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Deburring MultiTool
2016-04-11
Application The deburring MultiTool processes the sheet with single strokes or
consecutive punching strokes.
The deburring MultiTool is designed to deburr small inside
contours and remaining paths < 2 mm.
The tool can be used in many ranges with its 3 deburring
geometries, square, circular, and triangular.
Only burr that arises during punching can be embossed away with
the deburring MultiTool. Process reliability cannot be guaranteed
when increased burr formation is caused by, for example, poor tool
maintenance, blunt tools, or a selected cutting clearance that is too
large.
Two versions are available for the slot width depending on the
premachining selected:
Slot width 5 mm (metric).
Slot width 1/8" (inch).
Prerequisite
Punch the contour to be deburred free before deburring.
Ideally, this has already been done by the MultiShear cut
followed by roller deburring. Therefore, only the remaining
residual contour in the inside corners needs to be deburred.
The workpiece to be deburred must be held securely on at
least two (better yet, four) points in the sheet skeleton during
deburring. Depending on the part size, more frequent
connection can be advantageous.
During deburring the sheet skeleton must be sufficiently stable.
Die inserts
Square 5 mm 1/8"
designed for
MultiShear cut or
shear punch tool
cut
Triangle A1 = 45° A1 = 45°
A2 = 6.694 mm A2 = 6.694 mm
for inside A3 = 3 mm A3 = 3 mm
contours with A4 = (radius) 0.2 mm A4 = (radius) 0.2 mm
angle ≥ 45°
< 90°
Circular ∅ 5 mm ∅ 5 mm
Fig. 51011en
Note
Slight imprint possibly visible on the upper side of
the sheet.
Thrust piece, plastic Machining without leaving impressions in sheets
material of 1 - 2.5 mm.
Service life when used correctly > 100.000
strokes.
Die insert Application
s = 0.8 - 1.4 mm Material thickness range I
– from 0.8 - 1.4 mm (square: 1403778,
triangle: 1403781, circular: 1403780)
– from 0.030 - 0.055" (square: 1406623,
triangle: 1403781, circular: 1403780).
s = 1.5 - 2.5 mm Material thickness range II
– from 1.5 - 2.5 mm (square: 1404011,
triangle: 1404013, circular: 1404012)
– from 0.060 - 0.100" (square: 1406624,
triangle: 1404013, circular: 1404012).
Selection of thrust piece and die inserts Tab. 3
When the gear rim's home position is marked, the tool can be
brought into home position quicker. This provides for a faster start-
up.
Tab. 5
Note
Deburring long, thin slats and long contours connected on one side
is conditionally possible, since transverse forces can deflect the
sheet. If necessary the limits must be determined by
experimentation.
1
The tool length is measured from the upper edge of the alignment ring to
the bottom edge of the punch.
Stroke types
The following stroke types can be selected for optimum use of the
tool:
Punch without support position.
TruPunch 5000: The displayed value for the stroke type is 1.
Necessary options
Some tools can only be used with a special machine option such
as "active die".
For this tool, the applicable value is 0 = none.
4. TruTops
Tool type 38 The deburring MultiTool is handled by TruTops as tool type 38 and
is supported starting with the following versions.
TruTops Version
TruTops V1.0
TruTops Boost V1.0
Tab. 6
Separation punch in 1. In the main functions tool bar, select Activate tool .
TruTops Boost 2. Under "Selection" select rectangular.
3. Select Ok.
4. Select Technology >Create manually >Contour.
5. Select At element in the tool guide.
6. Select element.
Deburr corners 7. Select .
8. Under "Selection" select Deburring MultiTool.
9. Select Ok.
10. Select Technology >Create manually >Contour.
11. Select At element partial in the tool guide.
12. Click on element.
13. Click on the end point of the element (corner point) twice
(as start point and corner point).
Elements are displayed in cyan.
14. Deburr the residual surfaces with the roller deburring tool.
5. Maintenance
Disassembling punches 1. Loosen the cap screw (5) and remove the thrust piece.
2. Loosen the cap screw (7).
3. Remove the gearwheel (4) and washer (8) from the punch
shank (3).
4. Clean and grease sliding parts.
Assembling punches 5. Slip the gearwheel (4) and washer (8) on the punch shank.
6. Tighten the cap screw (7) with 20 Nm.
7. Crank the gearwheel manually, and check if the spring-loaded
thrust piece runs smoothly and locks into place.
8. Fasten the thrust piece (6) (see Changing thrust piece).
1 2 3
6 5 4
1 Pos. 1 3 Pos. 3
2 Pos. 2 ∆
Changing the brush insert 1. Push the brush insert (1) out of the die holder with a drift
punch.
2. Support with plain washers (6) when necessary.
3. Push in the brush insert (1).
Note
Die inserts cannot be reground.
1 2 3
9 8 7
10 11 12 13
14
15
Fig. 50171