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PSG1504011CE

PSG1504011CE
PSG1504011CE CD Stereo System Model No. SA-MAX4000PN SA-MAX4000PS Product Color: (K) Black Type Please refer to

CD Stereo System

Model No. SA-MAX4000PN

SA-MAX4000PS

Product Color: (K)

Black Type

Please refer to the original service manual for:

CD Mechanism Unit Order No. PSG1303059AE Speaker system SB-MAX4000PN/PS, Order No. PSG1504010CE

Speaker system SB-MAX4000PN/PS, Order No. PSG1504010CE TABLE OF CONTENTS PAGE 1 Safety Precautions
Speaker system SB-MAX4000PN/PS, Order No. PSG1504010CE TABLE OF CONTENTS PAGE 1 Safety Precautions

TABLE OF CONTENTS

PAGE

1 Safety Precautions----------------------------------------------- 3

1.1. General Guidelines---------------------------------------- 3

1.2. Before Repair and Adjustment ------------------------- 4

1.3. Protection Circuitry---------------------------------------- 4

1.4. Power Supply using SMPS Module------------------- 5

1.5. Safety Parts Information -------------------------------- 5

2 Warning -------------------------------------------------------------- 6

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices---------- 6

2.2. Precaution of Laser Diode------------------------------- 6

2.3. General description about Lead Free Solder (PbF)---------------------------------------------------------- 7

2.4. Handling Precautions for Traverse Ass’y------------ 7

2.5. Grounding for electrostatic breakdown prevention --------------------------------------------------- 8

--------------------------------------------------- 8 PAGE 3 Service Navigation

PAGE

3 Service Navigation -----------------------------------------------9

3.1. Service Information----------------------------------------9

3.2. Software Update Procedure-----------------------------9

4 Specifications ---------------------------------------------------- 10

5 Location of Controls and Components------------------ 11

5.1. Remote Control Key Button Operation ------------- 11

5.2. Main Unit Key Button Operation---------------------- 12

6 Service Mode ----------------------------------------------------- 13

6.1. Cold-Start -------------------------------------------------- 13

6.2. Sales Demonstration Lock Function ---------------- 13

6.3. Doctor Mode Table--------------------------------------- 14

6.4. Self-Diagnostic Mode ----------------------------------- 16

6.5. Self-Diagnostic Error Code Table -------------------- 16

7 Troubleshooting Guide --------------------------------------- 19

7.1. Audio -------------------------------------------------------- 19

© Panasonic Corporation 2015. All rights reserved. Unauthorized copying and distribution is a violation of law.

7.2.

Power ------------------------------------------------------- 22

15 Exploded View and Replacement Parts List----------- 81

8

Disassembly and Assembly Instructions --------------- 23

15.1. Cabinet Parts Location 1------------------------------- 81

8.1.

Type of Screws ------------------------------------------- 23

15.2. Cabinet Parts Location 2------------------------------- 82

8.2.

Disassembly Flow Chart-------------------------------- 24

15.3. Cabinet Parts Location 3------------------------------- 83

8.3.

Main Components and P.C.B. Locations----------- 25

15.4. Packaging ------------------------------------------------- 84

8.4.

Disassembly of Top Cabinet--------------------------- 26

15.5. Mechanical Replacement Part List------------------ 85

8.5.

Disassembly of Front Panel Unit --------------------- 27

15.6. Electrical Replacement Part List--------------------- 87

8.6.

Disassembly of FL Display P.C.B. ------------------- 28

8.7.

Disassembly of Illumination Jog P.C.B.------------- 28

8.8.

Disassembly of BT&NFC P.C.B.---------------------- 29

8.9.

Disassembly of Volume Jog P.C.B.------------------ 29

8.10.

Disassembly of USB P.C.B. --------------------------- 30

8.11.

Disassembly of Mic P.C.B.----------------------------- 30

8.12.

Disassembly of DJ Cabinet Unit---------------------- 31

8.13.

Disassembly of Button Left P.C.B. ------------------- 32

8.14.

Disassembly of Multi Control P.C.B.----------------- 32

8.15.

Disassembly of Button Right P.C.B. ----------------- 33

8.16.

Disassembly of SMPS Module ----------------------- 33

8.17.

Disassembly of Main P.C.B. --------------------------- 34

8.18.

Disassembly of CD Mechanism Unit ---------------- 35

8.19.

Disassembly of CD Interface P.C.B.----------------- 35

9

Service Position ------------------------------------------------- 36

 

9.1. Checking of FL Display P.C.B., Button Left P.C.B., Button Right P. C.B., Multi Control P.C.B. and BT&NFC P.C.B.---------------------------- 36

9.2. Checking of SMPS Module ---------------------------- 37

9.3. Checking of Main P.C.B.-------------------------------- 37

10

Block Diagram --------------------------------------------------- 39

10.1. System Control ------------------------------------------- 39

10.2. Audio -------------------------------------------------------- 43

10.3. Power Supply --------------------------------------------- 45

11

Wiring Connection Diagram --------------------------------- 47

12

Schematic Diagram--------------------------------------------- 49

12.1.

Schematic Diagram Notes ----------------------------- 49

12.2.

Main (CD Motor Driver) Circuit------------------------ 51

12.3.

Main (USB EMMC) Circuit ----------------------------- 52

12.4.

Main (SOC IO Expander) Circuit (1/2) -------------- 53

12.5.

Main (SOC IO Expander) Circuit (2/2) -------------- 54

12.6.

Main (Damp) Circuit (1/2) ------------------------------ 55

12.7.

Main (Damp) Circuit (2/2) ------------------------------ 56

12.8.

Main (Connector) Circuit (1/2) ------------------------ 57

12.9.

Main (Connector) Circuit (2/2) ------------------------ 58

12.10.

Main (DSP) Circuit --------------------------------------- 59

12.11.

Main (Tuner AUX) Circuit ------------------------------ 60

12.12.

Main (Vreg Fan) Circuit (1/3) -------------------------- 61

12.13.

Main (Vreg Fan) Circuit (2/3) -------------------------- 62

12.14.

Main (Vreg Fan) Circuit (3/3) -------------------------- 63

12.15.

Illumination Jog and Volume Jog Circuit ----------- 64

12.16.

FL Display Circuit ---------------------------------------- 65

12.17.

Button Left Circuit ---------------------------------------- 66

12.18.

Button Right and Multi Control Circuit -------------- 67

12.19.

Mic, USB and CD Interface Circuit ------------------ 68

13

Printed Circuit Board ------------------------------------------ 69

 

13.1. Main P.C.B. (Side A)------------------------------------- 69

13.2. Main P.C.B. (Side B)------------------------------------- 70

13.3. FL Display, Mic and USB P.C.B.---------------------- 71

13.4. Button Left and Button Right P.C.B. ----------------- 72

13.5. Volume Jog, Illumination Jog, Multi Control and CD Interface P.C.B. -------------------------------- 73

14

Voltage and Waveform Measurement -------------------- 75

14.1. Voltage Measurement----------------------------------- 75

2

1

Safety Precautions

1.1. General Guidelines

1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock, fire, or other hazards. Do not modify the original design without permission of manufacturer.

the original design without permission of manufacturer. 2. An Isolation Transformer should always be used during

2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing.

3. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.1.1. Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MΩ and 5.2MΩ.

When the exposed metal does not have a return path to the chassis, the reading must be

1.1.2. Leakage Current Hot Check

the reading must be 1.1.2. Leakage Current Hot Check 1. Plug the AC cord directly into

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15μF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1-1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

of a shock hazard, and the equipment should be repaired and rechecked before it is returned

Figure 1-1

3

1.2.

Before Repair and Adjustment

Disconnect AC power to discharge AC capacitor as indicate below diagram through a 10 Ω, 10 W resistor to ground.

below diagram through a 10 Ω , 10 W resistor to ground. Figure 1-2 Caution: DO

Figure 1-2

Caution:

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 120 V, 60 Hz in FM Tuner at volume minimum should be ~ 500mA (PN). Current consumption at AC 220~240 V, 50/60 Hz in FM Tuner at volume minimum should be ~ 850mA (PS).

1.3. Protection Circuitry

The protection circuitry may have operated if either of the following conditions are noticed:

• No sound is heard when the power is turned on.

• Sound stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.

If this occurs, follow the procedure outlines below:

1. Turn off the power.

2. Determine the cause of the problem and correct it.

3. Turn on the power once again after one minute.

Note:

When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

4

1.4.

Power Supply using SMPS Module

This model uses Switching Mode Power Supply (SMPS) to provide the power supply to the unit. Here is the supplied part no. for the SMPS Module 1) N0AB2GP00003 (PN) 1) N0AC2GP00004 (PS)

the SMPS Module 1) N0AB2GP00003 (PN) 1) N0AC2GP00004 (PS) Figure 1-3 1.5. Safety Parts Information Safety

Figure 1-3

1.5. Safety Parts Information

Safety Parts List:

There are special components used in this equipment which are important for safety.

These parts are marked by

critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the

in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that theseto prevent shock, fire or other hazards. Do not modify the original design without permission of

original design without permission of manufacturer.

Safety

Ref No.

Part No.

Part Name & Description

Remarks

 

24

RGR0455H-B1  24 REAR PANEL PN

REAR PANEL

PN

 

24

RGR0455H-C1  24 REAR PANEL PS

REAR PANEL

PS

 

33

RKM0744-K2  33 TOP CABINET  

TOP CABINET

 
 

301

RAE1048Z-V  301 TRAVERSE ASS'Y (E.S.D)

TRAVERSE ASS'Y

(E.S.D)

A2  K2CB2CB00022 AC CORD PN

 

K2CB2CB00022

AC CORD

PN

A2  K2CQ2YY00119 AC CORD PS

 

K2CQ2YY00119

AC CORD

PS

A3  RQT9980-1B O/I BOOK (En)  

 

RQT9980-1B

O/I BOOK (En)

 

A3  RQT9982-1M O/I BOOK (Sp)  

 

RQT9982-1M

O/I BOOK (Sp)

 
 

PCB14  N0AB2GP00003 SMPS MODULE PN

N0AB2GP00003

SMPS MODULE

PN

 

PCB14  N0AC2GP00004 SMPS MODULE PS

N0AC2GP00004

SMPS MODULE

PS

5

2

Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices.

are called Elec- trostatically Sensitive (ES) Devices. The following techniques should be used to help reduce

The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi- num foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara- ble conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION:

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) suf- ficient to damage an ES device).

electricity (ESD) suf- ficient to damage an ES device). 2.2. Precaution of Laser Diode Caution: This

2.2. Precaution of Laser Diode

to damage an ES device). 2.2. Precaution of Laser Diode Caution: This product utilizes a laser

Caution:

This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens. Wavelength: 790 nm (CD) Maximum output radiation power from pickup: 100 μW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings:

1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.

2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.

3. Do not look at the focus lens using optical instruments.

4. Recommend not to look at pickup lens for a long time.

6

Figure 2-1 2.3. General description abou t Lead Free Solder (PbF) The lead free solder

Figure 2-1

2.3. General description about Lead Free Solder (PbF)

The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.

The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that of the normal solder.

Definition of PCB Lead Free Solder being used

The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.

(See right figure)

on the PCB using the lead free solder. (See right figure) Service caution for repair work

Service caution for repair work using Lead Free Solder (PbF)

• The lead free solder has to be used when repairing the equipment for which the lead free solder is used. (Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)

• To put lead free solder, it should be well molten and mixed with the original lead free solder.

• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.

• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the lead free solder.

• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30 degrees C (662±86°F). Recommended Lead Free Solder (Service Parts Route.)

• The following 3 types of lead free solder are available through the service parts route. RFKZ03D01K-----------(0.3mm 100g Reel) RFKZ06D01K-----------(0.6mm 100g Reel) RFKZ10D01K-----------(1.0mm 100g Reel) Note * Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%

2.4. Handling Precautions for Traverse Ass’y

The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit.

2.4.1. Cautions to Be Taken in Handling the Optical Pickup Unit (OPU)

The laser diode in the optical pickup unit may be damaged due to electrostatic discharge generating from clothes or human body. Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.

1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.

2. To prevent the laser diode from the electrostatic discharge da mage, the flexible cable of the optical pickup unit removed should be short-circuited with a short pin or a clip.

3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.

4. The antistatic FFC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexi-

7

ble cable, cut off the antistatic FFC.

ble cable, cut off the antistatic FFC. Figure 2-2 2.5. Grounding for electros tatic breakdown prevention

Figure 2-2

2.5. Grounding for electrostatic breakdown prevention

• As for parts that use optical pick-up (laser diode), the optical pick-up is destroyed by the static electricity of the working environ- ment. Repair in the working environment that is grounded.

2.5.1. Worktable grounding

• Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed and ground the sheet.

2.5.2. Human body grounding

• Use the anti-static wrist strap to discharge the static electricity form your body Figure 2-3.

grounding • Use the anti-static wrist strap to discharge the static electricity form your body Figure

Figure 2-3

8

3

Service Navigation

3.1. Service Information

This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers.

If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.

3.2. Software Update Procedure

will be followed by supplement service manual to be filed with original service manual. 3.2. Software

9

4

Specifications

Amplifier section RMS output power stereo mode High Ch

 

350

W per channel (3 Ω), 1 kHz, 30% THD

Mid Ch

 

350

W per channel (3 Ω), 1 kHz, 30% THD

Low Ch

500 W per channel (2 Ω), 100 Hz, 30% THD

2400 W

Total RMS stereo mode power

Disc section Disc played (8 cm or 12 cm)

*MPEG-1 Layer 3, MPEG-2 Layer 3 Pick up Wavelength

CD, CD-R/RW (CD-DA, MP3*)

790 nm(CD)

Buetooth ® section Version

Bluetooth ® 2.1 + EDR

Class

Class 2

Supported profiles

A2DP, AVRCP, SPP, OPP, FTP

Operating frequency

2.4 GHz band FH-SS

Operation distance

10 m line of sight

Internal memory section Memory Memory size

2 GB

Media file format support

MP3 (*.mp3)

Memory recording Bit rate Memory recording speed Recording file format

128 kbps 1x, 3x max (CD only) MP3 (*.mp3)

Tuner section Frequency modulation (FM) Preset memory Frequency range

30 stations

87.5

MHz to 108.0 MHz (100 kHz step) (For PN)

87.9

MHz to 107.9 MHz (200 kHz step) (For PN)

87.50 MHz to 108.00 MHz (50 kHz step) (For PS)

Antenna terminals

75 Ω (unbalanced)

Amplitude modulation (AM) Preset memory Frequency range

15 stations

520 kHz to 1710 kHz (10 kHz step) (For PN)

522 kHz to 1629 kHz (9 kHz step) (For PS)

520 kHz to 1630 kHz (10 kHz step) (For PS)

Terminal section USB port USB standard Media file format support USB device file system

USB 2.0 full speed MP3 (*.mp3) FAT12, FAT16, FAT32

USB recording Bit rate USB recording speed Recording file format

128 kbps 1x, 3x (CD only) MP3 (*.mp3)

AUX IN 1 Audio input

Pin jack

AUX IN 2 Terminal

Stereo, 3.5 mm jack

Microphone Terminal

Mono, 6.3 mm jack

General

Power supply

AC 120 V, 60 Hz (for PN)

Power consumption Dimensions (W x H x D) Mass Operating temperature range Operating humidity range

AC 220 V to 240 V, 50/60 Hz (for PS) 155 W 492 mm x 221 mm x 421 mm 5.8 kg 0 °C to +40 °C 35% to 80% RH (no condensation)

Power consumption in standby

0.4 W

mode (approximate) Power consumption in standby mode (approximate) (With “BLUETOOTH STANDBY” set to “ON”)

0.5 W

Note:

1.

Specifications are subject to change without notice. Mass and dimension are approximate.

2.

Total harmonic distortion is measured by the digital spec- trum analyzer.

System: SC-MAX4000PN

System: SC-MAX4000PS

10

Main Unit: SA-MAX4000PN Speaker System: SB-MAX4000PN

Main Unit: SA-MAX4000PS Speaker System: SB-MAX4000PS

5

Location of Controls and Components

5.1. Remote Control Key Button Operation

5 Location of Controls and Components 5.1. Remote Control Key Button Operation 11

11

5.2.

Main Unit Key Button Operation

5.2. Main Unit Key Button Operation 12

12

6

Service Mode

6.1. Cold-Start

 

Item

FL Display

Key Operation

Mode Name

Description

Front Key

Cold Start

To carry out cold-start or initialize to shipping mode

 

1. Unplug AC power cord.

2. Press & hold [POWER] button.

 

3. Plug in AC power cord while [POWER] button being pressed.

4. Release [POWER] button.

6.2. Sales Demonstration Lock Function

 

Item

FL Display

 

Key Operation

Mode Name

Description

 

Front Key

Entering into

To enter into the sales demonstration lock mode.

Entering into To enter into the sales demonstration lock mode. 1. Turn on the unit.

1. Turn on the unit.

Sales

2. Select to any mode function.

Demonstration

 

Lock Mode

 

3. Press and hold [;OPEN/CLOSE] and [CD/RADIO/AUX] keys for

5

sec or more.

The display will show upon

entering into this mode for

2

sec.

Note: [;OPEN/CLOSE] button is invalid and the main unit displays "LOCKED" while the lock function mode is entered.

Cancellation of

To cancel the sales demonstration lock mode.

Cancellation of To cancel the sales demonstration lock mode. 1. Turn on the unit.

1. Turn on the unit.

Sales

2. Select to CD mode function.

Demonstration

 

3. Set volume to Vol 19.

Lock Mode

 

4. Press and hold [;OPEN/CLOSE] and [CD/RADIO/AUX] keys for

5

sec or more.

The display will show upon

entering into this mode for

2

sec.

13

6.3.

Doctor Mode Table

6.3.1. Doctor Mode Table 1

 

Item

 

FL Display

   

Key Operation

Mode Name

Description

 

Front Key

 

Doctor Mode

To enter into Doctor Mode

 

In CD Mode:

 

1. Press [

1. Press [ ] button on

] button on

 

main unit follow by [4] and [7] on remote control.

   
2. To exit, press [SLEEP]

2. To exit, press [SLEEP]

   

button on remote control or,

press [POWER, on Main Unit

press [POWER, on Main Unit /I] button

/I] button

EEPROM

Displaying of

(Display 1)

 

In CD mode:

 

checksum

1. Year Develop.

1.

Enter into Doctor Mode

check

2. Model Type.

 
check 2. Model Type.    
 

3. ROM Type.

4. Firmware Version.

1
1
2
2
3
3
4
4

(Decimal)

Cold Start

To active cold start upon next AC power up when reset start is execute the next time.

 

In Doctor Mode:

 
 
  1. Press [4] button on the remote control.

1.

Press [4] button on the remote control.

14

6.3.2.

Doctor Mode Table 2

Mode Name Volume Setting Check FL Display Check Traverse Test Reliability Test (Combination) Loading Test

Mode Name

Volume Setting

Check

FL Display Check

Traverse Test

Reliability Test

(Combination)

Loading Test

Item

Description

To check the volume setting of the main unit.

To check the FL segment display. All segments will light up while all LED blink at 0.5s intervals.

To determine the traverse unit operation for inner & outer access track.

In this mode, ensure the CD is in the main unit.

To determine the traverse unit operation & open/close operation of the mechanism.

In this mode, ensure the CD is in the main unit.

To determine the open & close operation of the CD Mechanism Unit.

In this mode, the tray will open & close automatically.

In this mode, the tray will open & close automatically. FL Display Press [7]: VOL50 Press

FL Display

Press [7]: VOL50 Press [8]: VOL35 Press [9]: VOL0 Volume
Press [7]: VOL50 Press [8]: VOL35 Press [9]: VOL0 Volume

Press [7]: VOL50 Press [8]: VOL35 Press [9]: VOL0

Volume

Press [7]: VOL50 Press [8]: VOL35 Press [9]: VOL0 Volume The counter will increment by one.
The counter will increment by one. When reach 99999999 will change to 00000000 Cancellation Display

The counter will increment by one. When reach 99999999 will change to 00000000

Cancellation Display

The counter will increment by one. When reach 99999999 will change to 00000000 Cancellation Display
The counter will increment by one. When reach 99999999 will change to 00000000 Cancellation Display

The counter will increment by one. When reach 99999999 will change to 00000000

Cancellation Display

The counter will increment by one. When reach 99999999 will change to 00000000 Cancellation Display
The counter will increment by one. When reach 99999999 will change to 00000000 Cancellation Display

The counter will increment by one. When reach 99999999 will change to 00000000

Cancellation Display

The counter will increment by one. When reach 99999999 will change to 00000000 Cancellation Display

Key Operation

Front Key

In Doctor Mode:

1. Press [7], [8], [9] button on

the remote control.

In Doctor mode:

1. Press [1] button on the remote control.

2. To cancel this mode, press [0] button on the remote control.

In Doctor Mode:

1. Press [10]

[1]In Doctor Mode: 1. Press [10] [2] button on the remote control. 2. To cancel this

[2] buttonIn Doctor Mode: 1. Press [10] [1] on the remote control. 2. To cancel this mode,

on the remote control.

2. To cancel this mode, press [0] button on the remote control.

In Doctor Mode:

1. Press [10]

[1]In Doctor Mode: 1. Press [10] [5] button on the remote control. 2. To cancel this

[5] buttonIn Doctor Mode: 1. Press [10] [1] on the remote control. 2. To cancel this mode,

on the remote control.

2. To cancel this mode, press [0] button on the remote control.

In Doctor Mode:

1. Press [10]

In Doctor Mode: 1. Press [10] [2] [1] button on the remote control. 2. To cancel

[2]

In Doctor Mode: 1. Press [10] [2] [1] button on the remote control. 2. To cancel

[1] button

on the remote control.

2. To cancel this mode, press [0] button on the remote control.

15

6.4.

Self-Diagnostic Mode

Item

Key Operation

Mode Name

Description

FL Display

Front Key

Self Diagnostic

Mode

To enter into self diagnostic checking

Step 1: Select CD mode

(Ensure no disc is inserted).

Step 2: Press & hold [g] button follow by [y/i] on main unit for 2 seconds.

Error Code

Information

System will perform a check on any unusual/error code from the memory

Example:

a check on any unusual/error code from the memory Example: Step 1: In self diagnostic mode,

Step 1: In self diagnostic mode, Press [g] on main unit.

To exit, press [8] on main unit or remote control.

Delete error code

To clear the stored in memory (EEPROM IC)

Delete error code To clear the stored in memory (EEPROM IC) Step 1: In self diagnostic

Step 1: In self diagnostic mode, Press [0] on remote control for more than 5 seconds.

To exit, press [8] on main unit or remote control.

6.5. Self-Diagnostic Error Code Table

Self-Diagnostic Function (Refer Section 6.4. Self-Diagnostic Mode) provides information on any problems occurring for the unit and its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is cleared. The error code is automatically display after entering into self-diagnostic mode.

6.5.1. Power Supply Error Code Table

 

Item

Key Operation

Mode Name

Description

FL Display

Front Key

Error Code F61

Diagnosis Contents:

Error Code F61 Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

Power Amp IC output abnormal.

Upon power on, PCONT=HIGH, DC_DET_AMP after checking LSI.

 

Error Code F76

Diagnosis Contents:

Error Code F76 Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

Power Amp IC output abnormal.

DC_DET_PWR.

 

Error Code

Diagnosis Contents:

Error Code Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

F61-76

Power Amp IC output abnormal.

Both DCDET (NG).

 

16

6.5.2.

CD Mechanism Error Code Table

 

Item

Key Operation

 

Mode Name

 

Description

FL Display

Front Key

Error Code

Diagnosis Contents:

Error Code Diagnosis Contents: Press [ g ] on main unit for next error.
Error Code Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

CD

H15

CD

Open Abnormal.

 

During operation POS_SW_R On

   

fail

to be detected within 4 sec.

Error No. shall be clear by force or during cold start.

 

Error Code

Diagnosis Contents:

Error Code Diagnosis Contents: Press [ g ] on main unit for next error.
Error Code Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

CD

H16

CD

Closing Abnormal.

 

During operation POS_SW_CEN

   

On

fail to be detected within 4 sec.

Error No. shall be clear by force

 

or during cold start.

Error Code

Diagnosis Contents:

Error Code Diagnosis Contents: Press [ g ] on main unit for next error.
Error Code Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

F26

Communication between CD servo LSI and micro-p abnormal.

During switch to CD func-tion, if SENSE = “L” within fail safe time of 20ms.

   

6.5.3. Bluetooth Error Code Table

 

Item

Key Operation

Mode Name

Description

FL Display

Front Key

Error Code F70

Diagnosis Contents:

Error Code F70 Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

Bluetooth Communication.

Communication between Bluetooth module and micro-p abnormal.

 

Error Code F77

Diagnosis Contents:

Error Code F77 Diagnosis Contents: Press [ g ] on main unit for next error.

Press [g] on main unit for next error.

Bluetooth Address Error

If there is no valid Bluetooth address stored in the EEPROM IC.

 

17

18

7

Troubleshooting Guide

7.1.

Audio

Audio confirmation Sound skip from front speaker (Bluetooth input) Check the radio wave interference of
Audio confirmation
Sound skip from front speaker (Bluetooth input)
Check the radio wave interference of other wireless equipment (cordless phone,
microwave oven, WiFi, other BT devices).
No sound from front speaker (Bluetooth input)
VFD display BLUETOOTH READY
(PAIRING OK)
Check the connection to front speaker
VFD does not display your Device name
(PAIRING FAILED)
Check BT module connection at Main P.C.B.
BluetoothBluetooth (BT)(BT)
ModuleModule
Unable to view MAX4000 in list of BT
devices in external BT device
Check the connection to front speaker
VFD display Track
No Outout From USB
VFD display NO USB
Check the Connection USB P.C.B. to Main P.C.B.
USBUSB
No Outout From AUX1/2
No Output from AUX 1/2
Check the connection to front speaker
Check Connection between Mic to Main
AUX1/2AUX1/2
* Check the connection to front speaker
No Outout From Mic
No Output From Mic
* Check Connection Mic P.C.B to Main P.C.B.
MicMic

19

Place other wireless equipment more than 2 meters away from main unit

Check Main P.C.B (Micon/DSP & Digital Amplifier Circuit)

Check Button Left P.C.B for connector P1500 & P1504 Check Main P.C.B connection CN2506

Check Q2117 Collector +5V Check connection Bluetooth data UART_TX & UART_RX (IC 1001 Pin 101&102)

If all above are OK, BT module failure--> Change New BT Module

Check Main P.C.B (Micon/DSP & Digital Amplifier Circuit)

Check USB P.C.B connector CN9001 & CN9002 Check Main P.C.B connector CN2508 & CN2509 Check IC2101 Pin 10 fter L2102 = +5.6V Check connection USB data D+/D- (IC 1001 Pin 97 & 98)

Check Main board (Micon/DSP & Digital Amplifier Circuit)

Check Mic P.C.B connector CN1401 (AUX2) Check Main P.C.B connector CN2507 At Main Check IC6100 VCC Pin 16 = +12V Selector Pin 10 = +12V (AUX1 ) , 0V (AUX2) At Main Board Check Tuner IC (IC52) VDD Pin 10,11 = +3.3V

Check Panel board connector CN1401 Check Mainl board connector CN2507

At Panel Check IC1400 & IC1401 VCC Pin 9 = +12V

At Main Board Check IC4802 VDD Pin 4 = +3.3V VCC Pin 3 = +5.6V

IC1001

IC1001 BT USB IC4001 IC3001 IC3001 IC3101 IC3101 IC3201 IC3201 IC3301 IC3301 AUX Check Command From
BT USB
BT
USB

IC4001

IC1001 BT USB IC4001 IC3001 IC3001 IC3101 IC3101 IC3201 IC3201 IC3301 IC3301 AUX Check Command From

IC3001IC3001

IC3101IC3101

IC3201IC3201

IC3301IC3301

IC3001 IC3101 IC3101 IC3201 IC3201 IC3301 IC3301 AUX Check Command From SoC Pin 4,5 5 4
IC3001 IC3101 IC3101 IC3201 IC3201 IC3301 IC3301 AUX Check Command From SoC Pin 4,5 5 4
AUX Check Command From SoC Pin 4,5 5 4 IC4001 Troubleshooting Check IC Supply (3.3V)
AUX
Check Command From SoC
Pin 4,5
5
4
IC4001
Troubleshooting
Check IC Supply (3.3V)
: Pin 22,40
(15V) : pin 25 ,36
Check Xtal Operation
X4001 (24 MHz)
Check Audio Input
Pin : 6 (Mic )
Pin : 7 (AUX - Non GS/JPN)
Pin : 8 (USB/BT)
Pin : 9 (44.1kHz/48 kHz)
Pin :10 (2.8MHz / 3.07 MHz)
Digital Data Square wave
(0-3.3V )
Check Audio Output to DAMP
Pin : 33&34 (PWM SW )
Pin : 31&32 (PWM MID)
Pin : 26&27 (PWM USB/BT)
Digital Data Square wave
(0-3.3V)
Check IC Supply
1.5V & 3.3V
IC1001
Troubleshooting
Check Reset Pin 1
High : OK
Low : NG
Check Xtal Operation
X1002 (32 KHz)

20

Check Spekaer Output Change D-AMP IC Result : +36V (VDD) DAMP JK3500 Troubleshooting + Terminal
Check Spekaer Output
Change D-AMP IC
Result : +36V (VDD)
DAMP
JK3500
Troubleshooting
+ Terminal to GND
- Terminal to GND
Check D-AMP IC
Result : +18V (1/2
VDD)
PWM Output
(0V to PVDD)
DC 1/2 PVDD
PWM Input From
From IC4001
RCh - SW
: IC3001
IC3001IC3001
+
Rch - Hi/Mid
: IC3101
IC3101IC3101
-
: IC3301
IC3201IC3201
IC3301IC3301
LCh - SW
Lch - Hi/Mid
: IC3201
Supply
PVDD +36V (Pin : 29,30,31,36,37,38)
VDD +3.3V (Pin : 2)
Check PWM Input
Pin 5,6
Pin 14,15 (IC 3101 Only)
Check PWM Output Before Inductor
Pin 27,28,32,35,39,40
Check D-AMP IC
PWM Data Square wave
(0-3.3V )
PWM Data Square wave
(0-36V/ PVDD)

21

7.2.

Power

7.2. Power Reset Reset Method Method ( ( Factory Shipment Status) 1. Plug In AC cord

ResetReset MethodMethod ((Factory Shipment Status)

1. Plug In AC cord together with (no 2).

2. Press and hold the power button for 4 seconds then FL display will show RESET for 2

3. Turn off the power. Main set power ON Power do not turn ON (No
3. Turn off the power.
Main set power ON
Power do not turn ON
(No FL display)
Power ON by remote control
OK
Check the 30P FFC connection from Button Left P.C.B (P1500) to Main PCB (CN2506)
Check the 22P FFC connection from Button Left P.C.B (P1502) to Multi Control PCB (P1600)
Check the 13P FFC connection from Multi Control P.C.B (P1601) to FL Display PCB (P1700)
Tact switch operation check (S1500)
Power ON by remote control
NG
Check the 30P FFC connection from Button Left P.C.B (P1500) to Main PCB (CN2506)
Check the 22P FFC connection from Button Left P.C.B (P1502) to Multi Control PCB (P1600)
Check the 13P FFC connection from Multi Control P.C.B (P1601) to FL Display PCB (P1700)
IR sensor operation check (IR1730).
Check the power supply output of SMPS Module to Main P.C.B
Check the AC inlet and AC cord
Check fuse cut
Power input but turn off immediately
Error contents F76
Power off the unit during FL blinking of F76 (250ms ON/250ms OFF).
Error contents F61
Power off the unit during FL blinking of F61(250ms ON/250ms OFF).
Power input but FL display error
Error contents F70 BT
Check Connection of Bluetooth

Check standby supply PW_SYS3R3V = +3.3Verror Error contents F70 BT Check Connection of Bluetooth Voltage check across the power switch. When

Voltage check across the power switch. When button PCB power switch S1500 is pressof Bluetooth Check standby supply PW_SYS3R3V = +3.3V Voltage check 1) +F to -F (filament voltage

Voltage check 1) +F to -F (filament voltage across FL pin 1 to pin 44),PW_VEEpower switch. When button PCB power switch S1500 is press Voltage check of IC2103 Pin 10

Voltage check of IC2103 Pin 10 Output of L2101 = +12V (Refer Check Point 7 in Figure 1-1)+F to -F (filament voltage across FL pin 1 to pin 44),PW_VEE 0V, release Voltage check

0V, release

Voltage check of IC2108 Pin 2 = 3.3V (Refer Check Point 5 in Figure 1-1)L2101 = +12V (Refer Check Point 7 in Figure 1-1) 0V, release Voltage check of IC2101

Voltage check of IC2101 and L2102 = 5.3V (Refer Check Point 6 in Figure 1-1) check of IC2101 and L2102 = 5.3V (Refer Check Point 6 in Figure 1-1)

Voltage check of IC2103 Pin 10 Output of L2101 = +12V (Refer Check Point 7 in Figure 1-1)IC2101 and L2102 = 5.3V (Refer Check Point 6 in Figure 1-1) Voltage check of connection

Voltage check of connection between Main P.C.B and SMPS Module. Replace SMPS Module if defective Checking point for SMPS Module C1/C1 at 200V or more, C40/D25 at +5V, C9/C22 at 38V or moreOutput of L2101 = +12V (Refer Check Point 7 in Figure 1-1) Check each DC supply

Check each DC supply output voltage (eg +40V, +15V, +12V, +5V, +3.3V,+1.8V)C1/C1 at 200V or more, C40/D25 at +5V, C9/C22 at 38V or more Check the Fan

Check the Fan Connection. Check the IC overcurrent
Check the Fan Connection.
Check the IC overcurrent

overheating

(IC3001, IC3101, IC3201, IC3301)

IC overcurrent overheating (IC3001, IC3101, IC3201, IC3301) failure of [Digital Amplifier] [Digital Amplifier] exchange

failure of [Digital Amplifier]

[Digital Amplifier] exchange

[Main] BT & communication error of the microcomputerfailure of [Digital Amplifier] [Digital Amplifier] exchange Check Main P.C.B and BT Module. Fuse cut After

Check Main P.C.B and BT Module.

Fuse cut

Fuse cut After replacement, cut again at outlet connection The primary side of main power supply

After replacement, cut again at outlet connection

Fuse cut After replacement, cut again at outlet connection The primary side of main power supply

The primary side of main power supply abnormal

at outlet connection The primary side of main power supply abnormal Check the continuity of primary

Check the continuity of primary side power circuit

Check the continuity of primary side power circuit After replacement, cut again at power on The
After replacement, cut again at power on The secondary side of main power supply abnormal

After replacement, cut again at power on

After replacement, cut again at power on The secondary side of main power supply abnormal Check

The secondary side of main power supply abnormal

again at power on The secondary side of main power supply abnormal Check the continuity of

Check the continuity of secondary side power circuit

Change SMPS ModuleCheck the continuity of secondary side power circuit Check each DC supply output voltage (eg +40V,

Check each DC supply output voltage (eg +40V, +15V, +12V, +5V, +3.3V,+1.8V)of secondary side power circuit Change SMPS Module FL display checking Check the all segments display

FL display checking

FL display checking Check the all segments display by Doctor Mode Some FL segment not lighting

Check the all segments display by Doctor Mode

checking Check the all segments display by Doctor Mode Some FL segment not lighting Failure of

Some FL segment not lighting

Check the all segments display by Doctor Mode Some FL segment not lighting Failure of FL

Failure of FL Display (DP1700 & DP1800)

Change to a new FL Display (DP1700 & DP1800) on the FL Display PCB.not lighting Failure of FL Display (DP1700 & DP1800) Key operation checking Power on unit using

Key operation checking Power on unit using remote control or power button FL display "Hello"
Key operation checking
Power on unit using remote control or power button
FL display "Hello"
Press key buttons on unit

Change button when not working properly

NFC checking

NFC checking Power on unit using remote control or power button Press selector and choose "Bluetooth"

Power on unit using remote control or power button

checking Power on unit using remote control or power button Press selector and choose "Bluetooth" Check

Press selector and choose "Bluetooth"

power button Press selector and choose "Bluetooth" Check and do setting of NFC. Off the set

Check and do setting of NFC. Off the set and tap phone on NFC logo on unit

Set will be on at Bluetooth mode

Check IC2101 and L2102 at 5.3V. Replace IC if defective if set on and after taping NFC -> NFC not working, replace new NFC P.C.Btap phone on NFC logo on unit Set will be on at Bluetooth mode Figure 1-1

Figure 1-1

1 2 2 3
1
2
2
3

Figure 1-2

5 6 7
5
6
7

22

3.3V to 3.5V

8

Disassembly and Assembly Instructions

• This section describes the disassembly and/or assembly procedures for all major printed circuit boards & main compo- nents for the unit. (You may refer to the section of “Main components and P.C.B Locations” as described in this service manual)

• Before carrying out the disassembly process, please ensure all the safety precautions & procedures are followed.

• During the disassembly and/or assembly process, please handle with care as there may be chassis components with sharp edges.

• Avoid touching heatsinks due to its high temperature after prolong use.

• Be sure to use proper service tools, equipments or jigs during repair.

• Select items from the following indexes when disassembly or replacement are required.

• Disassembly of Top Cabinet

• Disassembly of Front Panel Unit

• Disassembly of FL Display P.C.B.

• Disassembly of Illumination Jog P.C.B.

• Disassembly of BT&NFC P.C.B.

• Disassembly of Volume Jog P.C.B.

• Disassembly of USB P.C.B.

• Disassembly of Mic P.C.B.

• Disassembly of DJ Cabinet Unit

• Disassembly of Button Left P.C.B.

• Disassembly of Multi Control P.C.B.

• Disassembly of Button Right P.C.B.

• Disassembly of SMPS Module

• Disassembly of Main P.C.B.

• Disassembly of CD Mechanism Unit

• Disassembly of CD Interface P.C.B.

8.1. Type of Screws

of Main P.C.B. • Disassembly of CD Mechanism Unit • Disassembly of CD Interface P.C.B. 8.1.

23

8.2.

Disassembly Flow Chart

8.4. Top Cabinet 8.5. Front Panel Unit 8.16. SMPS Module 8.17. Main P.C.B. 8.6. FL
8.4. Top Cabinet
8.5.
Front Panel Unit
8.16.
SMPS Module
8.17. Main P.C.B.
8.6. FL Display P.C.B.
8.9. Volume Jog P.C.B.
8.18. CD Mechanism
Unit
8.7. Illumination Jog
8.10. USB P.C.B.
P.C.B.
8.19.
CD Interface
P.C.B.
8.8. BT&NFC P.C.B.
8.11. Mic P.C.B.
8.12. DJ Cabinet Unit
8.13. Button Left P.C.B.
8.14. Multi Control
P.C.B.
8.15. Button Right P.C.B.

24

8.3.

Main Components and P.C.B. Locations

8.3. Main Components and P.C.B. Locations 25

25

8.4. Disassembly of Top Cabinet

Step 1 Remove 2 screws.

8.4. Disassembly of Top Cabinet Step 1 Remove 2 screws. Step 2 Remove 5 screws. Step

Step 2 Remove 5 screws. Step 3 Slightly release both sides of the Top Cabinet as arrow shown.

release both sides of the Top Cabinet as arrow shown. 26 Step 4 Slightly lift up

26

Step 4 Slightly lift up the Top Cabinet. Step 5 Remove Top Cabinet.

both sides of the Top Cabinet as arrow shown. 26 Step 4 Slightly lift up the

8.5.

Disassembly

Unit

of

Front

Panel

Refer to “Disassembly of Top Cabinet”.

Step 1 Detach 9P Wire at the connector (CN2507) on Main P.C.B Step 2 Detach 6P Wire at the connector (CN2508) on Main P.C.B Step 3 Detach 30P FFC at the connector (CN2506) on Main P.C.B Step 4 Detach 16P FFC at the connector (CN2505) on Main P.C.B Step 5 Detach 7P Wire at the connector (CN2509) on Main P.C.B Step 6 Remove Cable Tie.

connector (CN2509) on Main P.C.B Step 6 Remove Cable Tie. Step 7 Release catches at the

Step 7 Release catches at the bottom and on the side of the unit.

Tie. Step 7 Release catches at the bottom and on the side of the unit. Step

Step 8 Detach to remove Front Panel Unit

Tie. Step 7 Release catches at the bottom and on the side of the unit. Step

27

8.6.

Disassembly

P.C.B.

of

FL

Display

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

Step 1 Remove 3 screws. Step 2 Release catches. Step 3 Lift up FL Display P.C.B

Step 2 Release catches. Step 3 Lift up FL Display P.C.B Step 4 Detach 13P FFC

Step 4 Detach 13P FFC at connector (P1700) on FL Display P.C.B Step 5 Remove FL Display P.C.B

(P1700) on FL Display P.C.B Step 5 Remove FL Display P.C.B 28 8.7. Disassembly Jog P.C.B.

28

8.7.

Disassembly Jog P.C.B.

of

Illumination

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

Step 1 Remove Volume Knob.

to “Disassembly of Front Panel Unit”. Step 1 Remove Volume Knob. Step 2 Remove 3 screws.

Step 2 Remove 3 screws. Step 3 Release catches.

to “Disassembly of Front Panel Unit”. Step 1 Remove Volume Knob. Step 2 Remove 3 screws.

Step 4 Detach 10P FFC at connector (P1930) on Illumination Jog P.C.B Step 5 Detach 13P FFC at connector (P1932) on Illumination Jog P.C.B Step 6 Remove Illumination Jog P.C.B

Jog P.C.B Step 6 Remove Illumination Jog P.C.B 8.8. Disassembly of BT&NFC P.C.B. • Refer to

8.8. Disassembly of BT&NFC P.C.B.

Refer to “Disassembly of Top Cabinet”.

Refer to “Disassembly of Front Panel Unit”.

• Refer to “Disassembly of Front Panel Unit”. Step 1 Remove screw. Step 2 Detach 12P

Step 1 Remove screw. Step 2 Detach 12P FFC at connector (P7701) on BT&NFC P.C.B Step 3 Lift up to remove BT&NFC P.C.B

BT&NFC P.C.B Step 3 Lift up to remove BT&NFC P.C.B 29 8.9. Disassembly P.C.B. of Volume

29

8.9.

Disassembly

P.C.B.

of

Volume

Jog

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

Step 1 Remove Volume Knob.

to “Disassembly of Front Panel Unit”. Step 1 Remove Volume Knob. Step 2 Remove 3 screws.

Step 2 Remove 3 screws. Step 3 Release catches.

to “Disassembly of Front Panel Unit”. Step 1 Remove Volume Knob. Step 2 Remove 3 screws.

Step 4 Detach 10P FFC at connector (P1960) on Volume Jog P.C.B Step 5 Remove Volume Jog P.C.B

(P1960) on Volume Jog P.C.B Step 5 Remove Volume Jog P.C.B 8.10. Disassembly of USB P.C.B.

8.10. Disassembly of USB P.C.B.

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

Step 1 Remove 2 screws. Step 2 Remove USB P.C.B

Unit”. Step 1 Remove 2 screws. Step 2 Remove USB P.C.B 8.11. Disassembly of Mic P.C.B.

8.11. Disassembly of Mic P.C.B.

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

Step 1 Remove Mic Volume Knob.

of Front Panel Unit”. Step 1 Remove Mic Volume Knob. Step 2 Remove 3 screws. Step

Step 2 Remove 3 screws. Step 3 Remove Mic P.C.B

of Front Panel Unit”. Step 1 Remove Mic Volume Knob. Step 2 Remove 3 screws. Step

30

8.12.

Disassembly

Unit

of

DJ

Cabinet

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

• Refer to “Disassembly of FL Display P.C.B.”.

• Refer to “Disassembly of Illumination Jog P.C.B.”.

• Refer to “Disassembly of BT&NFC P.C.B.”.

Step 1 Remove 6 screws.

of BT&NFC P.C.B.”. Step 1 Remove 6 screws. Step 2 Detach Top Ornament. 31 Step 3

Step 2 Detach Top Ornament.

Step 1 Remove 6 screws. Step 2 Detach Top Ornament. 31 Step 3 Remove 2 screws.

31

Step 3 Remove 2 screws.

Step 1 Remove 6 screws. Step 2 Detach Top Ornament. 31 Step 3 Remove 2 screws.

Step 4 Remove DJ Cabinet Unit.

Step 1 Remove 6 screws. Step 2 Detach Top Ornament. 31 Step 3 Remove 2 screws.

8.13.

Disassembly

P.C.B.

of

Button

Left

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

• Refer to “Disassembly of FL Display P.C.B.”.

• Refer to “Disassembly of Illumination Jog P.C.B.”.

• Refer to “Disassembly of BT&NFC P.C.B.”.

• Refer to “Disassembly of DJ Cabinet Unit”.

Step 1 Remove 4 screws. Step 2 Lift up Button Left P.C.B

Step 1 Remove 4 screws. Step 2 Lift up Button Left P.C.B Step 3 Detach 22P

Step 3 Detach 22P FFC at connector (P1502) on Button Left P.C.B Step 4 Remove Button Left P.C.B

on Button Left P.C.B Step 4 Remove Button Left P.C.B 32 8.14. Disassembly of Multi Control

32

8.14.

Disassembly of Multi Control P.C.B.

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

• Refer to “Disassembly of FL Display P.C.B.”.

• Refer to “Disassembly of Illumination Jog P.C.B.”.

• Refer to “Disassembly of BT&NFC P.C.B.”.

• Refer to “Disassembly of DJ Cabinet Unit”.

Step 1 Remove DJ Table.

of DJ Cabinet Unit”. Step 1 Remove DJ Table. Step 2 Remove 3 screws. Step 3

Step 2 Remove 3 screws. Step 3 Detach 22P FFC at connector (P1600) on Multi Control P.C.B Step 4 Detach 5P FFC at connector (P1602) on Multi Control P.C.B Step 5 Remove Multi Control P.C.B

Multi Control P.C.B Step 4 Detach 5P FFC at connector (P1602) on Multi Control P.C.B Step

8.15.

Disassembly of Button Right P.C.B.

• Refer to “Disassembly of Top Cabinet”.

• Refer to “Disassembly of Front Panel Unit”.

• Refer to “Disassembly of FL Display P.C.B.”.

• Refer to “Disassembly of Illumination Jog P.C.B.”.

• Refer to “Disassembly of BT&NFC P.C.B.”.

• Refer to “Disassembly of DJ Cabinet Unit”.

Step 1 Remove 4 screws. Step 2 Lift up Button Right P.C.B

Step 1 Remove 4 screws. Step 2 Lift up Button Right P.C.B Step 3 Detach 5P

Step 3 Detach 5P FFC at connector (P1650) on Button Right P.C.B Step 4 Remove Button Right P.C.B

on Button Right P.C.B Step 4 Remove Button Right P.C.B 33 8.16. Disassembly of SMPS Module

33

8.16. Disassembly of SMPS Module

Refer to “Disassembly of Top Cabinet”.

Step 1 Remove screw.

to “Disassembly of Top Cabinet”. Step 1 Remove screw. Step 2 Remove 3 screws. Step 3

Step 2 Remove 3 screws. Step 3 Detach 13P Cable at the connector (CON2) on SMPS Module. Step 4 Detach 2P Wire at the connector (CN2104) on Main P.C.B

Detach 13P Cable at the connector (CON2) on SMPS Module. Step 4 Detach 2P Wire at

Step 5 Release P.C.B. Spacers. Step 6 Remove SMPS Module.

Step 5 Release P.C.B. Spacers. Step 6 Remove SMPS Module. 8.17. Disassembly of Main P.C.B. •

8.17. Disassembly of Main P.C.B.

Refer to “Disassembly of Top Cabinet”.

Step 1 Remove 4 screws.

“Disassembly of Top Cabinet”. Step 1 Remove 4 screws. Step 2 Detach 9P Wire at the

Step 2 Detach 9P Wire at the connector (CN2507) on Main P.C.B Step 3 Detach 6P Wire at the connector (CN2508) on Main P.C.B Step 4 Detach 30P FFC at the connector (CN2506) on Main P.C.B Step 5 Detach 16P FFC at the connector (CN2505) on Main P.C.B Step 6 Detach 7P Wire at the connector (CN2509) on Main P.C.B Step 7 Detach 2P Wire at the connector (CN2105) on Main P.C.B Step 8 Detach 2P Wire at the connector (CN2104) on Main P.C.B Step 9 Detach 10P FFC at the connector (P5101) on Main P.C.B Step 10 Detach 24P FFC at the connector (P5001) on Main P.C.B Step 11 Detach 13P Cable at the connector (CON2) on SMPS Module.

24P FFC at the connector (P5001) on Main P.C.B Step 11 Detach 13P Cable at the

34

Step 12 Remove 4 screws. Step 13 Release P.C.B. Spacer. Step 14 Remove Main P.C.B

Step 13 Release P.C.B. Spacer. Step 14 Remove Main P.C.B 8.18. Disassembly nism Unit of CD

8.18.

Disassembly nism Unit

of

CD

Mecha-

Refer to “Disassembly of Top Cabinet”.

Step 1 Remove 2 screws. Step 2 Detach 10P FFC at the connector (P5101) on Main P.C.B Step 3 Detach 24P FFC at the connector (P5001) on Main P.C.B Step 4 Remove CD Mechanism Unit.

(P5001) on Main P.C.B Step 4 Remove CD Mechanism Unit. 35 8.19. Disassembly P.C.B. of CD

35

8.19.

Disassembly

P.C.B.

of

CD

Interface

Refer to “Disassembly of Top Cabinet”.

Refer to “Disassembly of CD Mechanism Unit”.

Step 1 Remove 2 screws. Step 2 Desolder pins of the motor (M7301). Step 3 Desolder pins of the motor (M7302). Step 4 Remove CD Interface P.C.B

2 Desolder pins of the motor (M7301). Step 3 Desolder pins of the motor (M7302). Step

9

Service Position

Note: For description of the disassembly procedures, refer Section 8 of the Service Manual.

9.1. Checking of FL Display P.C.B., Button Left P.C.B., Button Right P.C.B., Multi Control P.C.B. and BT&NFC P.C.B.

Step 1 Remove Top Cabinet. Step 2 Remove Front Panel Unit. Step 3 Remove FL Display P.C.B Step 4 Remove Illumination Button P.C.B Step 5 Remove BT&NFC P.C.B Step 6 Remove DJ Cabinet Unit. Step 7 Attach 30P FFC at the connector (CN2506) on Main P.C.B Step 8 Attach 16P FFC at the connector (CN2505) on Main P.C.B

8 Attach 16P FFC at the connector (CN2505) on Main P.C.B 36 Step 9 Place FL

36

Step 9 Place FL Display P.C.B. on the insulated material. Step 10 Attach 13P FFC at connector (P1700) on FL Display P.C.B Step 11 Attach 12P FFC at connector (P7701) on BT&NFC P.C.B Step 12 FL Display P.C.B., Button Left P.C.B., Button Right P.C.B., Multi Control P.C.B. and BT&NFC P.C.B. can be checked as diagram shown.

Button Left P.C.B., Button Right P.C.B., Multi Control P.C.B. and BT&NFC P.C.B. can be checked as

9.2. Checking of SMPS Module

Step 1 Remove Top Cabinet. Step 2 Remove SMPS Module. Step 3 Place SMPS Module on the insulated material. Step 4 Attach 13P Cable at the connector (CON2) on SMPS Module. Step 5 SMPS Module can be checked as diagram shown.

Step 5 SMPS Module can be checked as diagram shown. 9.3. Checking of Main P.C.B. Step

9.3. Checking of Main P.C.B.

Step 1 Remove Top Cabinet. Step 2 Remove Main P.C.B Step 3 Place Main P.C.B. on the insulated material as shown. Step 4 Attach 30P FFC at the connector (CN2506) on Main P.C.B Step 5 Attach 16P FFC at the connector (CN2505) on Main P.C.B Step 6 Attach 10P FFC at the connector (P5101) on Main P.C.B Step 7 Attach 24P FFC at the connector (P5001) on Main P.C.B Step 8 Attach 13P Cable at the connector (CON2) on SMPS Module. Step 9 Main P.C.B. can be checked as diagram shown.

Step 8 Attach 13P Cable at the connector (CON2) on SMPS Module. Step 9 Main P.C.B.

37

38

10 Block Diagram

10.1. System Control

: CD SIGNAL LINE : TUNER/AUX SIGNAL LINE : USB SIGNAL LINE MAIN P.C.B. CD
: CD SIGNAL LINE
: TUNER/AUX SIGNAL LINE
: USB SIGNAL LINE
MAIN P.C.B.
CD MECHANISM UNIT
OPTICAL
IC1001
PICKUP UNIT
SOC
BUTTON LEFT P.C.B.
P5001
16
P5001
AC
15
P5001
BD
20
CD
TRACKING SIGNAL
P5001
DJ JOG A
CN2506
P1500
P1502
P1600
DJ JOG A
19
GPIO8 73
13
18
1
22
VR1600
P5001
DJ JOG B
CN2506
P1500
P1502
P1600
MULTI CONTROL
DJ JOG B
10
MULTI CONTROL P.C.B.
GPIO9 74
14
17
2
21
P5001
14
P5001
MD/LPD
PD
5
P5001
CD-LD
6
ILLUMI JOG A
CN2505
P1501
P1503
P1932
ILLUMI JOG A
GPIO1 14
14
3
8
6
Q5001
VR1930
ILLUMINATION JOG P.C.B.
ILLUMINATION
ILLUMI JOG B
CN2505
P1501
P1503
P1932
ILLUMI JOG B
LASER DRIVE
GPIO2 15
13
4
7
7
LDO
IC5001
+3.3V
5CH MOTOR DRIVER
VOL JOG A
CN2505
P1501
P1503
P1932
P1930
P1960
VOLUME JOG P.C.B.
VOL JOG A
SSCS 25
16
1
10
4
7
4
P5001
VOL JOG B
CN2505
P1501
P1503
P1932
P1930
P1960
VOL JOG B
F+
14
VOFC+
SSDI 26
23
15
2
9
5
6
5
VINFC
1
FODRV
P5001
F-
13
VOFC-
VR1960
24
VOLUME
P5001
T-
16
VOTK-
21
VINTK 26
TDOUT
P5001
T+
TO SYSTEM CONTROL
BLOCK (2/4)
15
VOTK+
D1600,D1601
22
DJ JOG LED CTRL
CN2506
P1500
P1502
P1600
DJ JOG LED CTRL
12
19
10
13
MULTI CONTROL P.C.B.
M7302*
SPINDLE MOTOR
+
SPM-
CN7002
P5101
SPM-
18
VOLD-
9
2
VINLD 23
CLVOUT
IC1202
SPM+
CN7002
P5101
SPM+
17
VOLD+
10
1
IO EXPANDER
TRV+
CN7002
P5101
TRV+
11
VOSL+
1
10
VINSL+
4
SDOUT
+
TRV-
CN7002
P5101
TRV-
12
VOSL-
2
9
CD
M7301*
LOADING P.C.B.
TRAVERSE MOTOR
DSP MUTE
KPY0
7
DSP MUTE
CN7001
LDM+
LDM+
CN7002
P5101
LDM+
DSP RESET
10
VOTR+
REV
7
SSDO
KPY3
9
DSP RESET
5
3
8
CN7001
LDM-
LDM-
CN7002
P5101
LDM-
DRV AMP MUTE
9
VOTR-
FWD
6
SSCLK
KPY1
8
DRV AMP MUTE
4
4
7
AMP FHOP
KPX1 11
AMP FHOP
DAMP MOD DA
S7201
KPY2 10
DAMP MOD DA
RESET
RESET SW
CN7002
P5101
RESET SW
GPIO5
ANALOG SEL1
7
4
KPY10
3
ANALOG SEL1
FROM/TO AUDIO
ANALOG SEL2
EXIT100
4
ANALOG SEL2
CN7001
OPEN SW
OPEN SW
CN7002
P5101
OPEN SW
GPIO3
3
5
6
TUN RST
KPY7 28
TUN RST
CN7001
CLOSE SW
CLOSE SW
CN7002
P5101
CLOSE SW
GPIO4
1
8
3
MIC DET1
KPY4 25
MIC DET1
MIC DET2
PWM0 40
MIC DET2
CD INTERFACE P.C.B.
MPORT DET
KPY9
5
MPORT DET
USB P.C.B.
Q2501
LED DRIVE
+5V
D9001
QR9003
Q9003
USB B
USB REC LED
CN2509
CN9002
USB REC LED
KPX2
36
LED DRIVE
+5.4V
SWITCH
QR2501
7
7
SWITCH
KPX5
BT&NFC P.C.B.
BUTTON LEFT P.C.B.
D9000
QR9002
Q9004
IC9001
USB A
USB SWITCH
USB PLAY LED
CN2509
CN9002
USB PLAY LED
KPX3 37
LED DRIVE
+5.4V
SWITCH
5
5
NFC SDA
P7701*
P1504
P1500
CN2506
NFC SDA
76
SDA0
5
8
26
5
USBDP 98
1
D+
/OE
8
KPY5
NFC
NFC
NFC SCL
P7701*
P1504
P1500
CN2506
NFC SCL
JK9002
KPX6
FREQUENCY
75
SCL0
DEVICE
CIRCUIT
4
9
27
4
USBDM 97
2
D-
24
NFC IRQ
P7701*
P1504
P1500
CN2506
NFC IRQ
117
GPIO19
+5V
1
USB5V
3
10
28
3
GPIO10 93
10
S
D- B
CN2508
CN9001
D- B
1D-
4
2 USB B D-
6
6
USB PORT B
(REC/PLAY)
D+ B
CN2508
CN9001
D+ B
1D+
5
3 USB B D+
5
5
BT HOST WAKE
P7701*
P1504
P1500
CN2506
BT HOST WAKE
72
GPIO7
JK9001
10
3
22
9
BT
UART TX
P7701*
P1504
P1500
CN2506
BT UART TX
101 UART0 RXD
12
1
20
11
+5V
1
USB5V
BLUETOOTH
BLUETOOTH
BT UART RX
P7701*
P1504
P1500
CN2506
BT UART RX
FREQUENCY
102 UART0 TXD
DEVICE
CIRCUIT
D- A
CN2508
CN9001
D- A
11
2
21
10
2D-
6
2
USB A D-
3
3
P7701*
P1504
P1500
CN2506
USB PORT A
(PLAY)
BT UART RTS
BT UART RTS
103 UART0 RTS
D+ A
CN2508
CN9001
D+ A
7
6
25
6
2D+
7
3
USB A D+
2
2
BT LDO ON
P7701*
P1504
P1500
CN2506
BT LDO ON
9
4
23
8

NOTE: “ * ” REF IS FOR INDICATION ONLY

39

SA-MAX4000PN/PS SYSTEM CONTROL (1/4) BLOCK DIAGRAM

: CD SIGNAL LINE: TUNER/AUX SIGNAL LINE : USB SIGNAL LINE TO SYSTEM CONTROL BLOCK (1/4) MAIN P.C.B.

: CD SIGNAL LINE : TUNER/AUX SIGNAL LINE : USB SIGNAL LINE TO SYSTEM CONTROL BLOCK

: TUNER/AUX SIGNAL LINE

: USB SIGNAL LINE: CD SIGNAL LINE : TUNER/AUX SIGNAL LINE TO SYSTEM CONTROL BLOCK (1/4) MAIN P.C.B. BUTTON

TO SYSTEM CONTROL BLOCK (1/4): CD SIGNAL LINE : TUNER/AUX SIGNAL LINE : USB SIGNAL LINE MAIN P.C.B. BUTTON LEFT

MAIN P.C.B. BUTTON LEFT P.C.B. MULTI CONTROL P.C.B. IC1001 BUTTON RIGHT P.C.B. S1500 S1650 S1656
MAIN P.C.B.
BUTTON LEFT P.C.B.
MULTI CONTROL P.C.B.
IC1001
BUTTON RIGHT P.C.B.
S1500
S1650
S1656
S1657
S1659
SOC
POWER
OPEN/CLOSE
STOP/TUNE MODE
BT -PAIRING
MEMORY/USB
KEY A
CN2506
P1500
KEY A
KEY B
P1502
P1600
P1602
P1650
KEY B
ADIN0 34
15
16
3
20
3
3
Q1001
GPIO6 32
SWITCH
S1655
S1653
ALBUM/TRACK
RWD
KEY 4
P1602
P1650
KEY 4
4
2
S1501
S1502
S1651
S1652
S1654
S1658
S1660
IC1600
DISPLAY
MEMORY REC/PAUSE
USB REC/PAUSE
FWD
PLAY/PAUSE
CD/RADIO/AUX
D.BASS
MULTIPLEXER
MUX KEY4
P1502
P1600
MUX KEY4
KEY 3
P1602
P1650
KEY 3
12
3
2
15
6
17
5
1
MUX INPUT A
CN2506
P1500
MUX INPUT A
MUX INPUT A
P1502
P1600
MUX INPUT A
MSDI 22
11
A
16
15
7
16
MUX INPUT B
CN2506
P1500
MUX INPUT B
MUX INPUT B
P1502
P1600
MUX INPUT B
LRCKI2
113
10
B
17
14
8
15
S1510
S1511
S1512
S1507
S1509
DJ EFFECT
DJ SAMPLER
DJ JUKEBOX
DJ5
DJ6
X1002
XIN 32K
MUX KEY2
P1502
P1600
MUX KEY2
14
1
XOUT 32K
4
19
S1503
S1508
S1506
S1505
S1504
LATIN
X1001
XIN PLL
DJ4
DJ1
DJ2
DJ3
EQ
XOUT PLL
MUX KEY1
P1502
P1600
MUX KEY1
13
0
5
18
IC1003
16M
FLASH MEMORY
FL DISPLAY P.C.B.
CS#
1
88
FL CS
DO(DQ1)
2
87
FL DAT1
DP1800
FL DISPLAY
WP#(DQ2)
3
86
FL DAT2
Q1801,Q1802
DI(DQ0)
5
91
FL DAT0
FL2 CS
CN2506
P1500
P1502
P1600
P1601
P1700
FL2 CS
CLK
+12V
6
90
FL CLK
SD WP
2
21
10
14
9
4
10
FL CLK
CN2506
P1500
P1502
P1600
P1601
P1700
FL CLK
FL DISPLAY
HOLD#(DQ3)
7
89
FL DAT3
MSDO 24
+5V
20
11
13
10
3
11
CIRCUIT
FL DATA
CN2506
P1500
P1502
P1600
P1601
P1700
FL DATA
MSCLK 23
+3.3V
19
12
12
11
2
12
DP1700
FL DISPLAY
IC2001
Q1701,Q1702
2GB NAND
+12V
FLASH MEMORY
FL DISPLAY
+5V
DAT0
3
6
SD DAT0
CIRCUIT
DAT1
4
5
SD DAT1
FL1 CS
CN2506
P1500
P1502
P1600
P1601
P1700
FL1 CS
MSCS 21
+3.3V
DAT2
5
10 SD DAT2
22
9
15
8
5
9
DAT3
2
9
SD DAT3
DAT3 16
IR1730
REMOTE SENSOR
REM IN
CN2506
P1500
P1502
P1600
P1601
P1700
REM IN
RCR
120
+3.3V
30
1
22
1
13
1

TO SYSTEM CONTROL BLOCK (3/4)

RCR 120 +3.3V 30 1 22 1 13 1 TO SYSTEM CONTROL BLOCK (3/4) SA-MAX4000PN/PS SYSTEM

SA-MAX4000PN/PS SYSTEM CONTROL (2/4) BLOCK DIAGRAM

40

: CD SIGNAL LINE: TUNER/AUX SIGNAL LINE : USB SIGNAL LINE MAIN P.C.B. SPEAKERS SB-MAX4000 ILLUMINATION JOG P.C.B.

: TUNER/AUX SIGNAL LINE: CD SIGNAL LINE : USB SIGNAL LINE MAIN P.C.B. SPEAKERS SB-MAX4000 ILLUMINATION JOG P.C.B. VOLUME

: CD SIGNAL LINE : TUNER/AUX SIGNAL LINE : USB SIGNAL LINE MAIN P.C.B. SPEAKERS SB-MAX4000

: USB SIGNAL LINE

MAIN P.C.B. SPEAKERS SB-MAX4000 ILLUMINATION JOG P.C.B. VOLUME JOG P.C.B. BLUE_LED CN2501 3 GREEN_LED CN2501
MAIN P.C.B.
SPEAKERS
SB-MAX4000
ILLUMINATION JOG P.C.B.
VOLUME JOG P.C.B.
BLUE_LED
CN2501
3
GREEN_LED
CN2501
TO SYSTEM CONTROL
BLOCK (2/4)
2
RED_LED
CN2501
D1931
D1968
QR1931
LED SUPPLY
QR1961
LED SUPPLY
1
FROM/TO
FROM/TO
D1932
D1969
POWER SUPPLY
POWER SUPPLY
LED DRIVE
LED SUPPLY
LED DRIVE
LED SUPPLY
D1961
D1938
SB-MA4000
QR1933
LED SUPPLY
QR1963
LED SUPPLY
FROM/TO
FROM/TO
D1962
D1939
I2C SCL
POWER SUPPLY
POWER SUPPLY
BLUE_LED
CN2502
LED SUPPLY
LED SUPPLY
I2C SCL
LED DRIVE
LED DRIVE
3
FROM/TO AUDIO
I2C SDA
GREEN_LED
I2C SDA
CN2502
2
IC2501
RED_LED
CN2502
D1930
D1960
LED DRIVER
1
QR1932,QR1934
LED SUPPLY
QR1962,QR1964
LED SUPPLY
FROM/TO
FROM/TO
QR2503,QR2504,QR2505,
D1933
D1963
POWER SUPPLY
POWER SUPPLY
LED SUPPLY
LED SUPPLY
QR2506,QR2507,QR2508,
LED DRIVE
LED DRIVE
QR2511,QR2512,QR2513,
QR2514,QR2515,QR2516,
IC1001
QR2517,QR2518,QR2519
SOC
BLUE_LED
CN2505
P1501
P1503
P1932
BLUE_LED
P1930
P1960
BLUE_LED
P23 15
SDA0 76
12
5
3
11
3
8
GREEN_LED
CN2505
P1501
P1503
P1932
GREEN_LED
P1930
P1960
GREEN_LED
SCL0 75
P22
13
11
6
2
12
2
9
RED_LED
CN2505
P1501
P1503
P1932
RED_LED
P1930
P1960
RED_LED
P21
12
10
7
1
13
1
10
SSD0 28
17 DATA
SSCLK 27
18 CLK
D1505
MEMORY3_LED
CN2505
P1501
MEMORY3_LED
BUTTON LEFT P.C.B.
P20 11
9
8
D1504
MEMORY6_LED
CN2505
P1501
MEMORY6_LED
P19 10
8
9
D1511
DJ_EFFECT_LED
CN2505
P1501
DJ_EFFECT_LED
P18
7
10
D1505
MEMORY2_LED
CN2505
P1501
MEMORY2_LED
P16
6
11
D1502
P15
MEMORY5_LED
CN2505
P1501
MEMORY5_LED
5
12
D1508
CN2505
P1501
DJ_SAMPLER_LED
P14
DJ_SAMPLER_LED
4
13
D1501
CN2505
P1501
MEMORY1_LED
P13
MEMORY1_LED
3
14
D1500
IC1202
MEMORY4_LED
CN2505
P1501
MEMORY4_LED
P12
2
15
IO EXPANDER
D1506
CN2505
P1501
DJ_JUKEBOX_LED
P11
DJ_JUKEBOX_LED
1
16
KPX6 18
21
/CLR
Q2502
+5.6V
SWITCH
29
P8
30
P9
TO SYSTEM CONTROL
BLOCK (4/4)
QR2502
LED DRIVE
31
P10

41

SA-MAX4000PN/PS SYSTEM CONTROL (3/4) BLOCK DIAGRAM

: CD SIGNAL LINE: TUNER/AUX SIGNAL LINE TO SYSTEM CONTROL BLOCK (3/4) FROM/TO AUDIO FROM/TO POWER SUPPLY :

: CD SIGNAL LINE : TUNER/AUX SIGNAL LINE TO SYSTEM CONTROL BLOCK (3/4) FROM/TO AUDIO FROM/TO

: TUNER/AUX SIGNAL LINE

TO SYSTEM CONTROL BLOCK (3/4): CD SIGNAL LINE : TUNER/AUX SIGNAL LINE FROM/TO AUDIO FROM/TO POWER SUPPLY : USB SIGNAL

FROM/TO AUDIO

FROM/TO

POWER SUPPLY

: USB SIGNAL LINECONTROL BLOCK (3/4) FROM/TO AUDIO FROM/TO POWER SUPPLY MAIN P.C.B. DC DET DC DET FROM AUDIO

MAIN P.C.B. DC DET DC DET FROM AUDIO IC1001 SOC IC1004 EEPROM SCL1 118 6
MAIN P.C.B.
DC
DET
DC DET
FROM AUDIO
IC1001
SOC
IC1004
EEPROM
SCL1
118
6
SCL
SDA1
119
5
SDA
FAN CONTROL
LRCKI1
IC2102
TUN WCK
TUN WCK
LRCKO1
Q2100,Q2103
Q2104,Q2106,Q2108
DSP WCK
Q2110,Q2111,Q2112
DSP WCK
BCKI1
DC DET AMP
GPIO16
108
TUN BCK
FAN UNIT (REAR)
TUN BCK
BCKO1
DSP BCK
+15V
DSP BCK
IC1202
DSP SDO0
DSP SDO0
DATAO1
81
IO EXPANDER
POSITIVE
CN2105
+
2
DSP MCK
DSP MCK
77
MCLKO1
NEGATIVE
CN2105
-
1
TUN SDO
TUN SDO
DATAI1
33
SDA
112
FAN OUT
PWM1 42
TUN INT
32
SCL
TUN INT
116
GPIO18
QR1201
FAN
FAN UNIT (INTERNAL)
DATA12
115
39
IRQN
CONTROL
CIRCUIT
RESETX
1
27
RESET
PWM2 43
SWITCH
POSITIVE
CN2104
+
2
NEGATIVE
CN2104
-
1
PCONT
PCONT
105
GPIO13
PCONT2
PCONT2
106
GPIO14
PCONT3
PCONT3
114
BCK12
USB B PCONT
USB B PCONT
94 GPIO11
SMPS BP
USB OVC
KPY11
2
SMPS BP
USB OVC
95
GPIO12
USB A PCONT
SYNC
PX4 23
USB A PCONT
SYNC
109
GPIO17
TEMP DET
TEMP DET
39
ADIN5
PDET +40V
PDET +40V
13
GPIO0
FROM/TO
PDET
PDET
107
GPIO15
POWER SUPPLY
NRST
NRST
DC
DET
DC DET

42

SA-MAX4000PN/PS SYSTEM CONTROL (4/4) BLOCK DIAGRAM

10.2.

Audio

: CD SIGNAL LINE : TUNER/AUX/MIC SIGNAL LINE : AUDIO SIGNAL LINE : AM SIGNAL
: CD SIGNAL LINE
: TUNER/AUX/MIC SIGNAL LINE
: AUDIO SIGNAL LINE
: AM SIGNAL LINE
: FM SIGNAL LINE
MAIN P.C.B.
DAMP RST
1
IC4001
MIC DET1
CN1401
CN2507
MIC DET1
MIC DET1
DSP
6
6
MIC
TO SYSTEM CONTROL
FL- HI
DAMP RST
24
VALID
PWM1B
27
JK1403
FL+ HI
5
DSP MUTE
3
SMUTE
PWM1A
28
IC1401
4
FROM
FR- HI
DSP RESET
2
RST N
PWM2B
29
C1AB00003130
SYSTEM CONTROL
MIC
DSP SDO0
SDIN1
8
FR+ HI
IC4802
PWM2A
30
AMPLIFIER
3
VOLTAGE
P1
DSP SDO1
F- LO
MIC
PWM3B
31
CONVERTER
2
F+ LO
PWM3A
32
1
13
AINL
SDTO
9
SDIN3
6
MIC
MIC IN
CN1401
CN2507
MIC IN
CIRCUIT
SW-
8
8
PWM4B
33
7
14
AINR
LRCK
7
9
LRCK
SW+
PWM4A
34
8
SCLK
8
10
BCK
VR1401
MCLK
6
MIC VOLUME
41
XI
X4001
42
XO
MPORT DET
TO SYSTEM CONTROL
DSP MCK
FROM
DSP BCK
SYSTEM CONTROL
JK1402
DSP WCK
IC6100
5
SELECTOR
MPORT DET
CN1401
CN2507
MPORT DET
4
1
1
R
MPORT IN R
CN1401
CN2507
MPORT IN R
3
14
X1
4
4
L
CN2507
AUX IN 2
MPORT IN L
CN1401
MPORT IN L
2
5
Y1
2
2
SDA
SCL
1
4
5
6
7
MIC MPORT P.C.B.
JK6002
L
3
1
Y0
4
AUX IN 1
R
2
12
X0
B 9
QR6100
1
SWITCH
ANALOG SEL2
A 10
IC52
QR6101
JK51
FM/AM RADIO
RECEIVER
SWITCH
ANALOG SEL1
FM ANT
FMI
2
LIN 15
3
COM Y
FROM/TO
RIN 16
13
COM X
SYSTEM CONTROL
JK52
L52
TO AUDIO
2
3
4
AMI
4
DOUT 13
TUN SDO
BLOCK (2/2)
AM ANT
2
GPIO2
18
TUN INT
1
1
6
RST
5
TUN RST
DFS 14
TUN WCK
DCLK 17
TUN BCK
SCLK
7
I2C SCL
FROM/TO
SYSTEM CONTROL
SDIO
8
I2C SDA

43

SA-MAX4000PN/PS AUDIO (1/2) BLOCK DIAGRAM

: CD SIGNAL LINE : TUNER/AUX/MIC SIGNAL LINE : AUDIO SIGNAL LINE : AM SIGNAL
: CD SIGNAL LINE
: TUNER/AUX/MIC SIGNAL LINE
: AUDIO SIGNAL LINE
: AM SIGNAL LINE
: FM SIGNAL LINE
MAIN P.C.B.
Q3500,Q3501
Q3502,Q3503
TO
DC DETECT
DC DET AMP
+36V
CIRCUIT
SYSTEM CONTROL
SPEAKERS
IC3101
DIGITAL AMPLIFIER
FR+ HI
5
INPUT A
BST A
44
FR- HI
D3000
D3001
6
INPUT B
OUT A
40
JK3500
OUT A
39
-
FRONT RIGHT
6
F+ LO
JK3500
HIGH
14
INPUT C
OUT B
35
+
5
F- LO
15
INPUT D
BST B
43
BST C
24
16
/FAULT
JK3500
OUT C
32
-
4
FRONT RIGHT
17
/OTW
JK3500
LOW
OUT D
28
+
3
OUT D
27
4
/RST
BST D
23
IC3201
P1
DIGITAL AMPLIFIER
FL+ HI
5
INPUT A
BST A
44
FL- HI
6
INPUT B
OUT A
40
JK3500
OUT A
39
-
FRONT LEFT
10
F+ LO
JK3500
HIGH
14
INPUT C
OUT B
35
+
9
F- LO
15
INPUT D
BST B
43
BST C
24
16
/FAULT
JK3500
OUT C
32
-
8
FRONT LEFT
17
/OTW
JK3500
OUT D
28
+
LOW
7
OUT D
27
DAMP RST
1
4
/RST
BST D
23
IC3001
DIGITAL AMPLIFIER
SW+
5
INPUT A
BST A
44
OUT A
40
JK3500
OUT A
39
-
SUBWOOFER
2
SW-
JK3500
RIGHT
6
INPUT B
OUT B
35
+
1
BST B
43
BST C
24
16
/FAULT
OUT C
32
17
/OTW
OUT D
28
OUT D
27
4
/RST
BST D
23
IC3301
DIGITAL AMPLIFIER
TO AUDIO
INPUT B
BST A
44
BLOCK (1/2)
OUT A
40
OUT A
39
INPUT A
OUT B
35
BST B
43
BST C
24
/RST
JK3500
OUT C
32
-
SUBWOOFER
12
JK3500
LEFT
OUT D
28
+
11
OUT D
27
/OTW
/FAULT
BST D
23

44

SA-MAX4000PN/PS AUDIO (2/2) BLOCK DIAGRAM

10.3.

Power Supply

MAIN P.C.B. PW +36V +36V Q2117,QR2102 SMPS MODULE PCONT2 FROM SYSTEM CONTROL +5V STANDBY CONTROL
MAIN P.C.B.
PW +36V
+36V
Q2117,QR2102
SMPS MODULE
PCONT2
FROM SYSTEM CONTROL
+5V STANDBY
CONTROL
PW STDBY 5V
PW
STDBY 5V
CIRCUIT
1
IC1002
VOLTAGE DETECTOR
IC2108
+3.3V VOLTAGE
REGULATOR
2
VIN
VOUT
1
NRST
TO SYSTEM CONTROL
SYS5V
-
CN2103
PW STDBY 3R3V
PW STDBY 3R3V
3
VIN
VOUT
2
2
-
9
IC2107
+1.5V VOLTAGE
REGULATOR
PW STDBY 3R3V
+3.3V
1
CN
PW 1R5V
PW 1R5V
VO
3
+1.5V
4
VIN
D1001
SYNC
-
CN2103
SYNC
-
8
FROM/TO
SYSTEM CONTROL
PCONT3
Q1002
PDET +36V
DC DETECT
PDET +36V
IC2106
+12V VOLTAGE
REGULATOR
3
VIN
FB
4
PW FL +12V
5
EN
VO
1
3
IC2103
+15V DC-DC
PW MUX +12V
+12V
CONVERTER
AC INLET
Q2113
+12V VOLTAGE
PH 10
VIN
REGULATOR
SMPS MODULE
EN
BOOT
1
D2104
+15V DC-DC
VSENSE
7
+15V
SYSTEM CONTROL
15V
REG BP
FROM/TO
D2109
DC
DET PWR
IC2101
DC
DET PWR
+5.6V DC-DC
4
CONVERTER
Q2116
Q2119
D2111
D2105
SWITCH
SWITCH
PH 10
RT/CLK
+40V
-
CN2103
VIN
BOOT
1
-
5,6,7
EN
VSENSE
7
IC2104
+3.3V VOLTAGE
REGULATOR
PW CD 3R3V
+3.3V
PW
CD 3R3V
3
VIN
VOUT
2
5
PW CD +5R6V
+5.6V
PW
CD +5R6V
6
PCONT