5hsdlu, Qvwuxfwlrqv: Downloaded From Manuals Search Engine

5HSDLU,QVWUXFWLRQV
Downloaded from www.Manualslib.com manuals search engine

125
35()$&(
7KLVUHSDLUPDQXDOVHUYHVDVJXLGHOLQHIRUSURIHVVLRQDO
UHSDLUDFWLYLWLHV
6HHWKHLOOXVWUDWHGVSDUHSDUWVFDWDORJIRUIXUWKHUDVVLV
WDQFH
$OO¿JXUHVGLPHQVLRQVDQGGHVFULSWLRQVFRUUHVSRQGWRWKH
VWDWHRIWKHYHUVLRQFRQFHUQHG$OOFKDQJHVDUHUHVHUYHG
LQWKHLQWHUHVWRIIXUWKHUGHYHORSPHQWRIWKHFRQVWUXFWLRQ
PRGHOV
6HHDOVRWKHWHFKQLFDOLQIRUPDWLRQZKLFKSURYLGHVGDWD
DERXW WHFKQLFDO FKDQJHV LPSOHPHQWHG DIWHU WKLV UHSDLU
PDQXDOZDVVHQWWRWKHSULQWHU
7KH WHFKQLFDO LQIRUPDWLRQ LV LQWHQGHG IRU PDVWHU PH

FKDQLFVVLQFHLWVFDUHIXODQGFRQVWDQWREVHUYDWLRQLVD
UHTXLVLWH IRU SUHVHUYLQJ WKH RSHUDELOLW\ RI WKH LQGLYLGXDO
DVVHPEOLHVRIWKHPRWRUF\FOH
$SDUWIURPVXFKLQIRUPDWLRQWKHXVXDOEDVLFVDIHW\UXOHV
WKDW DSSO\ WR WKH UHSDLU RI PRWRUF\FOHV PXVW EH REVHU
YHG
8VHWKHWRROVSURYLGHGIRULQWKH0RWRUVHFWLRQ
7KHXVHRIXQVXLWDEOHWRROVPD\DGYHUVHO\DIIHFWHQJLQH
RSHUDELOLW\
7KLVPDQXDOLVSURYLGHGRQO\IRULQWHUQDOXVHZLWKLQWKH
Peirspeed organization
,WPD\QRWEHUHSURGXFHGRUPDGHDYDLODEOHWRWKLUGSDU
WLHV
Use only original MadAss125 spare parts.

125
7$%/(2)&217(176 3DJH
7(&+1,&$/'$7$
(QJLQHLJQLWLRQV\VWHPFDUEXUHtoUSRZHUWUDQVPLVVLRQ
&KDVVLVOXEULFDQWVDQGRSHUDWLQJÀXLGVHOHFWULFDOHTXLSPHQWGLPHQVLRQVDQGZHLJKWV
6(59,&('$7$
7LJKWHQLQJWRUTXHVIRULQVSHFWLRQSODQ
6SDUHSDUWVIRULQVSHFWLRQSODQ
,QVSHFWLRQSODQ
*(1(5$/127(6
72548(9$/8(6
7RUTXHYDOXHVHQJLQHDQGIUDPH
7RUTXHYDOXHVJHQHUDO
0$,17(1$1&(
6SDUNSOXJ
9DOYHFOHDUDQFH
&DUEXUHWRULGOHVSHHG
$LUFOHDQHU
$GMXVWLQJWKHFOXWFKOHYHUSOD\
&KHFNLQJDGMXVWLQJWKHGULYHFKDLQ
%UDNHV\VWHP
)URQWZKHHO
5HDUZKHHO
:KHHOEHDULQJV
/8%5,&$7,216<67(0
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
(QJLQHRLO
(QJLQHRLO¿OWHUFOHDQLQJ
2LOSXPSUHPRYDO
2LOSXPSLQVSHFWLRQDQGLQVWDOODWLRQ
)8(/6<67(0
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
&DUEXUHWRUWKURWWOHYDOYHUHPRYDOLQVSHFWLRQDQGLQVWDOODWLRQ
&DUEXUHWRUUHPRYDOLQVSHFWLRQDQGLQVWDOODWLRQ
)XHOFRFN
(1*,1(',6$66(0%/<$66(0%/<

125
7$%/(2)&217(176 3DJH
&</,1'(5+($'9$/9(6
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
&DPVKDIWUHPRYDOLQVSHFWLRQ
&\OLQGHUKHDGUHPRYDO
&\OLQGHUKHDGLQVSHFWLRQ
9DOYHJXLGHYDOYHVHDWLQVSHFWLRQUHIDFLQJ
&\OLQGHUKHDGDVVHPEO\
&\OLQGHUKHDGLQVWDOODWLRQ
&DPVKDIWLQVWDOODWLRQ
&\OLQGHUFRPSUHVVLRQ
&</,1'(53,6721
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
&\OLQGHUUHPRYDOF\OLQGHULQVSHFWLRQ
3LVWRQUHPRYDOSLVWRQSLVWRQULQJLQVSHFWLRQ
&RQQHFWLQJURGLQVSHFWLRQ
3LVWRQULQJLQVWDOODWLRQSLVWRQLQVWDOODWLRQ
&\OLQGHULQVWDOODWLRQ
&/87&+*($56+,)7/,1.$*(
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
&OXWFKUHPRYDO
&OXWFKGLVDVVHPEO\
&OXWFKLQVSHFWLRQ
&OXWFKDVVHPEO\
*HDUVKLIWGLVDVVHPEO\DQGDVVHPEO\
&OXWFKLQVWDOODWLRQ
$/7(51$725&$0&+$,17(16,21(5
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
$OWHUQDWRUÀ\ZKHHOUHPRYDO
&DPFKDLQWHQVLRQHUUHPRYDOLQVSHFWLRQDQGLQVWDOODWLRQ

125
7$%/(2)&217(176 3DJH
75$160,66,21&5$1.6+$)7.,&.67$57(5
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
&UDQNFDVHVHSDUDWLRQ
&UDQNVKDIWLQVSHFWLRQ
7LPLQJVSURFNHWUHSODFHPHQW
.LFNVWDUWHUGLVDVVHPEO\DQGUHDVVHPEO\
7UDQVPLVVLRQGLVDVVHPEO\DQGLQVSHFWLRQ
6KLIWGUXPGLVDVVHPEO\WUDQVPLVVLRQEHDULQJLQVSHFWLRQ
&UDQNFDVHEHDULQJUHSODFHPHQW
7UDQVPLVVLRQDVVHPEO\
&UDQNFDVHDVVHPEO\
(/(&75,&$/6<67(0
)XVH
%DWWHU\FKDUJLQJEDWWHU\
&RPPLVVLRQLQJEDWWHU\
&RFNSLWVSHHGRPHWHUDGMXVWPHQW
6SHHGRPHWHUEDWWHU\FKDQJH
&KDQJLQJEXOEV
$VVHPEO\RILQGLFDWRUOLJKWEXOEV
$GMXVWLQJWKHKHDGODPSV
,*1,7,216<67(0
6cKHPDtic
6HUYLFHLQIRUPDWLRQ
7URXEOHVKRRWLQJ
&',XQLWLQVSHFWLRQ
,JQLWLRQFRLOLQVSHFWLRQ
$OWHUQDWRUFRLOLQVSHFWLRQ
,JQLWLRQWLPLQJLQVSHFWLRQ
:,5,1*',$*5$0
:LULQJGLDJUDP
7528%/(6+227,1*
(QJLQH
(OHFWULF
%DWWHU\

125
7(&+1,&$/'$7$
(QJLQHW\SH FY152FMI
&RQVWUXFWLRQ 2QHF\OLQGHUVWURNHSHWUROHQJLQH
9DOYHVWHHULQJ RYHUKHDGFDPZLWKURFNHUDUPV
9DOYH YDOYH
Valve clerance, cold intake + exhaust 0.05mm-10.05mm
Piston displacement 119.70 cm
%RUH 52.40 mm
6WURNH 55.50 mm
&RPSUHVVLRQUDWLR 9.3:1
/XEULFDWLRQV\VWHP IRUFHGRLOOXEULFDWLRQ
&RROLQJ DLUFRROHG
0D[LPXPQHWSRZHURXWSXW 6.50kw/7,500rpm
0D[LPXPQHWWRUTXH 8.5 Nm at 5,400rpm
$LU¿OWHU dry foam
7\Se RIVWDUWHU HOHFWULFVWDUWHUNLFNVWDUWHU
,JQLWLRQV\VWHP WUDQVLVWRUL]HGLJQLWLRQV\VWHPZLWKHOHFWURQLFLJQLWLRQFRQWURO&',
,JQLWLRQWLPLQJ EHIRUH7'&DW1,900rpm
EHIRUH7'&DWUSP
3LFNXSFRLOUHVLVWDQFH 2KPEOZJURXQG
,JQLWLRQFRLOVUHVLVWDQFH 3ULPDU\2KP
6SDUNSOXJ 1*.&5+6$HOHFWURGHJDS 0.7 PP
&DUEXUHWRU FYZ22PA-S3P
0DLQMHW 94
,GOHMHW 40
-HWQHHGOHVHWWLQJJURRYH UGIURPWRS
0L[WXUHUHJXODWLRQVFUHZ ,QLWLDORSHQLQJ1.75~2 turns out
,GOHVSHHG 1,500+/-100rpm
)ORDWOHYHO 18mm - 0.5mm
7KURWWOHFDEOHIUHHSOD\ PP
3RZHUWUDQVPLVVLRQ
&OXWFK :HWPXOWLSODWHW\SH
*HDUER[ VHHGFRQVWDQWPHVKIRRWRSHUDWHG
*HDUUDWLRV JHDU 2.833 (34/12)
JHDU 1.706 (29/17)
JHDU 1.238 (26/21)
JHDU 0.958 (23/24)
3ULPDU\WUDQVPLVVLRQUDWLR 3.722
&KDLQSLQLRQ 16 teeth
6SURFNHW 46 teeth
'ULYHFKDLQ 428, 112 links

125
7(&+1,&$/'$7$
&KDVVLV
0RWRUELNHYHUVLRQ 7\SH 646
)UDPH &HQWHUW\SHIUDPHPDGHRIWXEXODUVWHHO
)URQWVXVSHQVLRQ 7HOHVFRSLFIRUN¡PPK\GUDXOLFVKRFNDEVRUSWLRQWUDYHOPP
5HDUVXVSHQVLRQ 0RQRVKRFNDEVRUEHUWUDYHOPP
:KHHOV /LJKWPHWDO$OX
)URQWULPVL]H [
5HDUULPVL]H [
7LUHV )URQW 200 kPa 5HDU 250 kPa
7LUHSUHVVXUHVROR driver )URQW 9UHDU 36psi
Tire pressure with SLOOLRQGULYHU )URQW 32UHDU 39psi
%UDNHVIURQW 'LVFEUDNH¡PPK\GUDXOLFWZRSLVWRQÀRDWLQJFDOLSHU
0LQXPLPOLQLQJWKLFNQHVV PP
%UDNHVUHDU 'LVFEUDNH¡PPPHFKDQLFDOWZRSLVWRQFDOLSHU
0LQXPLPOLQLQJWKLFNQHVV PP
/XEULFDQWVDQGRSHUDWLQJÀXLGV
)XHOWDQNFDSDFLW\ 1,22 galLQFOXGLQJ09galUHVHUYH
)XHO 8QOHDGHGIXHOPLQ 93RFWDQH
7HOHVFRSLFIRUNRLO 9LVFRVLW\6$(:
)LOOLQJTXDQWLW\SHUIRUNWXEH FP
(QJLQHRLO 6$(:PLQHUDORLO$3,6*RUKLJKHU
)LOOLQJTXDQWLW\ 0.9OLWUHV
%UDNHÀXLG '27
(OHFWULFDO(TXLSPHQW
*HQHUDWRU 9:
&KDUJLQJFRLOUHVLVWDQFH 2KP
5HJXODWRUYROWDJH 9
%DWWHU\ 9$K0)
)XVH $
/LJKWV
+HDGOLJKW /RZEHDP[9:
3RVLWLRQOLJKW 9:
,QVWUXPHQWOLJKWV 'LUHFWLRQLQGLFDWRU9:
&KDQJHRYHUJHDU9:
&RFNSLW9:
%UDNHUHDUOLJKW 9:
7XUQVLJQDOOLJKW 9:
'LPHQVLRQVDQGZHLJKWV
2YHUDOOOHQJWK 1840 mm
:LGWKDFURVVKDQGOHEDUVZLWKRXWUHDU 760 mm
YLHZPLUURU
0D[LPXPKHLJKW 1035mm ZLWKRXWUHDUYLHZPLUURU
:KHHOEDVH PP
6HDWKHLJKW PP
:HLJKWHPSW\ 100 kg
0D[WUDQVSRUWZHLJKWDOORZHG 200 kg
0D[SHUPLWWHGWRWDOZHLJKW 300 kg

125
6(59,&('$7$
7LJKWHQLQJWRUTXHVIRULQVSHFWLRQSODQ 1P
(QJLQH
&\OLQGHUKHDGQXWVDQGEROWV
&DPFKDLQWHQVLRQDGMXVWHUEROW ±
&UDQNFDVHFRYHUEROWV
0DQLIROGEROWV
&OXWFKORFNQXW
*HQHUDWRUURWRUQXW
(QJLQHRLOGUDLQSOXJ
9DOYHFRYHUORFN
&KDVVLV
5HDUZKHHOD[OHQXW
)URQWZKHHOD[OHQXW
6ZLQJD[OHQXW
'LVFEUDNHVFUHZV
)URQWEUDNHFDOOLSHUEROWV
5HDUEUDNHFDOOLSHUEROWV
+DQGOHEDUKROGHUEROWXSSHU
5HDUVKRFNPRXQWLQJEROWV
([KDXVWSLSHPRXQWLQJQXWV
(QJLQHPRXQWLQJEROWXSSHUEHORZ
6SURFNHWEROWV
+HDGOLJKWIDVWHQLQJ

125
6(59,&('$7$
6SDUHSDUWVIRULQVSHFWLRQSODQ
SDUWQR 'HVFULSWLRQ 4
W\ NP NP NP NP
)<%4 %UDNHSDGUHDU ; ; ;
)<%4 %UDNHSDGIURQW ; ; ;
V241201-FYIJ-0000 Core cleaner 1 X X X

18543-FY20-000 Gasket, air cleaner 1 X X X
2JDVNHWYDOYHFRYHU ; ; ; ;
90713-FYXF-000 O-gasket cover side hole upper 1 X X X X
90727-FYXF-000 O-gasket cover side hole 1 X X X X
E000002-FYIF3-0000 Spark plug 1 X
$/ *DVNHWGUDLQSOXJ ; ; ; ;
Engine oil SA 10W40 1 0.9 Liter 0.9 Liter 0.9 Liter 0.9 Liter
23682-FYIF3-000 Sprocket 16T 1 Replace if necessary
GB/T894.1-17-0 Spline gear driven 1 Replace if necessary
41201-FY20-000 Chain sprocket 428/46 1 Replace if necessary
40520-FY20-000 Chain 428-112B 1 Replace if necessary
V171030-FY20-0000 Front tire(tubeless, 90/80-16) 1 Replace if necessary
V172030-FY20-0000 Rear tire(tubeless, 120/70-16) 1 Replace if necessary

125
6(59,&('$7$
,QVSHFWLRQSODQ
, ,QVSHcWLRQUHWLJKWHQDGMXVWUHSODFHLIQHFHVVDU\RUJUHDVH
: &KDQJH
5 &OHDQ
6 *UHDVH
MaintenanceKilometers 'HOLYHU\
0RQWKV 1(:
&RPSRQHQW 6HUYLFLQJ7DVNV
$VVHPEO\
9DOYHV &KHFNDQGDGMXVWYDOYHVLIQHFHVVDU\ , , , , ,
6SDUNSOXJ &KHFNFRQGLWLRQDQGDFFRUGLQJO\ , , , : ,
FOHDQRUUHSODFH
$LU¿OWHU &OHDQ¿OWHUDQGKRXVLQJ 5 5 5 5
5HSODFHSDSHU¿OWHU , : : :
&DUEXUHWRU &KHFNDQGDGMXVWLGOHDQGFROGVWDUt , , , , ,
7KURWWOHFDEOH , , , , ,
)XHO¿OWHU &OHDQpetcock 5 5 5 5
)XHOKRVHV FKDQJHDWOHDVWHYHU\\HDUV , , , ,
(QJLQHRLO &KDQJHRSHUDWLQJWHPSHUDWXUH , : : : :
([KDXVWV\VWHP &KHFNIRUOHDGVDQGUHSDLULIQHFHV , , , , ,
VDU\
%UDNHV &KHFNEUDNHIXQFWLRQDQGEUDNHÀXLG , , , , ,
&KHFNDQGUHSODFHEUDNHSDGV , , : : :
$GMXVWUHDUEUDNH , , , , ,
%UDNHÀXLG &KDQJH FKDQJHHYHU\\HDUV
%UDNHKRVHV &KHFNDQGUHQHZPLQHYHU\\HDUV , , , , ,
&OXWFK &KHFNDQGDGMXVW , , , , ,
5HDUVXVSHQVLRQ &KHFNUHWLJKWHQUHSODFHLIQHFHVVDU\ , , , , ,
7iUHV &KHFNJHQHUDOFRQGLWLRQDQGSUR¿OH , , , , ,
GHSWKDQGUHSODFHDVQHFHVVDU\
Check air pressure , , , , ,
:KHHOV &KHFNIRUGDPDJHEDODQFH , , , , ,
6WHDULQJDQGEHDULQJV &KHFNDQGDGMXVWIUHHSOD\ , , , , ,
)URQWIRUNV &KHFNJHQHUDOFRQGLWLRQDVZHOODVIRU , , , , ,
OHDNVDQGUHSDLULIQHFHVVDU\
&KDLQ &KHFNDGMXVWPHQWDQGFRQGLtLRQDQG ,6 ,6 ,6 ,6 ,6
JUHDVHDGMXVWDQGUHQHZLIQHFHVVDU\
6LGHVWDQG &KHFNJUHDVHUHSDLULIQHFHVVDU\ ,6 ,6 ,6 ,6 ,6
1XWDQGEROWWLJKWQHVV &KHFNWLJKWHQHGWRWKHFRUUHFWWRUTXH , , , , ,
VHWWLQJV
&DEOHV &KHFNIRUGaPDJHDQGVPRRWKRSHUD , , , , ,
WLRQLIQHFHVVDU\UHSODFH
+HDGOLJKW &KHFNDQGDGMXVW , , , , ,
%DWWHU\ &KHFNUHFKDUJHLIQHFHVVDU\ , , , , ,

125
*(1(5$/127(6
*DVNHWVVHDOULQJVDQG2ULQJV
*DVNHWVVHDOULQJVDQG2ULQJVPXVWJHQHUDOO\EHUHSODFHG
ZKHQRYHUKDXOLQJWKHHQJLQH7KHVHDOLQJIDFHVPXVWEH
WKRURXJKO\FOHDQHG
/RFNZDVKHUVDQGVSOLWSLQV
$IWHUUHPRYDOUHSODFHDOOORFNZDVKHUVDQGVSOLWSLQV
$IWHUWLJKWHQLQJWKHQXWORFNZDVKHUPXVWEHEHQWXS
DJDLQVWWKHVLGHRIWKHQXW

%HDULQJVDQGUDGLDOVHDOV
:KHQDVVHPEOLQJEHDULQJVPDNHVXUHWKDWPDQXIDFWXUHU
QDPHRUQXPEHUSRLQWWRWKHRXWVLGH/XEULFDWHWKHEHDULQJV
ZLWKRLO
$77(17,21
'RQRWXVHFRPSUHVVHGDLUWRGU\WKHEHDULQJVVLQFHWKLV
FRXOGGDPDJHWKHVXUIDFHRIWKHEHDULQJV
:KHQDVVHPEOLQJUDGLDOVHDOVPDNHVXUHWKDWPDQXIDF
WXUHUQDPHRUQXPEHUSRLQWWRWKHRXWVLGH$SSO\DWKLQFRDW
RIOLJKWYLVFRsityHQJLQHRLOWRWKHVHDOOLSV

&LUFOLSV
&LUFOLSVPXVWEHWKRURXJKO\LQVSHFWHGEHIRUHLQVWDOODWLRQ
3LVWRQSLQFLUFOLSVPXVWQRWEHDVVHPEOHGDJDLQ
:DUSHGFLUFOLSVPXVWEHUHQHZHG
:KHQ DVVHPEOLQJ D FLUFOLS PDNH VXUH WKDW WKH VKDUS
HGJHGVLGHLVSRVLWLRQHGRSSRVLWHWKHVLGHVXEMHFWHGWRWKH
IRUFHDSSOLHGWRWKHFLUFOLS6HHFURVVVHFWLRQDOGUDZLQJ
VKDIW


125
72548(9$/8(6
72548(9$/8(6(1*,1(
,WHP 4
W\ 7KUHDG'LDPP 1P
&OXWFKORFNQXW
)O\ZKHHOQXW
&DPVSURFNHWEROW
9DOYHDGMXVWHUORFNQXW
&\OLQGHUKHDGQXW
&\OLQGHUKHDGEROW
&DPFKDLQJXLGHUROOHUSLQEROW
,QWDNHPDQLIROGEROW
([KDXVWSLSHMRLQWQXW
6KLIWGUXPVWRSSHUDUPEROW
6KLIWGUXPVWRSSHUSODWHEROW
6KLIWVSULQJSLQEROW
2LOGUDLQEROW
&DPFKDLQWHQVLRQHUVHDOLQJEROW
&DPFKDLQWHQVLRQHUSLYRWEROW
6KLIWGUXPEROW
&UDQNFDVHFRYHUEROW
'ULYHVSURFNHWEROW
72548(9$/8(6)5$0(
&RQQHFWLRQ 1P
+DQGOHEDUKROGHU
)DVWHQLQJVFUHZVIRUXSSHUIRUNEULGJH
)DVWHQLQJVFUHZVIRUORZHUIRUNEULGJH
6FUHZSOXJIRUIRUNSLSH
&ORVLQJQXWRIFRQWUROKHDGEHDULQJ
%UDNHVKRHIURQW
%UDNHVKRHUHDU
%UDNHGLVNRQZKHHOKXEIURQW
%UDNHGLVNRQZKHHOKXEUHDU
%UDNHSLSHFRQQHFWLRQ
9HQWLODWLQJYDOYHRQFDOOLSHU
6FUHZVIRUEUDNHOLQLQJUHDU
)RRWEUDNHOHYHURQIUDPH
*HDUSHGDO
)RRWUHVWVXSSRUWIURQW
)RRWUHVWVXSSRUWUHDU
&KDLQZKHHOWRKXE
(QJLQHIDVWHQLQJ
([KDXVWSLSHQXWV
)URQWZKHHOD[OH
5HDUZKHHOD[OH
6ZLQJD[OH
7HOHVFRSLFOHJ
6LGHVWDQGDUG


125
72548(9$/8(6
72854(9$/8(6)25(1*,1(&/87&+*($5%2;)5$0(
7LJKWHQLQJWRUTXHVJHUQHUDO 1P
6UHZFRQQHFWLRQ0
6UHZFRQQHFWLRQ0
6UHZFRQQHFWLRQ0
6UHZFRQQHFWLRQ0
7LJKWHQLQJWRUTXHVIRUSODVWLFFRQQHFWLRQV 1P
6UHZFRQQHFWLRQ0
6UHZFRQQHFWLRQ0
6UHZFRQQHFWLRQ0


125
0$,17(1$1&(
6SDUNSOXJ
5HFRPPHQGHGVSDUNSOXJ1*.&5+6$
&$87,21
&KHFNRUFKDQJHWKHVSDUNSOXJRQO\ZKHQWKHHQJLQHLV
FROG
3XOOWKHVSDUNSOXJFRQQHFWRU
8QVFUHZWKHVSDUNSOXJ
6)0
&OHDQDQ\GLUWIURPDURXQGWKHVSDUNSOXJEDVH
9LVXDOO\LQVSHFWWKHVSDUNSOXJHOHFWURGHVIRUZHDU
7KH FHQWHU HOHFWURGH VKRXOG KDYH VTXDUH HGJHV DQG WKH
VLGHHOHFWURGHVKRXOGKDYHDFRQVWDQWWKLFNQHVV
'LVFDUGWKHVSDUNSOXJLIWKHUHLVDSSDUHQWZHDURULILQVXODWRU
LVFUDFNHGRUFKLSSHG
0HDVXUHWKHVSDUNSOXJJDSXVLQJDZLUHW\SHIHHOHUJDXJH

&KHFNWKHHOHFWURGHJDSPPUHSODFHWKHSOXJLILWLV
VHYHUHO\EXUQWDZD\
$GMXVW WKH JDS E\ EHQGLQJ WKH VLGH HOHFWURGH FDUHIXOO\ :LWK

WKHSOXJZDVKHUDWWDFKHGWKUHDGWKHVSDUNSOXJLQE\KDQGWR
SUHYHQW FURVV WKUHDGLQJ 7LJKWHQ WKH VSDUN SOXJ ZLWK D VSDUN
SOXJZUHQFKWRFRPSUHVVWKHSOXJZDVKHU

7RUTXH1P
3OXJLQWKHFRQQHFWRU


125
0$,17(1$1&(
9$/9(&/($5$1&(

127(
$GMXVW WKH YDOYH FOHDUDQFH ZKLOH WKH HQJLQH LV FROG EHORZ
&
5HPRYH LQVSHFWLRQ SOXJV DQG RI WKH OHIW VLGH HQJLQH

FRYHU
5HPRYHWKHYDOYHDGMXVWHUFRYHUV

5RWDWHWKHFUDQNVKDIWFRXQWHUFORFNZLVHDQGDOLJQWKH7PDUN
ZLWKLQGH[PDUNRQWKHOHIWFUDQNFDVH
0DNHVXUHWKHSLVWRQLVDW7'&RQFRPSUHVVLRQVWURNH
,1'(;0$5.
70$5.
&KHFNWKHYDOYHFOHDUDQFHE\LQVHUWLQJDIHHOHUJDXJHEHWZHHQ /2&.187PP
WKHDGMXVWLQJVFUHZDQGYDOYHVWHP
9$/9(&/($5$1&(6&ROG
,1DQG(;PPPP


125
0$,17(1$1&(
$GMXVWE\ORRVHQLQJWKHORFNQXWDQGWXUQLQJWKHDGMXVWLQJVFUHZ
XQWLOWKHUHLVVOLJKWGUDJRQWKHIHHOHUJDXJH+ROGWKHDGMXVWLQJ
VFUHZDQGWLJKWHQWKHORFNQXW5HFKHFNWKHYDOYHFOHDUDQFHV
9$/9($'-867(5%
722/6
9DOYHDGMXVWZUHQFKPP
9DOYHDGMXVWHU%
,QVWDOOWKHYDOYHDGMXVWHUFRYHUVDQGWKHLQVSHFWLRQSOXJV
9$/9($'-867:5(1&+[PP
&$5%85(725,'/(63(('
127(
,QVSHFW DQG DGMXVW WKH LGOH VSHHG DIWHU DOO RWKHU HQJLQH
PDLQWHQDQFH LWHPV KDYH EHHQ SHUIRUPHG DQG DUH ZLWKLQ
VSHFL¿FDWLRQV 7+5277/(67236&5(:
7KHHQJLQHPXVWEHZDUPIRUDFFXUDWHLGOHVSHHGLQVSHFWLRQ
DQGDGMXVWPHQW
6KLIWWKHWUDQVPLVVLRQLQWRQHXWUDODQGSODFHWKHPRWRUF\FOHRQ
LWVFHQWHUVWDQGRQOHYHOJURXQG
:DUP XS WKH HQJLQH IRU DERXW WHQ PLQXWHV DQG FRQQHFW D
WDFKRPHWHU
:$51,1*
,I WKH HQJLQH PXVW EH UXQQLQJ WR GR VRPH ZRUN PDNH
VXUH WKH DUHD LV ZHOOYHQWLODWHG 1HYHU UXQ WKH HQJLQH LQ
DQHQFORVHGDUHD7KHH[KDXVWFRQWDLQVSRLVRQRXVFDUERQ
PRQR[LGHJDVWKDWPD\FDXVHORVVRIFRQVFLRXVQHVVDQG
OHDGWRGHDWK
7XUQWKHWKURWWOHVWRSVFUHZDVUHTXLUHGWRREWDLQWKHVSHFL¿HG
LGOHVSHHG
,'/(63((' 1500+/-100rpm


125
0$,17(1$1&(
$,5&/($1(5

&OHDQLQLWDOO\DW NP

5HSODFHHYHU\ NP

5HPRYHWKHDLUFOHDQHU
8QVFUHZWKHVFUHZVRIWKHPDQLIROGDQGWDNHRII
WKHFDUEXUHWRUZLWKWKHDLUFOHDQHU

8QVFUHZWKHFODPSDQGUHPRYHWKHDLUFOHDQHU
IURPWKHFDUEXUHWRU
2SHQLQJWKHDLU¿OWHU
5HPRYHWKHWKUHHVFUHZV
7DNHRIIWKHFRYHU
&OHDQWKH¿OWHUFDVHDQG¿OWHUHOHPHQWRUUHSODFH

LIQHFHVVDU\
127(
%HIRUHLQVWDOODWLRQFKHFNWKH2ULQJVIRUGDPDJHDQG
FRUUHFWSRVLWLRQ
$VVHPEO\RIWKHFOHDQHGRUQHZ¿OWHUHOHPHQWWDNHVSODFH
LQUHYHUVHRUGHURIUHPRYDO
7LJKWHQLQJWRUTXH
VFUHZ 1P
VFUHZ 1P


125
0$,17(1$1&(
$GMXVWLQJWKHFOXWFKOHYHUSOD\

&$87,21
,I \RX GULYH ZLWK QR FOXWFK OHYHU SOD\ WKH FOXWFK ZLOO EH
GDPDJHG $
&KHFN
3XOOWKHOHYHUXQWLOWKHUHLVGLVFHUQDEOHUHVLVWDQFH
0HDVXUHWKHSOD\5HTXLUHGYDOXH
6WDQGDUG$ PLQPP
$GMXVWPHQW
3XVKEDFNSURWHFWLYHFDS
5HOHDVHWKHORFNQXW
7XUQVHWWLQJVFUHZDVUHTXLUHG
7LJKWHQWKHORFNQXW
&KHFNWKHSOD\
127(
,IWKHFOXWFKSOD\FDQQRWEHFRUUHFWHGZLWKWKLVDGMXVWPHQWWKH
IROORZLQJDGMXVWPHQWPXVWEHPDGH

5HOHDVHWKHORFNQXW
7LJKWHQVHWWLQJVFUHZDOOWKHZD\VRWKDWWKHFOXWFKFDEOH
FDQEHPDGHDVVODFNDVSRVVLEOH
7LJKWHQXSWKHORFNQXW
5HPRYHVFUHZVDQGWDNHRIIWKHFOXWFKFRYHU
5HOHDVHWKHORFNQXW
$GMXVWWKHVHWWLQJVFUHZXQWLOWKHGHVLUHGFOXWFKOHYHUSOD\
$ PPLVUHDFKHG
7LJKWHQWKHORFNQXW
5HDVVHPEOHWKHFOXWFKFRYHUZLWKJDVNHW


125
0$,17(1$1&(
&KHFNLQJDGMXVWLQJWKHGULYH
FKDLQ
&KHFNLQJWKHFKDLQIRUZHDU
&$87,21
7KH FKDLQ VSURFNHW DQG SLQLRQ
PXVWEHFKDQJHGDVDVLQJOHXQLW $
3URSWKHPRWRUELNHXSRQWKHVLGH
VWDQG
Hold the chain (1) at the furthest PP
UHDUSRLQWRIWKHVSURFNHWDQGSXOOLW
:LWK FRUUHFW FKDLQ WHQVLRQ LW

VKRXOG QRW EH SRVVLEOH WR OLIW WKH
FKDLQ KLJKHU WKDQ WKH WHHWK RI WKH
VSURFNHW
,I WKH FKDLQ FDQ EH SXOOHG KLJKHU
FKDLQVSURFNHWDQGSLQLRQKDYHWR
EHUHSODFHG
$GMXVWLQJWKHFKDLQ
&$87,21
7KHDGMXVWPHQWRIWKHFKDLQLQÀXHQFHVWKHZHDURIFKDLQ
DQGVSURFNHW
7RRWLJKWRIIDQDGMXVWPHQWRIWKHFKDLQZLOOFDXVHEHDULQJ
GDPDJHVRQHQJLQHDQGUHDUZKHHODQGUHVXOWLQH[FHVVLYH
ZHDURIWKHFKDLQ
8QVFUHZWKHD[OH
$GMXVWWKHVHWWLQJQXWVHYHQO\RQERWKVLGHVRIWKHFKDLQ
WHQVLRQHUUHDUZKHHOPXVWEHLQOLQHZLWKWKHIURQWZKHHO
/HWUHDUHQGRIWKHPRWRUELNHGURSWRWKHVXVSHQVLRQOLPLW
Measure the travel.

3XVK LQ WKH GULYH FKDLQhalf way between sprocket and pinion.
30

5HTXLUHGYDOXH$ PP
7LJKWHQD[OH
7LJKWHQORFNQXWV
7RUTXH
$[OHQXW 1P


125
0$,17(1$1&(
%UDNHV\VWHP
&KHFNLQJWKHEUDNHV\VWHPIRUOHDNV
&KHFNWKHEUDNHOLQHVIRUGDPDJHDQGFRUUHFWSRVLWLRQ
:LSHRIIDOOVFUHZFRQQHFWLRQVRIWKHEUDNHOLQHV
)LUPO\RSHUDWHWKHIURQWDQGUHDUEUDNHVDQGVKRUWO\NHHS
WKHPRSHUDWHG
&KHFNWKHEUDNHOLQHVIRUDQ\OHDNV
5HSODFHDQ\IDXOW\EUDNHOLQHVDQGVHDOVZDVKHUV
&KHFNLQJDGMXVWLQJWKHIURQWDQGUHDUEUDNHÀXLGOHYHO
&$87,21
%UDNHÀXLGGDPDJHVSDLQWDQGSODVWLFSDUWV%HIRUH¿OOLQJ
WKHWDQNZLWKEUDNHÀXLGFKHFNWKHEUDNHOLQLQJIRUZHDU
DQGWKHEUDNHV\VWHPIRUOHDNV2QO\XVHQHZEUDNHÀXLG
RIVSHFL¿FDWLRQ'27%UDNHÀXLGLVH[SRVHGWRKLJKWHP
SHUDWXUHVDQGDEVRUEVPRLVWXUHIURPWKHDPELHQWDLU
127(
&RYHUWKHSDLQWHGSDUWVWRDYRLGGDPDJH
&KHFNLQJWKHIURQWEUDNHÀXLGOHYHO
7XUQWKHKDQGOHEDUXQWLOWKHOLQHQHDUWKH/2:(5PDUN
RQWKHEUDNHÀXLGWDQNLVKRUL]RQWDO
7KH EUDNHÀXLG OHYHO PXVW EH EHWZHHQ WKH /2:(5
DQG833(5PDUNV
,IDLUEXEEOHVDUHYLVLEOHFKHFNWKHEUDNHOLQLQJIRUZHDULI
QHVHFFDU\UHSOHQLVKWKHEUDNHÀXLG
5HSOHQLVKLQJWKHEUDNHÀXLG
5HPRYHWKHFRYHUDQGWKHUXEEHUJDVNHW
5HSOHQLVKWKHEUDNHÀXLGXSWRWKH833(5PDUNDQGUHLQVHUW
WKHUXEEHUJDVNHW
5HLQVWDOORQWKHFRYHU
&KHFNLQJWKHUHDUEUDNHÀXLGOHYHO
3DUNWKHPRWRUELNHRQDÀDWVXUIDFH
7KH EUDNHÀXLG OHYHO PXVW EH EHWZHHQ WKH /2:(5
DQG833(5PDUNV
,IDLUEXEEOHVDUHYLVLEOHFKHFNWKHEUDNHOLQLQJIRUZHDULI
QHVHFFDU\UHSOHQLVKWKHEUDNHÀXLG
5HSOHQLVKLQJWKHEUDNHÀXLG
5HPRYHWKHFRYHUDQGWKHUXEEHUJDVNHW
5HSOHQLVKWKHEUDNHÀXLGWR WKH833(5PDUNDQGUHLQVHUW
WKHUXEEHUJDVNHW
5HLQVWDOORQWKHFRYHU


125
0$,17(1$1&(
&KHFNLQJUHSODFLQJWKHOLQLQJRIWKHIURQWEUDNHVKRHV
&KHFNLQJWKHOLQLQJWKLFNQHVV
&$87,21
0DNHVXUHWKHPLQLPXPOLQLQJWKLFNQHVVLVREVHUYHG
9LVXDOO\LQVSHFWWKHFDOOLSHU
&KHFNWKHPLQLPXPOLQLQJWKLFNQHVV $
0LQLPXPOLQLQJWKLFNQHVV$ PP
,IWKHWKLFNQHVVLVOHVVWKDQWKHPLQLPXP
UHSODFHWKHEUDNHOLQLQJ
&KHFNWKHEUDNHGLVNIRUZHDUDQGZREEOH
5HSODFLQJWKHEUDNHOLQLQJV
127(
%UDNHOLQLQJVPD\RQO\EHUHSODFHGLQSDLUV

5HPRYHWKHVFUHZV
5HPRYHWKHFDOLpHU
5HPRYHWKHKROGHUEROWVIURPWKHFDOLpHU
5HPRYHWKHEUDNHOLQLQJV
&KHFNWKHORFNSODWHIRUGDPDJH
,QVHUWWKHQHZEUDNHOLQLQJVDQGIDVWHQWKHPZLWKWKHKROGHU
EROWV
5HDVVHPEOHLQUHYHUVHRUGHU
7LJKWHQLQJWRUTXHV
FDOOLSHUVFUHZV 1P
+ROGHUEROWV 1P
:$51,1*5,6.2)2152$'$&&,'(17
2SHUDWH WKH EUDNHV VHYHUDO WLPHV XQWLO WKH EUDNH OLQLQJV

PDNHFRQWDFW
&KHFNWKHEUDNHÀXLGOHYHODQGWKHKDQGEUDNHSOD\
&KHFNWKHRSHUDWLRQ

%UDNHOLJKWVZLWFK
127(
7KHEUDNHOLJKWVZLWFKLVSODFHGLQWKHKDQGEUDNHOHYHU
%\RSHUDWLQJWKHIURQWEUDNHOHYHUWKHEUDNHOLJKWPXVWÀDVK
LPPHGLDWHO\
$QDGMXVWPHQWLVQRWUHTXLUHG


125
0$,17(1$1&(
&KHFNLQJUHSODFLQJWKHOLQLQJRIWKHUHDUEUDNHVKRHV
&KHFNLQJWKHOLQLQJWKLFNQHVV

&$87,21

7KHPLQLPXPOLQLQJWKLFNQHVVPXVWQRWEHIDOOHQVKRUWRI
9LVXDOO\LQVSHFWWKHEUDNHFDOOLSHU
&KHFNWKHPLQLPXPOLQLQJWKLFNQHVV
0LQLPXPOLQLQJWKLFNQHVV$1.5 mm
,IWKHOLQLQJWKLFNQHVVLVOHVVWKDQWKHPLQLPXP
UHSODFHWKHEUDNHOLQLQJ
&KHFNWKHEUDNHGLVNIRUZHDUDQGZREEOH
5HSODFLQJWKHEUDNHOLQLQJ
127(
7KHEUDNHOLQLQJVPD\RQO\EHUHSODFHGLQSDLUV
8VHKHDWSURRIOXEULFDQWHJFRSSHUSDVWHIRUPHFKDQLFDOPRY
DEOHSDUWV
8VHVFUHZORFNHJ/RFWLWHIRUEUDNHVFUHZV
8QVFUHZWKHEROWVDQGUHPRYHWKHEUDNHFDOOLSHU
%HQGEDFNWKHOXJVRIWKHORFNLQJSODWH
8QVFUHZWKHEROWV
5HPRYHWKHEUDNHOLQLQJV
,QVHUWWKHQHZEUDNHOLQLQJVDQGVFUHZWKH¿[DWLRQEROWV

LQWKHEUDNHFDSLOOHUE\XVLQJDQHZORFNLQJSODWH
/RFNWKHEROWVE\EHQGLQJWKHOXJV

:$51,1*5,6.2)2152$'$&&,'(17
Allways useDQHZORFNLQJSODWH0DNHVXUHWKDWWKHEROtV

DUHORFNHGIDLOVDIH

7LJKWHQLQJWRUTXHV
%ROWV 1P
7LJKWHQLQJWRUTXHV
%ROWV 1P
:$51,1*5,6.2)2152$'$&&,'(17
2SHUDWH WKH EUDNHV VHYHUDO WLPHV XQWLO WKH EUDNH OLQLQJV
PDNHFRQWDFW
&KHFNWKHRSHUDWLRQ


125
0$,17(1$1&(
6HWWLQJWKHIRRWEUDNHSHGDOSRVLWLRQ

127(
7KHIRRWEUDNHSHGDOSRVLWLRQFDQEHDGMXVWHGZLWKWKHVHWVFUHZ

:$51,1*
7KHDGMXVWPHQWPHDVXUHPHW$PXVWQRWH[FHHGPP
/RRVHQORFNQXWDQGDGMXVWWKHIRRWEUDNHSHGDO
SRVLWLRQZLWKWKHVHWVFUHZ
7LJKWHQORFNQXW
&$87,21
$ IRRWEUDNH OHYHU SOD\ WKDW LV WRR VPDOO ZLOO ORFN WKH UHDU
ZKHHO
%UDNHOLJKWVZLWFK
127(
7KHEUDNHOLJKWVZLWFKLVSODFHGLQWKHUHDUEUDNHSXPS
%\ RSHUDWLQJ WKH UHDU EUDNH OHYHU WKH EUDNH OLJKW PXVW ÀDVK
LPPHGLDWHO\
$QDGMXVWPHQWLVQRWUHTXLUHG


125
0$,17(1$1&(
)5217 :+((/
5HPRYLQJWKHIURQWZKHHO
&$87,21
7DNHFDUHQRWWRGDPDJHWKHEUDNHGLVFVDQGOLQLQJVZKLOH
UHPRYLQJWKHP
'R QRW RSHUDWH WKH KDQGEUDNH OHYHU DIWHU WKH ZKHHO KDV
EHHQUHPRYHG
3URWHFWWKHZKHHOEHDULQJVIURPGLUWDQGPRLVWXUH
6XSSRUWWKHPRWRUF\FOHVRWKDWWKHIURQWZKHHOFDQPRYHIUHHO\
DQGWKHPRWRUF\FOHLVVWDQGLQJVHFXUHO\
/RRVHQWKHD[OHQXW

/LIWWKHIURQWZKHHODQGSXOORXWWKHIXOOÀRDWLQJD[OHDQG
UHPRYHWKHVSDFHUEXVKing
5HPRYHWKHIURQWZKHHOE\SXOOLQJLWGRZQ
,QVWDOOLQJWKHIURQWZKHHO
&$87,21
7DNH FDUH QRW WR GDPDJH WKH EUDNH GLVFV DQG OLQLQJV
ZKLOHLQVWDOOLQJWKHP
5ROOWKHIURQWZKHHOLQEHWZHHQWKHIRUNWXEHVDQGLQVHUWWKH
VSDFHUEXVKingRQWKHULJKWDVVHHQIURPWKHULGLQJ
direcWLRQ
*UHDVHWKHIXOOÀRDWLQJD[OHDQGSXVKLWLQIURPWKHULJKW
DVIDUDVLWZLOOJR
$WWDFKWKHD[OHQXWDQGWLJKWHQ
%HIRUH WLJKWHQLQJ WKH VFUHZV VWDQG WKH PRWRUELNH RQ LWV

ZKHHOV DQG SXVK WKH WHOHVFRSLF IRUNV VHYHUDO WLPHV WR
SUHYHQWWZLVWLQJRIWKHIRUNVWUXWV
7RUTXH
$[OHQXW 1P


125
0$,17(1$1&(
5($5:+((/
5HPRYLQJWKHUHDUZKHHO

&$87,21
'R QRW GDPDJH EUDNH GLVF DQG OLQLQJV GXULQJ
GLVDVVHPEO\
3URWHFWWKHZKHHOEHDULQJVIURPGLUWDQGPRLVWXUH
6XSSRUW WKH PRWRUELNH VR WKDW WKH UHDU ZKHHO FDQ PRYH
IUHHO\

&RXQWHUWKHD[OHDQGORRVHQWKHD[OHQXW
%DFNWKHORFNQXWVRQOHIWDQGULJKWKDQGVLGHVRIWKHFKDLQ
WHQVLRQHUFRPSOHWHO\RII
7DNHRIIWKHGULYHFKDLQ

127(

:KHQWDNLQJRIIWKHUHDUZKHHOPDNHVXUHWKDWWKHEXVKWR
WKHOHIWRIWKHZKHHOKXELVQRWORVW

/LIW XS WKH UHDU ZKHHO UHPRYH D[OH DQG EUDNH FRXQWHU
EUDFNHW ZLWK EUDNH FDOLSHU DQG SXOO WKH UHDU ZKHHO RXW
WRZDUGVWKHEDFN
,QVWDOOLQJWKHUHDUZKHHO
&$87,21
'RQRWGDPDJHEUDNHGLVFDQGOLQLQJVGXULQJLQVWDOODWLRQ
&OHDQDQGJUHDVHWKHD[OH
$VVHPEOHD[OHFKDLQWHQVLRQHUEUDNHFDOLSHULQWR

WKHVZLQJDUP
127(
,QVHUWWKHEUDNHFRXQWHUEUDFNHWLQWRWKHUHFHSWDFOHRIWKH
UHDUVXVSHQVLRQ
$VVHPEOHWKHGULYHFKDLQ
$VVHPEOH WKH UHDU ZKHHO ZLWK VSDFHU VOHHYH DQG D[OH

$WWDFK WKH ULJKW KDQG FKDLQ WHQVLRQHU DQG SUHDVVHPEOH

ZLWKD[OHQXW
7HQVLRQWKHGULYHFKDLQ
7LJKWHQD[OHQXW
7RUTXH
$[OHQXW 1P


125
0$,17(1$1&(
)5217:+((/5($5:+((/%($5,1*6
5HPRYLQJLQVWDOOLQJWKHIURQWZKHHOEHDULQJ
127(
+HDW WKH EHDULQJ VHDW WR DSSUR[ & LQ RUGHU WR IDFLOLWDWH
UHPRYDOLQVWDOODWLRQ
5HPRYLQJWKHZKHHOEHDULQJ
5HPRYHWKHIURQWZKHHO

8VHDQLQWHUQDOH[WUDFWRUWRSXOOWKHZKHHOEHDULQJRXW
RIWKHEHDULQJVHDWRIWKHZKHHOKXE
,QVWDOOLQJWKHZKHHOEHDULQJ
3UHVV WKH ZKHHO EHDULQJ LQWR WKH EHDULQJ VHDW RI WKH
ZKHHOKXE

,QVWDOOWKHIURQWZKHHO
5HPRYLQJLQVWDOOLQJWKHUHDUZKHHOEHDULQJ
127(
+HDWWKHEHDULQJVHDWWRDSSUR[&LQRUGHUWRIDFLOLWDWHLWV
UHPRYDODQGLQVWDOODWLRQ
5HPRYLQJWKHZKHHOEHDULQJ
5HPRYHWKHUHDUZKHHO
5HPRYHWKHEUDNHVKRHVXSSRUW
8VHDQLQWHUQDOH[WUDFWRUWRSXOOWKHZKHHOEHDULQJRXW
RIWKHEHDULQJVHDWRIWKHZKHHOKXE
,QVWDOOLQJWKHZKHHOEHDULQJ
3UHVV WKH ZKHHO EHDULQJ LQWR WKH EHDULQJ VHDW RI WKH
ZKHHOKXE

,QVWDOOWKHIURQWZKHHO
6WDWLFDOO\DOLJQLQJWKHZKHHOV
&ODPSWKHUHOHYDQWZKHHOLQWKHDOLJQLQJGHYLFH
5RWDWHWKHZKHHOJHQWO\DQGZDLWXQWLOLWFRPHVWRDVWDQGVWLOO
0DNHDPDUNDWWKHORZSRLQWRIWKHWLUH
127(
$OZD\VVWDUWZLWKWKHVPDOOHVWDOLJQPHQWZHLJKW

7XUQWKHZKHHOWKURXJKVWRSLWDQGOHWLW¿QGLWVRZQ
SRVLWLRQ,IWKHPDUNDJDLQVWRSVDWWKHORZSRLQWRIWKH
WLUHWKLVLVWKHKHDY\SRLQWDQGDQDOLJQPHQWZHLJKWPXVW
EHLQVWDOOHGRSSRVLWHLW
(DFKWLPHWXUQWKHZKHHOWKURXJKDQGVWRSLWWKHZKHHO
PXVW UHPDLQ LQ SRVLWLRQ RWKHUZLVH UHSHDW WKH DOLJQPHQW

SURFHGXUH


125
/8%5,&$7,216<67(0


125
/8%5,&$7,216<67(0
6(59,&(,1)250$7,21
*(1(5$/
:$51,1*
,IWKHHQJLQHPXVWEHUXQQLQJWRGRVRPHZRUNPDNHVXUHWKHDUHDLVZHOOYHQWLODWHG1HYHUUXQWKHHQJLQHLQDQHQFORVHG
DUHD7KHH[KDXVWFRQWDLQVSRLVRQRXVFDUERQPRQR[LGHJDVWKDWPD\FDXVHORVVRIFRQVFLRXVQHVVDQGOHDGWRGHDWK
&$87,21
8VHGPRWRURLOPD\FDXVHVNLQFDQFHULIUHSHDWHGO\OHIWLQFRQWDFWZLWKWKHVNLQIRUSURORQJHGSHULRGV$OWKRXJKWKLVLVXQOLNHO\
XQOHVV\RXKDQGOHXVHGRLORQDGDLO\EDVLVLWLVVWLOODGYLVDEOHWRWKRURXJKO\ZDVK\RXUKDQGVZLWKVRDSDQGZDWHUDVVRRQDV
SRVVLEOHDIWHUKDQGOLQJXVHGRLO
7KHRLO¿OWHUVFUHHQDQGRLO¿OWHUURWRUFOHDQLQJDQGRLOSXPSVHUYLFLQJFDQEHGRQHZLWKWKHHQJLQHLQWKHIUDPH
3HUIRUPWKHVHPDLQWHQDQFHSURFHGXUHVZLWKWKHHQJLQHRLOGUDLQHGDIWHUUHPRYLQJWKHULJKWFUDQNFDVHFRYHU
:KHQFOHDQLQJWKHRLO¿OWHUURWRUGRQRWXVHFRPSUHVVHGDLU
63(&,),&$7,21
(QJLQHRLOFDSDFLW\ OLWUHVDWGLVDVVHPEO\
OLWUHVDWRLOFKDQJH
(QJLQHRLO
5HFRPPHQGHGJUDGH
3HU$3,6*RUKLJKHURUDOVRZLWKDGGLWLRQDOUHOHDVHVWDWXV$&($$&&0&
*
5HFRPPHQGHGYLVFRVLW\
9LVFRVLW\GHSHQGVRQWKHRXWVLGHWHPSHUDWXUH)RUVKRUWZKLOHWKHWHPSHUDWXUH
PD\H[FHHGRUIDOOVKRUWRIWKHOLPLWVRIWKH6$(JUDGHV
7KH UHFRPPHQGHG YLVFRVLW\ JUDGH 6$( : FRYHUV WKH DPELHQW WHP
SHUDWXUHUDQJH±&WR&DQGWKHUHIRUHUHSUHVHQWVWKHRSWLPXPIRURXU
ODWLWXGHV
6(59,&('$7$ 8QLWPPLQ
,7(0 67$1'$5' 6(59,&(/,0,7
2LOSXPS 5RWRUWLSFOHDUDQFH
5RWRUWRERG\FOHDUDQFH
3XPSHQGFOHDUDQFH
72548(9$/8(6
2LOGUDLQEROW 1P
7528%/(6+227,1*
/RZRLOSUHVVXUH
2LOOHYHOWRRORZ
2LOOHYHOWRRORZ
([WHUQDORLOOHDN
3OXJJHGRLO¿OWHUVFUHHQRLOSDVVDJHRURUL¿FH
:RUQYDOYHJXLGHRURLOVHDO
)DXOW\RLOSXPS
:RUQSLVWRQULQJ
,QFRUUHFWRLOXVHG
+LJKRLOFRQVXPSWLRQ
'DPDJHGRLOSXPSGULYHVSURFNHWFDPFKDLQJXLGH
VSURFNHW
2LOFRQWDPLQDWLRQ
0LVDOLJQHGRLOSXPSFDPFKDLQJXLGHVSURFNHW
2LOQRWFKDQJHGRIWHQ

%ORZQF\OLQGHUKHDGJDVNHW


125
/8%5,&$7,216<67(0
(1*,1(2,/

2,//(9(/&+(&.
6XSSRUWWKHPRWRUF\FOHXSULJKWRQOHYHOJURXQG
&KHFNWKHRLOOHYHOZLWKWKH¿OOHUFDSGLSVWLFN
&$87,21
)RUFKHFNLQJWKHRLOOHYHORQO\LQVHUWWKHRLO¿OOHUFDSDQG
GRQ
WVFUHZLQ
2WKHUZLVHWKHUHZLOOEHDZURQJPHDVXUHPHQW
,IWKHOHYHOLVEHORZWKHORZHUOHYHOPDUNRQWKHGLSVWLFNDGG
WKHUHFRPPHQGHGRLOWRWKHXSSHUOHYHOPDUN
2,/&+$1*(
6)0
127(
&KDQJHWKHHQJLQHRLOZLWKWKHHQJLQHZDUPWRHQVXUHFRPSOHWH
DQGUDSLGGUDLQLQJ
5HPRYHWKHRLO¿OOHUFDSGLSVWLFN
3ODFHDQRLOGUDLQSDQXQGHUWKHHQJLQHDQGUHPRYHWKHGUDLQ
EROWDQGGUDLQWKHHQJLQHRLO
0DNH VXUH WKDW WKH VHDOLQJ ZDVKHU LV LQ JRRG FRQGLWLRQ DQG
LQVWDOOWKHGUDLQEROW
72548(1P
)LOOWKHFUDQNFDVHZLWKWKHUHFRPPHQGHGRLO 833(5
&$3$&,7<OLWUHVDWRLOFKDQJH
/2:(5
6)0
,QVWDOOWKHRLO¿OOHUFDSGLSVWLFN6WDUWWKHHQJLQHDQGOHWLWLGOH
IRUPLQXWHV

:$51,1*
OHDGWRGHDWK
6WRSWKHHQJLQHDQGFKHFNWKDWWKHRLOOHYHOLVDWWKHXSSHUOHYHO
PDUN RQ WKH GLSVWLFN ZLWK WKH PRWRUF\FOH XSULJKW 0DNH VXUH
WKHUHDUHQRRLOOHDNV
(1*,1(2,/),/7(5&/($1,1*
127(
'UDLQWKHHQJLQHRLOEHIRUHFOHDQLQJWKH¿OWHU

5HPRYHWKHULJKWFUDQNFDVHFRYHU
5HPRYHWKHFOXWFKRXWHUFRYHU
&OHDQWKHFOXWFKRXWHUFRYHUDQGLQVLGHRIWKHFOXWFKRXWHUXVLQJ
DFOHDQOLQWIUHHFORWK
127(
'R QRW DOORZ GXVW DQG RU GLUW WR HQWHU WKH FUDQNVKDIW RLO
SDVVDJH
'RQRWXVHFRPSUHVVHGDLU


125
/8%5,&$7,216<67(0
,QVWDOODQHZJDVNHWDQGWKHFOXWFKRXWHUFRYHU
5HPRYHWKHRLO¿OWHUVFUHHQ
&OHDQ WKH RLO ¿OWHU VFUHHQ ZLWK VROYHQW DQG EORZ LW GU\ ZLWK
FRPSUHVVHGDLU
5HLQVWDOOWKHRLO¿OWHUVFUHHQLQWRWKHULJKWFUDQNFDVH
,QVWDOOWKHUHPRYHGSDUWVLQWKHUHYHUVHRUGHURIUHPRYDO
)LOOWKHHQJLQHZLWKUHFRPPHQGHGRLO
2,/38035(029$/
127(
7KHRLOSXPSFDQEHUHPRYHGZLWKWKHHQJLQHLQWKHIUDPH
'UDLQWKHHQJLQHRLODQGUHPRYHWKHULJKWFUDQNFDVHFRYHU
5HPRYHWKHFOXWFKDVVHPEO\

5HPRYHWKHWKUHHPRXQWLQJVFUHZVWKHRLOSXPSDQG
WKHSXPSJDVNHW

',6$66(0%/<
5HPRYHWKHWKUHHFRYHUVFUHZVFRYHUDQGJDVNHW

5HPRYHWKHURWRUVKDIWLQQHUURWRUDQGRXWHUURWRU


125
/8%5,&$7,216<67(0
&OHDQDOOGLVDVVHPEOHGSDUWVLQVROYHQWDQGFKHFNIRUGDPDJH
RUDEQRUPDOZHDU
,163(&7,21
,QVWDOOWKHURWRUVKDIWDQGLQQHUDQGRXWHUURWRUVLQWRWKHSXPS
ERG\
0HDVXUHWKHURWRUWLSFOHDUDQFH
6(59,&(/,0,7PPLQ
0HDVXUHWKHSXPSERG\FOHDUDQFH
6(59,&(/,0,7PPLQ


125
/8%5,&$7,216<67(0
,QVWDOOWKHSXPSFRYHUJDVNHWDQGPHDVXUHWKHSXPSHQG
FOHDUDQFH
6(59,&(/,0,7PPLQ
$66(0%/<
,QVWDOOWKHRXWHUURWRUDQGLQQHUURWRU %
,QVWDOOWKHSXPSVKDIWE\DOLJQLQJWKHÀDW$RQWKHVKDIW
ZLWKWKHÀDW%RQWKHLQQHUURWRU

$
,QVWDOODQHZFRYHUJDVNHWDQGWKHSXPSFRYHU
6HFXUHWKHFRYHUZLWKWKHWKUHHVFUHZVDQGPDNHVXUHWKDW
WKHRLOSXPSWXUQVIUHHO\ZLWKRXWELQGLQJ

,167$//$7,21
6HWWKHVKDIWFROODULQWRWKHULJKWFUDQNFDVH
,QVWDOODQHZRLOSXPSJDVNHWDQGVHWWKHRLOSXPSRQWR
WKHULJKWFUDQNFDVHE\DOLJQLQJWKHJURRYHRIWKHURWRUVKDIW
ZLWKWKHFDPFKDLQJXLGHVSLQGOH
7LJKWHQ WKH RLO SXPS PRXQWLQJ VFUHZV VHFXUHO\ &KHFN WKH
FRYHUVFUHZVIRUORRVHQHVVUHWLJKWHQWKHPLIQHFHVVDU\
,QVWDOOWKHFOXWFKDVVHPEO\
,QVWDOOWKHUHPRYHGSDUWVLQWKHUHYHUVHRUGHURIUHPRYDO)LOO
WKHHQJLQHZLWKUHFRPPHQGHGRLO


125
)8(/6<67(0
6(59,&(,1)250$7,21
*(1(5$/
:$51,1*
7528%/(6+227,1*
*DVROLQH LV H[WUHPHO\ ÀDPPDEOH DQG LV H[SORVLYH XQGHU
FHUWDLQFRQGLWLRQV:RUNLQDZHOOYHQWLODWHGDUHD'RQRW
(QJLQHFUDQNVEXWZRQ¶WVWDUW
VPRNHRUDOORZÀDPHVRUVSDUNVLQWKHZRUNDUHDRUZKHUH
JDVROLQHLVVWRUHG 1RIXHOLQWDQN
,IWKHHQJLQHPXVWEHUXQQLQJWRGRVRPHZRUNPDNHVXUH 1RIXHOWRFDUEXUHWRU
WKHDUHDLVZHOOYHQWLODWHG (QJLQHÀRRGHGZLWKIXHO
1HYHU UXQ WKH HQJLQH LQ DQ HQFORVHG DUHD 7KH H[KDXVW
FRQWDLQVSRLVRQRXVFDUERQPRQR[LGHJDVWKDWPD\FDXVH &ORJJHGDLUFOHDQHU
ORVVRIFRQVFLRXVQHVVDQGOHDGWRGHDWK 1RVSDUNDWSOXJ
&$87,21 (QJLQHLGOHVURXJKO\RUUXQVSRRUO\
'RQRWEHQGRUWZLVWWKHFRQWUROFDEOHV'DPDJHGFRQWURO
FDEOHVZLOOQRWRSHUDWHVPRRWKO\DQGPD\VWLFNRUELQG ,QFRUUHFWLGOHVSHHG
5LFKPL[WXUH
:KHQGLVDVVHPEOLQJWKHIXHO6\VWHPSDUWVQRWHWKHORFDWLRQV /HDQPL[WXUH
RIWKH2ULQJV5HSODFHWKHPZLWKQHZRQHVRQUHDVVHPEO\
&ORJJHGDLUFOHDQHU
%HIRUHGLVDVVHPEOLQJWKHFDUEXUHWRUGUDLQWKHIXHOLQWKHÀRDW
FKDPEHUE\ORRVHQLQJWKHGUDLQVFUHZ ,QWDNHDLUOHDN
)XHOFRQWDPLQDWHG
127(
/HDQPL[WXUH
,I YHKLFOH LV WR EH VWRUHG IRU PRUH WKDQ RQH PRQWK GUDLQ WKH
ÀRDWERZOV)XHOOHIWLQWKHÀRDWERZOVZLOOFDXVHFORJJHGMHWV &ORJJHGFDUEXUHWRUMHWV
UHVXOWLQJLQVWDUWLQJDQGGULYHDELOLW\FRPSODLQWV %ORFNHGIXHOWDQNEUHDWKHUKROH
&ORJJHGIXHOVWUDLQHUVFUHHQ
5HVWULFWHGIXHOOLQH
)DXOW\ÀRDWYDOYH
63(&,),&$7,216 )ORDWOHYHOORZ
)XHOWDQNFDSDFLW\ OLW
)XHOUHVHUYHFDSDFLW\ OLW 5LFKPL[WXUH
7KURWWOHJULSIUHHSOD\ PP &KRNHVWXFNFORVHG
)DXOW\ÀRDWYDOYH
)ORDWOHYHOWRRKLJK
&ORJJHGDLUMHWV
&DUEXUHWRU6SHFL¿FDWLRQ
,GHQWL¿FDWLRQQXPEHU FYZ22PA-S3P
9HQWXULGLDPHWHU 22 mm
)ORDWOHYHO 18+/-0.5mm
$LUVFUHZRSHQLQJ 1.75~2 turns out
,GOHVSHHG 1500+/-100rpm
0DLQMHW #94
0DLQDLUMHW #40
-HWQHHGOH 2.595
1HHGOHMHW 5D07
-HWQHHGOHVHWWLQJJURRYH UGIURPWRS


125
)8(/6<67(0
7+5277/(9$/9(

5(029$/
8QVFUHZWKHFDUEXUHWRUWRSDQGSXOORXWWKHWKURWWOHYDOYH

&RPSUHVV WKH YDOYH VSULQJ DV VKRZQ DQG GLVFRQQHFW WKH

WKURWWOHFDEOHHQGIURPWKHWKURWWOHYDOYHWKURXJKWKHJURRYH
ZKLOHFRPSUHVVLQJWKHWKURWWOHYDOYHVSULQJDVVKRZQ

5HPRYHWKHWKURWWOHYDOYHVSULQJDQGFDUEXUHWRUWRS
5HPRYHWKHQHHGOHUHWDLQHUDQGWDNHRXWWKHMHWQHHGOHIURP
WKHWKURWWOHYDOYH
&KHFNWKHWKURWWOHYDOYHDQGMHWQHHGOHIRUVFUDWFKHVRUZHDU
$66(0%/<
,QVWDOOWKHQHHGOHFOLSLQWRWKHMHWQHHGOHJURRYH
67$1'$5'6(77,1* UG*5229()520723
,QVWDOOWKHMHWQHHGOHLQWKHWKURWWOHYDOYH
,QVWDOOWKHMHWQHHGOHUHWDLQHU


125
)8(/6<67(0
5RXWHWKHWKURWWOHFDEOHHQGWKURXJKWKHFDUEXUHWRUWRS
,QVWDOOWKHWKURWWOHYDOYHVSULQJ
&RQQHFWWKHWKURWWOHFDEOHWRWKHWKURWWOHYDOYH
,QVWDOOWKHWKURWWOHYDOYHLQWKHFDUEXUHWRUE\DOLJQLQJWKHWKURWWOH
YDOYHJURRYHZLWKWKHWKURWWOHVWRSVFUHZ
3HUIRUPWKHIROORZLQJDGMXVWPHQWV
7KURWWOHJULSIUHHSOD\
&DUEXUHWRULGOHVSHHG
7+5277/(9$/9(
*5229(
7+5277/(67236&5(:
&$5%85(7255(029$/ 02817,1*6&5(:6
:$51,1*
*DVROLQH LV H[WUHPHO\ ÀDPPDEOH DQG LV H[SORVLYH XQGHU
FHUWDLQFRQGLWLRQV:RUNLQDZHOOYHQWLODWHGDUHD'RQRW
VPRNHRUDOORZÀDPHVRUVSDUNVLQWKHZRUNDUHDRUZKHUH
JDVROLQHLVVWRUHG
:LSHXSVSLOOHGJDVROLQHDWRQFH
7XUQWKHIXHOSHWFRFN2))DQGUHPRYHWKHKRVH
5HPRYHWKHFDUEXUHWRUWRSDQGWKURWWOHYDOYH
/RRVHQWKHGUDLQVFUHZWRGUDLQWKHIXHOIURPWKHFDUEXUHWRU
/RRVHQWKHDLUFOHDQHUFRQQHFWLQJWXEHEDQG
)/2$7&+$0%(5
5HPRYHWKHFDUEXUHWRUPRXQWLQJEROWVDQGFDUEXUHWRU
',6$66(0%/<

5HPRYHWKHDLUYHQWDQGGUDLQWXEHV
5HPRYHWKHÀRDWFKDPEHUE\UHPRYLQJIRXUVFUHZV


125
)8(/6<67(0
3XOORXWWKHÀRDWDUPSLQDQGUHPRYHWKHÀRDWDQGÀRDW

YDOYH
)/2$79$/9()/2$7,163(&7,21
,QVSHFW VHDWLQJ VXUIDFH RI WKH ÀRDW YDOYH IRU ZHDU RU
GDPDJH

,QVSHFW WKH ÀRDW YDOYH IRU JURRYHV DQG QLFNV DQG UHSODFH LI
QHFHVVDU\
&KHFNWKH2SHUDWLRQRIWKHÀRDWYDOYH
&KHFNWKHÀRDWIRUGDPDJHDQGIXHOLQÀRDW

5HPRYHWKHPDLQMHW
5HPRYHWKHSLORWMHW

5HPRYHWKHWKURWWOHVWRSVFUHZ

&OHDQDOOGLVDVVHPEOHGSDUWVZLWKVROYHQWDQGGU\WKHP
,QVSHFW HDFK MHW DQG UHSODFH WKHP LI WKH\ DUH ZRUQ RU
GDPDJHG


125
)8(/6<67(0
$66(0%/<
&OHDUDOO-HWVDQGFDUEXUHWRURSHQLQJVZLWKFRPSUHVVHGDLU
,QVWDOOWKHQHHGOHMHWDQGPDLQMHW

,QVWDOOWKHWKURWWOHVWRSVFUHZ


125
)8(/6<67(0
,QVWDOOWKHÀRDWYDOYHÀRDWDQGÀRDWDUPSLQ
)/2$7/(9(/,163(&7,21
0HDVXUH WKH ÀRDW OHYHO ZLWK WKH FDUEXUHWRU LQFOLQHG ²
IURPYHUWLFDOVRWKDWWKHÀRDWWDQJMXVWFRQWDFWVWKHÀRDWYDOYH
)/2$7/(9(/ PP
722/9(51,(5&$//,3(5
0DNHVXUHWKHÀRDWPRYHVVPRRWKO\
,QVWDOODQHZ2ULQJLQWKHFDUEXUHWRUJURRYH
PP
,QVWDOOWKHÀRDWFKDPEHUDQGWLJKWHQWKHVFUHZV
)/2$7&+$0%(5


125
)8(/6<67(0
,167$//$7,21
,QVWDOOWKHFDUEXUHWRULQWKHUHYHUVHRUGHURIUHPRYDO
127(
0DNHVXUHWKDWWKH2ULQJVRQWKHLQWDNHSLSHDQGLQVXODWRUDUH
LQVWDOOHGSURSHUO\
7LJKWHQWKHFRQQHFWLQJWXEHEDQGVFUHZ
,QVWDOOWKHDLUYHQWDQGGUDLQWXEHV
,QVWDOOWKHWKURWWOHYDOYH
:DUPXSWKHHQJLQHWRRSHUDWLQJWHPSHUDWXUH
:$51,1*
OHDGWRGHDWK
6WRSWKHHQJLQHDQGFRQQHFWDWDFKRPHWHU
6WDUWWKHHQJLQHDQGDGMXVWWKHLGOHVSHHGZLWKWKHWKURWWOHVWRS
VFUHZ
,'/(63((' 1,500+/-100rpm
7XUQ WKH DLU VFUHZ LQ RU RXW WR REWDLQ WKH KLJKHVW HQJLQH
VSHHG 7+5277/(6723
5HDGMXVWWKHLGOHVSHHGWRVSHFL¿HGUSPZLWKWKHWKURWWOHVWRS
VFUHZ
0DNHVXUHWKDWWKHHQJLQHGRHVQRWPLVVRUUXQHUUDWLFDOO\


125
)8(/6<67(0
5HPRYLQJLQVWDOOLQJWKHIXHOSHWFRFN
21
5HPRYLQJWKHIXHOSHWFRFN
7XUQWKHIXHOSHWFRFNRQSRVLWLRQ5(6 2))
2SHQWKHVHDODQGGUDLQWKHIXHOWDQNFRPSOHWHO\
5(6
/RRVHQWKHKRVHFODPSVDQGSXOORIIWKHIXHOKRVH
5HPRYHWKHIXHOSHWFRFN

&OHDQWKHVOHHYH

,QVWDOOLQJWKHIXHOSHWFRFN
127(
&KHFNWKHVHDOLQJULQJVDQGDQGUHSODFHLIQHFHVVDU\



125
(1*,1(',6$66(0%/<$66(0%/<
6(59,&(,1)250$7,21
*(1(5$/
:KHQ UHPRYLQJ WKH HQJLQH VXSSRUW WKH PRWRUF\FOH XVLQJ

VDIHW\VWDQGV
3DUWVUHTXLULQJHQJLQHUHPRYDOIRUVHUYLFLQJ
&UDQNFDVH
7UDQVPLVVLRQ
6KLIWGUXPDQGIRUNV
&UDQNVKDIW
.LFNVWDUWHUVSLQGOH
63(&,),&$7,21
(QJLQHRLOFDSDFLW\ 0.9 OLWDIWHUGUDLQLQJ
OLWDIWHUGLVDVVHPEO\
(QJLQHGU\ZHLJKW 23kgOEV
72548(9$/8(6
(QJLQHXSSHUPRXQWLQJEROW 1P
(QJLQHORZHUPRXQWLQJEROW 1P
([KDXVWSLSHMRLQWQXW 1P
,QWDNHPDQLIROGPRXQWLQJEROW 1P
5HDUD[OHQXW 1P
'ULYHVSURFNHWEROW 1P


125
&</,1'(5+($'9$/9(6
6(59,&(,1)250$7,21
*(1(5$/
7KLVVHFWLRQFRYHUVPDLQWHQDQFHRIWKHF\OLQGHUKHDGYDOYHVFDPVKDIWDQGURFNHUDUPV
&DPVKDIWOXEULFDWLRQRLOLVIHGWRWKHF\OLQGHUKHDGWKURXJKDQRLOFRQWURORUL¿FHLQWKHHQJLQHFDVH
%HVXUHWKLVRUL¿FHLVQRWFORJJHGDQGWKDWWKH2ULQJDQGGRZHOSLQVDUHLQSODFHEHIRUHLQVWDOOLQJWKHF\OLQGHUKHDG
$SSO\FOHDQHQJLQHRLOWRWKHFDPVKDIWEHDULQJVWRSURYLGHLQLWLDOOXEULFDWLRQ
6(59,&('$7$ 8QLWPP
,7(0 67$1'$5' 6(59,&(/,0,7
&\OLQGHUKHDG :DUSDJH ²
9DOYHVHDWZLGWK
Cam height IN 5.623 5.223
EX 5.386 4.986
5RFNHUDUP,'
5RFNHUDUPVKDIW2' 9.972-9.987 9.91
5RFNHUDUPWRVKDIWFOHDUDQFH 0.013-0.037 0.05
9DOYHVSULQJIUHHOHQJWK IN: 33.78, EX:36.5 IN: 32, EX:35
Valve stem O.D. IN 4.970-4.985 4.92
(;
9DOYHJXLGH,' ,1
(;
9DOYHVWHPWRJXLGHFOHDUDQFH ,1
(;
72548(9$/8(6
&\OLQGHUKHDGQXW 1P
&\OLQGHUKHDGEROW 1P
&DPVSURFNHWEROW 1P
&DPFKDLQWHQVLRQHUVHDOLQJEROW 1P


125
&</,1'(5+($'9$/9(6
7528%/(6+227,1*
(QJLQH WRSHQG SUREOHPV DUH XVXDOO\ SHUIRUPDQFHUHODWHG DQG FDQ EH GLDJQRVHG E\ D FRPSUHVVLRQ WHVW (QJLQH QRLVHV FDQ
XVXDOO\EHWUDFHGWRWKHWRSHQGZLWKDVRXQGLQJURGRUVWHWKRVFRSH
8QHYHQFRPSUHVVLRQRUORZFRPSUHVVLRQ
9DOYHWURXEOHV
,QFRUUHFWYDOYHDGMXVWPHQW
%XUQWRUEHQWYDOYHV
,QFRUUHFWYDOYHWLPLQJ
%URNHQYDOYHVSULQJ
:RUQRUGDPDJHGYDOYHVHDW
&\OLQGHUKHDG
/HDNLQJRUGDPDJHGKHDGJDVNHW
:DUSHGRUFUDFNHGF\OLQGHUKHDG
)DXOW\F\OLQGHURUSLVWRQ
+LJKFRPSUHVVLRQ
([FHVVLYHFDUERQEXLOGXSRQSLVWRQRUFRPEXVWLRQFKDPEHU
([FHVVLYHQRLVH
,QFRUUHFWYDOYHDGMXVWPHQW
6WLFNLQJYDOYHRUEURNHQRUZHDNYDOYHVSULQJ
'DPDJHGRUZRUQURFNHUDUPRUURFNHUDUPVKDIW
'DPDJHGFDPVKDIWEHDULQJ


125
&</,1'(5+($'9$/9(6
&$06+$)75(029$/

5HPRYHWKHVSDUNSOXJ
/RRVHQWKHPPEROWDQGWDSLWWROLIWWKHOHIWVLGHFRYHU
5HPRYHWKHOHIWVLGHFRYHUDQGJDVNHW
5HPRYHWKHOHIWFUDQNFDVHFRYHU

5HPRYH WKH FDP FKDLQ WHQVLRQHU VHDOLQJ EROW VSULQJ DQG
WHQVLRQHUSXVKURG

7XUQWKHÀ\ZKHHOFRXQWHUFORFNZLVHXQWLOWKH2PDUNRQWKH

FDPVSURFNHWDOLJQVZLWKFXWRXWRQWKHF\OLQGHUKHDG

5HPRYHWKHFDPVSURFNHWEROWVDQGGRZHOSLQ
5HPRYHWKHFDPVSURFNHW

127(
6XVSHQG WKH FDP FKDLQ ZLWK D SLHFH RI ZLUH $ WR SUHYHQW LW
IURPIDOOLQJLQWRWKHF\OLQGHUKHDG
5HPRYH WKH YDOYH DGMXVWHU FRYHUV DQG ORRVHQ WKH YDOYH

DGMXVWHUVFRPSOHWHO\

6FUHZWKHFDPVSURFNHWEROWVLQWRWKHFDPVKDIWDQGSXOORXWWKH
FDPVKDIWZKLOHKROGLQJWKHURFNHUDUPV
127(
&\OLQGHUKHDGFDQEHUHPRYHGZLWKWKHFDPVKDIWLQVWDOOHGRQ
WKHF\OLQGHUKHDG
$
,163(&7,21
7XUQWKHRXWHUUDFHRIWKHFDPVKDIWEHDULQJZLWK¿QJHU
7KHRXWHUUDFHVKRXOGWXUQVPRRWKO\DQGTXLHWO\
$OVR FKHFN WKDW WKH EHDULQJ LQQHU UDFH ¿WV WLJKWO\ RQ WKH
FDPVKDIW
5HSODFHWKHFDPVKDIWEHDULQJLIWKHRXWHUUDFHGRHVQRWWXUQ
VPRRWKO\TXLHWO\RULILW¿WVORRVHO\RQWKHFDPVKDIW
&KHFNHDFKFDPOREHIRUZHDURUGDPDJH
0HDVXUHWKHFDPOREHKHLJKW
6(59,&(/,0,76
,1PP
(;PP


125
&</,1'(5+($'9$/9(6
&</,1'(5+($'5(029$/
5HPRYHWKHPXIÀHU
5HPRYHWKHLQWDNHPDQLIROGEROWVIURPF\OLQGHUKHDG
5HPRYHWKHIROORZLQJ
FDPVSURFNHW
F\OLQGHUKHDGQXWVDQGF\OLQGHUKHDGEROW
F\OLQGHUKHDGFRYHUDQGJDVNHW
F\OLQGHUKHDG
&</,1'(5+($'',6$66(0%/<
5HPRYHWKHWZREROWVULJKWVLGHFRYHUDQGJDVNHW
6FUHZDQPPEROWLQWRWKHWKUHDGHQGRIWKHURFNHUDUPVKDIW
DQGSXOORXWWKHURFNHUDUPVKDIW
5HPRYHWKHURFNHUDUPV


125
&</,1'(5+($'9$/9(6
:KLOHFRPSUHVVLQJWKHYDOYHVSULQJZLWKDYDOYHVSULQJFRP
SUHVVRUUHPRYHWKHYDOYHFRWWHUV
&$87,21
7R SUHYHQW ORVV RI WHQVLRQ GR QRW FRPSUHVV WKH YDOYH
VSULQJVPRUHWKDQQHFHVVDU\WRUHPRYHWKHFRWWHUV
722/6
&RPPHUFLDOO\DYDLODEOHWRROV
/RRVHQ WKH YDOYH VSULQJ FRPSUHVVRU DQG UHPRYH WKH YDOYH

UHWDLQHUYDOYHVSULQJVSULQJVHDWDQGYDOYH
127(
0DUNDOOGLVDVVHPEOHGSDUWVWRHQVXUHFRUUHFWUHDVVHPEO\
5HPRYHWKHVWHPVHDOVLIQHFHVVDU\
127(
5HSODFH WKH VWHP VHDOV ZLWK QHZ RQHV ZKHQHYHU WKH\ DUH
UHPRYHG
5HPRYHWKHFDUERQGHSRVLWVIURPWKHFRPEXVWLRQFKDPEHU
&OHDQRIIDQ\JDVNHWPDWHULDOIURPWKHF\OLQGHUKHDGVXUIDFH
,163(&7,21
5RFNHUDUP
,QVSHFWWKHURFNHUDUPIRUZHDUGDPDJHRUFORJJHGRLOKROHV
127(
,IDQ\URFNHUDUPUHTXLUHVVHUYLFLQJRUUHSODFHPHQWLQVSHFWWKH
FDPOREHVIRUVFRULQJFKLSSLQJRUH[FHVVLYHZHDU
0HDVXUHWKHURFNHUDUP,'
6(59,&(/,0,7PP


125
&</,1'(5+($'9$/9(6
5RFNHU$UP6KDIW
,QVSHFWWKHURFNHUDUPVKDIWIRUZHDURUGDPDJH
0HDVXUHWKHURFNHUDUPVKDIW2'
6(59,&(/,0,7PP
&DOFXODWHWKHURFNHUDUPWRVKDIWFOHDUDQFH
6(59,&(/,0,7PP
9DOYH6SULQJ
0HDVXUHWKHIUHHOHQJWKRIWKHYDOYHVSULQJ
6(59,&(/,0,7PP
&\OLQGHU+HDG
&KHFNWKHVSDUNSOXJKROHDQGYDOYHDUHDIRUFUDFNV
&KHFNWKHF\OLQGHUKHDGIRUZDUSLQJZLWKDVWUDLJKWHGJHDQG
DIHHOHUJDXJH
6(59,&(/,0,7PP
9DOYH
,QVSHFWHDFKYDOYHIRUWUXHQHVVEXUQLQJVFUDWFKHVRUDEQRU
PDOVWHPZHDU
0HDVXUHWKHYDOYHVWHP2'
6(59,&(/,0,7
,1(;PP
,QVHUW HDFK YDOYH LQWR WKH YDOYH JXLGH DQG FKHFN WKH YDOYH
PRYHPHQWLQWKHJXLGH


125
&</,1'(5+($'9$/9(6
9DOYHJXLGH
127(
5HDP WKH YDOYH JXLGH WR UHPRYH WKH FDUERQ EXLOGXS EHIRUH
FKHFNLQJWKHYDOYHJXLGH
$OZD\V URWDWH WKH UHDPHU FORFNZLVH QHYHU FRXQWHUFORFNZLVH
ZKHQLQVWDOOLQJUHPRYLQJDQGUHDPLQJ
0HDVXUHDQGUHFRUGHDFKYDOYHJXLGH,'ZLWKDEDOOJDXJHRU
LQVLGHPLFURPHWHU
6(59,&(/,0,7
,1(;PP
&DOFXODWHWKHVWHPWRJXLGHFOHDUDQFH
6(59,&(/,0,7
,1 PP
(; PP
127(
,I WKH VWHPWRJXLGH FOHDUDQFH H[FHHGV WKH 6HUYLFH OLPLW
GHWHUPLQH LI D QHZ JXLGH ZLWK 6WDQGDUG GLPHQVLRQV ZRXOG
EULQJWKHFOHDUDQFHZLWKLQWROHUDQFH,IVRUHSODFHWKHJXLGHV
DVQHFHVVDU\DQGUHDPWR¿W
,I WKH VWHPWRJXLGH FOHDUDQFH VWLOO H[FHHGV WKH VHUYLFH OLPLW
ZLWKQHZJXLGHVUHSODFHWKHYDOYHVDQGJXLGHV
5HIDFH WKH YDOYH VHDW ZKHQHYHU QHZ YDOYH JXLGHV DUH
LQVWDOOHG
9$/9(*8,'(5(3/$&(0(17
&KLOOWKHYDOYHJXLGHVLQWKHIUHH]HUVHFWLRQRIDUHIULJHUDWRUIRU
DERXWDQKRXU
+HDWWKHF\OLQGHUKHDGWR&ZLWKDKRWSODWHRURYHQ
:$51,1*
7R DYRLG EXUQV ZHDU KHDY\ JORYHV ZKHQ KDQGLQJ WKH
KHDWHGF\OLQGHUKHDG
&$87,21
'RQRWXVHDWRUFKWRKHDWWKHF\OLQGHUKHDGWKHXVHRIDKHDW
WRUFKPD\FDXVHZDUSLQJ
6XSSRUWWKHF\OLQGHUKHDGDQGGULYHRXWWKHYDOYHJXLGHIURP
WKHYDOYHSRUWZLWKDYDOYHJXLGHGULYHU
&$87,21
$YRLGGDPDJLQJWKHF\OLQGHUKHDG


125
&</,1'(5+($'9$/9(6
,QVWDOODQHZYDOYHJXLGHRYHUVL]HIURPWKHWRSRIWKHF\OLQGHU

KHDG
&$87,21
:KHQLQVWDOOLQJDYDOYHJXLGHWDNHFDUHQRWWRGDPDJHWKH
F\OLQGHUKHDG
$IWHU GULYLQJ LQ WKH YDOYH JXLGH UHDP LW ZLWK D YDOYH JXLGH
UHDPHU
127(
8VHFXWWLQJRLORQWKHUHDPHUGXULQJWKLV2SHUDWLRQ
$OZD\VURWDWHWKHUHDPHUFORFNZLVHQHYHUFRXQWHUFORFNZLVH
&OHDQ WKH F\OLQGHU KHDG WKRURXJKO\ WR UHPRYH DQ\ PHWDO

SDUWLFOHV
5HIDFHWKHYDOYHVHDW
9$/9(6($7,163(&7,215()$&,1*
9$/9(6($7,163(&7,21
&OHDQ WKH LQWDNH DQG H[KDXVW YDOYHV WKRURXJKO\ WR UHPRYH

FDUERQGHSRVLWV
$SSO\DOLJKWFRDWLQJRI3UXVVLDQ%OXHWRWKHYDOYHVHDWV/DS
WKHYDOYHVDQGVHDWVXVLQJDUXEEHUKRVHRURWKHUKDQGODSSLQJ
WRRO 5HPRYH WKH WRRO DQG LQVSHFW WKH ZLGWK RI HDFK YDOYH
VHDW
67$1'$5' PP
6(59,&(/,0,7 PP
,IWKHYDOYHVHDWLVWRRZLGHWRRQDUURZRUKDVORZVSRWVWKH
VHDWPXVWEHJURXQG
&$87,21
7KH YDOYH FDQQRW EH JURXQG ,I D YDOYH IDFH LV EXUQHG RU
EDGO\ ZRUQ RU LW FRQWDFts WKH VHDW XQHYHQO\ UHSODFH WKH
YDOYH


125
&</,1'(5+($'9$/9(6
9$/9(6($7*5,1',1*
9DOYH6HDW&XWWHUVDJULQGHURUHTXLYDOHQWYDOYHVHDWUHIDFLQJ
HTXLSPHQWDUHUHFRPPHQGHGWRFRUUHFWDZRUQYDOYHVHDW
127(
)ROORZWKHUHIDFHUPDQXIDFWXUHUVRSHUDWLQJLQVWUXFWLRQV
8VHDGHJUHHFXWWHUWRUHPRYHDQ\URXJKQHVVRULUUHJXODU
LWLHVIURPWKHVHDW
127(
5HIDFH WKH YDOYH VHDW ZLWK D GHJUHH FXWWHU ZKHQ D YDOYH
JXLGHLVUHSODFHG
8VLQJGHJUHHFXWWHUUHPRYHRIWKHH[LVWLQJYDOYHVHDW
PDWHULDO
8VLQJ GHJUHH FXWWHU UHPRYH WKH ERWWRP RI WKH ROG
VHDW 5HPRYH WKH FXWWHU DQG LQVSHFW WKH DUHD \RX KDYH MXVW
UHPRYHG


125
&</,1'(5+($'9$/9(6
,QVWDOODGHJUHH¿QLVKFXWWHUDQGFXWWKHVHDWWRSURSHUZLGWK
0DNHVXUHWKDWDOOSLWWLQJDQGLUUHJXODULWLHVDUHUHPRYHG
5H¿QLVKLIQHFHVVDU\
67$1'$5'6($7:,'7+ PP
$SSO\DWKLQFRDWLQJRI3UXVVLDQ%OXHWRWKHYDOYHVHDW3UHVV
WKHYDOYHWKURXJKWKHYDOYHJXLGHDQGRQWRWKHVHDWWRPDNHD
FOHDUSDWWHUQ
127(
7KH ORFDWLRQ RI WKH YDOYH VHDW LQ UHODWLRQ WR WKH YDOYH IDFH LV
YHU\LPSRUWDQWIRUJRRGVHDOLQJ
,IWKHFRQWDFWDUHDLVWRRKLJKRQWKHYDOYHWKHVHDWPXVWEH
ORZHUHGXVLQJDGHJUHHÀDWFXWWHU
,I WKH FRQWDFW DUHD LV WRR ORZ RQ WKH YDOYH WKH VHDW PXVW EH
UDLVHGXVLQJDGHJUHHLQQHUFXWWHU
5H¿QLVK WKH VHDW WR VSHFL¿FDWLRQV XVLQJ D GHJUHH ¿QLVK

FXWWHU
$IWHU FXWWLQJ WKH VHDW DSSO\ ODSSLQJ FRPSRXQG WR WKH YDOYH
IDFHDQGODSWKHYDOYHXVLQJOLJKWSUHVVXUH
$IWHUODSSLQJZDVKDOOUHVLGXDOFRPSRXQGRIIWKHF\OLQGHUKHDG
DQGYDOYHV
&</,1'(5+($'$66(0%/<
,QVWDOOQHZYDOYHVWHPVHDOV
/XEULFDWHHDFKYDOYHVWHPZLWKWKHHQJLQHRLO
,QVHUWWKHLQWDNHDQGH[KDXVWYDOYHLQWRWKHYDOYHJXLGHV


125
&</,1'(5+($'9$/9(6
,QVWDOOWKHYDOYHVSULQJVHDWVVSULQJVDQGUHWDLQHUV
127(
,QVWDOO WKH YDOYH VSULQJV ZLWK WKH QDUURZ SLWFK HQG IDFLQJ
GRZQ
&RPSUHVVWKHYDOYHVSULQJDQGLQVWDOOWKHYDOYHFRWWHUV
&$87,21
7R SUHYHQW ORVV RI WHQVLRQ GR QRW FRPSUHVV WKH YDOYH
VSULQJPRUHWKDQQHFHVVDU\
722/6
&RPPHUFLDOO\DYDLODEOHWRROV
7DSWKHVWHPVJHQWO\ZLWKDSODVWLFKDPPHUWR¿UPO\VHDWWKH
FRWWHUV
&$87,21
6XSSRUWWKHF\OLQGHUKHDGDERYHWKHZRUNEHQFKVXUIDFH
WRSUHYHQWYDOYHGDPDJH
$SSO\FOHDQHQJLQHRLOWRWKHFDPVKDIWDQGFDPVKDIWEHDULQJV
,QVWDOOWKHFDPVKDIWLQWRWKHF\OLQGHUKHDGZLWKWKHFDPOREHV
IDFLQJWKHFRPEXVWLRQFKDPEHU
127(
7KHFDPVKDIWFDQEHLQVWDOOHGDIWHUWKHF\OLQGHUKHDGKDVEHHQ
LQVWDOOHG
&RDW WKH URFNHU DUP VKDIWV ZLWK IUHVK HQJLQH RLO ,QVWDOO WKH
URFNHUDUPVKDIWVDQGWKHURFNHUDUPV
127(
%HVXUHWKHVKDIWWKUHDGVDUHIDFLQJRXWZDUG
,QVWDOODQHZJDVNHWRQWRWKHULJKWVLGHFRYHUWKHQLQVWDOOWKH
FRYHU


125
&</,1'(5+($'9$/9(6
&</,1'(5+($',167$//$7,21
&OHDQ WKH F\OLQGHU KHDG JDVNHW VXUIDFH RI DQ\ JDVNHW

PDWHULDO
127(
'RQRWDOORZGXVWDQGGLUWWRHQWHUWKHF\OLQGHU
,QVWDOOWKHGRZHOSLQVDQHZF\OLQGHUKHDGJDVNHWWKHULQJV
DQGFROODUV
,QVWDOOWKHF\OLQGHUKHDGDQGDQHZKHDGFRYHUJDVNHW
3RVLWLRQ WKH F\OLQGHU KHDG FRYHU ZLWK LWV DUURZ IDFLQJ WKH
H[KDXVWVLGH

,QVWDOOWKHVHDOLQJZDVKHUFRSSHUZDVKHUDQGQXWV
LQWKHSURSHUORFDWLRQV

7LJKWHQWKHFDSQXWVWRWKHVSHFL¿HGWRUTXH

72548(1P

,QVWDOOWKHPXIÀHULQWKHUHYHUVHRUGHURIUHPRYDO
72548(

([KDXVWSLSHMRLQWQXWV1P
7LJKWHQWKHLQWDNHPDQLIROGEROWV
72548(1P
127(
0DNHVXUHWKDWWKH2ULQJLVSRVLWLRQHGSURSHUO\


125
&</,1'(5+($'9$/9(6
&$06+$)7,167$//$7,21
5RWDWH WKH À\ZKHHO FRXQWHUFORFNZLVH DQG DOLJQ WKH 7 PDUN ,1'(;0$5.
ZLWKWKHLQGH[PDUN
70$5.
&RDW WKH FDPVKDIW DQG FDPVKDIW EHDULQJV ZLWK FOHDQ HQJLQH

RLO
:KLOHKROGLQJWKHURFNHUDUPVRXWRIWKHZD\LQVWDOOWKHFDPVKDIW
LQWRWKHF\OLQGHUKHDGZLWKWKHFDPOREHVIDFLQJWKHSLVWRQ
,QVWDOOWKHGRZHOSLQLQWRWKHFDPVKDIW
$OLJQWKH2PDUNRQWKHFDPVSURFNHWZLWKWKHLQGH[PDUN
RQWKHF\OLQGHUKHDG
,QVWDOOWKHFDPFKDLQRYHUWKHVSURFNHW
7LJKWHQWKHFDPVSURFNHWEROWV
72548(1P


125
&</,1'(5+($'9$/9(6
,QVWDOOWKHFDPFKDLQWHQVLRQHUSXVKURGDQGVSULQJ

,QVWDOOWKHOHIWFUDQNFDVHFRYHU
,QVWDOODQHZJDVNHWDQGWKHOHIWVLGHFRYHU
$GMXVWWKHYDOYHFOHDUDQFH
,QVWDOOWKHVSDUNSOXJ
7LJKWHQWKHOHIWVLGHFRYHUXVLQJWKHPPEROW
&</,1'(5&2035(66,21
:DUPXSWKHHQJLQH

6WRSWKHHQJLQHDQGUHPRYHWKHVSDUNSOXJ
,QVHUWWKHFRPSUHVVLRQJDXJH
0RYHWKHFKRNHOHYHUGRZQZDUG
2SHQWKHWKURWWOHJULSIXOO\
&UDQNWKHHQJLQHZLWKWKHNLFNVWDUWHU
127(
&UDQNWKHHQJLQHXQWLOWKHJDXJHUHDGLQJVWRSVULVLQJ

&2035(66,2135(6685( NJFPSVL
/RZFRPSUHVVLRQFDQEHFDXVHGE\
,PSURSHUYDOYHDGMXVWPHQW
9DOYHOHDNDJH
:RUQSLVWRQULQJRUF\OLQGHU
+LJKFRPSUHVVLRQFDQEHFDXVHGE\
&DUERQGHSRVLWVLQFRPEXVWLRQFKDPEHURURQWKHSLVWRQ
FURZQ


125
&</,1'(53,6721
1P
1P


125
&</,1'(53,6721
6(59,&(,1)250$7,21
*(1(5$/
7KLVVHFWLRQFRYHUVWKH6HUYLFHRIWKHSLVWRQDQGF\OLQGHU7KHVH6HUYLFHVDUHFRPSOHWHGZLWKWKHHQJLQHLQWKHIUDPH
7KHFDPVKDIWOXEULFDWLQJRLOLVIHGWRWKHF\OLQGHUKHDGWKURXJKDQRLORUL¿FHLQWKHULJKWFUDQNFDVH%HVXUHWKLVRUL¿FHLVQRW
FORJJHGDQGWKDWWKH2ULQJDQGGRZHOSLQVDUHLQSODFHEHIRUHLQVWDOOLQJWKHF\OLQGHU
6(59,&('$7$ 8QLWPP
,7(0 67$1'$5' 6(59,&(/,0,7
Cylinder I.D. 52.405-52.42 52.45
:DUSDJH ²
Out of round --- 0.005
Taper --- 0.005
Piston O.D. 52.373-52.387 52.30
Piston pin bore 14.002-14.008 14.05
&\OLQGHUWRSLVWRQFOHDUDQFH
Piston pin O.D. 13.994-13.999 13.98

Piston-to-pin clearance --- 0.075
3LVWRQULQJ (QGJDS 7RSVHFRQG
2LOVLGHUDLO
3LVWRQWRULQJ 7RS
JURRYHFOHDUDQFH 6HFRQG
Connecting rod small end I.D. 14.016-14.034 14.06
6PDOOHQGWRSLVWRQSLQ

FOHDUDQFH
72548(9$/8(6
&\OLQGHUEROW 1P
&DPFKDLQJXLGHUROOHUSLQEROW 1P
7528%/(6+227,1*
/RZRUXQVWDEOHFRPSUHVVLRQ
:RUQF\OLQGHURUSLVWRQULQJV
([FHVVLYHVPRNH
:RUQF\OLQGHUSLVWRQRUSLVWRQULQJ
,PSURSHU,QVWDOODWLRQRISLVWRQULQJV
6FRUHGRUVFUDWFKHGSLVWRQRUF\OLQGHUZDOO
2YHUKHDWLQJ
([FHVVLYHFDUERQEXLOGXSRQSLVWRQRUFRPEXVWLRQFKDPEHUZDOO
.QRFNLQJRUDEQRUPDOQRLVH
:RUQSLVWRQDQGF\OLQGHU
([FHVVLYHFDUERQEXLOGXS


125
&</,1'(53,6721
&</,1'(55(029$/
5HPRYHWKHF\OLQGHUKHDG
5HPRYHWKHJXLGHUROOHUEROWDQGFDPFKDLQJXLGHUROOHU
5HPRYHWKHPPEROWDQGF\OLQGHU
5HPRYHWKH2ULQJJDVNHWDQGGRZHOSLQV
&</,1'(5,163(&7,21
,QVSHFWWKHF\OLQGHUERUHIRUZHDURUGDPDJH
0HDVXUHWKHF\OLQGHU,'DWWKUHHSODFHVWKHWRSPLGGOHDQG
ERWWRP DUHDV RI SLVWRQ WUDYHO DQG LQ WZR GLUHFWLRQV DW ULJKW
DQJOHVWRHDFKRWKHU
6(59,&(/,0,76PP
0HDVXUH WKH SLVWRQ 2' DQG FDOFXODWH WKH SLVWRQWRF\OLQGHU

FOHDUDQFHXVLQJWKHPD[LPXPF\OLQGHU,'PHDVXUHPHQW
6(59,&(/,0,7PP
0HDVXUH WKH F\OLQGHU IRU WDSHU DW WKUHH OHYHOV LQ DQ ; DQG <
D[LV7DNHWKHPD[LPXPUHDGLQJWRGHWHUPLQHWKHWDSHU
6(59,&(/,0,7PP
0HDVXUH WKH F\OLQGHU IRU RXWRIURXQG DW WKUHH OHYHOV LQ DQ ;
DQG<D[LV7DNHWKHPD[LPXPUHDGLQJWRGHWHUPLQHWKHRXW
RIURXQG
6(59,&(/,0,7PP
&KHFNWKHF\OLQGHUIRUZDUSLQJZLWKDVWUDLJKWHGJHDQGDIHHOHU
JDXJH
6(59,&(/,0,7PP


125
&</,1'(53,6721
3,67215(029$/
3ODFHFOHDQVKRSWRZHOVLQWKHFUDQNFDVHWRNHHSWKHSLVWRQSLQ
FOLSVRURWKHUSDUWVIURPIDOOLQJLQWRWKHFUDQNFDVH
5HPRYHWKHSLVWRQSLQFOLSZLWKSOLHUV
3UHVV WKH SLVWRQ SLQ RXW RI WKH SLVWRQ IURP WKH RSSRVLWH VLGH
ZLWK\RXU¿QJHU
5HPRYHWKHSLVWRQ
3,67213,67215,1*,163(&7,21
0HDVXUH WKH SLVWRQ ULQJWRJURRYH FOHDUDQFH ZLWK D IHHOHU
JDXJH
6(59,&(/,0,76
7RS PP
6HFRQG PP
0HDVXUHWKHSLVWRQ2'DWWKHVNLUW
6(59,&(/,0,7 PP
&RPSDUHWKLVPHDVXUHPHQWDJDLQVWWKHVHUYLFHOLPLWDQGXVHLW
WRFDOFXODWHSLVWRQWRF\OLQGHUFOHDUDQFH
0HDVXUHWKHSLVWRQSLQERUH,'LQWZRGLUHFWLRQVDWULJKWDQJOHV
WRHDFKRWKHU
6(59,&(/,0,7 PP


125
&</,1'(53,6721
0HDVXUHWKHSLVWRQSLQ2'DWWKHOHIWFHQWHUDQGULJKWLQWZR
GLUHFWLRQVDWULJKWDQJOHVWRHDFKRWKHU
6(59,&(/,0,7 PP
&DOFXODWHWKHSLVWRQWRSLVWRQSLQFOHDUDQFH
6(59,&(/,0,7 PP
0HDVXUHWKHFRQQHFWLQJURGVPDOOHQG,'
6(59,&(/,0,7 PP
&DOFXODWHWKHSLVWRQSLQWRFRQQHFWLQJURGFOHDUDQFH
6(59,&(/,0,7 PP
5HPRYHWKHSLVWRQULQJV
127(
'RQRWGDPDJHWKHULQJVGXULQJUHPRYDO
,QVSHFWWKHSLVWRQULQJIRUGDPDJHRUFUDFNV
,QVSHFWWKHSLVWRQJURRYHIRUZHDURUGDPDJH
,QVHUW HDFK SLVWRQ ULQJ LQWR WKH F\OLQGHU ZLWK WKH SLVWRQ DQG
PHDVXUHWKHULQJHQGJDSLQWKHF\OLQGHUDWDSRLQWPP
IURPWKHERWWRP
6(59,&(/,0,76
7RSVHFRQG PP
2LOVLGHUDLO PP


125
&</,1'(53,6721
3,67215,1*,167$//$7,21
&OHDQWKHSLVWRQULQJJURRYHVWKRURXJKO\DQGLQVWDOOWKHSLVWRQ
ULQJVZLWKWKHPDUNLQJVIDFLQJXS
127(
:KHQLQVWDOOLQJWKHRLOULQJLQVWDOOWKHVSDFHU¿UVWDQGWKHQWKH
VLGHUDLOV
%H FDUHIXO QRW WR GDPDJH WKH SLVWRQ RU ULQJV GXULQJ LQVWDOOD
WLRQ
$IWHU ,QVWDOODWLRQ WKH SLVWRQ ULQJV VKRXOG EH IUHH WR URWDWH LQ
WKHJURRYHV
'RQRWLQWHUFKDQJHWKHWRSULQJZLWKWKHVHFRQGULQJ
6SDFHWKHSLVWRQULQJHQGJDSVDSDUW
'RQRWDOLJQWKHJDSVRIWKHRLOULQJVLGHUDLOV
3,6721,167$//$7,21
,QVWDOO WKH SLVWRQ ZLWK WKH ,1 PDUN IDFLQJ WKH LQWDNH YDOYH
,QVWDOOWKHSLVWRQSLQDQGQHZSLVWRQSLQFOLSV
127(
5HSODFHSLVWRQSLQFOLSVZKHQHYHUWKH\areUHPRYHG
'RQRWDOLJQWKHSLVWRQSLQFOLSHQGJDSZLWKWKHSLVWRQFXWRXW


125
&</,1'(53,6721
&</,1'(5,167$//$7,21
5HPRYHDQ\JDVNHWPDWHULDOIURPWKHF\OLQGHUJDVNHWVXUIDFH
RQWKHFUDQNFDVH
127(
'RQRWGDPDJHWKHJDVNHWVXUIDFH
'RQRWOHWDQ\PDWHULDOIDOOLQWRWKHFUDQNFDVH
,QVWDOODQHZF\OLQGHUJDVNHW2ULQJDQGGRZHOSLQV
127(
0DNHVXUHWKDWWKHRLORUL¿FHLVQRWFORJJHG
&RDWWKHF\OLQGHUDQGSLVWRQULQJVZLWKFOHDQHQJLQHRLODQG
LQVWDOOWKHF\OLQGHU
127(
%HFDUHIXOQRWWRGDPDJHWKHSLVWRQULQJVGXULQJLQVWDOODWLRQ
7LJKWHQWKHPPF\OLQGHUEROW
72548(1P
,QVWDOOWKHFDPFKDLQJXLGHUROOHUDQGWLJKWHQWKHUROOHUEROW
72548(1P
5RXWHWKHFDUEXUHWRUGUDLQWXEHSURSHUO\
,QVWDOOWKHF\OLQGHUKHDG


125
&/87&+*($56+,)7/,1.$*(
6(59,&(,1)250$7,21
*(1(5$/
7KLV VHFWLRQ FRYHUV UHPRYDO LQVWDOODWLRQ DQG VHUYLFLQJ RI WKH FOXWFK DQG JHDUVKLIW OLQNDJH ZLWK WKH ULJKW FUDQNFDVH FRYHU
UHPRYHG
$OOWKHVHRSHUDWLRQVFDQEHDFFRPSOLVKHGZLWKWKHHQJLQHLQWKHIUDPH:KHQWKHH[LVWLQJFOXWFKGLVFVDUHUHSODFHGFRDWQHZ
GLVFVZLWKFOHDQHQJLQHRLOSULRUWRDVVHPEO\
6HHVHFWLRQIRURLOSXPS6HUYLFH
6(59,&('$7$ 8QLWPP
,7(0 67$1'$5' 6(59,&(/,0,7
&OXWFK 6SULQJIUHHOHQJWK 20 18
3ODWHZDUSDJH ²
'LVFWKLFNQHVV 3.86-3.90 3.60
Clutch center guide O.D. 20.840-20.860 20.80
3ULPDU\GULYHJHDU,'
72548(9$/8(6
&OXWFKORFNQXW 1P
6KLIWGUXPVWRSSHUDUPEROW 1P
6KLIWGUXPVWRSSHUSODWHEROW 1P
&UDQNFDVHFRYHUEROW 1P
722/6
6SHFLDO
&OXWFKRXWHUKROGHU
&RPPRQ
/RFNQXWZUHQFK[PP
([WHQVLRQEDU
7528%/(6+227,1*
&/87&+ *($56+,)7/,1.$*(
&OXWFKVOLSVZKHQDFFHOHUDWLQJ +DUGWRVKLIW
,QFRUUHFWFOXWFKDGMXVWPHQW 'DPDJHGJHDUVKLIWVSLQGOH
'LVFVZRUQ 'DPDJHGVWRSSHUSODWHDQGSLQ
6SULQJGDPDJHG /RRVHVWRSSHUSODWHEROW
,QFRUUHFWFOXWFKDGMXVWPHQW
0RWRUF\FOHFUHHSVZLWKFOXWFKGLVHQJDJHG
,QFRUUHFWFOXWFKDGMXVWPHQW 7UDQVPLVVLRQ-XPSVRXWRIJHDU
3ODWHZDUSHG 'DPDJHGVWRSSHUDUP
)DXOW\FOXWFKOLIWHU 'DPDJHGVWRSSHUSODWH
/RRVHVWRSSHUSODWHEROW


125
&/87&+*($56+,)7/,1.$*(
5,*+7&5$1.&$6(&29(55(029$/
'UDLQWKHRLOIURPWKHHQJLQH
6XSSRUWWKHPRWRUF\FOHXVLQJDVDIHW\VWDQGVDQGUHPRYHWKH
VLGHVWDQGZLWKWKHIRRWUHVWE\UHPRYLQJWKHIRXUEROWV
'LVFRQQHFWWKHFOXWFKSXOOFDEOH
5HPRYHWKHNLFNVWDUWHUSHGDO
5HPRYH HLJKW VFUHZV DQG WDNH RII WKH ULJKW FUDQNFDVH FRYHU

5HPRYHWKHJDVNHWDQGWZRGRZHOSLQV

&/87&+5(029$/
5HPRYHWKHFOXWFKRXWHUFRYHUE\UHPRYLQJWKHIRXUVFUHZV

6WUDLJKWHQWKHORFNZDVKHUWDE
+ROGWKHFOXWFKRXWHUZLWKDFOXWFKKROGHU
722/
&URZQQXWZUHQFK

5HPRYHWKHORFNQXWZLWKDORFNQXWZUHQFKDQGH[WHQVLRQ
EDU
5HPRYHWKHSODLQZDVKHUDQGORFNZDVKHU
5HPRYHWKHFOXWFKDVVHPEO\


125
&/87&+*($56+,)7/,1.$*(
5HPRYH WKH SULPDU\ GULYH FOXWFK DQG FOXWFK FHQWHU JXLGH


125
&/87&+*($56+,)7/,1.$*(
5HPRYHWKHVQDSULQJDQGWKHSULPDU\GULYHQJHDU
5HPRYHWKHFROODUIURPWKHFUDQNVKDIW
&/87&+',6$66(0%/<
5HPRYHWKHVHWULQJ

5HPRYHWKHFOXWFKSODWHVIULFWLRQGLVFVDQGFOXWFKFHQWHU

5HPRYHWKHGDPSHUVSULQJV

6HSDUDWHWKHGULYHSODWHDQGFOXWFKVSULQJVIURPWKHFOXWFK
RXWHU


125
&/87&+*($56+,)7/,1.$*(
&OXWFKRXWHU
'ULYHSODWH
&OXWFKFHQWHU
)ULFWLRQGLVF
&OXWFKSODWH
)ULFWLRQGLVF
&OXWFKSODWH
6HWVSULQJ
'DPSHUVSULQJ
&OXWFKVSULQJ
,163(&7,21
)ULFWLRQGLVFV
5HSODFH WKH IULFWLRQ GLVFV LI WKH\ VKRZ VLJQV RI VFRULQJ RU
GLVFRORUDWLRQ
0HDVXUHHDFKIULFWLRQGLVFWKLFNQHVV
6(59,&(/,0,76
'LVFVDQG PP
&OXWFKSODWHV
&KHFNWKHSODWHVIRUZDUSDJHRQDVXUIDFHSODWHXVLQJDIHHOHU
JDXJH
6(59,&(/,0,7
3ODWHDQGPP


125
&/87&+*($56+,)7/,1.$*(
3ULPDU\'ULYH*HDU&HQWHU*XLGH
&KHFNWKHSULPDU\GULYHJHDUDQGWKHFHQWHUJXLGHIRUZHDURU
GDPDJH
,QVSHFWWKHSULPDU\GULYHJHDU,'DQGWKHFHQWHUJXLGH2'
6(59,&(/,0,76
3ULPDU\GULYHJHDU,' PP
&HQWHUJXLGH2' PP
&OXWFK6SULQJ
0HDVXUHHDFKFOXWFKVSULQJIUHHOHQJWK
6(59,&(/,0,7 PP
&/87&+$66(0%/<
,QVWDOOWKHIRXUFOXWFKVSULQJVRQWKHFOXWFKRXWHU
127(
&RDW WKH FOXWFK GLVFV ZLWK OLJKWZHLJKW HQJLQH RLO EHIRUH
DVVHPEOLQJ

$VVHPEOHWKHGULYHSODWHZLWKWKHIULFWLRQGLVFVFOXWFK
SODWHVDQGWKHFOXWFKFHQWHU


125
&/87&+*($56+,)7/,1.$*(
,QVWDOOWKHDVVHPEO\LQWRWKHFOXWFKRXWHU

,QVWDOOWKHVHWULQJ
,QVWDOOWKHFOXWFKGDPSHUVSULQJV


125
&/87&+*($56+,)7/,1.$*(
*($56+,)7/,1.$*(

',6$66(0%/<
5HPRYHWKHEROWGUXP6WRSSHUDUPDQGVSULQJ

5HPRYHWKHJHDUVKLIWSHGDO
+ROGWKHJHDUVKLIWVSLQGOHFODZGRZQDQGSXOORXWWKHJHDU
VKLIWVSLQGOH
5HPRYHWKHVWRSSHUSODWHEROWDQGWKHSODWH

$66(0%/<
,QVWDOOWKHJHDUVKLIWOLQNDJHLQWKHUHYHUVHRUGHURIUHPRYDO
127(
$OLJQWKHKROHVLQWKHVWRSSHUSODWHZLWKWKHGRZHOSLQV


125
&/87&+*($56+,)7/,1.$*(
,QVWDOOWKHJHDUVKLIWVSLQGOHDQGVWRSSHUDUP
72548(
6WRSSHUDUPEROW 1P
6WRSSHUSODWHEROW 1P
&/87&+,167$//$7,21
,QVWDOOWKHFROODURQWRWKHFUDQNVKDIW
,QVWDOOWKHSULPDU\GULYHQJHDUDQGVHFXUHLWZLWKWKHVQDS
ULQJ


125
&/87&+*($56+,)7/,1.$*(
,QVWDOO WKH FOXWFK FHQWHU JXLGH DQG SULPDU\ GULYH JHDU

RQWRWKHFUDQNVKDIW
,QVWDOOWKHFOXWFKDVVHPEO\
127(
,QVWDOODQHZORFNZDVKHU
,QVWDOO WKH SODLQ ZDVKHU ZLWK WKH 2876,'( PDUN IDFLQJ

RXW
+ROGWKHFOXWFKRXWHUZLWKWKHFOXWFKRXWHUKROGHU
7LJKWHQWKHORFNQXWZLWKWKHORFNQXWZUHQFKDQGH[WHQVLRQ

EDU
722/
&URZQQXWZUHQFK

72548( 1P
%HQGWKHWDERIWKHORFNZDVKHUXSDJDLQVWWKHJURRYHLQ
WKHORFNQXW


125
&/87&+*($56+,)7/,1.$*(
,QVWDOODQHZJDVNHWIRUWKHFOXWFKRXWHUFRYHUDQGWLJKWHQ
WKHPZLWKIRXUVFUHZV

,QVWDOOWKHEXVKLQJZLWKWKHVSULQJ

6HWLQWKHWZRGRZHOSLQVLQWRWKHFUDQNFDVHDQGXVHDQHZ
JDVNHW

&OHDQWKHRLO¿OWHUVFUHHQDQGLQVWDOOLQWRWKHFUDQNFDVH
5,*+7&5$1.&$6(&29(5,167$//$7,21
,QVWDOOWKHFUDQNFDVHFRYHUXVLQJHLJKWEROWV
,QVWDOO WKH NLFN VWDUWHU SHGDO DQG FRQQHFW WKH FOXWFK SXOO
FDEOH
$GMXVWWKHFOXWFK
)LOOXSFUDQNFDVHZLWKHQJLQHRLO
6$(:HQJLQHRLO$3,6*RUKLJKHU
OLW


125
$/7(51$725&$0&+$,17(16,21(5
6(59,&(,1)250$7,21
*(1(5$/
7KLVVHFWLRQFRQWDLQVLQIRUPDWLRQIRUWKHUHPRYDODQG,QVWDOODWLRQRIWKHDOWHUQDWRUDQGFDPFKDLQWHQVLRQHU
7KHVHRSHUDWLRQVFDQEHDFFRPSOLVKHGZLWKWKHHQJLQHLQWKHIUDPHDIWHUUHPRYLQJWKHOHIWFUDQNFDVHFRYHU
)RUDOWHUQDWRULQVSHFWLRQDQGWURXEOHVKRRWLQJUHIHUWRVHFWLRQVDQG
6(59,&('$7$ 8QLWPP
,7(0 67$1'$5' 6(59,&(/,0,7
Cam chain tensioner Tensioner spring free length 111.70 106.70
3XVKURG'
72548(9$/8(6 7528%/(6+227,1*
)O\ZKHHOQXW 1P ([FHVVLYHFDPFKDLQVODFN
6HDOLQJEROW 1P :RUQRUGDPDJHGWHQVLRQHUVSULQJ
/HIWFUDQNFDVHFRYHUEROW 1P
)DXOW\SXVKURGFORJJHGRQHZD\YDOYH
'DPDJHGFDPFKDLQWHQVLRQHU
722/6
&RPPRQ &DPFKDLQQRLVH
8QLYHUVDOKROGHU
)O\ZKHHOSXOOHU :RUQRUGDPDJHGWHQVLRQHUVSULQJ
)DXOW\SXVKURGFORJJHGRQHZD\YDOYH
'DPDJHGFDPFKDLQWHQVLRQHU
$LULQWHQVLRQHUFKDPEHU
6WLFNLQJSXVKURG


125
$/7(51$725&$0&+$,17(16,21(5
$/7(51$7255(029$/
5HPRYHWKHJHDUVKLIWSHGDO

5HLQVWDOO IRXU EROWV DQG UHPRYH WKH OHIW FUDQNFDVH FRYHU

)/<:+((/5(029$/
+ROGWKHÀ\ZKHHOZLWKWKHXQLYHUVDOKROGHUDQGUHPRYHWKH
PPQXW
722/
8QLYHUVDOKROGHU
)O\ZKHHOSXOOHU0[

5HPRYHWKHÀ\ZKHHOXVLQJWKHÀ\ZKHHOSXOOHU

5HPRYHWKHZRRGUXIINH\IURPWKHFUDQNVKDIW
&$0&+$,17(16,21(5
,163(&7,21
5HPRYHEROW
0HDVXUHWKHVSULQJIUHHOHQJWK
6HUYLFHOLPLW PP
&KHFNWKHVHDOLQJZDVKHUDQGUHSODFHLILWDSSHDUVZRUQ
&KHFNWKHSXVKURGIRUZHDURUVFUDWFKHVDQGWKHYDOYHKROHV
IRUFORJJLQJ

0HDVXUHWKHSXVKURG2'
6HUYLFHOLPLW PP
,167$//$7,21
$VVHPEO\WDNHVSODFHLQUHVHUYHRUGHURIUHPRYDO
7RUTXHEROW 1P


125
75$160,66,21&5$1.6+$)7.,&.67$57(5
6(59,&(,1)250$7,21
*(1(5$/
7KHFUDQNFDVHPXVWEHVHSDUDWHGWR6HUYLFHWKHFRPSRQHQWVFRYHUHGLQWKLVVHFWLRQ
7KHIROORZLQJSDUWVV\VWHPVPXVWEHUHPRYHGEHIRUHWKHFUDQNFDVHFDQEHVHSDUDWHG
(QJLQHUHPRYDO
&\OLQGHUKHDG
&\OLQGHUSLVWRQ
&OXWFKJHDUVKLIWOLQNDJH
$OWHUQDWRUFDPFKDLQWHQVLRQHU
2LOSXPS

6(59,&('$7$ 8QLWPP
,7(0 67$1'$5' 6(59,&(/,0,7
&UDQNVKDIW &RQQHFWLQJURGVPDOOHQG,' 14.016-14.034 14.06
&RQQHFWLQJURGELJHQG $[LDO
FOHDUDQFH 5DGLDO 0.004-0.012 0.05
5XQRXW ²
7UDQVPLVVLRQ 0DLQVKDIW2' 0 16.966-16.984 16.92
&RXQWHUVKDIW2' & 16.966-16.984 16.92
*HDUVKLIWIRUN ,'
&ODZWKLFNQHVV
*HDUVKLIWGUXP2'
72548(9$/8( 7528%/(6+227,1*
6KLIWGUXPEROW 1P +DUGWRVKLIW
,QFRUUHFWFOXWFKDGMXVWPHQW
722/6 %HQWJHDUVKLIWIRUN
6SHFLDO :RUQJHDUGRJV
8QLYHUVDOEHDULQJSXOOHU 'DPDJHGJHDUVKLIWGUXPJURRYH
'DPDJHGJXLGHSLQ
&RPPRQ
,QQHUGULYHU 7UDQVPLVVLRQ-XPSVRXWRIJHDU
$WWDFKPHQWPP :RUQJHDUGRJV
'ULYHU %HQWJHDUVKLIWIRUN
$WWDFKPHQW[PP 'DPDJHGJHDUVKLIWGUXPVWRSSHU
3LORWPP (QJLQHQRLVH
:RUQPDLQ-RXUQDOEHDULQJ
:RUQFUDQNSLQEHDULQJ
:RUQSLVWRQSLQ
:RUQSLVWRQSLQERUH
7UDQVPLVVLRQQRLVH
:RUQJHDUV
'DPDJHGRUZRUQPDLQVKDIWDQGRUFRXQWHUVKDIW


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
&5$1.&$6(6(3$5$7,21
5HPRYHWKHUHTXLUHGSDUWV
5HPRYHWKHFDPFKDLQ
/RRVHQ WKH VFUHZ UHPRYH WKH UXEEHU FDS JHDUVKLIW

GUXPEROWDQGPRYLQJFRQWDFW

5HPRYHWKHFUDQNFDVHEROWV
3ODFHWKHFUDQNFDVHRQWKHZRUNEHQFK
3U\RXWWKHFLUFOLSRQWKHNLFNVWDUWHUVSLQGOH
5HPRYHWKHNLFNUHWXUQVSULQJDQGVSULQJUHWDLQHU


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
6HSDUDWHWKHULJKWFUDQNFDVHIURPWKHOHIWFUDQNFDVH
5HPRYHWKHJDVNHWDQGGRZHOSLQV
&5$1.6+$)7,163(&7,21
5HPRYHWKHFUDQNVKDIWIURPWKHOHIWFUDQNFDVH
0HDVXUHWKHFRQQHFWLQJURGELJHQGVLGHFOHDUDQFH
6(59,&(/,0,7PPLQ


125
75$160,66,21&5$1.6+$)7.,&.67$57(5
0HDVXUH WKH FRQQHFWLQJ URG ELJ HQG UDGLDO FOHDUDQFH DW WZR
GLIIHUHQWSRLQWVDFURVVIURPHDFKRWKHUDVVKRZQ
6(59,&(/,0,7PPLQ
3ODFHWKHFUDQNVKDIWRQDVWDQGRU9EORFNVDQGPHDVXUHWKH
UXQRXWXVLQJDGLDOLQGLFDWRU
6(59,&(/,0,7PPLQ
7XUQWKHRXWHUUDFHRIWKHFUDQNVKDIWEHDULQJZLWK¿QJHU
7KHRXWHUUDFHVKRXOGWXUQVPRRWKO\DQGTXLHWO\
$OVR FKHFN WKDW WKH EHDULQJ LQQHU UDFH ¿WV WLJKWO\ RQ WKH
FUDQNVKDIW
5HSODFHWKHFUDQNVKDIWEHDULQJLIWKHRXWHUUDFHGRHVQRWWXUQ
VPRRWKO\TXLHWO\RULILW¿WVORRVHO\RQWKHFUDQNVKDIW
7,0,1*6352&.(75(3/$&(0(17
&DUHIXOO\ LQVSHFW WKH WLPLQJ VSURFNHW WHHWK IRU ZHDU RU GDP
DJH ,I QHFHVVDU\ UHPRYH WKH GDPDJHG VSURFNHW IURP WKH
FUDQNVKDIW
$OLJQ DQ\ FHQWHU EHWZHHQ WKH WHHWK RI D QHZ VSURFNHW ZLWK
WKHNH\ZD\RQWKHFUDQNVKDIWDQGGULYHWKHVSURFNHWRQWRWKH
VKDIW
722/6
,QQHUGULYHU
$WWDFKPHQWPP


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
.,&.67$57(5
',6$66(0%/<5($66(0%/<
5HPRYHWKHNLFNVWDUWHUIURPWKHOHIWFUDQNFDVH
5HPRYH WKH FLUFOLSV DQG UHPRYH WKH NLFN VWDUWHU SLQLRQ DQG
IULFWLRQVSULQJ
&KHFNWKHGLVDVVHPEOHGSDUWVIRUGDPDJHDQGH[FHVVLYHZHDU
DQGUHSODFHWKHPLIQHFHVVDU\
$VVHPEOHWKHNLFNVWDUWHUDVVKRZQ
,QVWDOO WKH NLFN VWDUWHU DVVHPEO\ LQWR WKH OHIW FUDQNFDVH E\
DOLJQLQJWKHIULFWLRQVSULQJZLWKWKHJURRYHLQWKHFUDQNFDVHDV
VKRZQ


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
75$160,66,21',6$66(0%/<
6HSDUDWHFUDQNFDVH
5HPRYHWKHNLFNVWDUWHU
5HPRYHWKHWUDQVPLVVLRQDQGVKLIWGUXPDVDQDVVHPEO\
6HSDUDWH WKH VKLIW GUXP DVVHPEO\ IURP WKH WUDQVPLVVLRQ

JHDUV
5HPRYHWKHJHDUVIURPWKHPDLQVKDIWDQGFRXQWHUVKDIW
,163(&7,21
0HDVXUHWKHPDLQVKDIWDQGFRXQWHUVKDIW2'
6(59,&(/,0,76
0 PPLQ
& PPLQ
&KHFNHDFKJHDUIRUZHDURUGDPDJH
0HDVXUHWKHJHDU,'
6(59,&(/,0,76
0 PPLQ
& PPLQ
& PPLQ
0HDVXUHWKH,'DQG2'RIWKH&JHDUEXVKLQJ
6(59,&(/,0,76
,' PPLQ
2'PPLQ


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
6+,)7'580)25.',6$66(0%/<
3XOORXWWKHJXLGHSLQFOLSVDQGWKHVKLIWIRUNJXLGHSLQV
5HPRYHWKHVKLIWIRUNVIURPWKHVKLIWGUXP
127(
0DUNWKHULJKWDQGOHIWVKLIWIRUNVWRHQVXUHFRUUHFWDVVHPEO\
6WUDLJKWHQWKHWDEDQGUHPRYHWKHQHXWUDOVZLWFKURWRU
,163(&7,21
&KHFNWKHJHDUVKLIWGUXPIRUZHDURUGDPDJH
0HDVXUHWKHJHDUVKLIWGUXP2'
6(59,&(/,0,7PPLQ
&KHFNWKHJXLGHSLQVDQGVKLIWIRUNVIRUZHDURUGDPDJH
0HDVXUHWKHVKLIWIRUN,'
6(59,&(/,0,7PPLQ
0HDVXUHWKHVKLIWIRUNFODZWKLFNQHVV
6(59,&(/,0,7PPLQ
75$160,66,21%($5,1*,163(&7,21
7XUQWKHUDFHVRIHDFKEHDULQJZLWK\RXU¿QJHU
7KHEHDULQJVKRXOGWXUQVPRRWKO\DQGTXLHWO\
$OVR FKHFN WKDW WKH EHDULQJ RXWHU UDFH ¿WV WLJKWO\ LQ WKH
FUDQNFDVH
5HPRYH DQG GLVFDUG WKH EHDULQJ LI WKH UDFHV GR QRW WXUQ
VPRRWKO\TXLHWO\RULIWKH\¿WORRVHO\LQWKHFUDQNFDVH


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
&5$1.&$6(%($5,1*5(3/$&(0(17
5LJKW&UDQNFDVH
'ULYHRXWWKHPDLQVKDIWEHDULQJIURPWKHRXWVLGH
'ULYHDQHZEHDULQJLQWRWKHSODFH
722/6
'ULYHU
$WWDFKPHQW[PP
3LORWPP
/HIW&UDQNFDVH
5HPRYHWKHRLOVHDODQGGULYHRXWWKHFRXQWHUVKDIWEHDULQJ
'ULYHDQHZEHDULQJLQWRWKHOHIWFUDQNFDVH
722/6
'ULYHU
$WWDFKPHQW[PP
3LORWPP
$SSO\ JUHDVH WR WKH OLS RI D QHZ RLO VHDO DQG LQVWDOO LW LQ WKH
FUDQNFDVH
127(
$OLJQWKHWRSRIWKHRLOVHDOZLWKWKHFUDQNFDVH'RQRWDOORZWKH
VHDOWRFRQWDFWWKHEHDULQJ
75$160,66,21$66(0%/<
,QVWDOOWKHULJKWDQGOHIWVKLIWIRUNVRQWRWKHJHDUVKLIWGUXP
,QVHUWWKHJXLGHSLQVDQGJXLGHSLQFOLSV


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
,QVWDOOWKHQHXWUDOVZLWFKURWRULQWRWKHVKLIWGUXPDQGEHQGWKH
WDEWRORFNWKHVZLWFKURWRU
&RDWWKHJHDUVDQGVKDIWVZLWKFOHDQHQJLQHRLO
$VVHPEOHWKHFRXQWHUVKDIWDQGPDLQVKDIW
127(
6HWWKHFLUFOLSLQWKHJURRYHSURSHUO\
237HHWK
267HHWK
297HHWK
347HHWK
&RXQWHUVKDIW
127HHWK
0DLQVFKDIW
177HHWK
217HHWK

247HHWK

$VVHPEOHWKHVKLIWGUXPFRXQWHUVKDIWDQGPDLQVKDIWDVVHP
EOLHV
,QVWDOO WKH WUDQVPLVVLRQ DVVHPEO\ LQ WKH OHIW FUDQNFDVH DV D

VHW
7XUQWKHPDLQVKDIWDQGPDNHVXUHWKDWWKHWUDQVPLVVLRQZRUNV
SURSHUO\


125
75$160,66,21&5$1.6+$)7 .,&.67$57(5
&5$1.&$6($66(0%/<
,QVWDOOWKHNLFNVWDUWHU
,QVWDOOWKHFUDQNVKDIW
,QVWDOOWKHGRZHOSLQVDQGDQHZJDVNHW
,QVWDOOWKHULJKWFUDQNFDVHRQWKHOHIWFUDQNFDVH
7LJKWHQWKHFUDQNFDVHEROWVVHFXUHO\LQDFULVVFURVVSDWWHUQLQ
WZRRUPRUHVWHSV
,QVWDOOWKHPRYLQJFRQWDFWDQGVKLIWGUXPEROW

7LJKWHQWKHEROW

72548( 1P

&KHFNWKH2ULQJDQGUHSODFHLIQHFHVVDU\
,QVWDOOWKHQHXWUDOVZLWFKFDUHIXOO\DQG¿[ZLWKWKHSODWHDQG
VFUHZ
72548( 1P
,QVWDOOWKHNLFNVWDUWHUVSULQJDQGVSULQJUHWDLQHURQWRWKHNLFN
VSLQGOH
+RRNWKHUHWXUQVSULQJWRWKHULJKWFUDQNFDVHDVVKRZQ
,QVWDOOWKHFLUFOLSRQWRWKHNLFNVSLQGOH
5HDVVHPEOHWKHUHPRYHGSDUWVLQWKHUHYHUVHRUGHURI
UHPRYDO


125
(/(&75,&$/6<67(0
)86(

&$87,21
1HYHU LQVWDOO D IXVH ZLWK D ODUJHU UDWLQJ GRLQJ VR FRXOG
GHVWUR\WKHHQWLUHHOHFWULFDOV\VWHP

7KHIXVHLVORFDWHGEHKLQGWKHEDWWHU\XSSHUFRYHU
5HSODFHIXVH
8QVFUHZIRXUVFUHZVRQWKHOHIWDQGULJKWVLGHRIWKHORZHU
FRYHUDQGSXOOLWRIIGRZQZDUG
6)0
8QVFUHZWKUHHVFUHZVDQGOLIWRIIWKHXSSHUFRYHUWRWKH
OHIWVLGH
2SHQWKHIXVHFDVHFDS
$IDXOW\RUEORZQIXVHPXVWEHUHSODFHGE\DQHZRQHZLWK
DUDWLQJRI$
Install to take place in reverce order.
6)0


125
(/(&75,&$/6<67(0
%$77(5< &KDUJLQJWKHEDWWHU\
$IWHUDORQJOD\XSPRQWKVFKDUJHWKHEDWWHU\7KHFKDUJ

:$51,1* LQJFXUUHQWLQDPSHUHVPXVWQRWH[FHHGWKRIWKHEDWWHU\
$OZD\VZHDUVDIHW\JODVVHV FDSDFLW\$K7KHEDWWHU\PXVWQRWEHIDVWFKDUJHG7KHEDWWHU\
.HHSFKLOGUHQDZD\IURPDFLGVDQGEDWWHULHV PD\RQO\EHFKDUJHGXVLQJDVSHFLDOFKDUJHUDSSURYHGIRU0)
EDWWHULHV
(;3/26,21'$1*(5
$EDWWHU\EHLQJFKDUJHGSURGXFHVDKLJKO\H[SORVLYHJDV
ZKLFKLVZK\¿UHVSDUNVQDNHGÀDPHVDQGVPRNLQJDUH
SURKLELWHG 0DLQWHQDQFH
$OWKRXJKWKHEDWWHU\LVPDLQWHQDQFHIUHH1HYHUOHDYHWKHEDW
),5(+$=$5' WHU\GLVFKDUJHG.HHSWKHEDWWHU\FOHDQDQGGU\DQGPDNHVXUH
$YRLG JHQHUDWLQJ VSDUNV DQG HOHFWURVWDWLF GLVFKDUJHV ZKHQ WKDWWKHFRQQHFWLRQWHUPLQDOVDUH¿UPO\VHDWHG
KDQGOLQJFDEOHVDQGHOHFWULFDOGHYLFHV
$YRLGVKRUWFLUFXLWV
&$87,21
'$1*(5&$867,& 7KHEDWWHU\PD\RQO\EHFRQQHFWHGRUGLVFRQQHFWHGZKLOH
$&7,21 WKHLJQLWLRQLVLQDFWLYH
%DWWHU\DFLGLVKLJKO\FDXVWLFVRDOZD\VZHDUVDIHW\JORYHV )LUVW GLVFRQQHFW WKH PLQXV WHUPLQDO EODFN FDEOH :KHQ
DQGJODVVHV LQVWDOOLQJ WKH EDWWHU\ ¿UVW FRQQHFW WKH SOXV WHUPLQDO UHG
'RQRWWLOWWKHEDWWHU\DVDFLGFDQOHDNIURPWKHYHQWLODWLRQ FDEOH7KHEDWWHU\LVPDLQWHQDQFHIUHH'RQRWWU\WRRSHQ
RSHQLQJV LW
),567$,'
,IDFLGFRPHVLQWRFRQWDFWZLWKDQH\HLPPHGLDWHO\ ÀXVKWKH
H\HIRUVHYHUDOPLQXWHVZLWKIUHVKZDWHU7KHQLPPHGLDWHO\YLVLW
FDOODGRFWRU
$FLGRQWKHVNLQRUFORWKLQJPXVWLPPHGLDWHO\EHQHXWUDOLVHGXV
LQJDFLGFRQYHUWHURUVRDSVXGVDQGWKHVSRWVPXVWEHÀXVKHG
ZLWKSOHQW\RIZDWHU
,IDFLGLVVZDOORZHGLPPHGLDWHO\YLVLWFDOODGRFWRU
&$87,21
'RQRWH[SRVHEDWWHULHVWRGLUHFWVXQOLJKW'LVFKDUJHGEDW
WHULHVFDQIUHH]HVRWKH\PXVWEHVWRUHGLQDSODFHZKHUH
WKHWHPSHUDWXUHUHPDLQVDERYH&
3URIHVVLRQDO PDLQWHQDQFH FKDUJLQJ DQG VWRUDJH ZLOO LQ
FUHDVHWKHOLIHVSDQRIWKHEDWWHU\DQGDUHDFRQGLWLRQIRU
WKHKRQRXULQJRIJXDUDQWHHFODLPV
',6326$/
7DNHDGHDGEDWWHU\WRDFROOHFWLRQSRLQW1HYHUGLVSRVHRIRQH
ZLWKKRXVHKROGUHIXVH


125
(/(&75,&$/6<67(0
&RPPLVVLRQLQJPDLQWHQDQFHIUHHEDWWHULHV0)
7KHVWHSVGHVFULEHGEHORZPXVWEHVWULFWO\REVHUYHGLQRUGHUWRJXDUDQWHHWKHORQJOLIHVSDQRIWKHEDWWHU\
:RUNVWHSV
FRQWDLQHUZLWK
HOHFWURO\WH
LQVHUWLQWKH¿OOHU
RSHQLQJV
LPPHGLDWHO\
3XOOWKHVKXWRIISOXJRIWKHEDWWHU\IURPWKHDFLGSDFNDQGUHPRYHWKHDOXPLQLXPIRLOXVHGWRVHDOWKHEDWWHU\RQFHWKHDOXPLQL
XPIRLOKDVEHHQUHPRYHGWKHEDWWHU\PXVWEH¿OOHGLPPHGLDWHO\
DLUEXE
EOHV
,QVHUWWKHDFLGSDFNLQWRWKH¿OOHURSHQLQJRIWKHEDWWHU\DQGDOORZWKHDFLGWRUXQLQWRWKHEDWWHU\NHHSWKHDFLGSDFNLQWKLVSRVL
WLRQIRUDWOHDVWPLQXWHV
FRQWDLQHUZLWK
HOHFWURO\WH
5HPRYHWKHDFLGSDFNIURPWKHEDWWHU\DQGDOORZWKHEDWWHU\WRGH-JDVIRUDQRWKHUPLQXWHV


125
(/(&75,&$/6<67(0
&RPPLVVLRQLQJPDLQWHQDQFHIUHHEDWWHULHV0)
:521* 5,*+7
&ORVHWKHEDWWHU\XVLQJRQO\WKH¿QJHUVVRWKDWDOOSOXJVDUHVLPXOWDQHRXVO\SUHVVHGLQWRWKHEDWWHU\
0)FKDUJHUXQLW
92.
!
B 9
1RZFKHFNWKHEDWWHU\YROWDJHXVLQJDYROWPHWHULIWKHYROWDJHLVORZHUWKDQYROWWKHEDWWHU\PXVWEHUHFKDUJHGE\
PHDQVRIDQ0)FKDUJHUXQLW
$IWHUFKDUJLQJZDLWDWOHDVWPLQXWHVDQGDJDLQFKHFNWKHEDWWHU\XVLQJWKHYROWPHWHU,IWKHYROWDJHLVVWLOOORZHUWKDQ
YROWWKHEDWWHU\PXVWEHUHFKDUJHG
,IWKHEDWWHU\YROWDJHafter WKHVHFRQGFKDUJLQJF\FOHLVVWLOOORZHUWKDQYROWWKHEDWWHU\PXVWEHUHSODFHG
,IWKHPRWRUF\FOHUHPDLQVXQXVHGIRUDORQJHUSHULRGWKHEDWWHU\PXVWEHFKHFNHGRUUHFKDUJHGHYHU\PRQWK
7RFKDUJHDPDLQWHQDQFHIUHHEDWWHU\\RXPXVWXVHDVXLWDEOHFKDUJHUXQLW7KHUHFKDUJHPD\QRWH[FHHGDPD[FKDUJLQJ
FXUUHQWRIWKRIWKHEDWWHU\FDSDFLW\


125
(/(&75,&$/6<67(0
&RFNSLW
6SHHGRPHWHU
03+RGRPHWHU
'67WRWDOGLVWDQFH
,QVWUXPHQWOLJKWV
5LJKWDQGOHIWGLUHFWLRQLQGLFDWRU JUHHQ
&KDQJHRYHUJHDU1HXWUDO1 JUHHQ
6SHHGRPHWHUVHWXS
%XWWRQ$SUHVVRQFH
VHWXSIURPRGRPHWHU
'67WRFORFN&/.
RU
%XWWRQ$SUHVVRQFH
VHWXSIURPFORFN&/.
WRRGRPHWHU'67
6SHHGRPHWHUWLPHDGMXVWPHQW
%XWWRQ%SUHVVRQFH
WKHFORFN&/.DSSHDUVWKHWLPHFDQEHVHW
%XWWRQ%SUHVVWZLFH
WKHKRXUVLJQDOLVÀDVKLQJVHWWKHKRXUVE\SUHVVLQJ
EXWWRQ$
%XWWRQ%SUHVVWKULFH
WKHPLQXWHVLJQDOLVÀDVKLQJVHWWKHPLQXWHVE\SUHVV
LQJEXWWRQ$
%XWWRQ%SUHVVIRXUWLPHV
WKHWLPHLVVHWDQGLVÀDVKLQJ


125
(/(&75,&$/6<67(0
6SHHGRPHWHUEDWWHU\FKDQJH
127(
,IWKHUHLVQRUHDGLQJRQWKHGLVSOD\RUYHU\poor visibility

change the EDWWHULHV$OZD\VUHSODFHERWKEDWWHULHV
5HPRYHWKHVSHHGRPHWHUIRUEDWWHU\FKDQJH
5HPRYHWKHVFUHZVDQGWDNHRIIWKHVSHHGRPHWHU
6)0
5HPRYHWKHVFUHZVDQGDQGWDNHRIIWKHFRYHU

6)0
5HPRYHWKHEDWWHULHVDQGuse QHZbatteriesW\SH

$*
6HWLQ WKH EDWWHULHV ZLWK WKH SOXV WHUPLQDO VKRZLQJ XS
ZDUGV
,QVHUWWKH2ULQJVDQGFORVHWKHFRYHUSURSHUO\
127(
$IWHUEDWWHU\FKDQJHVHWXSWKHWLPHDJDLQ7KHWRWDOGLVWDQFH
LVVHWRQ]HUR
',6326$/
7DNHDGHDGEDWWHU\WRDFROOHFWLRQSRLQW1HYHUGLVSRVHRIRQH 6)0
ZLWKKRXVHKROGUHIXVH


125
(/(&75,&$/6<67(0
&KDQJLQJWKHEXOEV
127(
8VHRQO\WHVWHGLQFDQGHVFHQWEXOEVZLWKWKHLGHQWL¿FDWLRQ(

7KHXVHRIRXWRIVSHFL¿FDWLRQOLJKWEXOEVZLOOFDXVHWKHZDUUaQW\
WREHFRPHLQYDOLG'RQRWWRXFKWKHEXOEVZLWKEDUH¿QJHUV8VH

DFOHDQGU\FORWKIRULQVWDOOLQJDQGUHPRYDO
+HDGOLJKW
+LJKEHDPEXOE +9:3.V
/RZEHDPEXOE +9:3.V
3RVLWLRQOLJKWEXOE 9:

8QVFUHZWKHVFUHZVIURPERWKVLGHV
5HPRYHWKHUXEEHUFRYHUIURPWKHKHDGOLJKWKRXVLQJ
5HOHDVHWKHUHWDLQLQJFODPSDQGUHPRYHWKHEXOE

3XOOWKHSRVLWLRQOLJKWZLWKWKHEXOEKROGHUFDUHIXOO\RXWRI
WKHKHDGOLJKWKRXVLQJ
,QVWDOOWRWDNHSODFHLQUHYHUVHRUGHU
127(
)RUDVVHPEO\LWPD\EHQHFHVVDU\WRVOLJKWO\EHQGWKHUHWDLQLQJ
FODPSWRHQVXUHUHOLDEOHFRQWDFW
7DLOEUDNHOLJKW

127(
7KHWDLOOLJKWJODVVPXVWEHUHPRYHGWRUHSODFHWKHEXOE
'RQRWWRXFKWKHEXOEZLWKEDUH¿QJHUV8VHDFOHDQGU\FORWK
IRULQVWDOOLQJDQGUHPRYDO
8QVFUHZWKHVFUHZV
5HPRYHWKHWDLOJODVV
8QORFNDQGUHPRYHWKHWDLOEUDNHOLJKWEXOE
,QVWDOODWLRQWRWDNHSODFHLQUHYHUVHRUGHU
7DLOEUDNHOLJKWEXOE9:


125
(/(&75,&$/6<67(0
,QGLFDWRU
127(
7KH LQGLFDWRU JODVV PXVW EH UHPRYHG WR UHSODFH WKH OLJKW
EXOE
'RQRWWRXFKWKHEXOEVZLWKEDUH¿QJHUV8VHDFOHDQGU\FORWK
IRULQVWDOODWLRQDQGUHPRYDO
8QVFUHZWKHVFHZ

5HPRYHWKHJODVV
8QORFNDQGUHPRYHWKHEXOE
,QVWDOODWLRQWRWDNHSODFHLQUHYHUVHRUGHU
,QGLFDWRUEXOEV 9:


125
(/(&75,&$/6<67(0
$GMXVWLQJWKHKHDGODPSV

:$51,1*
'R QRW UXQ WKH HQJLQH LQ DQ HQFORVHG VSDFH ULVN RI DV

SK\[LDWLRQ
3RVLWLRQWKHPRWRUF\FOHRQDOHYHOÀRRUPPHDVXUHGIURPWKH

KHDGODPSIURPDOLJKWFRORXUHGZDOOZLWKDULGHUVHDWHGRQWKH
PRWRUF\FOHDQGWKHWiUHV¿OOHGDWWKHFRUUHFWSUHVVXUH
0HDVXUHWKHGLVWDQFHIURPWKHÀRRUWRWKHFHQWUHRIWKHKHDG
ODPSDQGPDUNWKHKHLJKWRQWKHZDOOZLWKDFURVV'UDZD
VHFRQGFURVVFPEHQHDWKWKH¿UVWFURVV
6WDUWWKHPRWRUF\FOHDQGUXQWKHHQJLQH
$FWLYDWHWKHGLSSHGEHDP

8VHWKHDGMXVWLQJVFUHZDQGRQERWKVLGHVWRDGMXVW
WKHDQJOHRIWKHDV\PPHWULFDOO\LOOXPLQDWHGVXUIDFHDUHDRI
WKHURDGWRS

5HOHDVHVFUHZVDQGDGMXVWDQGWLJKWHQXS


125
,*1,7,216<67(0
6&+(0$7,&


125
,*1,7,216<67(0
6(59,&(,1)250$7,21
*(1(5$/
,JQLWLRQWLPLQJGRHVQRWQRUPDOO\QHHGWREHDGMXVWHGVLQFHWKH&',&DSDFLWLYH'LVFKDUJH,JQLWLRQXQLWLVIDFWRU\SUHVHW
,IWKHLJQLWLRQWLPLQJLVLQFRUUHFWFKHFNWKH&',XQLWSXOVHJHQHUDWRUDQGDOWHUQDWRUDQGUHSODFHWKHSDUWVDVUHTXLUHG
63(&,),&$7,216
,JQLWLRQV\VWHP &',XQLW
,JQLWLRQWLPLQJ EHIRUH7'&DWUSPEHIRUH7'&DWUSP
(OHFWURGHJDS PPPP
3XOVHJHQHUDWRUUHVLVWDQFHSLFNXS FLUFDEOZJURXQG
7528%/(6+227,1*
1RVSDUNDWSOXJ
([FKDQJHWKHVSDUNSOXJZLWKNQRZQ *22'63$5. )DXOW\RULJLQDOVSDUNSOXJ
JRRGVSDUNSOXJDQGWU\VSDUNWHVW
:($.251263$5.
&KHFNIRUORRVH&',XQLWFRQQHFWRU $%1250$/ /RRVHFRQQHFWRU
1250$/
'LVFRQQHFWWKH&',XQLWFRQQHFWRU $%1250$/ &KHFNWKHLQGLYLGXDOFRPSRQHQWV
IURPWKH&',XQLWDQGWHVWIRUV\VWHP
FRPSRQHQWVDW&',XQLW3FRQQHFWRU
1250$/ 1250$/ $%1250$/

2SHQRUVKRUWFLUFXLWLQZLUH )DXOW\LJQLWLRQFRLO
KDUQHVV )DXOW\SXOVHJHQHUDWRU
/RRVHFRQQHFWRUV )DXOW\H[FLWHUFRLO
&KHFNWKH&',XQLWLWVHOIXVLQJ&', $%1250$/ )DXOW\&',XQLW
XQLWWHVWHU
1250$/
&KHFNWKHLJQLWLRQFRLOXVLQJ&',XQLW $%1250$/ )DXOW\LJQLWLRQFRLO
WHVWHU
1250$/ )DXOW\À\ZKHHO
6WDWRUDQGRUSXOVHJHQHUDWRUQRWLQVWDOOHGSURSHUO\
(QJLQHVWDUWVEXWUXQVSRRUO\
,JQLWLRQSULPDU\FLUFXLW ,PSURSHULJQLWLRQWLPLQJ
)DXOW\LJQLWLRQFRLO )DXOW\SXOVHJHQHUDWRU
/RRVHRUEDUHZLUHRUFRQQHFWRU 6WDWRUQRWLQVWDOOHGSURSHUO\
)DXOW\LJQLWLRQVZLWFKFRQQHFWLRQ )DXOW\&',XQLW
,JQLWLRQVHFRQGDU\FLUFXLW
)DXOW\LJQLWLRQFRLO
)DXOW\VSDUNSOXJ
)DXOW\VSDUNSOXJZLUH
3OXJFDSLQVWDOOHGLPSURSHUO\


125
,*1,7,216<67(0
&',81,7
5HPRYDO
5HPRYHWKHEDWWHU\FRYHUDQGWKHEDWWHU\
'LVFRQQHFWWKHFRQQHFWRUDQGUHPRYHWKH&',XQLW
,QVSHFWLRQ
6\VWHPLQVSHFWLRQ
'LVFRQQHFWWKHSROHFRQQHFWRUIURPWKH&',XQLWDQGWHVWWKHZLUHVDWWKHKDUQHVVVLGHFRQQHFWRUDFFRUGLQJWRWKHWDEOHEH
ORZ
,WHP 0HDVXUHDW 6WDQGDUG

,JQLWLRQFRLOSULPDU\ %ODFN<HOORZ*UHHQ FLUFD
6LJQDOJHQHUDWRUFRLOSLFNXS %OXHZKLWHJUHHQ FLUFD
,JQLWLRQVZLWFK %ODFNJUHHQ FLUFD 9 LQ LJQLWLRQ SRVLWLRQ 21 DQG 9 LQ LJQLWLRQ SRVLWLRQ
2))
*URXQG *UHHQIUDPHJURXQG 7KHUHVKRXOGEHFRQWLQXLW\
,IDQ\RQHLWHPGRHVQRWPHHWWKHVWDQGDUGWHVWWKHLQGLYLGXDOFRPSRQHQWDQGUHSODFHLWRUUHSDLURSHQVKRUWFLUFXLWLQZLUHRUORRVH
FRQQHFWRUDVUHTXLUHG


125
,*1,7,216<67(0
,*1,7,21&2,/
5(029$/
'LVFRQQHFWWKHVSDUNSOXJFDSIURPWKHVSDUNSOXJ
5HPRYHWKHPRXQWLQJQXWVDQGLJQLWLRQFRLO
,*1,7,21&2,/FKHFNLQJZLWKWKHSRFNHWWHVWHU
$SRFNHWWHVWHURUDQRKPPHWHUPD\EHXVHGLQVWHDGRIWKH
HOHFWURWHVWHU,QHLWKHUFDVHWKHLJQLWLRQFRLOLVWREHFKHFNHG
IRU FRQWLQXLW\ LQ ERWK SULPDU\ DQG VHFRQGDU\ ZLQGLQJV ([DFW 7DS
RKP UHDGLQJV DUH QRW QHFHVVDU\ EXW LI WKH ZLQGLQJV DUH LQ
VRXQGFRQGLWLRQWKHLUFRQWLQXLW\VKRXOGEHFORVHWRWKHVSHFL
¿HGYDOXHV
7RRO3RFNHWWHVWHU
7HVWHUNQRELQGLFDWLRQ[UDQJH
35,0$5<&2,/,163(&7,21 *URXQG
0HDVXUHWKHUHVLVWDQFHEHWZHHQWKHWHUPLQDOV
5(6,67$1&(FLUFDDW&
5HSODFH WKH LJQLWLRQ FRLO LI WKH UHVLVWDQFH LV RXW RI VSHFL¿FD
WLRQ
6(&21'$5<&2,/,163(&7,21
0HDVXUHWKHVHFRQGDU\FRLOUHVLVWDQFHZLWKWKHFDSLQVWDOOHG
5(6,67$1&(FLUFDNDW&
,IWKHUHVLVWDQFHLVRXWRIVSHFL¿FDWLRQUHPRYHWKHVSDUNSOXJ
FDSIURPWKHZLUHDQGUHPHDVXUH
5(6,67$1&(FLUFDNDW&
,IWKHUHVLVWDQFHLVZLWKLQWKHVSHFL¿HGUDQJHUHSODFHWKHVSDUN
SOXJFDS
,I WKH UHVLVWDQFH LV RXW RI VSHFL¿FDWLRQ UHSODFH WKH LJQLWLRQ


125
,*1,7,216<67(0
$/7(51$725
([FLWHUFRLO
'LVFRQQHFWWKHDOWHUQDWRUZLUHFRQQHFWRU
0HDVXUHWKHUHVLVWDQFHEHWZHHQWKHWKUHH<HOORZZLUHV
5(6,67$1&(FLUFD
,IWKHUHVLVWDQFHLVRXWRIVSHFL¿FDWLRQUHSODFHWKHDOWHUQDWRU
38/6(*(1(5$7253,&.83
5HPRYHWKHEDWWHU\FRYHUDQGWKHEDWWHU\
'LVFRQQHFWWKHDOWHUQDWRUSLFNXSFRQQHFWRUDQGPHDVXUHWKH
UHVLVWDQFHEHWZHHQWKHEOXHZKLWHZLUHWHUPLQDODQGJURXQG
5(6,67$1&(FLUFD
,I WKH UHVLVWDQFH LV RXW RI WKH VSHFL¿FDWLRQ UHSODFH WKH DOWHU
QDWRU
,*1,7,217,0,1*,163(&7,21
127(
7KH&DSDFLWLYH'LVFKDUJH,JQLWLRQ&',V\VWHPLVIDFWRU\SUH
VHWDQGGRHVQRWUHTXLUHDGMXVWPHQW7RLQVSHFWWKHIXQFWLRQRI
WKH&',FRPSRQHQWVLJQLWLRQWLPLQJLQVSHFWLRQSURFHGXUHVDUH
JLYHQKHUH
5HPRYHWKHOHIWFUDQNFDVHFRYHU
&RQQHFWDWDFKRPHWHUDQGWLPLQJOLJKW
6WDUWWKHHQJLQHDQGDOORZLWWRLGOH
,'/(63(('USP
,QVSHFWWKHLJQLWLRQWLPLQJ
7LPLQJLVFRUUHFWLIWKH)PDUNRQWKHÀ\ZKHHOLVDOLJQHGZLWK
WKHLQGH[PDUNRQWKHOHIWFUDQNFDVHDWLGOH
,1'(;0$5.
)0$5.


:,5,1*',$*R$0

4-GEAR ENGINE
125


125
7528%/(6+227,1*
(QJLQH
&RPSODLQW 6\PSWRPDQGSRVVLEOHFDXVHV 5HPHG\
(QJLQHZLOOQRWVWDUW &RPSUHVVLRQWRRORZ
RULVKDUGWRVWDUW :RUQF\OLQGHU 5HERUHRUUHSODFH
:RUQSLVWRQULQJ 5HSODFH
:RUQYDOYHJXLGHRULPSURSHUYDOYHVHDWLQJ 5HSDLURUUHSODFH
/RRVHVSDUNSOXJ 7LJKWHQ
%URNHQFUDFNHGRUGDPDJHGSLVWRQ 5HSODFH
6ORZFUDQNLQJVWDUWHUPRWRU 6HHHOHFWULFDOVHFWLRQ
0LVWLPHGYDOYHV $GMXVW
7DSSHWFOHDUDQFHRXWRIDGMXVWPHQW $GMXVW
6SDUNSOXJQRWVSDUNLQJ
'DPDJHGVSDUNSOXJ 5HSODFH
'DPDJHGVSDUNSOXJFDS 5HSODFH
)RXOHGVSDUNSOXJ &OHDQRUUHSODFH
:HWVSDUNSOXJ &OHDQDQGGU\RUUHSODFH
'HIHFWLYHLJQLWLRQFRLO 5HSODFH
2SHQRUVKRUWLQKLJKWHQVLRQFRUG 5HSODFH
'HIHFWLYHSLFNXSFRLORU&',XQLW 5HSODFH
1RIXHOUHDFKLQJDFDUEXUHWRU
&ORJJHGRUGHIHFWLYHIXHOYDOYH &OHDQRUUHSODFH
'HIHFWLYHFDUEXUHWRUQHHGOHYDOYH 5HSODFHZLWKFDXEXUHWRU
QHHGOHYDOYHVHDW
&ORJJHGIXHOKRVH &OHDQRUUHSODFH
&ORJJHGIXHO¿OWHU &OHDQRUUHSODFH
(QJLQHVWDOOVHDVLO\ )RXOHGVSDUNSOXJ &OHDQRUUHSODFH

&ORJJHGIXHOKRVH &OHDQ
&ORJJHGFDUEXUHWRUMHW &OHDQ
7DSSHWFOHDUDQFHRXWRIDGMXVWPHQW $GMXVW
(QJLQHLVQRLV\ ([FHVVLYHYDOYHFKDWWHU
([FHVVLYHWDSSHWFOHDUDQFH $GMXVW
:HDNRUEURNHQYDOYHVSULQJ 5HSODFH
:RUQFDPVXUIDFH 5HSODFH
:RUQRUEXUQWFDPVKDIWMRXUQDO 5HSODFHFDPVKDIW


125
7528%/(6+227,1*
(QJLQH
(QJLQHLVQRLV\ 1RLVHVHHPVWRFRPHIURPWKHSLVWRQ
:RUQSLVWRQ 5HSODFH
:RUQF\OLQGHU 5HERUHRUUHSODFH
&DUERQEXLOGXSLQFRPEXVWLRQFKDPEHU &OHDQ
:RUQSLVWRQSLQRUSLVWRQSLQERUH 5HSODFH
:RUQSLVWRQULQJRUULQJJURRYH 5HSODFH
1RLVHVHHPVWRFRPHIURPWKHFDPFKDLQ
6WUHWFKHGFDPFKDLQ 5HSODFHFDPFKDLQDQGVSURFNHWV
:RUQFDPFKDLQVSURFNHW 5HSODFHFDPFKDLQDQGVSURFNHWV
,PSURSHUO\ZRUNLQJFDPFKDLQWHQVLRQDGMXVWHU 5HSDLURUUHSODFH
1RLVHVHHPVWRFRPHIURPWKHFOXWFK
:RUQFRXQWHUVKDIWVSOLQH 5HSODFHFRXQWHUVKDIW
:RUQFOXWFKKXEVSOLQH 5HSODFHFOXWFKKXE
:RUQFOXWFKSODWHWHHWK 5HSODFHFOXWFKSODWH
'LVWRUWHGFOXWFKSODWH 5HSODFH
:RUQFOXWFKUHOHDVHEHDULQJ 5HSODFH
:HDNFOXWFKGDPSHU 5HSODFHSULPDU\GULYHQJHDU
:HDNFOXWFKVSULQJ 5HSODFH
1RLVHVHHPVWRFRPHIURPWKHFUDQNVKDIW
5DWWOLQJEHDULQJ 5HSODFH
:RUQRUEXUQWFUDQNSLQEHDULQJ 5HSODFH
:RUQRUEXUQWEDOOEHDULQJ 5HSODFH
1RLVHVHHPVWRFRPHIURPWKHWUDQVPLVVLRQ
:RUQRUUXEELQJJHDU 5HSODFH
:RUQFRXQWHUVKDIWVSOLQH 5HSODFHFRXQWHUVKDIW
:RUQGULYHVKDIWVSOLQH 5HSODFHGULYHVKDIW
:RUQRUUXEELQJSULPDU\JHDU 5HSODFH
:RUQEHDULQJ 5HSODFH
&OXWFKVOLSV &OXWFKFDEOHRXWRIDGMXVWPHQW $GMXVW
:HDNRUEURNHQFOXWFKVSULQJ 5HSODFH
:RUQRUGLVWRUWHGFOXWFKSUHVVXUHSODWH 5HSODFH
&OXWFKGUDJV &OXWFKRXWRIDGMXVWPHQW $GMXVW
6RPHFOXWFKVSULQJVDUHZHDNZKLOHRWKHUVDUHQRW 5HSODFH
:RUQRUGLVWRUWHGFOXWFKSUHVVXUHSODWH 5HSODFH
7UDQVPLVVLRQZLOO %URNHQJHDUVKLIWFDP 5HSODFH
QRWVKLIW 'LVWRUWHGJHDUVKLIWIRUN 5HSODFH
:RUQJHDUVKLIWIRUNSDZO 5HSODFHJHDUVKLIWIRUN
7UDQVPLVVLRQZLOO %URNHQJHDUVKLIWVKDIWUHWXUQVSULQJ 5HSODFH
QRWVKLIWEDFN 5XEELQJRUVWXFNJHDUVKLIWVKDIW 5HSDLURUUHSODFH
:RUQRUGLVWRUWHGJHDUVKLIWIRUN 5HSODFH


125
7528%/(6+227,1*
(QJLQH
7UDQVPLVVLRQMXPSV :RUQJHDU 5HSODFH
RXWRIJHDU :RUQRUGLVWRUWHGJHDUVKLIWIRUN 5HSODFH
:HDNHQHGJHDUVKLIWVWRSSHUVSULQJ 5HSODFH
:RUQJHDUVKLIWIRUNSDZO 5HSODFHJHDUVKLIWIRUN
(QJLQHLGOHVSRRUO\ 7DSSHWFOHDUDQFHRXWRIDGMXVWPHQW $GMXVW

,PSURSHUYDOYHVHDWLQJ 5HSDLURUUHSODFH
:RUQYDOYHJXLGH 5HSODFH
:RUQFDPVXUIDFH 5HSODFH
([FHVVLYHVSDUNSOXJJDS $GMXVWRUUHSODFH
6SDUNSOXJWRRFROG 5HSODFHE\KRWW\SHSOXJ
,QFRUUHFWÀRDW&KDPEHUIXHOOHYHO $GMXVWÀRDWKHLJKW
'HIHFWLYHJHQHUDWRU 5HSODFH
(QJLQHUXQVSRRUO\LQ :HDNYDOYHVSULQJ 5HSODFH

KLJKVSHHGUDQJH :RUQFDPVKDIW 5HSODFH
,QVXI¿FLHQWVSDUNSOXJJDS 5HJDSRUUHSODFH
,JQLWLRQQRWDGYDQFHGVXI¿FLHQWO\GXHWRSRRUO\ 5HSODFH&',XQLW
ZRUNLQJWLPLQJDGYDQFHFLUFXLW
/RZÀRDWFKDPEHUIXHOOHYHO $GMXVWÀRDWKHLJKW
'LUW\DLUFOHDQHUHOHPHQW &OHDQRUUHSODFH
&ORJJHGIXHOKRVHUHVXOWLQJLQLQDGHTXDWHIXHO &OHDQDQGSULPH
VXSSO\WRFDUEXUHWRU
([KDXVWVPRNHLV ([FHVVLYHDPRXQWRIHQJLQHRLO &KHFNOHYHODQGGUDLQ

GLUW\RUWKLFN :RUQF\OLQGHU 5HERUHRUUHSODFH
:RUQYDOYHJXLGH 5HSODFH
6FRUHGRUVFXIIHGF\OLQGHUZDOO 5HERUHRUUHSODFH
:RUQYDOYHVWHP 5HSODFHYDOYH
'HIHFWLYHYDOYHVWHPRLOVHDO 5HSODFH
:RUQRLOULQJVLGHUDLO 5HSODFHRLOULQJ


125
7528%/(6+227,1*
(QJLQH
(QJLQHODFNV ,QVXI¿FLHQWWDSSHWFOHDUDQFH $GMXVW
SRZHU :HDNYDOYHVSULQJ 5HSODFH
0LVWLPHGYDOYHV $GMXVW
,PSURSHUYDOYHVHDWLQJ 5HSDLURUUHSODFH
)RXOHGVSDUNSOXJ &OHDQRUUHSODFH
,QFRUUHFWVSDUNSOXJ 5HSODFH
,QFRUUHFWÀRDWFKDPEHUIXHOOHYHO $GMXVWÀRDWKHLJKW
'LUW\DLUFOHDQHUHOHPHQW &OHDQRUUHSODFH
:RUQFDPVKDIW 5HSODFH
$LUOHDNDJHIURPLQWDNHSLSH 7LJKWHQRUUHSODFH
([FHVVLYHDPRXQWRIHQJLQHRLO &KHFNOHYHODQGGUDLQ
(QJLQHRYHUKHDWV &DUERQEXLOGXSRQSLVWRQFURZQ &OHDQ
,QVXI¿FLHQWDPRXQWRIHQJLQHRLO &KHFNOHYHODQDGG
'HIHFWLYHRLOSXPS 5HSODFH
&ORJJHGRLOFLUFXLW &OHDQ
)ORDWFKDPEHUIXHOOHYHOWRRORZ $GMXVWÀRDWKHLJKW
$LUOHDNDJHIURPLQWDNHSLSH 7LJKWHQRUUHSODFH
,QFRUUHFWHQJLQHRLO &KDQJH
&DUEXUHWRU
6WDUWLQJGLI¿FXOW\ &ORJJHGVWDUWHUMHW &OHDQ
&ORJJHGVWDUWHUMHWSDVVDJH &OHDQ
$LUOHDNLQJIURPMRLQWEHWZHHQVWDUWHUERG\DQGFDUEXUHWRU 7LJKWHQDGMXVWRUUHSODFHJDVNHW
$LUOHDNLQJIURPFDUEXUHWRUMRLQWRUYDFXXPKRVHMRLQW 7LJKWHQRUUHSODFHGHIHFWLYHSDUW
,PSURSHUO\ZRUNLQJVWDUWHUSOXQJHU $GMXVW
,GOLQJRUORZVSHHG &ORJJHGRUORRVHSLORWMHW &OHDQRUWLJKWHQ
WURXEOH
&ORJJHGRUORRVHSLORWDLUMHW &OHDQRUWLJKWHQ
$LUOHDNLQJIURPFDUEXUHWRUMRLQWRUYDFXXPSLSHMRLQWRUVWDUWHU 7LJKWHQRUUHSODFHGHIHFWLYHSDUW
&ORJJHGSLORWRXWOHWSRUW &OHDQ
&ORJJHGE\SDVVSRUW &OHDQ
6WDUWHUSOXQJHUQRWIXOO\FORVHG $GMXVW
0HGLXPRUKLJK &ORJJHGPDLQMHW &OHDQ
VSHHGWURXEOH &ORJJHGPDLQDLUMHW &OHDQ
&ORJJHGQHHGOHMHW &OHDQ
,PSURSHUO\ZRUNLQJWKURWWOHYDOYH $GMXVW
&ORJJHGIXHO¿OWHU &OHDQRUUHSODFH
2YHUÀRZDQGIXHO :RUQRUGDPDJHGQHHGOHYDOYH 5HSODFH
OHYHOÀXFWXDWLRQV %URNHQQHHGOHYDOYHVSULQJ 5HSODFH
,PSURSHUO\ZRUNLQJÀRDW $GMXVWRUUHSODFH
)RUHLJQPDWWHUDQWKHQHHGOHYDOYH &OHDQRUUHSODFHZLWKQHHGOHYDOYHVHDW
,QFRUUHFWÀRDWFKDPEHUIXHOOHYHO $GMXVWÀRDWKHLJKW


125
7528%/(6+227,1*
(OHFWULF
1RVSDUNLQJRUSRRU 'HIHFWLYHLJQLWLRQFRLO 5HSODFH
VSDUNLQJ 'HIHFWLYHVSDUNSOXJ 5HSODFH
'HIHFWLYHSLFNXSFRLO 5HSODFH
'HIHFWLYH&',XQLW 5HSODFH
6SDUNSOXJLVZHWRU ([FHVVLYHO\ULFKDLUIXHOPL[WXUH DGMXVWFDUEXUHWRU
TXLFNO\EHFRPHV ([FHVVLYHO\KLJKLGOLQJVSHHG $GMXVWFDUEXUHWRU
IRXOHGZLWKFDUERQ
,QFRUUHFWJDVROLQH &KDQJH
'LUW\DLUFOHDQHUHOHPHQW FOHDQRUUHSODFH
,QFRUUHFWVSDUNSOXJFROGW\SH &KDQJHWRKRWW\SHVSDUNSOXJ
6SDUNSOXJTXLFNO\ :RUQSLVWRQULQJ 5HSODFH
EHFRPHVIRXOHGZLWK :RUQSLVWRQ 5HSODFH
RLORUFDUERQ
([FHVVLYHYDOYHVWHPWRYDOYHJXLGHFOHDUDQFH 5HSODFH
:RUQYDOYHVWHPRLOVHDO 5HSODFH
6SDUNSOXJHOHFWURGHV ,QFRUUHFWVSDUNSOXJKRWW\SH &KDQJHWRFROGW\SHVSDUNSOXJ
RYHUKHDWRUEXUQ 2YHUKHDWHGHQJLQH 7XQHXS
/RRVHVSDUNSOXJ 7LJKWHQ
([FHVVLYHO\OHDQDLUIXHOPL[WXUH $GMXVWFDUEXUHUWRU
*HQHUDWRUGRHVQRW 2SHQRUVKRUWLQOHDGZLUHVRUORRVHOHDG 5HSDLUUHSODFHRUFRQQHFWSURSHUO\
FKDUJH FRQQHFWLRQV
6KRUWHGJURXQGHGRURSHQVWDWRUFRLO 5HSODFH
6KRUWHGRUSXQFWXUHGUHJXODWRUUHFWL¿HU 5HSODFH
*HQHUDWRUFKDUJHV /HDGZLUHVWHQGWRJHWVKRUWHGRURSHQFLUFXLWHG 5HSDLURUWLJKWHQ
EXWFKDUJLQJUDWHLV RUORRVHO\FRQQHFWHGDWWHUPLQDO
EHORZWKH *URXQGHGRURSHQFLUFXLWHGVWDWRUFRLOVRU 5HSODFH
VSHFL¿FDWLRQV JHQHUDWRU
'HIHFWLYHUHJXODWRUUHFWL¿HU 5HSODFH
'HIHFWLYHEDWWHU\FHOOSODWHV 5HSODFHEDWWHU\
*HQHUDWRURYHUFKDUJHV ,QWHUQDOVKRUWFLUFXLWLQWKHEDWWHU\ 5HSODFHEDWWHU\
'DPDJHGRUGHIHFWLYHUHJXODWURUUHFWL¿HU 5HSODFH
3RRUO\JURXQGHGUHJXODWRUUHFWL¿HU &OHDQDQGWLJKWHQJURXQGFRQQHFWLRQ
8QVWDEOHFKDUJLQJ /HDGZLUHLQVXODWLRQIUD\HGGXHWRYLEUDWLRQ 5HSDLURUUHSODFH
UHVXOWLQJLQLQWHUPLWWHQWVKRUWLQJ
,QWHUQDOO\VKRUWHGJHQHUDWRU 5HSODFH
GHIHFWLYHUHJXODWRUUHFWL¿HU 5HSODFH
6WDUWHUEXWWRQGRHV 5XQGRZQEDWWHU\ 5HFKDUJHRUUHSODFH
QRWZRUN 'HIHFWLYHVZLWFKFRQWDFW 5HSODFH
%UXVKHVGRQRWVHDWSURSHUO\RQWKHFRPPXWDWRU 5HSDLURUUHSODFH
LQWKHVWDUWHUPRWRU
'HIHFWLYHVWDUWHUUHOD\ 5HSODFH


125
7528%/(6+227,1*
(OHFWULF
6RPH HOHFWULF FRPSRQHQWV DUH )DXOW\FRQQHFWLRQDWWKHURXQGSOXJV 6HFXUHDFRUUHFWFRQWDFWE\VWUDLJKWHQ
ZLWKRXW IXQFWLRQ IRU LQVWDQFH WKHSOXJV
LQGLFDWRUODPSVKRUQVWDUWHU &ROGVROGHUHGSRLQWVDWWKHKDQGOHEDUVZLWFK ([FKDQJH WKH KDQGOHEDU VZLWFKHV RU
VROGHUWKHFRQWDFWVDJDLQ
)DXOW\SOXJVDWWKHLJQLWLRQVZLWFK 6HFXUHDFRUUHFWFRQWDFW
5HDULQGLFDWRUZLUHEORZQ0LJKW 3ROHDWWKHLQGLFDWRUZLUHPL[XS ([FKDQJH LQGLFDWRU ODPSV DQG
FRQFHUQWKH¿UVWVHULHV FRQQHFWFRUUHFWO\
SURGXFWLRQ
)XVHEORZQ 6KRUWFLUFXLWDWWKHFDEOH 6HDUFKIRUVKRUWFLUFXLWDQGUHSDLU
)DLOXUH RI WKH FRPSOHWH HOHFWULF %DWWHU\WRIUDPHERG\ZLWKRXWJURXQGFRQWDFW 5HSDLU JURXQG FRQWDFW WR WKH IUDPH
V\VWHP ERG\
)XVHEORZQRUZLWKRXWFRQWDFW &KDQJHIXVHDQG¿QGRXWWKHUHDVRQ
,QGLFDWRU DQG UHDU OLJKW LQGLFDWH %DWWHU\LVQRWFKDUJHGYROWDJHEHORZ9 &KDUJHEDWWHU\
ZLWKLQWHUSOD\ ,QGLFDWRUZLUHZLWKORZJURXQG 6HFXUHWKHLVRODWLRQ
/LJKW JHWV GDUNHU LI WKH WXUQ OLJKW $ FHUWDLQ YROWDJH LV QRUPDO DQG FDQ QRW EH
LVDFWLYH UHSDLUHG
%DWWHU\YROWDJHEHORZ9 5HFKDUJHEDWWHU\&KHFNLIWKHEDWWHU\
ZLOOEHFKDUJHGE\UXQQLQJHQJLQH
+HDG OLJKW EXOEV EORZQ DOO WKH 'LRGHGHIHFWRUZLWKRXWFRQWDFW 5HPRYH WKH GLRGH DQG FRQQHFW WKH
WLPH 2QO\ IRU YHKLFOHV ZLWKRXW FRQWDFWV VR WKDW WKH UHJXODWRU FDQ
FOXWFKVZLWFK DGMXVWWKHYROWDJH
/LJKWSRZHUWRRORZ $IWHU DOO UHPHGLHV WKH VWDQGDUG EXOE LV VWLOO WRR ,QVWDOODKLJKEHDPEXOE
ZHDN &DXWLRQ
1RWOLFHQVHGIRUXVHRQQRUPDO
WUDI¿FFRQGLWLRQV
6WDUWHUPRWRUZLWKRXWIXQFWLRQ 6WDUWHUUHOD\GHIHFW &KDQJHVWDUWHUUHOD\
6SHHGRPHWHUZLWKRXWIXQFWLRQ %DWWHULHVUXQGRZQ &KDQJHEDWWHULHV$*
%DWWHULHVUXQGRZQDERXWWZRZHHNV &KDQJHVSHHGRPHWHU
0RLVWXUHJHWVLQWKHVSHHGRPHWHU &KDQJHVSHHGRPHWHU
5HDUOLJKWZLWKRXWIXQFWLRQ 6HYHUDO/('ZLWKSRRUVROGHUHGSRLQWV &KDQJHFRPSOHWH/('UHDUOLJKW


125
7528%/(6+227,1*
%DWWHU\
6XOIDWLRQRUVSRWVRQ &UDFNHGEDWWHU\FDVH 5HSODFHWKHEDWWHU\
VXUIDFHVRIFHOO %DWWHU\KDVEHHQOHIWLQDQUXQGRZQFRQGLWLRQIRUDORQJ 5HSODFH
SODWHV WLPH
%DWWHU\UXQVGRZQ &RQWDFWWRWKHUHJXODWRUDUHORRVH 6HFXUHDFRUUHFWFRQWDFW
SHUPDQHQW 'LRGHEORZQRUZLWKRXWFRQWDFW 5HPRYH GLRGH DQG FRPELQH
2QO\IRUYHKLFOHVZLWKRXWFOXWFKVZLWFK FRQWDFWV VR WKDW WKH UHJXODWRU FDQ
UHJXODWHWKHYROWDJH
5HJXODWRUGHIHFW &KHFN LI WKH ERDUG YROWDJH
LQFUHDVHV GXULQJ UXQQLQJ HQJLQH
5HSODFHUHJXODWRULIQHFHVVDU\
%DWWHU\GHIHFW 5HSODFHWKHEDWWHU\LILWFDQQRWEH
FKDUJHG
%DWWHU\UXQVGRZQTXLFNO\ ,QFRUUHFWFKDUJLQJPHWKRG &KHFN JHQHUDWRU ,& UHJXODWRU RU
UHFWL¿HU FLUFXLW FRQQHFWLRQV DQG
PDNH QHFHVVDU\ DGMXVWPHQW WR
REWDLQVSHFL¿HGFKDUJLQJRSHUDWLRQ
%DWWHU\FHOOSODWHVKDYHORVWPXFKRIWKHLUDFWLYH 5HSODFHEDWWHU\DQGFRUUHFWFKDULQJ
PDWHULDODVDUHVXOWRIRYHUFKDUJLQJ V\VWHP
,QWHUQDOO\VKRUWHGEDWWHU\ 5HSODFH
([FHVVLYHO\ORZEDWWHU\YROWDJH 5HFKDUJH
%DWWHU\LVWRRROG 5HSODFH
%DWWHU\VXOIDWLRQ ,QFRUUHFWFKDUJLQJUDWH 5HSODFHEDWWHU\
:KHQQRWLQXVHWKHEDWWHU\VKRXOGEHFKHFNHGDW
OHDVWRQFHDPRQWKDQGSURSHUO\FKDUJHGLI
QHFHVVDU\WRDYRLGVXOIDWLRQ
7KHEDWWHU\ZDVOHIWXQXVHGLQDFROGFOLPDWHIRU 5HSODFH WKH EDWWHU\ LI EDGO\
WRRORQJ VXOfDWHG


5hsdlu, Qvwuxfwlrqv: Downloaded From Manuals Search Engine

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

5hsdlu, Qvwuxfwlrqv: Downloaded From Manuals Search Engine

Загружено:

Авторское право:

Доступные форматы

5HSDLU,QVWUXFWLRQV

Downloaded from www.Manualslib.com manuals search engine

7KH WHFKQLFDO LQIRUPDWLRQ LV LQWHQGHG IRU PDVWHU PH

Use only original MadAss125 spare parts.

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

)<%4 %UDNHSDG UHDU  ; ; ;

)<%4 %UDNHSDG IURQW  ; ; ;

V241201-FYIJ-0000 Core cleaner 1 X X X

90713-FYXF-000 O-gasket cover side hole upper 1 X X X X

90727-FYXF-000 O-gasket cover side hole 1 X X X X

E000002-FYIF3-0000 Spark plug 1 X

23682-FYIF3-000 Sprocket 16T 1 Replace if necessary

GB/T894.1-17-0 Spline gear driven 1 Replace if necessary

41201-FY20-000 Chain sprocket 428/46 1 Replace if necessary

40520-FY20-000 Chain 428-112B 1 Replace if necessary

V171030-FY20-0000 Front tire(tubeless, 90/80-16) 1 Replace if necessary

V172030-FY20-0000 Rear tire(tubeless, 120/70-16) 1 Replace if necessary

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

5HPRYH LQVSHFWLRQ SOXJV  DQG  RI WKH OHIW VLGH HQJLQH

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

 :LWK FRUUHFW FKDLQ WHQVLRQ LW

Measure the travel.

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

 %HIRUH WLJKWHQLQJ WKH VFUHZV VWDQG WKH PRWRUELNH RQ LWV

Downloaded from www.Manualslib.com manuals search engine

 $VVHPEOHD[OH  FKDLQWHQVLRQHU  EUDNHFDOLSHU  LQWR

 $VVHPEOH WKH UHDU ZKHHO ZLWK VSDFHU VOHHYH  DQG D[OH

 $WWDFK WKH ULJKW KDQG FKDLQ WHQVLRQHU  DQG SUHDVVHPEOH

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

2LOSXPS 5RWRUWLSFOHDUDQFH    

5RWRUWRERG\FOHDUDQFH    

3XPSHQGFOHDUDQFH    

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

5HPRYHWKHURWRUVKDIW  LQQHUURWRU  DQGRXWHUURWRU  

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

&RPSUHVV WKH YDOYH VSULQJ DV VKRZQ DQG GLVFRQQHFW WKH

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

3XOORXWWKHÀRDWDUPSLQ  DQGUHPRYHWKHÀRDW  DQGÀRDW

7KH WHFKQLFDO LQIRUPDWLRQ LV LQWHQGHG IRU PDVWHU PH

)<%4 %UDNHSDGUHDU ; ; ;

)<%4 %UDNHSDGIURQW ; ; ;

5HPRYH LQVSHFWLRQ SOXJV DQG RI WKH OHIW VLGH HQJLQH

:LWK FRUUHFW FKDLQ WHQVLRQ LW

%HIRUH WLJKWHQLQJ WKH VFUHZV VWDQG WKH PRWRUELNH RQ LWV

$VVHPEOHD[OHFKDLQWHQVLRQHUEUDNHFDOLSHULQWR

$VVHPEOH WKH UHDU ZKHHO ZLWK VSDFHU VOHHYH DQG D[OH

$WWDFK WKH ULJKW KDQG FKDLQ WHQVLRQHU DQG SUHDVVHPEOH

2LOSXPS 5RWRUWLSFOHDUDQFH

5RWRUWRERG\FOHDUDQFH

3XPSHQGFOHDUDQFH

5HPRYHWKHURWRUVKDIWLQQHUURWRUDQGRXWHUURWRU

3XOORXWWKHÀRDWDUPSLQDQGUHPRYHWKHÀRDWDQGÀRDW

,QVWDOOWKHÀRDWYDOYHÀRDWDQGÀRDWDUPSLQ

:KHQ UHPRYLQJ WKH HQJLQH VXSSRUW WKH PRWRUF\FOH XVLQJ

,QVWDOODQHZYDOYHJXLGHRYHUVL]HIURPWKHWRSRIWKHF\OLQGHU

5H¿QLVK WKH VHDW WR VSHFL¿FDWLRQV XVLQJ D GHJUHH ¿QLVK

0HDVXUH WKH SLVWRQ 2' DQG FDOFXODWH WKH SLVWRQWRF\OLQGHU

5HPRYH WKH SULPDU\ GULYH FOXWFK DQG FOXWFK FHQWHU JXLGH

5HPRYHWKHEROWGUXP6WRSSHUDUPDQGVSULQJ

,QVWDOO WKH FOXWFK FHQWHU JXLGH DQG SULPDU\ GULYH JHDU

,QVWDOO WKH SODLQ ZDVKHU ZLWK WKH 2876,'( PDUN IDFLQJ

/RRVHQ WKH VFUHZ UHPRYH WKH UXEEHU FDS JHDUVKLIW

Install to take place in reverce order.