Rp 700,000.00 Rp 680,000.00

14 Motor
Mur & baut M10 4 Pcs Rp 1,000.00 Rp 4,000.00

Paint 1 Kg Rp 70,500.00 Rp 70,500.00

15 Painting
Thinner 1 Liter Rp 31,000.00 Rp 29,500.00

Total Rp 3,689,400.00