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INSPECTION AND TEST PLAN

CLIENT : PERTAMINA (PHE) ONWJ


PROJECT : INSPECTION FIN-FAN COOLER 03-E-2A (1 & 2 )
DATE OF INSPECTION : September 19 '2012
Location : B1C P/F
Inspection
No Activities Reference Document Verified Document Acceptance Criteria
Q & I F & I FM Ops
1 Document Review
- Work pkage - Work Package - Work Package - Personnel understand Completely
R R - -
their workscope
- Tube Cleaning Procedure - SMS-613-P-001 - Tube Cleaning Procedure - Thoroughly cleaned R R - -
- Eddy Current Procedure - SMS-613-P-001 - Eddy Current Procedure - Relevant specification R R - -
- Borescope Procedure - SMS-609-P-003 - Bore Scope Procedure - Visible clear internal condition R R - -
- Vacuum Test Procedure - SMS-610-P-001 - Vacuum Test Procedure - Vacuum gauge appoint stable during R R
- -
holding period
- Eddy Current test - SMS-612-P-001 - Eddy Current test - Relevant specification P W/R - -
- Tube Plug installation Procedure - SMS-611-P-001 - Tube Plug installation - Leak & recommended tubess pluged R R - -
- S.O.P Hydrostatic test - Owner Specs - S.O.P Hydrostatic test - PHE-ONWJ-G-PRC-0148.rev.2 R R - -
2 Supporting Activities
- Scaffolding Instalation - - - - - Safe condition R R P R
- Infill chemical Soaking - MSDS - MSDS - Submerging chemical thoroughly W P - M
3 Internal Inspection Activities
- Tube Cleaning - SMS-613-P-001 - Tube Cleaning - Thoroughly cleaned P W/R - -
- Borescope - SMS-609-P-003 - Bore Scope - Visible clear deffect P W/R - -
- Vacuum test - SMS-610-P-001 - Vacuum test - Vacuum gauge appoint stable during
P W/R - -
holding period
- Eddy Current test - SMS-612-P-001 - Eddy Current test - Relevant specification P W/R - -
- Borescope - SMS-609-P-003 - Bore Scope - Visible clear deffect P W/R - -
4 Tube Plug Intallation Activities
- Preparation and Cleaning end tube's - Tube Plug installation Procedure - Review of procedure - Relevant specification P R - -
- Tube Plug insstallation - Tube Plug installation Procedure Review of procedure - Relevant specification P R - -
5 External Inspection
- Stairways, P/L, Walkways (if any) - API RP 572 & API std. 661 - - API RP 572 & API std. 661 P R - -
- Structure Supports - API RP 572 & API std. 661 - - API RP 572 & API std. 661 P R - -
- Header, Nozzle & Flg Connection - API RP 572 & API std. 661 - Inspection Report Visual / Check List - API RP 572 & API std. 661 P R - -
- Coating and Insulation (if any) - NB 23 - - NB 23 P R - -
- Grounding Connection - API RP 572 & API std. 661 - - API RP 572 & API std. 661 P R - -
6 Pressure Test
- Hydrostatic Test - S.O.P Hydrostatic Test - Pressure Test / Hydro test Report (MV1) - Chard produced stating stable
P W - W
condition at holding period
7 Testing & Comisioning
- Leak Testing / Service Test - Client Specification - Review of procedure - Relevant specification W W - P
R : Review ; W : Witness Inspection ; P : Perform/Provide ; H : Hold Point ; M : Monitor
PREPARED BY, APPROVED BY,

(Sofyan Hamid) (Sulistyorini)


Client : PERTAMINA (PHE) ONWJ INSPECTION AND TEST PLAN Date Issue : September 19 '2012
Project : 03-E-2A (1 & 2) INSPECTION FOR FIN-FAN COOLER 03-E-2A (1 & 2) Revision : 0
Loaction : B1C P/L B1C P/L Page : 2 of 2

MONITOR ( M)
Work in process proceeds but an Inspector may invoke inspection by attributes as necessary. Also known as “Pa-trol Inspection”.

SPOT ( S)
The obsevation of any opeartion performed on material and / or component to determine its acceptability in accordance with given criteria with random method.

WITNESS (W)
Work in process may not proceed beyond this stage without inspection or an authorized waiver from the client. Usually applied to a mandatory production check
where third party verification maybe required. Two (2) day notification period will be given and if no attendance by the company / certiying authority within that period,
work will be continue.

INSPECTION (I)
The obsevation of any operation performed on material and / or components to determine its acceptability in accordance with given criteria.

HOLD POINT (H)


The stage in the manufacturing process where inspection or test must be undertaken before work may process. Applied to activities such as final test, acceptance-
test or mandatory safety check. Two (2) day notification period will be given and if no attendance by the company / certifying company authority within that period,-
work will continue.

REVIEW ( R )
Review instruction / documentation / comment.

VERIVY (V)
Defined as step in manufacturing and testing whereby company's Quality Representative, through verification, shall confirm by examination and provision of ,-
evidence, that specified Inspection manufacturing steps, testing or document have been fulfilled.

R : Review ; W : Witness Inspection ; P : Perform/Provide ; H : Hold Point ; M : Monitor

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