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AF-KDF 4
VISU - HOST communication
Manual no.: VHK.4120.018.00.en
Edition: 03/2014
Hauni Maschinenbau AG
Universelle Engineering U.N.I. GmbH
Hauni Richmond, Inc.
Hauni Primary GmbH
Sodim SAS
Decouflé s.à.r.l. .
***
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This document has been written for authorized, qualified personnel. It deals with the product specified in its title and this
product must be installed and operated in strict accordance with the contents of this document.
The manufacturer accepts no responsibility for any changes made to the product by the user. Before doing anything with
the product, therefore, ensure that it corresponds exactly to all the relevant information and specifications contained in this
document. It is in the user’s interest to contact the manufacturer immediately if discrepancies are discovered or if any uncer-
tainty exists in this respect.
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For USA only: "Laser licensed by Patlex Corporation under US Patent No. 4.704.583".
COP.X
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COP.XXX.0000.051.00.en
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***
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Last update:
About this manual
About this manualAF-KDF 4VOR.VHK.0000.060.00.en VHK.4120.018.00.en
Persons to whom this man- This manual is intended mainly for software engineers who deal with
ual applies the exchange of data between the VISU system and a host compu-
ter. Data exchange takes place via an Ethernet connection using the
TCP/IP protocol.
Guide The following features are provided to help you locate information in
the manual:
• Tables of contents of the manual.
• Alphabetical index in the Appendix.
• Page header information.
In addition, there are numerous cross-references (↑ ..-... ) where fur-
ther information can be obtained on the same subject.
Documentation package This operating manual is a part of the machine documentation pack-
age. Further documentation includes:
• The electrical circuit diagram.
• The spare parts catalogue.
• The electronics documentation (optional).
VOR.VHK.0000.060.00.en
Settings The settings given in the manual are for performing the basic set-
tings on the machine. These basic settings may need to be modified
to suit individual production requirements.
Note!
Before initial commissioning of the machine, make absolutely sure you have read
Chapter 1, "Safety", in the Operating Manual or in the Safety Manual.
Options This manual also describes equipment which may differ from the
equipment actually fitted on your machine. These descriptions are
identified by the words option or optional. These can either be
chargeable options or design-dependent equipment without any
additional costs.
No claims may be derived from the information, illustrations and
descriptions herein.
* Documentation from sub- For further information on individual equipment from subcontractors,
contractors go to the relevant supplier’s home page and call up the appropriate
documentation for the equipment. The exact designation of the
equipment can be found by referring to the circuit diagrams or the
equipment itself.
VOR.VHK.0000.060.00.en
AF-KDF 4 Table of contents
Table of contents
Table of contentsAF-KDF 4generated VHK.4120.018.00.en
VHK.4120.018.00.en i
Table of contents AF-KDF 4
A Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-i
ii VHK.4120.018.00.en
AF-KDF 4 General definitions
1 General definitions
General definitionsAF-KDF 4K010.VHK.4120.001.00.en VHK.4120.018.00.en
Data types
K010.VHK.4120.001.00.en 1-1
General definitions AF-KDF 4
{
BYTE Day; // Byte 0
BYTE Month;
WORD Year;
BYTE Hour;
BYTE Minute;
BYTE Second;
} DATETIME_T;
Addresses
Node Function
address address
1 1 VISU basic system
1 2 VISU machine-specific:
KDF4
1 6 PLC
2 51 Drive system
2 55 ODM (optional)
2 56 Pneumatic measuring tube
(optional)
2 99 General PLC
2 150 KDF functions
2 151 Sampling functions
2 160 Debug functions
2 210 AF functions
2 211 Measuring system functions
1-2 K010.VHK.4120.001.00.en
AF-KDF 4 Host interface
2 Host interface
Host interfaceAF-KDF 4K020.VHK.4860.001.02.en VHK.4120.018.00.en
Purpose of the host inter- The purpose of the host interface is to connect a machine to a cen-
face tral computer (host computer) via the VISU system and Ethernet
using the TCP/IP protocol.
Communication
i
Network connection
i The VISU system always acts as a server, i.e. a host wanting to
communicate with the VISU must first establish a 'connection' to the
VISU’s service port via a Berkeley socket.
The host computer can communicate with the VISU system using
the data protocol described in section (↑ 2-7). Host interfacing is a
concurrent process which receives commands and events from the
host from the VISU process database and via the network and proc-
esses them.
K020.VHK.4860.001.02.en 2-1
Host interface AF-KDF 4
2.2.1 Settings
• TCP/IP parameters.
• Socket parameters.
2-2 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
Socket parameters These parameters describe the function of the sockets via which a
host computer can connect with the VISU PC. The most important
socket parameter is the port number via which the VISU system
receives connections.
The socket parameters are fixed settings which usually do not need
to be set at the customer’s - they are part of the software design.
In order to allow the socket parameters to be adjusted quickly if
problems arise on site they are set via the haunimmi.ini file. The fol-
lowing settings can be made:
Section: [HostInterface]
General entries:
K020.VHK.4860.001.02.en 2-3
Host interface AF-KDF 4
Socket number NN 'NN' represents a socket number in the names of the entries. 'NN'
can assume values in the range '00' to '99'. The maximum allowed
are:
• 10 port definitions and
• 10 buffer types (with max. 200 buffers in total).
Minimum requirements At least one port must be configured to allow a host to sign onto the
VISU PC via the network. Furthermore, at least two buffers must be
configured. The buffer must be big enough to store a complete
frame. The host interface cannot handle frames that are bigger than
the biggest buffer configured.
2-4 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
If the values set for ports and buffer are invalid, the settings in hau-
nimmi.ini are ignored. The host interface then starts with the default
values.
The current status of the host interface is made available in two sym-
bolic addresses:
HOST (HOstSTatus) This address contains information on the overall status and the inter-
face parameter settings.
HOCO (HOstCOnnections) This address contains information on the status, the parameter set-
tings and the connection data relating to currently established con-
nections.
The symbolic addresses have the following structure:
Symbolic address: HOST
Symbolic address: HOCO HOCO is organized as an array with 8 elements. Each element con-
tains data related to a connection.
K020.VHK.4860.001.02.en 2-5
Host interface AF-KDF 4
2-6 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
socket ( ) socket ( )
bind ( ) bind ( )
listen ( )
Establishing a
connection
connect ( ) accept ( )
Command
send ( ) recv ( )
Processing
recv ( )
Decoding Event
>> Event
occurred
Waiting for
VISU event Event
send ( )
Processing
K020.VHK.4860.001.02.en 2-7
Host interface AF-KDF 4
Host → VISU The host can send commands to the VISU. After sending a com-
mand, it must (!) wait for the acknowledgement ('solicited message')
from the VISU before sending the next command to the VISU.
VISU → Host The VISU can inform the host of events ('unsolicited messages') on
its own account. However, the host is first required to enable event
messages via the 'SetProtocolConfig' command; when connection
is established, this function is switched off in the VISU system by
default (↑ 2-10).
• which command,
• which event message or
• which acknowledgement.
So a frame generally has the following structure:
2-8 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
K020.VHK.4860.001.02.en 2-9
Host interface AF-KDF 4
Function This command allows the host to request data from the VISU from
one or more symbolic addresses. The VISU sends the required data
back to the host together with an acknowledgement.
Note!
The VISU usually needs to request the data from the machine on request via OPC.
This process only takes place once per second. The response time for this com-
mand is slowed down accordingly. This does not apply to addresses of the VISU
itself (node address 1, function address 1); these addresses are always returned at
once.
symbAdr: Description of a
symbolic address
Communication test For a communication test the VISU - host interface simulates a sym-
bolic address:
2 - 10 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
The data values are automatically generated in the offset range from
0 to 63999 and can thus be requested from the VISU system up to
the maximum frame length.
Positive acknowledgement
Negative acknowledge- General receive acknowledgement using one of the return codes
ment (↑ 2-9):
E_DEVICE_NOT_FOUND
E_DEVICE_NOT_CONNECTED
E_ENTRY_NAME
E_ENTRY_OFFSET
E_ENTRY_SIZE
K020.VHK.4860.001.02.en 2 - 11
Host interface AF-KDF 4
E_FRAME_LEN
Function This command allows the host to request the following data from the
VISU:
• the name of a brand and
• the current brand parameter values.
The read brand parameters command returns the parameters which
are configured with the BRAND attribute in the VISU system.
The brand name must always be included in the command. Like-
wise, the brand name is always returned along with the acknowl-
edgement. If an empty string ('\0') is transferred in the brand name,
then the current brand will be read.
A command can be sent without parameter numbers. In this case,
only the brand name without parameter values is returned along with
the acknowledgement.
If 0FFFFFFFFH is given as the first parameter number, all brand
parameters are sent back along with the acknowledgement.
Command structure (Host
→ VISU)
2 - 12 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
Positive acknowledgement
pvalue: Parameter
K020.VHK.4860.001.02.en 2 - 13
Host interface AF-KDF 4
Negative acknowledge- General receive acknowledgement using one of the return codes
ment (↑ 2-9):
E_FRAME_LEN
E_BRAND_ID
E_DEVICE_NOT_FOUND if parameter 1 != FFFF: (<Parameter no.>)
E_PARAMETER_ID if parameter 1 != FFFF: (<Parameter no.>)
E_UNKNOWN_ERROR
2 - 14 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
Function This command allows the host to assign new values to one or more
brand parameters in the machine.
With the write brand parameters command, only those parameters
which are configured with the BRAND and OPC_WRITE attributes
in the VISU system can be assigned new values.
If an empty string ('\0') is transferred in the brand name, then the cur-
rent brand will be written.
The structure of the parameter value is identical with the structure of
the parameter values in the acknowledgement of the 'ReadBrand-
Parameter' command (type description pvalue: (↑ 2-13)).
The command is only acknowledged by the VISU system when the
new parameter values have been transferred to the machine via the
bus. All the parameters given in the command are always re-
assigned. If a fault occurs for at least one parameter, the command
is acknowledged using the return code E_PARAMETER_VALUE,
indicating the number of the last faulty parameter.
Command structure (Host
→ VISU)
K020.VHK.4860.001.02.en 2 - 15
Host interface AF-KDF 4
E_FRAME_LEN
E_DEVICE_NOT_FOUND (<Parameter number>)
E_DEVICE_NOT_CONNECTED (<Parameter number>)
E_BRAND_ID
E_PARAMETER_ID (<Parameter number>)
E_FORMAT_ID (<Parameter number>)
E_PARAM_RANGE (<Parameter number>)
E_PARAMETER_VALUE (<Parameter number>)
E_UNKNOWN_ERROR (<Parameter number>)
Function This command allows the host to request the current machine
parameter values from the VISU system.
The read machine parameters command returns the parameters
which are configured with the MACHINE attribute in the VISU sys-
tem.
If 0FFFFFFFFH is given as the first parameter number, all machine
parameters for the unit selected with the function address are sent
back along with the acknowledgement. In all the other cases the
function address given is not evaluated, as the function address is
already included in the parameter number.
Positive acknowledgement
2 - 16 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
Negative acknowledge- General receive acknowledgement using one of the return codes
ment (↑ 2-9):
E_FRAME_LEN
E_DEVICE_NOT_FOUND (<Parameter number>)
E_PARAMETER_ID (<Parameter number>), the
parameter is not a machine
parameter.
Function This command allows the host to assign new values to one or more
machine parameters.
K020.VHK.4860.001.02.en 2 - 17
Host interface AF-KDF 4
E_FRAME_LEN
E_DEVICE_NOT_FOUND (<Parameter number>)
E_DEVICE_NOT_CONNECTED (<Parameter number>)
E_PARAMETER_ID (<Parameter number>)
E_FORMAT_ID (<Parameter number>)
E_PARAM_RANGE (<Parameter number>)
E_PARAM_READ_ONLY (<Parameter number>)
E_PARAMETER_VALUE (<Parameter number>)
Function This command allows the host to request the current values for one
or more parameters from the VISU system.
The read parameters command returns the parameters which are
not configured with the MACHINE attribute and not configured with
the BRAND attribute in the VISU system.
2 - 18 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
Positive acknowledgement
Negative acknowledge- General receive acknowledgement using one of the return codes
ment (↑ 2-9):
E_FRAME_LEN
E_DEVICE_NOT_FOUND (<Parameter number>)
E_PARAMETER_ID (<Parameter number>), the
parameter is not a general
parameter.
K020.VHK.4860.001.02.en 2 - 19
Host interface AF-KDF 4
Function This command allows the host to assign new values to one or more
parameters.
With the write parameters command, only those parameters which
are configured with the OPC_WRITE attribute in the VISU system
and do not have the MACHINE attribute not the BRAND attribute
can be assigned new values.
All the parameters included in the command are always re-
assigned. If a fault occurs for at least one parameter, the command
is acknowledged using the return code E_PARAMETER_ID,
E_PARAM_RANGE or E_PARAM_READ_ONLY, and the number
of the faulty parameter is sent back along with the acknowledge-
ment.
The structure of the parameter values is identical to the structure of
the parameter values in the acknowledgement of the 'ReadBrand-
Parameter' command (type description: pvalue: (↑ 2-13)).
Command structure (Host
→ VISU)
2 - 20 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
E_FRAME_LEN
E_PARAMETER_ID (<Parameter number>)
E_FORMAT_ID (<Parameter number>)
E_PARAM_RANGE (<Parameter number>)
E_PARAM_READ_ONLY (<Parameter number>)
Function This command allows the host to request one or more priorities of
fault and warning messages from the VISU system.
If 0FFFFFFFFH is given as the first message number, the priorities
for all messages relating to the selected function address are sent
back along with the acknowledgement. In all the other cases the
function address is not evaluated, as it is already included in the
parameter number.
Positive acknowledgement
K020.VHK.4860.001.02.en 2 - 21
Host interface AF-KDF 4
Negative acknowledge- General receive acknowledgement using one of the return codes
ment (↑ 2-9):
E_FRAME_LEN
E_DEVICE_NOT_FOUND (<Parameter number>)
E_PARAMETER_ID (<Parameter number>)
Function This command allows the host to assign new values to one or more
priorities of fault and warning messages in the VISU system.
All the message priorities are always re-assigned. If a fault occurs
for at least one message priority, the command is acknowledged
using the return code E_PARAMETER_ID or E_PARAM_RANGE,
and the message number of the faulty message priority is sent back
along with the acknowledgement.
The representation of the fault message priorities in the command
frame is identical with the structure in the acknowledgement of the
'ReadMessageParameter' command (type description pprio:
(↑ 2-22)).
2 - 22 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
E_FRAME_LEN
E_DEVICE_NOT_FOUND (<Parameter number>)
E_DEVICE_NOT_CONNECTED (<Parameter number>)
E_PARAMETER_ID (<Parameter number>)
E_PARAM_RANGE (<Parameter number>)
Function This command allows the host to instruct the VISU system to reset
its shift data. The VISU system then creates a new, empty shift data
buffer. The contents of the oldest shift data buffer are lost.
Function This command allows the host to instruct the VISU system to initiate
a brand change.
K020.VHK.4860.001.02.en 2 - 23
Host interface AF-KDF 4
E_BRAND_ID
Function This command allows the host to assign or cancel a message in the
VISU system.
For this purpose, up to 128 message numbers in the VISU system
are reserved for the host. These host messages are handled in the
VISU system like typical fault and warning messages and are allo-
cated to the VISU system. They have the following numbers:
Before a host uses one of these messages in the VISU system, the
relevant texts should be allocated to the corresponding text ID nos.
from the customer dictionary of the basic system (address 001.002).
The messages all have a default priority which the host can change
to a new value via the 'WriteMessageParameter' command.
2 - 24 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
By setting a host message with a suitable stop priority, the host can
stop the machine. The VISU system automatically deletes a stop
message when the machine has come to a standstill. This means
that the host does not need to cancel the message.
E_PARAM_RANGE
2.4.4 Event messages from the VISU system to the host computer
Function The VISU system sends this message to the host at its own initia-
tive, indicating that one of the following events has occurred:
• A stop or warning message has been set or cancelled.
• The operator or a host computer has initiated a shift data reset.
• The operator or a host computer has initiated a brand change.
These messages do not need to be acknowledged by the host com-
puter.
K020.VHK.4860.001.02.en 2 - 25
Host interface AF-KDF 4
Acknowledgement None
Function This command allows the host to activate or deactivate the event
message in the VISU system via 'MailVISUEvent'. When a connec-
tion has been established, event messages from the VISU system
via 'MailVISUEvent' are initially disabled.
Furthermore, the host can request all the fault and warning mes-
sages currently assigned in the VISU system to enable it to synchro-
nize with the VISU system.
2 - 26 K020.VHK.4860.001.02.en
AF-KDF 4 Host interface
Acknowledgement
The information of the 'ev_msg' type for an active message has the
same structure as described in section ('MailVISUEvent' (↑ 2-25)).
K020.VHK.4860.001.02.en 2 - 27
Host interface AF-KDF 4
2 - 28 K020.VHK.4860.001.02.en
AF-KDF 4 Network configuration
3 Network configuration
Network configurationAF-KDF 4K030.VHK.4860.000.00.en VHK.4120.018.00.en
Procedure ! Click the "Network" icon in the Windows control panel and
install the following protocol:
– Start → Control Panel → Network Connection
– Select and open "HMI Network".
This will bring up the following window:
Fig. 1 (3291_zi_TAE.v.00002_001.00.gif)
K030.VHK.4860.000.00.en 3-1
Network configuration AF-KDF 4
Fig. 2 (3291_zi_TAE.v.00001_001.00.gif)
3-2 K030.VHK.4860.000.00.en
AF-KDF 4 Symbol addresses
4 Symbol addresses
Symbol addressesAF-KDF 4K040.VHK.4120.003.00.en VHK.4120.018.00.en
4.1.1 ACFA
4.1.2 ACDI
K040.VHK.4120.003.00.en 4-1
Symbol addresses AF-KDF 4
4.1.3 SLVL
4.1.4 SANA
4-2 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
The addresses SAN1, SAN2 and SAN3 contain the data for the pre-
vious three shifts.
4.1.5 SHIS
K040.VHK.4120.003.00.en 4-3
Symbol addresses AF-KDF 4
The addresses SHIS1, SHIS2 and SHIS3 contain the data for the
previous three shifts.
4.1.6 OMSC
4-4 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
The addresses OMSC1, OMSC2 and OMSC3 contain the data for
the previous three shifts.
4.1.7 SHFT
K040.VHK.4120.003.00.en 4-5
Symbol addresses AF-KDF 4
4.1.8 BRKT
4.2.1 ProductionCounter
4-6 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
4.2.2 ShiftData
K040.VHK.4120.003.00.en 4-7
Symbol addresses AF-KDF 4
4.2.3 EMSData
Note!
When connecting to QMU, observe that the interface converter also has an Ether-
net address at the ADAM 4571. If the interface converter is connected to the HMI
network (hub A330) this Ethernet address must also be adapted.
Please refer to Software Installation Instructions PS.4120.XXX.XX for details.
It does not need to be adapted if the interface converter is connected to the control
network (hub A333).
4-8 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
K040.VHK.4120.003.00.en 4-9
Symbol addresses AF-KDF 4
4 - 10 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
K040.VHK.4120.003.00.en 4 - 11
Symbol addresses AF-KDF 4
4 - 12 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
K040.VHK.4120.003.00.en 4 - 13
Symbol addresses AF-KDF 4
Note!
Pressure drop values are displayed in mmWG or Pa, depending on parameter
002.211.0249.
4 - 14 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
K040.VHK.4120.003.00.en 4 - 15
Symbol addresses AF-KDF 4
Note!
Pressure drop values are displayed in mmWG or Pa, depending on parameter
002.211.0249.
Note!
Pressure drop values are displayed in mmWG or Pa, depending on parameter
002.211.0249.
4 - 16 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
K040.VHK.4120.003.00.en 4 - 17
Symbol addresses AF-KDF 4
4 - 18 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
4.2.4 AFData
K040.VHK.4120.003.00.en 4 - 19
Symbol addresses AF-KDF 4
4.2.5 KDFData
4 - 20 K040.VHK.4120.003.00.en
AF-KDF 4 Symbol addresses
K040.VHK.4120.003.00.en 4 - 21
Symbol addresses AF-KDF 4
4 - 22 K040.VHK.4120.003.00.en
AF-KDF 4 General parameters
5 General parameters
General parametersAF-KDF 4K050.VHK.4860.001.00.en VHK.4120.018.00.en
Note!
A shift change-over takes 5 seconds. VISU parameters (node 1, function 1) can
only be read again when change-over has taken place.
Type STARTEND_T
hhStart As Byte 'byte 0: Start in hours
mmStart As Byte 'byte 1: Start in minutes
hhEnd As Byte 'byte 2: End in hours
mmEnd As Byte 'byte 3: End in minutes
End Type
i Structures of data and time Time in seconds that has expired since 00:00:00 Greenwich time
from 1 January 1970.
With an offset of plus 4 hours in summer time and plus 5 hours in
winter time.
Host format for date
i
Type DATE_T
Day As Byte 'byte 0
Month As Byte 'byte 1
Year As Integer 'byte 2+3
End Type
Type TIME_T
Second As Byte 'byte 0
Minute As Byte 'byte 1
Hour As Integer 'byte 2+3
End Type
K050.VHK.4860.001.00.en 5-1
General parameters AF-KDF 4
5-2 K050.VHK.4860.001.00.en
AF-KDF 4 Parameters and messages
PARAMS.LST file The PARAMS.LST file is a text file in which all the parameters and
messages of the machine are listed.
Creating the file When the machine and brand parameters are backed up, a backup
directory is created on the target data carrier (e.g. memory stick).
The directory name is the same as the machine.
• \"Machine directory"_Backup_"Machine name"
The PARAMS.LST file can be found in this directory after the data
has been backed up.
Opening the file A Unicode-compatible editor must be used so that Asian characters
are also displayed correctly when opening the PARAMS.LST file.
We recommend you use Microsoft Word, but a simple editor like
Notepad may also be sufficient.
K060.VHK.0000.000.00.en 6-1
Parameters and messages AF-KDF 4
6-2 K060.VHK.0000.000.00.en
AF-KDF 4 Index
A Index
B
IndexAF-KDF 4generated VHK.4120.018.00.en
C H
Central computer (host) 2-1 HAUNIMMI.INI 2-3
Client 2-7 Host 2-1
Commands Host interface 2-1
ReadBrandParameter 2-12
ReadData 2-10 M
ReadMachineParameter 2-16
ReadMessageParameter 2-21 Making line processor 2-1
ReadMlpParameter 2-18
ResetShiftData 2-23 P
SetMessage 2-24 Port 2-4
SetNewBrand 2-23
SetProtocolConfig 2-8 Port number 2-3
WriteBrandParameter 2-15
WriteMachineParameter 2-17 R
WriteMessageParameter 2-22
Read/write shift and break times 5-1
WriteMlpParameter 2-20
Communication 2-7 S
E Server 2-7
Socket parameters 2-3
Establishing connection 2-7
Solicited message 2-8
Ethernet 2-1
Events T
EventProtocolInit 2-26
MailMlpEvent 2-25 TCP/IP 2-1
Parameters 2-2
F
U
Fault codes 2-9
Unsolicited message 2-8
VHK.4120.018.00.en A-i
Index AF-KDF 4
A - ii VHK.4120.018.00.en