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#Deliverable Name Required for Responsible Description Documentation

1 Supplier Site Identified PTC Purchasing Sourcing complete, manufacturing site code available SOBA / SAL / TO / PO
Provides information on commodity assumptions, commodity targets,
ENABLERS
2 ESoW PTC PD program timing, technical requirements and detailed roles and ESoW
responsibilities
DFMEA
Ford Special Characteristics
3 DFMEA PA PD Identifying the Potential Critical / Significant Characteristics (YC / YSs)
Communication and Agreement
Form
Supplier / Site
Supplier documents feasibility agreement on the Design and Manufacturing
Design and Manufacturing STA / PD / Design and Manufacturing
4 PA Feasibility Commitment form.
Feasibility Commodity Feasibility Commitment form
Supplier should complete the initial gauge design
Buyer
Special Characteristics (CC, Supplier leads the completion of all elements of the Special Characteristics
5 SC, HI) agreed to and FDJ Supplier / PD Communication and Agreement Form (FAF 03-111-2) located in the SCCAF
received APQP/PPAP Evidence Workbook and obtains approval from PD
Production drawings available.
Production Drawings Production Drawings
6 FDJ PD Body Interior / Exterior Suppliers responsible for gauge development must
available Gauge Drawings
obtain Ford PD approval on the final gauge design or drawing
Plan for Hard Tool Parts for
Supplier has a timing plan that will deliver parts from Production / Hard
7 the PCF, TCB builds FDJ Supplier / PD Timing plan
Tool(s) to support the Prototype Builds
completed, as required
Production Tool Order
the supplier confirms that they will receive a production tool order in time to
8 and/or Production Purchase FDJ Purchasing TO / PO
support PCF / TCB / TT
PLANNING / Order received
PROTOTYPE Process Failure Mode Supplier confirms that the PFMEA has been developed
Supplier / STA /
9 Effects Analysis (PFMEA) VP For inverted delta parts, the supplier obtains Ford Product Development PFMEA
PD
completed. (PD) Engineer and Site STA Engineer sign-off on the PFMEA
Production part approval
Supplier / STA / Supplier has completed a comprehensive Production Part Approval Process
10 timing plan completed VP PPAP timing
PD (PPAP) timing plan
(including sub-suppliers)
Prototype Build Control Plan
11 VP Supplier / PD Supplier develops the Prototype Build Control Plan Prototype Build Control Plan
completed
Supplier records the dimensional data per the Prototype Build Control plan,
Parts are 100% measured,
reviews the measured characteristics with Ford PD Engineer and obtains
12 dimensionally known per VP Supplier / PD Dimensional data
approval/sign-off on the results from the Ford PD Engineer to confirm
Prototype Build Control Plan
acceptance of parts
Supplier confirms that all the production/hard tool(s) are available to support
Supplier / STA /
13 Hard Tools completed PEC at least one production workstream Hard tools and gauges available
PD
Supplier should have their Gauges completed and verified
Supplier / Site
Final confirmation of Design
STA / PD / Supplier documents feasibility agreement on the Design and Manufacturing Design and Manufacturing
14 and Manufacturing PEC
Commodity Feasibility Commitment form Feasibility Commitment form
Feasibility completed
Buyer
Pre-Launch Control Plan
15 PEC Supplier / STA Supplier develops the Pre-Launch Control Plan Pre-Launch Control Plan
completed
Design Verification (DV) Documented Design Verification Plan and Report (DVP and R).
16 PEC PD DVP and R
testing completed
Facilities / Hard tools /
Production Process /
Equipment and Gauges are Supplier has production / hard tools, production process equipment,
Home Line production tooling
17 at the final manufacturing TT Supplier / STA production gauges for the first production stream installed in their facility at
available
site production location - the final manufacturing location, including sub-suppliers (Home Line)
Home Line (including sub-
suppliers).
Gauge Repeatability and
18 Reproducibility results meet TT Supplier / STA Supplier completes the Measurement System Analysis Gauge R&R
Ford Customer Specifics
Parts produced from Run-at-
Rate at Cycle Time on One Supplier produces parts from the Run-at-Rate at Cycle Time on one
19 TT Supplier / STA PPAP 0
Production Stream (including Production Stream
sub-suppliers)
PRODUCTION /
PART Supplier confirms all part dimensions specified in the Design Record have
Parts achieve 100% of print
PEDIGREE been measured using a capable variable measurement system. Supplier Dimensional data for 5 parts
20 specifications (Minimum 5 TT Supplier / STA
documents the results and ensures compliance with the part specifications. meeting all specifications
piece layout)
Supplier measures a minimum of a 5 piece layout per production stream.
Initial Process Capability Supplier completes the initial process capability studies for all Special
Study completed and Supplier / STA / Characteristics (CC, SC, HIs). Supplier records the data in the APQP/PPAP Initial Process Capability Study for
21 TT
Dimensional Variation PD Evidence Workbook. CC, SC and HIs
Analysis (DVA) validated DVA is validated with these data
Supplier has a Production Validation (PV) testing plan that supports testing
timing, engineering specifications and Phase 1 PSW at the TT IPD or Unit
Production Validation (PV) TT MRD milestones. Supplier obtains agreement on plan from Ford PD
22 TT Supplier / PD PVP and R
Testing completed Engineer.
Supplier gets agreement and sign-off on the Production Validation Plan and
Report (PVP and R) results from the Ford PD Engineer
Appearance Approval Report Supplier completes all the requirements of the Appearance Approval Report
23 TT Supplier / PD AAR -> PPAP 1
(AAR) Completed (AAR) and get approval sign-off from the Ford Design Quality group
Capacity Requirements for
Average Production Weekly / Supplier confirms that they have received capacity requirements for Average
24 Maximum Production PA Purchasing Production Weekly (APW) and Maximum Production Weekly (MPW) from APW / MPW
Weekly (APW / MPW) the Ford Commodity buyer to plan their production capacity
received
Supplier has completed the Capacity Planning section of the Capacity
Suppliers Capacity Planning Analysis Report (CAR) and confirms their Overall Equipment Effectiveness
25 FDJ Supplier / STA CPA
is complete (OEE) plan using surrogate data supports the APW and MPW as
communicated in Deliverable #24.
Packaging Approval form Supplier has submitted the Material Planning and Logistics (MPandL)
26 TT Supplier / MP&L Packaging Approval
submitted Approval Form to the Material Planning Logistic (MPandL) Engineer.
Production Run at Cycle
Time to demonstrate Quality
If the supplier requires multiple production streams to meet Fords Capacity
CAPACITY and Capability on all Run@Rate for multiple production
27 PP Supplier / STA Requirements (Deliverable #24), then the supplier shall complete a Run-at-
additional production streams -> PPAP 2
Rate
Streams (including all sub-
suppliers).
Production Control Plan Supplier develops the Production Control Plan using the Pre-Launch Control
28 MP1 Supplier / STA Production Control Plan
completed Plan as the basis.
Supplier completes the Final Process Capability Study using mass
Final Process Capability production parts from all production streams and demonstrates capability
29 MP2 Supplier / STA Process Capability
established from a production process that is stable, normal (or expected distribution)
and in control
Capacity Verified - Supplier Supplier demonstrates they (including their sub-suppliers) can meet the Ford
Demonstration of Weekly Capacity Requirements (Deliverable #24) using the Capacity Analysis
30 MP2 Supplier / STA PPAP3
Production Volume (APW / Report (CAR) as specified in the Global Phased Production Part Approval
MPW) Process (PPAP) Requirements Handbook

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