Method Statement - Electrical System

16.
Electrical system
16. Electrical system Page 1 of 162

INDEX
16.1. Power summary.

16.2. Organization Chart and Man Power
16.3. Transformer.
16.4. Generator.
16.5. HT & LT panel.
16.6. Conceal and exposed conduit.
16.7. Lightening system & Earthing system.
16.8. Cable Ladder, cable tray, cable trunking.
16.9. Lighting fixture.
16.10. Fire Alarm system.
16.11. Public Address system.
16.12. Telephone & Data system.
16.13. CCTV system.
16.14. Quality procedure.
16.15. Safety Control on site.

16.1. POWER SUPPLY SUMMARY :
From EVN’s 22KV line:
Capacity Quantity
Apartment Dry- type 2000KVA ; 22KV/0.4KV 3P

1
Transformer Brand-name : THIBIDI
Dry- type 1250KVA ; 22KV/0.4KV 3P

Podium Transformer 1
Brand-name : THIBIDI
Public Generator Diesel 1000 KVA ; 400V/230V, 4W-3P

(Apartment area Brand-name : Mitsubishi 1
only)
Electrical room layout

Single line diagram

16.2. ORGANIZATION CHART AND MAN POWER :

16.3. TRANSFORMER :
16.3.1. AIM :
To describe Electrical Works associated with installation of TR1-2000 KVA 22 KV / 0.4 KV (01
set) & TR2-1250 KVA 22 KV / 0.4KV (01 set) Cast Resin Transformers type.
16.3.2. SCOPE OF WORKS :

This method statement covers works relating to areas having TR1-2000 KVA 22 KV / 0.4 KV (01
set) & TR2-1250 KVA 22 KV / 0.4KV (01 set) Cast Resin Transformers type only. Works are carried
out basing on construction schedule and detailed shop drawings.
16.3.3. REFERENCES :
 Approved materials: Approved catalogues of TR1-2000 KVA 22 KV / 0.4 KV (01 set) &
TR2-1250 KVA 22 KV / 0.4KV (01 set) Cast Resin Transformers type. Approved Shop-
drawings.
 Specification Division 60076 – POWER SUPPLY/DISTRIBUTION SYSTEM & Division
60140 Detailed Construction Requirements.
Fig 2 : Technical room – HV & Tranformer room

(Basement floor 1)

Method of Statement/Materials/ Via RFA/CDT to Electrical
Shop Drawings Engineer’s Approval
Submission
Rejecte Decisio
d n
Engineer's Verdict Electrical Engineer's
Comment
Approved
Material Procurement & Delivery
Rejecte
d
Material Inspection
Approved
Confirming all Related Construction Works

& All Transformer Rooms Have Completed
& Handed over.
Preparation of Transformer
Confirming the Location of Transformer
Completion of Transformer Requisition

Installation Works Prior for IR/AFI 24 hours in Advance
Inspection Electrical Engineer's inspection
Rejected Decision
Engineer's Verdict Electrical Engineer's Site Inspection
Approved
Proceed to Other Works

16.3.4. METHODOLOGY :
16.3.4.1. Material :
22 KV / 0.4 KV Cast Resin Transformers :

 22 KV / 0.4 KV Cast Resin Transformer shall be standard manufacturer’s as per
approved type.
 Size, Type & Rating: As per approved shop & manufacturer’s drawings.
16.3.4.2. Preparation :
 Machineries & Tool: Mobile crane, ropes, electric drill, hand tools & angle bar etc.
16.3.4.3. Installation :
 Material: Gather & ensure transformers, level bar, tools, marker, wire rods, man-
powers & check up on collect transformer to start work execution.
1. The work shall be started upon the construction works of substation room have
completed, clean, handed over & approval of installation schedule.
2. Check transformers location follow to approved shop drawing at substation room
where the transformers are ready for installation.
3. The substation room must be clean. The floor must be flat, level & ready for installation
4. Determine actual transformers need for installation.
5. Check the routing to substation must be clear from any obstruction.
6. Mobilize manpower, activities & tool.
7. The Safety Officer-in-Charge will check the area to ensure no potential dangers are
present and safe to do hoisting.
16.3.4.5. Installation work :

a. Marking of position:
 Marking of position for Transformers on floor.
 Check floor level of transformer room, check the door height & wide.
 Remove any remaining packing of transformer.
b. Handling/Loading of Transformer
 Upon arrival, park the Lorry Crane at the designated parking location.

 Barricade the Lorry Crane surrounding area including the transformers
storage location.
 Position the Lorry Crane, set-up outrigger and Boom Lift and hook-up the
slings with shackle to lifting ring on the transformer. The qualified rigger shall
check all the lifting point to ensure that all the lifting points are properly hook
and tightened.
 Tag lines are to be tie on the lifting point of transformer hook to prevent the
transformer from swaying.
 Load the Transformer on the Lorry (Detail – 1).
 Material care handling must be taken during lifting & must be secured by
safety strap during transport.
WIRE ROPE
MOBILE CRANE 45 TONS
SAFETY
SUPERVISOR
TRANSFORMER SLING ROPE
7 TONS
GROUND
LEVEL
Detail – 1 : To Handle the Transformer & Load on Lorry
c. Unloading of Transformer from Lorry

 When it reaches the outside the transformer room, the Transformer shall
unload on the block base (Detail – 2).

Detail – 2 : To Load on Block Base
e. Remove the Enclosure for Transformer

 Remove the enclosure panel of transformer.
 The steel plate to maintain at above the kerb of the door.
 The kerb at the door opening will be protected by wood to avoid damages
during pushing in of transformer.
f. Pushing of Transformer into Transformer Room

 The Transformer will be pushed toward the transformer room (Detail – 3).
 When the transformer inside the transformer room. Push the transformer to
the location where need to install.

Detail – 3 : To Push the Transformer into Transformer Room
g. Installation of Transformer
 When the transformer reaches the actual install location, position the
transformer (Detail – 4).
 Fix the angle bar stopper, to secure the Transformer (Detail – 5).
 After fixed angle bar stopper, to secure it to the floor using anchor bolt M12.
 To install the enclosure panel.
 Proceed in the same manner for the other transformer.

Detail – 4 : To Position the Transformer in Location
Detail – 5 : Typical Installation of Transformer.

16.3.4.6. Safety method :
The safety procedures have to be applied for all Engineers, Supervisors and Workers as stated
below:
 Make sure that all personal protection equipment (PPE) be provided on site before starting
of work such as helmet, safety boots, safety glasses, glove, mask etc.
 Make sure that PPE must be worn in the correct way when working.
 Tools and equipments shall be inspected by authorized person before carried out to work.
 All Electrical Equipments shall be provided with separate circuit breaker to avoid overload
fault system.
 Barricades and sign posts for warning shall be provided on site.
 Smoking inside substation room areas is not absolutely allowed.
16.3.4.7. Inspection procedures :

a. Internal Inspection :
- Materials shall be checked for quality, quantity, rating and size.
- Check technical installation after setting.
- Check installed panel.
 Material approved.
 Check position, leveling, rating and condition of Transformers.
 Check installed enclosure panel.
 Check correct components of Transformers.
b. Engineer’s inspection :
- Materials shall be checked for quality, quantity, rating and size by JAC’s Engineer.
- Check installed transformers.
 Visual Inspection:
o Check quality of installed Transformers on site.
o Check position, leveling, rating and condition of Transformers.
o Check installed enclosure panel.
o Check correct components of Transformer.

16.3.4.8. Completion status:
- As-built documents.
16.3.4.9. Appendix:
- AFI (Availability for Inspection).
- IR (Inspection Record).

16.4. GENERATOR :
16.4.1. AIM :
To describe Electrical Works associated with installation of Back-up Generator 800 KVA /
380V-3P.

This method statement covers works relating to areas having Back-up Generator 800 KVA /
380V- 3P only. Works are carried out basing on construction schedule and detailed shop drawings.
16.4.3. REFERENCES
 Approved materials: Approved catalogues of Back-up Generator. Approved Shop-
drawings.
 Specification Division 60200 – Back-up Generator System.
Fig.3 : Generator room lay-out

(Basement floor 1)

16.4.4. SEQUENCE OF WORKS

Submission
Rejecte Decisio
d n
Comment
Approved
Rejecte
d
Material Inspection
Approved
Confirming all Related Construction Works

& All Generator Rooms Have Completed &
Handed over.
Preparation of Generator
Confirming the Location of Generator

Completion of Generator Requisition
Installation Works Prior for IR/AFI 24 hours in Advance
Inspection Electrical Engineer's inspection
Rejected Decision
16.4.5. METHODOLOGYApproved
:
16.4.5.1.Proceed
Material : Works
to Other
Back-up Generator
 Back-up Generator Set shall be standard manufacturer’s as per approved type.
 Type & Capacity: As per approved shop & manufacturer’s drawings.
 Machineries & Tool: Mobile crane, chain block, Ropes, Hydraulic Jack, rollers, pipes,
electric drill, hand jack, hand tools & etc.
 Material: Gather & ensure Generator Set, level bar, tools, marker, wire rods,
anchor bolts, man-powers & check up on collect transformer to start work execution.
1. The work shall be started upon the construction works of generator room have completed,
clean, handed over & approval of installation schedule.
2. Check Generators location follow to approved shop drawing at generator room where the
Generators are ready for installation.
3. The generator room must be clean. The floor must be flat, level & ready for installation
4. Determine actual Generators need for installation.
5. Check the routing to generator room must be clear from any obstruction.
6. Mobilize manpower, activities & tool.
7. The Safety Officer-in-Charge will check the area to ensure no potential dangers are present
and safe to do hoisting.
16.4.5.5. Installation Work :
a. Marking of Position :
 Marking of position of mounting hole for Generator on plinth.
 Check floor level of plinth, check the door height & wide for Generator.
 Fix the anchor bolt M12 to the plinth.
 Remove any remaining packing of Generator.
b. Handling/Loading of Generator :
 Upon arrival, park the mobile Crane at the designated parking location.

 Barricade the mobile Crane surrounding area including the Generator storage
location.
 Position the mobile Crane, set-up outrigger and Boom Lift and hook-up the
slings with shackle to lifting eyes on the Generator. The qualified rigger shall
check all the lifting point to ensure that all the lifting points are properly hook
and tightened (Detail – 1).
 Tag lines are to be tied on the lifting point of Generator hook to prevent the
Generator from swaying.
 Material care handling must be taken during lifting.
WIRE ROPE
LIFTING EYE
SAFETY
SUPERVISOR
GENERATOR SET
SLING ROPE
13 TONS
GROUND LEVEL
Detail – 1 : To Handle the Generator
c. Loading the Generator on the Block Base

 Load the Generator on the block base outside the Generator room.
 The block base with plywood + steel plate & rollers underneath of Generator
(Detail – 2).
 The plywood + steel plate to maintain at above the kerb of the door.
during pushing in of Generator.

WIRE ROPE
GENERATOR SET
13 TONS
SAFETY
SUPERVISOR
SLING ROPE
GROUND LEVEL
Detail – 2 : To Load the Generator Set on the Block Base outside Generator Room
d. Pushing of Generator into Generator Room :

 The Generator will be pushed toward the Generator room by using chain
block & manpower (Detail – 3).
 When the Generator inside the generator room. Push the Generator to the
location where need to install.

GENERATOR SET
13 TONS
GROUND
LEVEL
Detail – 3 : To Push the Generator into Generator Room
e. Installation of Generator
 When the Generator reaches the plinth, all the rollers will be removed and
replaced with timber (Detail – 4).
 Place the spring isolator on the plinth, check the leveling by using the level
bar & secure by M12 anchor bolt.
 Jacking-up of Genset will use mechanical jack and the jack will be placed
under the skid-base.
 Position the Generator & to lower the generator on the spring isolator.
 Insert leveling bolt down through mounting into threaded hole of isolator top
housing, until bolt makes contact with spring pressure plate.
 Check the leveling by adjusting the leveling bolt.
 Insure that Generator is level, turn lock nut & secure the Generator (Detail –
5).
 Proceed in the same manner for the other Generator.

GENERATOR SET
13 TONS
Detail – 4 : To Position the Generator in Location

GENERATOR SET
13 TONS
Detail – 5 : Typical Installation of Generator.
Detail – 6 : Detail of Spring Isolator.
16.4.6. SAFETY METHOD :

below:
fault system.
 Smoking inside generator room areas is not absolutely allowed.
16.4.7. INSPECTION PROCEDURES :
16.4.7.1. Internal Inspection :

- Materials shall be checked for quality, quantity, capacity.
- Check installed panel.
 Check position, leveling and condition of Generators.
 Check condition of control panel & components.
 Check correct anti vibration base.
16.4.7.2. Engineer’s Inspection :
- Materials shall be checked for quality, quantity, capacity by JAC’s Engineer.
- Check installed Generators.
o Check quality of installed Generators on site.
o Check position, leveling and condition of Generators.
o Check installed control panel & components.
o Check correct anti vibration base.

16.4.8. COMPLETION STATUS :
16.4.9. APPENDIX:
16.5. HT & LT PANEL :

16.5.1 AIM :
To describe Electrical Works associated with installation of. Medium-Voltage Power Supply and
Distribution System.

This method statement covers works relating to areas having Medium-Voltage Power Supply and
Distribution System only. Works are carried out basing on construction schedule and detailed shop
drawings.
16.5.3. REFERENCES
 Approved materials: Approved catalogues of Medium-Voltage Power Supply and
Distribution System.
 Approved Shop-drawings.
 Specification Division 60100 – POWER SUPPLY/DISTRIBUTION SYSTEM.

16.5.4. SEQUENCE OF WORKS :

Submission
Rejecte Decisio
d n
Comment
Approved
Rejecte
d
Material Inspection
Approved
Confirming all Related Construction Work &

All Substation Room Have Completed &
Handed Over.
Preparation of Panels
Confirming all the Panels Location
Installation of MV Panel Works Requisition

IR/AFI 24 hours in Advance
Electrical Engineer's inspection
Rejected Decision
Approved

16.5.5.1. Material :
MV Switchboards
 The MV Switchboards shall be standard manufacturer’s as per approved type.
 Size & Rating: As per approved manufacturer’s drawings.
 Machineries & Tool: Lorry crane, chain block, trolley, hooks, hand tools & etc
 Material: Gather & ensure sufficient of panels, fixing rail, chain block, level
bar,
tools, Marker, wire rods, manpowers & check up on collect panels to start work
execution.
16.5.5.3.1. Preparation :
 The work shall be started upon the construction works of substation room
have completed, clean, handed over & approval of installation schedule.
 Checking panel location follow to approved shop drawing at substation room
where the panels are ready for installation.
 The substation room must be clean. The floor is ready for installation.
 Determine actual panels need for installation.
 Check the routing to substation must be clear from any obstruction.
 Mobilize manpower, activities & tool.
 The Safety Officer-in-Charge will check the area to ensure no potential
dangers are present and safe to do hoisting.
 Set up the block base outside the substation room.
16.5.5.3.2. Installation Work:
a. Panel Steel Base Installation :
 Determine actual, correct & type of panel, need to install.
 Marking of position for MV Panel on floor.
 Fix the pre-fabricated hot dip galvanized panel base (C-channel) to be used
correlatively for every station on the floor. Check the leveling by using the level bar.
Use liner to put under channel for adjusting.
 To secure panel base to the floor using M12 anchor bolts.

b. Withdrawing of M.V Breaker and PT :
 Remove any remaining packing of MV Panel.
 Withdraw the SF6 MV breaker & PT from the panel (Detail – 1).
Detail – 1 : To Rack Out the MV Breaker & PT
c. Handling/Loading of M.V Switchboard :
 Upon arrival, park the Lorry Crane at the designated parking location.
 Barricade the Lorry Crane surrounding area including the panel storage
location.
 Position the Lorry Crane, set-up outrigger and Boom Lift and hook-up the
slings with shackle to lifting ring on the panel. The qualified rigger shall check all the
lifting point to ensure that all the lifting points are properly hook and tightened (Detail –
2).
 Tag lines are to be tied on the lifting point of panel hook to prevent the panel
from swaying.
 Load the MV Panel on the Lorry, two pieces of timber wood will be put across
the underneath of panel to protect the panel.

WIRE ROPE
LORRY CRANE 20 TONS
SAFETY
SUPERVISOR
SLING ROPE
MV PANEL
1.3 TONS
GROUND
LEVEL
Detail – 2 : To Handle the MV Panel & load on Lorry
d. Unloading of M.V Switchboard from Lorry :
 When it reaches the outside the substation room, the panel shall unload flat or
horizontal position on the trolley; plywood will be put across the underneath of panel to
protect the panel (Detail – 3).

WIRE ROPE
LORRY CRANE 20 TONS
SAFETY
SUPERVISOR
M
1. V P
3
TO AN
N EL
S
PLYWOOD
TROLLY
TROLLEY
GROUND
TIMBER SLING ROPE
LEVEL
Detail – 3 : To Unload the MV Panel on Trolley outside Substation Room
e. Pushing of M.V Switchboard to Substation Room :
 The trolley will be pushed to the correct substation & maintain at above the
block base.
 When it reaches the outside the substation room, the rollers or pipes on the
steel plate + plywood of block base.
 The panel with plywood will be pushed towards the block base & maintain at
above the kerb of the door (Detail – 4).

Detail – 4 : To Push the MV Panel on Block Base Outside Substation Room
f. Pushing of M.V Switchboard into Substation Room :
during pushing in of panel.
 The panel with plywood will be pushed towards the trolleys inside substation
room (Detail – 5).

Detail – 5 : To Push the MV Panel into Substation Room on the Trolley
g. Pushing of M.V Switchboard into Substation Room :
 When the panel reaches on the trolleys inside the substation room. Push the
panel to the location where need to install (Detail – 6).
 To set up the chain block support to fix the chain block.
 When the panel reaches the actual installed location, lifting-up of panel by
using of chain block. Lift the panel on the panel base (Detail – 7).

Detail – 6 : To Push the MV Panel to the Location
Detail – 7 : To Lift Up & Position the MV Panel in Substation Room

h. Installation of Switchboard on Panel Steel Base :
 Position the first section panel on the fixing channel & check the leveling by
using the level bar & adjusting with liners.
 To secure panel to the panel base using M12 anchor bolts.
 To rack in the correct breaker & PT to the correct panel.
 Proceed in the same manner for the second sections.
 Position the second section next to the first panel.
 Secure the second section to the panel base using two M12 anchor bolts
(Detail – 8).
 Interconnect & fasten the two section units together.
 Proceed in the same manner for the other sections.
 To install the end plate (Detail – 9).
Detail – 8 : Tightening of MV Panel on Base Frame

Detail – 9 : Section Connection of MV Panel
Busbar of MV Switchboard Installation :

 Connect the busbar by position the splices starting from the bottom & sliding
them up between the busbars.
 Align the holes for the bolting, fit the bolts (M12), washers, spring washers &
nuts
 Tighten all the nuts using a torque wrench.
 Once tightened (tightening torque 50Nm), mark each nut with a drop of red
paint.
 Choose the proper joint cover type according to the need of each unit of the
switchboard.
 Open the joint cover & put it into position on the busbar joint, close it & fix by
using the proper pins.
 This procedure shall be repeated for any unit added to the switchboard.

Detail – 10 : Typical Installation of Main Busbar
16.5.6. SAFETY METHOD :
below:
of work such as helmet, safety boots, safety goggles, glove, mask etc.
fault system.

 Smoking inside substation room areas is not absolutely allowed.
- Materials shall be checked for quality, quantity and size.
- Check installed panel :
 Check position, leveling, rating and condition of panels.
 Busbar, & earthing installed.
16.5.7.2. Engineer’s Inspection Procedures :
- Materials shall be checked for quality, quantity and size by JAC’s Engineer.
- Check installed panels, busbar, and earthing.
 Visual Inspection :
o Check quality of installed MV Panels on site.
o Check position, leveling, rating and condition;

interconnect of panels.
o Busbar, earthing connection.
o Check correct MV breaker & PT.
16.5.9. APPENDIX :

16.6. CONCEAL AND EXPOSED CONDUIT :

16.6.1. AIM :
To describe Electrical works associated with installation of concealed and exposed conduits for
protection of power/communication cabling.
This method statement covers works relating to areas having cables running inside and outside
concrete wall, brick wall, dry wall and floor slab. Works are carried out basing on construction
schedule and detailed shop drawings.
 Approved materials : Approved catalogues of PVC conduit, G.I conduit and accessories.
 Shop-drawings.
 Specification Division 60040-Conduit.
 Standard: JIS-C 8305-1972, JIS-C 8340, JIS-C 8330, BS EN 50086-2-1:1996.
16.6.4.1. General :
 The concealed conduits shall be manufactured from Polyvinyl Chloride and installed where
having cable running inside concrete walls, brick walls, dry wall and columns.
 The exposed conduits shall be Plain conduit E type and Thick wall conduit threaded Z type.
 All conduit enters a box or fitting a bushing shall be provided to protect the wire from
abrasion, unless design of box or fitting is such as to afford equivalent protection.
 Conduits shall be installed with all field bends so made that structural integrity and electrical
continuity is maintained.
 Conduits shall be installed and supported in a rigid and satisfactory manner.

 Where approved by the Engineer, embedded conduits shall be installed as close as to the
middle of concrete slabs ,walls, brick walls, columns and dry walls as practical without
disturbing reinforcement in accordance with the following instruction:
 Outside diameter of embedded conduit shall not exceed 1/3 of the slab thickness
and adjacent conduits shall be spaced not closer than 3 diameters centers:
 Provide proper clearance from formwork to maintain exact distance of conduit to be

installed.
 Secure conduit by using steel wire to tighten prior to placing concrete to prevent
movement of conduits during casting concrete operation. Every distance between
banded steel wire for holding conduits are 1.0m apart.
 PVC conduits run between outlet to outlets, fitting to fittings or outlet to fittings shall not
contain more than the equivalent of 4 quarter bends, 360 degrees total, including those bends
immediately at outlet or fittings.
 All cut ends of PVC conduits shall be reamed to remove rough edges.
 Ordinary bends shall be made by using spring bender to ensure that radius inner edge curve
be not less than six (6) times nominal diameter of conduit and less than 90°.
 Installation of PVC conduits shall be based on working schedule and shop drawings.
 For common areas the mounting level for switches, socket outlets and junction boxes (from
the finished floor level to the center of switches, outlet boxes and junction boxes) shall be
follow as shown on Table-1.
Description Mounting level (mm)
Duplex Socket Outlet 300
Junction Box for wall Clock 2500
Tumbler Switch (one-way) 1350
Tumbler Switch (two-way) 1350
RJ 45 Outlet/Duplex RJ 45 Outlet 300
Office Telephone Outlet 300
Public Telephone Outlet 900

TABLE-1
 For some specific areas the mounting level for switches, socket outlets, junction boxes had to
be coordinated and directed by Architectural & Interior Design Engineer.
 Conduits will be interrupted and provided with galvanized flexible conduits at each expansion
joint.
 Exposed conduits generally be installed at right angles or parallel to building grid lines.
 Distance between two saddles shall be followed as shown on Table-2.
Conduit size Maximum distance between saddles
Ø 16 0.9 m
Ø 22 1.2 m
Ø 28 1.5 m
Maximum distance from saddles to boxes : 0.3 m
Maximum distance from tangential line to saddles : 0.3 m
TABLE-2
16.6.4.2. Concealed PVC conduit installation work :
16.6.4.2.1. Concealed conduit in concrete wall :
 Prepare tools and materials such as PVC conduit, junction box, accessories, spring bender,
hand tools etc.
 PVC conduits shall conform to BS EN 50086-2-1 standard.
 The routing of concealed conduits shall be placed at the exact location of lighting switches,
outlet boxes, floor/ceiling slab and according to approved shop drawings.
 After the rebar has been set up, the conduit shall be installed and fixed at right position on
rebar. The additional rebar shall be supplemented when necessary.

 Concealed conduits shall be firmly tightened with a steel wire to prevent movement during
casting concrete. Distance between two banded steel wire for holding conduits shall be 1.0m
apart.
 The concealed boxes shall be filled up with polyform and put a masking tape to prevent
concrete ingression to the boxes.
 The boxes for lighting switches and socket outlets shall be held in right position with a steel
wire tightened on rebar so that the front of outlet box be touching to the formwork. The
distance from the boxes to steel wire shall be less than 300mm.
 All conduits shall be installed in proper routing.
 Check all the concealed conduit works are in proper order before the commencement of
casting works.
STEEL WIRE
REBAR
MOUNTING LEVEL ACCORDDING TO DEATAIL -1
PVC CONDUIT
WALL OR COLUMN
CONCEALED BOX COVER PLATE STEEL WIRE
MOUNTING LEVEL
CONCEALED BOX
MOUNTING LEVEL
PVC CONDUIT
STEEL WIRE
WALL OR COLUMN
FINISHED FLOOR FINISHED FLOOR
Detail-1 : Typical detail of concealed conduit in concrete wall & column.
16.6.4.2.2. Concealed conduit in brick wall:

 Prepare materials and tools such as PVC conduit, conceal box, accessories, drilling machine,
spring bender etc.
 Mark location of switches and outlet boxes on brick walls according to approved shop
drawings.
 After layout have been established, mark the conduit route on the brick wall with two marked
lines accordingly to conduit size, space and quantity installed.
 Use diamond cutter to cut the brick wall accurately the two marked lines.

 The chisel and hammer shall be used to hack and remove the brick in space between the two
marked lines to form the conduit recess.
 Chip the cutting lines on brick wall for installation of conduit.
 Install concealed conduit and concealed box as detail shown in approved shop drawings.
 The concealed box shall be covered with polyform and put a masking tape to prevent mortar
plaster entering the boxes.
 Concealed conduit shall be secured by nails or approved type spacers to prevent movement
during patching up by mortar and the distance between the two nail shall be 1.5m apart.
 Mortar shall be used to plaster back a portion of conduit chases to ensure the conduit is
properly buried into the brick wall.
 After installing concealed conduits/ boxes and as mortar is dry, a wire mesh has to be applied
on brick wall by steel nail for covering the conduit recess. Size of wire mesh shall be according
to conduit recess.
 Note:
- In toilet area, after plastering by Builder, mark conduit route again to prevent damage from
Anchor by Builder.
30
NAIL FOR HOLDING CONCEALED 30
MATERIAL TYPE OF CONCEALED CONDUIT.
BOX ACCORDING TO
APPROVED MATERIAL.
(AFTER CHIPPING, INSTALLING PVC CONDUIT

AND PATCHING UP BY MORTAR AND MADE THE
SURFACE ROUGH)
900
CONCEALED BOX BRICK WALL

PVC PLUG FIXING SCREW MORTAR PLASTER
AND WASHER
MOUNTIN LEVEL
MOUNTING LEVEL AS PER TABLE -1 AND

SPECIFIC AREAS TO BE COORDINATED
BRICK WALL WITH ARCHITECTURAL DESIGN DRAWING.
CONCRETE SLAB
Detail-2 : Typical detail of concealed conduit in brick wall

BRICK WALL
(AFTER CHIPPING, INSTALLING PVC CONDUIT BRICK WALL

PVC PLUG AND AND PATCHING UP BY MORTAR AND MADE THE
FIXING SCREW SURFACE ROUGH)
CONCEALED BOX
MOUNTING LEVEL AS PER TABLE-1AND

SPECIFIC AREAS TO BE COORDINATED
NAIL
WITH ARCHITECTURAL DESIGN DRAWING.
NAIL
CONCRETE SLAB CONCRETE SLAB
SIDE VIEW FRONT VIEW
Detail-3 : Typical detail of concealed conduit in brick wall
Detail-4 : Typical detail for wire mesh application on conduit recess.
16.6.4.2.3. Concealed conduit in Dry wall:

 Prepare materials and tools such as PVC conduit, junction box , accessories, spring bender,
hand tools etc.
 After the first side of board wall has been installed, marking the location of concealed
conduits, outlet boxes according to shop drawing.
 Setting additional support frame when necessary for concealed boxes as shown in Detail-5.
 Install the conduits with required space and quantity as per approved shop drawing.
 Concealed boxes shall be held to the additional frame by using blind rivet. Support frames to
follow as per approved support frame.
SCREW ADDITIONAL
FRAME
ADDITIONAL
FRAME
SCREW FIXING BY
BLIND RIVERT
MAIN
ADDITIONAL FRAME
FRAME
OUTLET BOX
ADDITIONAL
FRAME
PVC CONDUIT
Detail-5 : Typical detail of concealed conduit in dry wall.
 All conduits shall be installed in straight runs, and no diagonal runs shall be installed.
 Ensure the quantity and position of conceal conduits before installing the second side of dry
wall.
16.6.4.2.4. Concealed conduit in floor slab :

 Prepare material and tools such as PVC conduit, junction box, accessories, spring bender,
hand tools etc.

 The routing of the concealed conduits shall be laid in the middle of 2 rebar layers for power
outlet according to the approved shop drawings.
 After the bottom layer of rebar has been set up, the conduit shall be laid, running and be held
to the bottom layer of rebar. In case of power floor boxes, conduits shall be held to the top
layer of rebar.
 Concealed conduit shall be firmly tighten with the steel wire to prevent movement before
casting concrete. Every distance between steel wires shall be less than 1.0m.
 The outlet boxes, junction boxes and couplings shall be filled up with polyform cover and put
a masking tape to prevent concrete ingression to the boxes.
 The outlet box and junction box for shall be held in position by using steel wire tighten to the
nails which were driven to the wooden formwork.
 Fixed location at joint/going up/box shall not less than 300 mm.
 It is prohibit installation of concealed conduits along inner beam, if across the beam, conduits
shall be installed vertically beam only.
 All conduits shall be installed in proper routing as per approved shop drawings.
 Check-up the concealed conduit works are in order before the commencement of casting
works.
PVC CONDUIT BANDED STEEL WIRE
NOT CLOSER THAN

3 DIAMETERS OF
CENTERS PIPE.
S SHAPE BENDING COUPLING

STEEL ROD SUPPORT PLUG INTO
LEANING CONCRETE (BY DRILLING)
Detail-6 : Typical detail of concealed conduit installation in floor slab.

BANDED STEEL WIRE
ADDITIONAL REBAR
STEEL WIRE
REBAR
DRAW WIRE
PVC CONDUIT MASKING TAPE
STEEL WIRE PVC CONDUIT
STEEL WIRE STEEL WIRE
Detail-7 : Concealed conduit in floor slab – PVC conduit going up.
REBAR
REBAR
STEEL WIRE
NAIL
NAIL
BOX
BOX
STEEL WIRE
Detail-8 : Typical detail of concealed box installation in floor slab.
CONNECTOR
BANDED STEEL WIRE
TO P L AYER OF REBAR CONCRETE SLAB CON CEALED BOX BANDED STEEL WIRE
PVC CO NDUIT
BOTTOM LAYER O F REBAR ADDITIO NAL REBAR
Detail-9 : Concealed box installation in floor slab-for socket outlet.

16.6.4.3. Exposed conduit installation work:
 Prepare materials and tools such as CPE conduit, G.I conduit, accessories, bending
machine, hand tools etc.
 The routing of the conduits that be exposed shall be according to approved shop drawings.
 After finishing the concrete /brick wall, mark the conduit routing as per approved shop
drawing.
 Install the CPE and G.I conduits in straight runs and without any diagonal layout.
 The exposed conduits shall be held in the right position by using the saddles which are
installed directly to the concrete/brick wall.
 Distance between two saddles shall be followed as shown on Table-2.
 To provide flexible conduit for exposed conduit installation where are have the expansion
joints and joint for fixtures, equipments in Utility Tunnel.
Detail-10 : Exposed conduit installation in Utility Tunnel with expansion joint and beam.

Detail-11 : Exposed box and conduit installation in Utility Tunnel
Detail-12 : Exposed socket outlet installation at Utility Tunnel

ANCHOR BOLT (M8) FLEXIBLE CONDUIT
EXPOSED BOX/JUNCTION BOX
SADDLE
Detail-13 : Exposed conduit installation in Utility Tunnel for lighting fixture.
SADDLE
DISTANCE BETWEEN
SADDLES DEPENDING
CONCRETE WALL CONDUIT SIZE
G.I CONDUIT
EXPOSED BOX
FINISHED FLOOR SLAB
Detail-14 : Exposed conduit installation for surface mounting power outlet

Detail-15 : Detail for joint concealed conduit and exposed conduit above ceiling.
Detail-16 : Detail for exposed conduits joint to panel.

a. General:
The safety procedure have to be applied for all Engineers, Supervisors, Workers as follows:
 Make sure that all personal protection equipment (PPE) be provided on site before
starting of work such as helmet, safety boots, safety glasses, glove, mask etc.
 Make sure that PPE must be wear in the correctly way when working.
 Tools and equipments shall be inspected by authorized person before carried out to
work.
 All Electrical Equipments shall be provided with separate circuit breaker to avoid
overload fault system.
 Smoking inside Utility Tunnel is not absolutely allowed.
b. Working in Utility Tunnel:

 Ensure to supply enough air by using blowers when working in Utility Tunnel.
 Check oxygen consistency.
 Ladders and exit entrance shall be provided in order to prepare for all possible
contingencies.
 Utility Tunnel should always have enough light.
 Work place has to be cleaned from any rubbishes or dangerous items.
c. Working at Elevated area:

 Ensure every worker to wear safety harness when working at more than 2 m height.
 Safety protected handrail on top layer of scaffolding shall be provided.
 Ensure A ladders are in good condition.
d. Working on Formwork for Floor Slab:

 Workers working on formwork for floor slab must wear PPE at any time.
 To follow builder’s warning sign on formwork for floor slab where there are openings.
 Workers working on formwork for floor slab have to be aware the openings.
 Scaffolding and ladders shall be provided and be ready to use at any time in order to
prepare for all contingencies.

e. Working with Electrical Equipments:
 When using diamond cutter, workers must wear gloves and face shield.
 Extension wires shall be hanged to right position to prevent short circuit and electric
shock.
 Extension wires and Electrical Equipment should be provided always with terminal plug.
16.6.5. STANDARD PROCEDURES :

- All conduits and accessories were manufactured with required size and standard.
- All conduits shall be installed in proper routing as per approved shop drawings.
16.6.6. INSPECTION & TESTING :

- Check concealed and exposed conduits
 Shop drawing approved.
o Check quality of concealed and exposed conduits on site.
o Check installation according to approved shop drawings.
o Check size, position and condition of concealed and
exposed conduits.

16.6.8. APPENDIX:
- IR ( Inspection Record).

16.7. LIGHTENING SYSTEM & EARTHING SYSTEM :
16.7.1. AIM :
To describe Electrical works associated with installation of Grounding System / Lightning
Protection System.
The Grounding System / Lightning Protection System are designed to ensure the complete
safety of both persons and equipments throughout the airport terminal and all associated building
and facilities.

This method statement covers works as shop drawing indicated and schedule.
 Specification :
DIVISION DESCRIPTION
60300 EARTHING /LIGHTENING PROTECTION SYSTEM.
60330-3 Grounding System.
60330-5 Lightning Protection system.
60340 Detailed construction requirements.
60340-2 Grounding System.
60340-3 Grounding of Substation.
60340-4 Cable tray and Pipes.
60340-5 Connectors.
60340-6 Terminal Building Lightning Protection System.
60340-7 Lightning Protection System to Central Plant and other
building.
60340-8 Earthing of Lightning Protection.
60370 Testing / Commissioning.
60370-1 Generally.
60370-2 Field Test.

60380 Related works.
60380-1 Particular Training Requirements.
60380-2 Particular Tools/Spare Parts.
 Standard :
o JIS, API Standard 1104
o JIS C 3312 (2000) and JIS C 3327 (2000)
o I.E.C ( International Electrical Commission) 1024-1 , 60364-5-54.
o The Vietnam Building Code. TCXD 46.

16.7.4.1. Material and Equipment :
 Hot-dip galvanized steel bar 40 x 4mm.
 Copper earth rods 20 x 1200mm(L).
 Bare copper cable 35 sqmm, 95 sqmm, 120 sqmm, 185 sqmm.
 Cable clamp for earth rod and copper cable- C type.
 Copper tape 40 x 4mm and clips.
 PVC pipe 50, 32.
 Concrete grounding well 320(L) x 320 (W) x 192 (D).
 Cable lugs.
 Lightning arresters.
 Air terminal.
 Control box.
 Earth bar with disconnecting link
 Furse Weld for copper cable to reinforced rebar/flat steel bar.
 Earth Tester.
 Welding Machine.
 Welding rod.
 Field Tester.
16.7.4.2. Type of connection :

 Connect two hot-dip galvanized steel bars 40 x 4mm together. ( Detail-1 ).
 Connect hot dip galvanized steel bar 40 x 4mm and bare copper wire. ( Detail-2 )
 Connect earth rod to bare copper wire ( Detail-3 ).
 Connect rebar to bare copper wire ( Detail-4 ).
 Connect hot-dip galvanized steel bars 40 x 4mm to re-bar ( Detail-5).
 Connect copper bar to bar copper wire ( Detail-6 ).
 Connect cable trays/ladders and pipes to grounding system (Detail of electric
continuity for cable tray shall be provided in method statement for trays/ladders
installation.).
16.7.4.3. Procedure of installation of Earthing System :
16.7.4.3.1. Installation of Exothermic Welding System :

The mould crucible with suitable size shall be used for exothermic welding.
The following procedures shall be followed before conduct the exothermic welding.
i) Ensure that the mould is always clean and free of moisture.
ii) Ensure that the tap hole is always in well-defined condition.
iii) Ensure that the correctness of connection selector.
iv) Ensure that the correctness of welding powder
Procedure to conduct the exothermic connections.

i) Fix the connection selector to the handle clamp as per the require sizes of
conductor to be welded.
ii) Place the conductor in the mould, ensure that connection selector is used in
accordance to the conductor to be welded.
iii) Close the handle clamp and lock in the lock position, drop the metal retaining disc
into the bottom of the mould crucible. Ensure that the metal retaining disc is
correctly, completely seated and cover up the tap hole.
iv) Deposit the welding power into the crucible and spread a little amount on top of
the mould edge as a role of starting power.
v) Close the mould lips, and ignite with the flint gun.

vi) Open the mould after a few seconds where the reaction is completed or the metal
has been solidified.
vii) Do not touch the welding surface after the reaction.
viii) Clean up the mould for the next joint.
16.7.4.3.2. Earthing Cable Installation :

a) The earthing conductor, 35sqmm, 95sqmm, 120sqmm,185sqmm bare copper cable
shall be installed as per approved shop drawing.
b) Ensure that the copper cable is straight (not wavy) so that it fits nicely into the
exothermic mould prior to the exothermic welding.
c) Ensure that the copper cable is free of dirt / oil and dry keeping.
16.7.4.3.3. Earth Rod Installation :

a) The copper rod is to be driven into the ground by means hammer drill / sledge
hammer.
b) It is required to drive a minimum of 3 lengths of copper rod into ground. The threaded
coupling must be used when the event of driven more than two rod.
c) Make sure the rods are coupled with coupling and driving studs before hammering as
it will protect the thread or the head of the rods from damaged.
d) After the desired depth has achieved, the earthing conductor will be joint to the earth
bar / rod clamp of the earth pit and fastened it securely.
e) Resistivity check should be taken and if the resistivity is not achieved to required
value as per item 6.1 and 6.2 then it is advisable to drive it deeper.
f) The rod shall be driven as deep as possible and do not force to drive it as it may
break the coupler and loose the rod.
g) The number of rods driven into the ground will be dependable to the soil resistivity on
that particular area and as per approved shop drawing.
Detail 5
16.7.4.3.4. Earth Pit :
a) Install the inspection pit and ensure that it is flush with the external ground / road
level.
b) Ensure that the earth pit is free from dirt and rubbish.
• Installation of Lightning Protection Components:

1. The connection among lightning needle, lightning wire and grounding rod must be
electric welding.
2. All devices, include: lighting needle, wire, grounding rod and bar must be heat zinc
coated..
3. The requested resistance of lightning grounding system is <10 ohm, if it is not satisfied
with this condition, we must add more rods or use chemical agent to ensure the
requirement.
4. Equipment location can be relocated to be fit with construction condition, however, this
relocation must be ensured for above technical requirement. (Detail – 9 to 11).
16.7.4.4. Safety control method :

a. General :
The safety procedure generally have to be applied for all Engineers, Supervisors,
Workers as following bellow :
 Make sure that all personal protection equipment (PPE) be provided on site before
starting work such as helmet, safety boot, safety glasses, glove, mask etc.
 Make sure that PPE must be wear in the correctly way when working.
 Tools and equipments shall be inspected by authorized person before carried out the
work.

 Fire extinguishers shall be provided on site wherever exothermic welding works and
always ready to use.
b. Working in Utility Tunnel

 To measure oxygen consistency.
 Provide barricade around manhole to prevent other worker dropping.
contingencies.
 Utility Tunnel shall be always enough light.
c. Working with welding machine and exothermic welding :

 Ensure worker wear safety glasses, gloves, helmet etc.
 Fire extinguisher shall be always ready at work place
 Welding machine must be checked carefully before using.
 Welder must be qualified and skill.
d. Working at height :
 Ensure every worker wear safety harness when working at more than 2m height.
 Ensure A ladders are in good condition/quality.
16.7.4.5 Material storage :

a) Storage of exothermic welding materials should be in a clean, dry, “NO SMOKING”
area and should be restricted to access by authorized personnel only.
b) Storage condition shall be such that exothermic welding materials are not subject to
rough handling or physical damage. Storage shall be in cool place and in condition no
humidity and moisture.
c) All boxes or container of material should be stored in accordance with container
(carton) or label marking “This Side Up”

d) These materials must be stored under shelter to protect the boxes from the elements
and raised to protect them from dampness or wet surface.
16.7.4.6. Grounding connection :
Detail-1 :
o Connect hot dip galvanized steel bar together.
WE LDING CONTACT AREA MIN.200 sqmm
HOT DIP GALVANIZE D S TEEL BAR 40 x 4 mm

HOT DIP GALVANIZED S TEEL BAR 40 x 4 mm
EXOTHERMIC WEL DING AND RE PAINTED

BY COLD GALVANIZED PAINT MIN.240 mm
Detail-2 :
o Connect hot dip galvanized steel bar 40 x 4mm to bare copper wire:
 Using for check point

BARE COPPER CABLE 95sqmm
HOT DIP GALVANIZED STEEL BAR 40x4 mm
FURSE WELD (WELDED AND REPAINT

BY COLD GALVANIZED PAINT)
GROUNDING NETWORK
 Using for (ST-1; ST-2; ST-3)
Detail-3:
o Connect earth rod to bare copper wire.

BARE COPPER WIRE 95sqmm
EXOTHERMIC WELDING
FURSEWELD CONNECTION
(CR1 TYPE)
EARTH ROD M20 x 3000L
Furseweld connection detail

Detail-4 :
o Connect rebar to bare copper wire: Using for central plant area
REBAR Dia 32 mm
FURSEWELD CONNECTION
(CRE2 TYPE)
BARE COPPER WIRE

95sqmm

Detail-5 :
o Connect galvanized steel bar to rebar
Detail-6 :
o Connect copper bar to bare copper wire :
TO EQUIPMENT
CABLE MARKER
C OPPER WIRE
BO LT,NUT AND
WASHER M10
INSULATED
DISC ONNECT ING LINK STAND
C OP PER BAR
475x90x4mmTHK
CABLE LUG
CAB LE MARKER
B ARE COPPER WIRE

F ROM GROUND

Note: - In case of 02 nos. 185 sqmm connected to grounding network, the disconnecting link shall be
connected at 3rd terminal and 4th terminal.
16.7.4.7. Execution work for Earthing of Lightning Protection :

 Drive the earth rods into the earth by hammer.
 Excavate a trench to link earth rods together by soft drawn bare copper wire
95sqmm.
 Link earth rods to Grounding network.
 Backfilling the trench.
 Testing and record earthing resistant value.
 Joints shall be protected against rust by cold galvanized paint.
 Contact surfaces shall be flush prior to jointing.
 Bolt connections of copper wire with hot dip galvanized steel bar and copper wire
with copper bar should reach mechanical effect and electrical effect.
 During the driving of the rods into the earth, it is better to measure value of the
resistance to earth in order to quantity of necessary grounding rod.
TO GROUNDING FOR APPRON FLOOD LIGHT.

300
0
300
EARTH ROD
BARE COPPER WIRE
3000
TO BUILDING SIDE
A A

EARTH PIT 320(L) x 320(W) x 192(D)
EXOTHERMIC WELDING SOIL
SOFT DRAWN WIRE 95 sqmm SOFT DRAWN WIRE 95 sqmm
EARTH ROD M20 x 3000L EARTH ROD M20 x 3000L

EARTH ROD M20 x 3000L
SECTION A.
DETAIL EARTH ROD INSTALLTION FOR GROUNDING SYSTEM
16.7.4.8. Procedure of installation of Lightning Protection system :

 The installation of the lightning arresters will be closely coordinated with Apron Floodlight
and roofing works.
 The Grounding system for Lightning protection system must be established prior to install
Lightning protection system ( refer to item 4.4 for Grounding installation ).
 The down-conductor shall not be isolated nor enclosed in PVC pipe and placed internal in
the apron lighting towers.
 The down conductor should be fixed with a test joint in a position that is convenient for the
tests but shall not be reached by irresponsible persons.
 The down conductor 95mm2 bare copper wire shall be connected directly to the mounting
base of the lightning arrester by terminal lug.
 The Apron Floodlight Mast shall connect to mounting base of lightning arrester by bolt
connections that shall reach mechanical effect and electrical effect.
 The lightning arrester should be fitted into the mounting base before lifting them and
connecting to the Apron Floodlight Mast.

 After completing the installation of Lightning arrester into the Apron Floodlight Mast, it shall
ensure that the down conductor connecting immediately to the mounting base and the
grounding system.
16.7.5. STANDARD PROCEDURES :

 Down conductor for air terminal (ESE/conventional type) shall be connected to a set
of three copper earthing rods to ensure direct connection to earth of any stroke
current before interconnection with the general Grounding System.
 All equipments connected to power supply must be grounded.
 All metal parts, structural steel, cable trays, piping, reinforced concrete must be
grounded.
 All joints shall be according to JIS C 3327 (2000) standard and shop drawing.
 Safety control:
- To secure an exit entrance whenever it has contingencies.
- Keep water out where is necessary.
- To keep workplace and amenities is always clean.
- Barricade and sign post are available around the site work.
- To pay attention to equipments/ tools as below:
+ Welding machine: insulation
+ Drill machine: insulation and earthing terminal.
+ Cylinders: Pressure Gauge Set shall be inspected by authorities.
+ Cutting machine: insulation and earthing terminal.
16.7.6. INSPECTION AND TESTING PROCEDURES :

16.7.6.1. Inspection :
 The Grounding and Lightning Protection System shall be given a visual inspection by the
Engineer during the installation.
 The Contractor should not allow any backfilling of strenches or pits where these system are
installed before inspection by the Engineer and the appropriate documents are signed.
 Material delivered shall be inspected under the Engineer’s supervisor about size, quality
and quantity.

 After performing, works shall be inspected. Inspection of lightning should be included two
steps: check underground system and general. For equipments fitted inside structural work
or fix underground shall be checked and inspect before backfilling.
 Check Grounding and Lightning Protection.
o Shop-drawing approved.
o Material approved.
o Test method of visual:
 Check quality of grounding conductor and grounding electrode delivered on
site.
 Check installation (connection, routing, quantity.) according to approved
shop drawings.
 Check dimension, level and finishing of foundation of air terminal.
 Check installation according to approved shop drawings and manufacturer’s
recommendation.
 Functional Test: As per design and manufacturer’s recommendation.
 Grounding Resistance Value shall be measured.
Grounding system ≤ 3 Ohms
Earth Pits ≤ 5 Ohms
16.7.6.2. Field test :

16.7.6.2.1. General :
 Grounding rods shall be tested for ground resistance value before any wire is connected.
The test shall be perform in normal dry weather , not less than 48 hours after rainfall.
 Ground resistance shall also be measured for each piece of equipment to the ground
electrode. Testing shall be with a portable ground testing megger for each ground or group
of grounds. The instrument shall be equipped with ammeter reading directly in Ohms or
fractions thereof to indicate the ground value of the electrode under test.
 All test equipment including test meter shall be provided and one copy of the ground
megger manufacturer’s directions, including the method shall be provided.
 The minimum resistance based on the allowable capacity of the conductor shall be as
indicated in the following table:

Resistance tests table
Amperes Ohms
25 through 50 250000
51 through 100 100000
101 through 200 50000
201 through 400 25000
401 through 800 12000
Over 800 5000
 The earth resistance shall be measured either soil resistivity testing or earth resistance
testing method.
16.7.6.2.2. Soil resistivity testing (based on Wenner method) :
 Equipment and procedure for soil resistivity :

The test instrument is used Mega Digital Earth Tester (Model: Megger DET 2/2). The
instrument is connected to the electrodes as detail below:
Four electrodes are driven into the ground, in a straight line with equal spacings between them.
Let the spacing be called 'a'.
The soil resistivity can then be calculated using the equation:
ƒ = 2 x 3.14 x a x R
where ƒ = soil resistivity (ohm metres)

a = electrode spacing (metres)
R = measured resistance (ohms)
 Test Procedure:
- Confirm the proposed test locations.
- Insert four electrodes into the ground in a straight line a= 2 metres spacing. Connect
instrument to the electrodes as shown above.
- Perform test and record measured resistance in Soil Resistivity Test Form.
- Shift electrodes to next spacing a= 4 metres and repeat test.
- Repeat tests a= 6 metres, 8 metres and 10 metres electrode spacing.
- Recorded measurements will be analyzed and presented in Soil Resistivity Test Report.
16.7.6.2.3 Earth electrodes testing:

 Ground resistance test shall follow the “3 electrode methods” / “fall of
potential method” as per ICAO regulation.
 The test instrument is used KYORITSU (Model:4102 A), the instrument is
connected to the electrode as detail below:

16.7.7. STATUTE OF COMPLETION :
After finishing the installation works of Grounding and Lightning Protection System,
inspection shall be carried out and approved by relative parties such as: Consultant, Main
contractor. We can ask the Experiment Center for inspection the whole system and then issue
the Certificate Completion.
16.7.8. APPENDIX :
- Soil resistivity test record (As referred to Eriweld form).
- Earth resistance test record.
- Available for inspection(AFI).
- Inspection record(IR).
- Catalogue for measured instruments attached.

SOIL RESISTIVITY TEST FORM
Location : ____________ Date : --/--/----
RECORD OF READINGS:
Spacing a (m) Penetration Depth (m) Measured Resistance (Ω) Apparent Resistivity (Ωm)
2.0 0.1
4.0 0.2
6.0 0.3
8.0 0.4
16.0 0.5
Mean Apparent Resistivity
Soil Type
Weather Good / sunny
Date Date Signature

Engineer Instruction / Comment
Schedule Done POSCO Consultant
1
Testing by Witnessed by Approved by

Check by POSCO
POSCO Consultant Consultant
Name : Name : Name : Name :
Position: Position : Position : Position :
Signature: Signature: Signature: Signature:
EARTH RESISTANCE TEST RECORD
Record of Earth Resistance Test Record

Date of Si
Measurement Y M D Inspector gn Weather
Earth Mater Graduation Type Manufactures Date of Production
Resistance Manufactures No.
Tester Analog Earth Tester
No Location Kind Resistance Judgment No Location Kind Resistanc Judgment
(Ω) e
(Ω)
1 7
2 8
3 9
4 10
5 11
6 12
Rough Distribution Map
Rough Distribution Map
GROUND TEST
BOX
L1=5m L1=5m
-For good result, record O (Ball point pen) and for bad result, record X (pencil)
When bad result is required, rewrite X to O (Ball point pen)
16.8. CABLE LADDER – CABLE TRAY – CABLE TRUNKING :

16.8.1. AIM :
To describe Electrical Works associated with installation of Cable Ladders, Cable Tray &
Cable Trunking.
This method statement covers works relating to areas having cables supported on cable

ladders, cable trays & cable trunkings only. Works are carried out basing on construction schedule
and detailed shop drawings.
 Approved materials: Approved catalogues of cable ladders, cable trays & cable trunkings
and accessories.
 Specification Division 60050-Cable Rack/Tray/Trunking.
 Standard: Hot Dip Galvanized steel according to the following principals:
i. Internal Work : Minimum 100g/m².
ii. External Work & area of high humidity (eg Utility Tunnel) : Minimum 350g/m².

Submission
Rejecte
d Decisio
Engineer's Verdict n Electrical Engineer's
Comment
Approved
Rejecte
d
Material Inspection
Approved
Preparation Ladder/ Tray/Trunking

routing
Approved
Requisition
Confirming Insert layout and IR/AFI 24 hours in Advance
Making Anchor/Expansion location Electrical Engineer's inspection
Rejecte
d Decision
Approved
Drilling hole/Setting Anchor or

Expansion Bolt
Installation of Hanger Rod and Support

Bracket
Installation of Cable
Ladder/Tray/Trunking
Requisition
Identification IR/AFI 24 hours in Advance
Rejecte
d
Decision
Approved
Proceed cabling work

16.8.5.1. MATERIAL: :
1) Cable Ladder / Tray / Trunking:
 The Cable Ladder shall be standard manufacturer’s galvanized structural steel

sections & with all standard accessories. The pitch of cross bar at 250mm
along straight portion.
 The Cable Tray shall be standard manufacturer’s galvanized slotted steel

edged trays with all standard accessories.
 The Cable Trunking shall be standard manufacturer’s galvanized steel box

section trunking with all standard accessories.
 Size : As per approved shop drawings.
2) HDG Support / Bracket:
Prepare angle bars or c-channel or unistrut as supporting brackets of not less than
2mm thickness.
The cable ladder, cable tray & cable trunking shall be securely supported at
intervals not exceeding 1.5m (vertical & horizontal support).
Size: As per approved drawings.
3) Anchor Bolt / Expansion Bolt :
Size: M10 & M12.
4) HDG Threaded Rod :
Nominal size of hanger rods shall not be smaller than 9mm for the ladder, or tray
600mm wide or less, for over 600mm wide M12 hanger rods to be used..
Size: As per approved shop drawing.
5) Bonding :
 Copper earth-links & wire earth-link (10~16 mm²) for bonding.
6) Approved spray paint for identification.

16.8.5.2. PREPARATION:
 Machineries & Tool: Electric drill, hacksaw, bar level, line marker, measuring tape,
fiber cutter, hand tools & etc
 Scaffolding & “A” Ladder :
a. Setting of scaffoldings where the work to be carried out at elevated

area, please refer to Detail – 1.
b. Guardrails shall be provided when the working height exceeds 3

meters.
c. Scaffolds / Ladders that are to be used on site must be inspected and

deem safe by the sub-contractor’s Safety Supervisor before use.
Tagging shall be provided by the respective sub-contractors.
d. Defective scaffolds / ladders are to be dispose off immediately.
e. Safety supervisor to perform weekly checks of ladders to maintain safe

working conditions. Report defects to Supervisor if any.
f. ‘A’ ladders when used against a wall shall not form an angle greater
than 30 from vertical.
g. Level footing shall be provided for all the support of the ladders and
under no circumstances when bricks, planks are used to form a level
footing.
(l) Never stand on the top step of a ladder. Change to longer ladder if
necessary.
(m) All ‘A’ ladder when in used must be fully extended with the safety catch
engaged.

Detail – 1 : Setting of Scaffolds
16.8.5.3. INSTALLATION (Refer to Detail - 2 to Detail -11)

Material: Gather & ensure sufficient of Tray / Trunking / Ladder & fittings prior to start work
execution.
1. The work shall be started upon site clearance & approval of installation schedule.
2. Checking insert layout follow to approved insert drawing at areas where the insert
were embedded.
3. Incase of inserts can not be used or changing of routing, the anchor bolt are to be
used for attachment to slab.
4. Using builder reference grid line for making cable ladder / tray / trunking routing.
5. Drilling hole & setting of anchor / expansion bolt.
6. Confirm insert layout or anchor bolt / expansion bolt is ready for installation.
7. Prepare the threaded rods (to be hot dipped galvanized) to length with fiber cutter
and remove all sharp edges after cutting.

16.8.5.3.2. Installation Work:
1. Hanger support installation :
 The installation of insert or anchor bolt & expansion bolt to be specified in their
method of statement.
Detail – 2 : Hanger Support Installation
Detail – 3 : Installation of Support in Ceiling
2. Bracket support installation :

 The installation of anchor bolt & expansion bolt to be specified in their method
of statement.

Detail – 4 : Typical Bracket Support Installation on UT Wall
Detail – 5 : Bracket, Hanger Support Installation for Utility Tunnel

Detail – 6 : Bracket, Hanger Support Installation for Utility Tunnel
4. Beam’s bracket support installation :

 The installation of insert or anchor bolt & expansion bolt to be specified in their
method of statement.

Detail – 7 : Typical Detail of Cable Anchor / Expansion Bolt Installation Cross RC Beam in
Ceiling.
A: As per approved shop drawings.

Detail – 8 :
Typical Detail of Cable Tray & Cable Trunking support Installation Cross RC Beam in Ceiling.

5. Riser’s bracket support installation :
The installation of anchor bolt & expansion bolt to be specified in their method of
statement.
Detail – 9 : Typical Detail of Anchor / Expansion Bolt Installation in EPS (RISER)

Detail – 10 : Typical Detail of Cable Ladder & Cable Tray Installation In EPS (RISER)

Detail – 11 : Typical Detail of Cable Tray & Cable Trunking Installation in Cable Trench.

2. Typical Detail for Installation :
Detail – 12 : Cable Trays & Trunkings Installation on Bracket, Hanger Support for Utility Tunnel

Detail – 13 : Cable Tray & Trunking Installation on Bracket, Hanger Support for Utility Tunnel
Detail – 14 : Typical Detail of Cable Tray & Cable Trunking Installation in Ceiling.

Detail – 15 :
Typical Detail of Cable Tray & Cable Trunking Installation Cross RC Beam in Ceiling.

Detail – 16 :
Typical Detail of Cable Tray & Cable Trunking Installation Along RC Beam in Ceiling

EXP.J
Detail – 17 : Typical Detail of Cable Tray & Cable Trunking Installation at Expansion Joint.
Detail – 18 : Typical Detail of Cable Ladder & Cable Tray Installation in EPS (RISER)

Detail – 19 : Detail Of Cable Tray Installation at Beam Sleeve
Detail – 20 : Detail Of Cable Tray Installation at Beam Sleeve

Detail – 21 : Typical Installation of Cable Trunking & Cable Tray to Multiple Panels.

Detail – 22 : Typical Installation of Cable Trunking & Cable Tray to Panel.

Detail – 23 : Typical Installation of Cable Ladder in Cable Trench.
 All cable ladders, trays & trunkings will have to label every 6 meters run with spray painted
color marker (LETTER) to identify the type of service intended for as stated below:
- Electrical (MV) : Red
- Electrical (LV) : Orange
- Electrical (LC) : Blue
Note: To be coordinated with other service, detailed identification to be specified in

Identification Method of Statement Installation.
 Internal Inspection.
- Materials shall be checked for quality, quantity and size.
- Check installed cable ladders, trays, trunkings & accessories.

a. General:
below:
fault system.
 Smoking inside Utility Tunnel & all site areas is not absolutely allowed.
b. Working in Utility Tunnel :
 Ladders and exit entrance shall be provided in order to prepare for all possible contingencies.
c. Working at Elevated area :
 Ensure every worker to wear PPE & use safety harness when working at more than 2 m
height.
 Use of scaffold shall be only on level and firm ground. Scaffolds shall be tied to prevent
movement at the top.
 Ensure A ladders are in good condition.

d. Working with Electrical Equipments:
 When using diamond cutter, workers must wear gloves and face shield.
 Extension wires shall be hanged to right position to prevent short circuit and electric shock.
 Extension wires and Electrical Equipment should be provided always with terminal plug.
- Check installed cable ladders, trays, trunkings & accessories.
o Check quality of installed cable ladders, trays & trunkings

on site.
o Check installation according to approved shop drawings.
o Check size, position and condition of cable ladders, trays

& trunkings & accessories.
16.8.8. APPENDIX :
- AFI (Availability For Inspection).

16.9. LIGHTING FIXTURE :
16.9.1. AIM :
To describe Electrical Works associated with installation of Internal Lighting System.
16.9.2. SCOPE OF WORKS

This method statement covers works relating to areas having Installation of Internal Lighting
System. Works are carried out base on construction schedule and approved shop drawings.
 Approved materials: Approved catalogues of Internal Lighting System.
 Approved Shop-drawings & Manufacture’s Drawing.
 Specification Division 60400 – Internal Lighting/Receptacle System.

Submission
Rejecte Decisio
d n
Comment
Approved
Rejecte
d
Material Inspection
Approved
Confirmation of all Handover Related Building Works,

Conduit Works, Cable Support System, and Cable
Works have completed.
Marking of Location for Lighting Fixture.
Preparation & Installation of Lighting

Fitting.
Completion of Lighting Fitting Requisition

Prior for Inspection IR/AFI 24 hours in Advance
Rejecte
d
Decision
Approved

16.9.4.1. MATERIAL :
1) Fluorescent Lamps, Flood Lights, Down Lights, Mirror Light & Exit Light
 All the lighting fixtures & exit light used should be standard upon manufacturer’s
approved type.
 All Color coding of all lighting fixtures, lamps & exit signs used should follow as per
manufacturer’s approved type.
 Size of lighting fixtures & exit sign should follow as per “Approved” Shop drawings.
16.9.4.2. PREPARATION :
 Machineries & Tool: Hacksaw, Markers, Measuring Tape, Cable Cutter, Electric
Drill, Electric Cutter, Hand Tools etc.
 Scaffoldings:
a. Setting of scaffoldings where the work to be carried out at elevated area, please refer to
Detail – 1.
b. Guardrails shall be provided when working with height exceeds 3 meters.
c. Scaffolds/ladders that are to be used on site must be inspected and deem safe by the sub-
contractor’s Safety Supervisor before use. Tagging shall be provided by the respective
sub-contractors.
d. Defective scaffolds/ladders are to be dispose off immediately.
e. Safety supervisor to perform weekly checks of ladders to maintain safe working conditions.
Report defects to Supervisor if any.
f. ‘A’ ladders when used against a wall shall not form an angle greater than 30 from vertical.
g. Level footing shall be provided for all the support of the ladders and under no
circumstances when bricks, planks are used to form a level footing.
h. Never stand on the top step of a ladder. Change to longer ladder if necessary.
i. All ‘A’ ladder when in used must be fully extended with the safety catch engaged.

Detail – 1 : Setting of Scaffolds
16.9.4.3. INSTALLATION:
Material: Gather & ensure sufficient of lighting fixtures, exit sign, anchor bolts, threaded rods,
hanger, steel rod, tools, manpowers & check up location prior to start work execution.
16.9.4.3.1. Preparation:
a. The work shall be started by orienting workers how to install the lighting fixtures & exit
signs in a proper sequence of work. Inform workers about safety matters
b. Check cable support system, conduit works, cable works have completed, areas are clean
& approval of installation schedule.
c. Checking lighting fixtures & exit signs location follow to approved shop drawing at areas
where the lighting fixtures & exit signs are ready for installation.
d. Determine actual type of lighting fixtures & exit signs need for installation. Draw the correct
lighting fixtures & exit signs.
e. Check all ceiling openings are at collect location & cables to bring down to ceiling.
f. All cable is to be tested (insulation & priority), checked & ready for installation.

16.9.4.3.2 Installation Work:
1) Installation of Ceiling Recessed Mounted Lighting Fixtures:
 Check ceiling opening for the all lighting fixtures.
 Determine actual, correct & type of lighting fixtures need to install.
 The cables to be tested & checked.
 Install the lighting fixture to the ceiling boards of the opening.
 Connect the cable to lighting fixtures (Detail – 2 to 6).
Detail – 2 : Installation of Ceiling Mounted Lighting Fixture

Detail – 3 : Installation of Ceiling Mounted Downlight

2) Installation of Ceiling Mounted Lighting Fixtures:

 Check ceiling opening for the all lighting fixtures.
 The cables to be tested & checked.
 Marking of position for lighting fixtures on ceiling board.
 Position the first lighting fixture on the ceiling board.
 To secure lighting fixture to the ceiling board by using wire rod.
 Connect the cable & install the lamp to the lighting fitting (Detail – 7).
 Proceed in the same manner for the other lighting fixtures.
Detail – 7 : Installation of Ceiling Mounted Lighting Fixture
3) Installation of Ceiling Slab Mounted Lighting Fixtures:

 The cables to be tested, checked & confirmed are ready for installation.
 Marking of position for lighting fixtures on ceiling slab.
 Position the first lighting fixture on the PVC concealed box in ceiling slab.
 To secure lighting fixture to the ceiling slab by using M6 anchor bolts.

Detail – 8 : Installation of Ceiling Slab Mounted Lighting Fixtures
4) Installation of Trunking Mounted Lighting Fixtures:

 Marking of position for lighting fixtures on trunking.
 Position the lighting fixture on the trunking.
 To secure lighting fixture to the trunking by using M6 bolts & nuts.

Detail – 9 : Installation of Ceiling Slab Mounted Lighting Fixtures
5) Installation of Lighting Fixtures Above the Louver Ceiling:

 Install the HDG C-Channel above the Louver Ceiling
 Marking of position for lighting fixtures on c-channel.
 Position the lighting fixture on the c-channel.
 To secure lighting fixture to the c-channel by using M6 bolts & nuts.

Detail – 10 : Typical Installation of Lighting Fixture above the Louver Ceiling
6) Installation of Floodlight with Louver Above the Check Counter:

 Install the steel angle supported by piluck
 Determine actual, correct & type of lighting fixtures & ballast need to install.
 Marking of position for floodlight on grating.
 Position the floodlight on the side of grating.
 To secure floodlight with louver to the grating by using M8 bolts & nuts.
 Connect the cable to the ballast & floodlight (Detail – 11).

7) Installation of Halogen Light 500W (Emergency Light) Above the Check Counter:
 Marking of position for floodlight on c-channel.
 Weld the lighting base on the c-channel.
 Determine actual, correct & type of halogen light need to install.
 Install the lamp pole on the base & Connect the cable to lighting fixtures (
 Position & secure the halogen light on the lamp pole (Detail – 12 A).
 Weld the steel angle on the c-channel & install the lighting base.
 Install the lamp pole on the base & connect the cable to lighting fixtures.
 Position & secure the halogen light on the lamp pole (Detail – 12 B).

8) Installation of Halogen Light 500W (Emergency Light) Above the Check Counter:
 Marking of position for steel bracket of upper light on top of concrete column.
 Install the steel bracket on the concrete column & secure by M10 anchor bolt.
 Connect the cable to lighting fixtures.
 Install the lighting fixture on the bracket (Detail – 13)

9) Installation of Wall Mounted Exit Sign above door:

 Marking of position for lighting fixtures on wall.
 Position the lighting fixture on concealed box in the wall.
 Check the leveling by using the level bar & secure the exit light to the wall by using
M6 anchor bolts.
 Connect the cable to the lighting fitting (Detail – 10 & Detail - 11).

Detail – 14 : Installation of Wall Mounted Exit Light Above Single Door
Detail – 15 : Installation of Wall Mounted Exit Light for Double Side Door

10) Installation of Ceiling Mounted Type Exit Sign :
 Marking of position for lighting fixtures on ceiling.
 Install the HDG C-Channel secure by M8 threaded rod above the ceiling.
 Install GI conduit supported by c-channel pass through ceiling board.
 Check the leveling by using the level bar & secure the lighting fixture to the conduit
by using bushing.
 Connect the cable to the lighting fitting (Detail – 12).
Detail – 16 : Installation of Ceiling Mounted Detector for Structure Roof
16.9.4.4. Safety method

a. General:
below:

 All Electrical Equipment shall be provided with separate circuit breaker to avoid overload
fault system.
b. Working in Utility Tunnel :

 Ladders and exit entrance shall be provided in order to prepare for all possible contingencies.
c. Working at Elevated area :

height.

- Materials shall be checked for quality, quantity and type.
- Check installed cable.
 Check type of lighting fixtures installed.
 Check condition of lighting fixtures installed.
 Check leveling of lighting fixtures installed.

16.9.5.2. Engineer’s inspection procedures :
- Materials shall be checked for quality, quantity, type and size by JAC’s Engineer.
- Check installed lighting fixtures.
o Check quality of installed lighting fixtures on site.
o Check type of lighting fixtures installed.
o Check condition of lighting fixtures installed
o Check leveling of lighting fixtures installed
16.9.6. COMPLETION STATUS:

16.9.7. APPENDIX:

16.10. FIRE ALARM SYSTEM :
16.10.1. AIM :
- To describe Electrical Works associated with installation of Fire Alarm / Detection System.

- This method statement covers works relating to areas having Installation of Lightning and Fire
Alarm / Detection System
- Works are carried out base on construction schedule and approved shop drawings.
• Approved materials: Approved catalogues of Fire Alarm / Detection System
• Approved Shop-drawings & Manufacture’s Drawing.
• Specification Division 60600 – Fire Alarm / Detection System

16.10..4. SEQUENCE OF WORKS :
Submission
Rejected Decision
Engineer's Verdict Electrical Engineer's Comment
Approved
Rejected
Material Inspection
Approved
Confirmation of all Handover Related Building Works,

Conduit Works, Cable Support System, and Cable
Works have completed.
Marking of Location for Detectors, Panels
Preparation & Installation of Detectors &

Panels
Requisition
Completion of Detectors & Panels IR/AFI 24 hours in Advance
Prior for Inspection
Rejected Decision
Engineer's Verdict Electrical Engineer's Site
Inspection
Approved

16.10.5.1. Material :
- Smoke Detectors, Heat Detectors, Beam Detectors, FACP & Mimic Panel
 All the Detectors & Panels used should be standard upon manufacturer’s approved type.
 All Color coding of Detectors & Panels used should follow as per manufacturer’s approved
type.
 Size of Detectors & Panels should follow as per “Approved” Shop drawings.
 Machineries & Tool: Hacksaw, Markers, Measuring Tape, Cable Cutter, Electric Drill, Electric
Cutter, Hand Tools etc.
 Scaffoldings:
- Setting of scaffoldings where the work to be carried out at elevated area, please refer to
Detail – 1.
- Guardrails shall be provided when working with height exceeds 3 meters.
- Scaffolds/ladders that are to be used on site must be inspected and deem safe by the sub-
contractor’s Safety Supervisor before use. Tagging shall be provided by the respective sub-
contractors.
- Defective scaffolds/ladders are to be dispose off immediately.
- Safety supervisor to perform weekly checks of ladders to maintain safe working conditions.
Report defects to Supervisor if any.
- ‘A’ ladders when used against a wall shall not form an angle greater than 30 from vertical.
- Level footing shall be provided for all the support of the ladders and under no circumstances
when bricks, planks are used to form a level footing.
- Never stand on the top step of a ladder. Change to longer ladder if necessary.
- All ‘A’ ladder when in used must be fully extended with the safety catch engaged.

Detail – 1 Setting of Scaffolds
16.10.5.3. Installation:
• Material: Gather & ensure sufficient of Detectors, Panels, Anchor Bolts, tools, man powers &
check up location prior to start work execution.
1. The work shall be started by orienting workers how to install the detectors & panels in a
proper sequence of work. Inform workers about safety matters
2. Check cable support system, conduit works, cable works have completed, areas are clean &
approval of installation schedule.
3. Checking detectors & panels location follow to approved shop drawing at areas where the
detectors & panels are ready for installation.
4. Determine actual type of detector & panel need for installation. Draw the correct detector &
panel.
5. Check all ceiling openings are at collect location & cables to bring down to ceiling.
6. All cable is to be tested (insulation & priority), checked & ready for installation.

16.10.5.3.2. Installation Work :
• Installation of Ceiling Mounted Detector:
1. Check ceiling opening for the detectors.
2. The cables to be tested & checked.
3. Install the base of detector to the ceiling boards of the opening.
4. If the cable from outlet box or conduit to detector point is less than 500mm, cable to be
directly connected to detector (Detail – 1 ).
5. If the cable from the outlet box or conduit is more than 500mm, flexible pipe to be
installed from conduit to outlet box or detector point (Detail – 2 to 5).
Detail – 1 Installation of Ceiling Mounted Detected for Structure Roof

Detail – 2 Installation of Ceiling Mounted Detector for Under Beam
Detail – 3 Installation of Ceiling Mounted Detector for Under Beam at Arrival Concourse 1F
(Type – 1)

Detail – 4 Installation of Ceiling Mounted Detector for Structure Roof
Detail – 5 Installation of Ceiling Mounted Detector for Beam Type

• Installation of Ceiling Slab Mounted Detector:
1. The cables to be tested, checked & confirmed are ready for installation.
2. Install the base of detector on the round box.
3. Connect the cable & install the detector to the base .
• Installation of Buzzer above ceiling:

2. Install the base of buzzer on the outlet box.
3. Connect the cable & install the buzzer to the base .
• Installation of Wall Mounted FACP:

1. Marking of position for FACP on brick or dry wall.
2. Drilling hole & setting of anchor bolt on brick wall. For dry wall to install IT hanger.
3. Confirm anchor bolt / IT hanger is ready for installation.
4. Install the FACP on wall (Detail – 6).
5. Check the leveling by using the level bar & secure the FACP.
Detail – 6 Typical Installation of Wall Mounted FACP

• Installation of Mimic Panel in CCR :
1. Marking of position for Mimic Panel on floor panel.
2. Drilling hole onto the floor panel, Install of channel base, check the leveling by using the
level bar & adjusting with liners.
3. Prepare the threaded rods (to be hot dipped galvanized) to length with fiber cutter and
remove all sharp edges after cutting.
4. The Mimic Panel to bring into CCR.
5. When the mimic panel reaches the actual installed location & on the channel base
6. Insert the threaded rod into the mounting holes with flat bar underneath, check the
leveling.
7. Secure the mimic panel by nut & washer.
8. Install the IT hanger on the dry wall, to secure the mimic panel (Detail – 7).
Detail – 7 Installation of Mimic Panel

• Installation of Inspection Box of Elevator :
1. Check the opening of inspection box for elevator
3. Install the base of the detector on the detector mounting frame.
4. Connect the cable & install the detector on the base.
5. Insert the detector mounting frame into the inspection box (Detail – 8).
Detail – 8 Installation of Inspection Box of Elevator
16.10.5.4.1. General :
- The safety procedures have to be applied for all Engineers, Supervisors and Workers as stated
below :
 All Electrical Equipment shall be provided with separate circuit breaker to avoid overload
fault system.

16.10.5.4.2. Working in Utility Tunnel :

contingencies.
 Work place has to be cleaned from any rubbishes or dangerous items
16.10.5.4.3. Working at Elevated area :

height.
16.10.5.5. Inspection procedures :
16.10.5.5.1. Internal inspection :
- Materials shall be checked for quality, quantity and type.
- Check installed cable.
- Material approved.
- Check type and condition of detectors installed.
- Check size, condition & leveling of FACP installed.
- Check size, condition & leveling of Mimic Panel installed.

16.10.5.5.2. Engineer’s inspection procedures :
- Materials shall be checked for quality, quantity, type and size by JAC’s Engineer.
- Check installed cables, cable ties & cable markings.
• Material approved.
• Visual Inspection:
o Check quality of installed detectors on site.
o Check type and condition of detectors installed.
o Check size, condition & leveling of FACP installed.
o Check size, condition & leveling of Mimic Panel installed.

16.10.7. APPENDIX :

16.11. PUBLIC ADDRESS SYSTEM :
16.11.1. AIM :
To describe Electrical Works associated with installation of P.A fixture.
- This method statement is the necessary measures to ensure that all installation activities to be
identified and established and approved by the Employer’s representative.
- The scope of this plan is to provide a guideline for the implementation of quality assurance on
installation work.
 Approved materials: Approved catalogues of P.A fixture.
 Specification Division 60268 – Public Address ssytem.
16.11.4.1. Installation ceiling speakers :
- All ceiling speakers that are mounted within suspended ceilings are fixed after the ceiling board has
been installed.
- Marking for ceiling opening is done at the ceiling board.
- The Builders will then cut out the ceiling board accordingly to the marked opening.
- The speakers are installed via the ceiling opening provided with clips that are supported to the back
of the ceiling board. The spring clip will snap and hold the ceiling speaker securely on the surface of
the ceiling.
- During termination of the ceiling speaker, the correct polarity of the cable is checked.
- After installing the fixture, it is visually checked that the installation is straight.

16.11.4.2. Installation horn speakers :
- All horn speakers are installed at the Carpark Area.
- The mounting bracket of the horn speaker is screwed to the wall or column with a PVC rawl plug.
- Ensure that the horn speakers are securely fastened to the wall/column.
- During termination of the horn speaker, the correct polarity of the cable is checked.
16.11.4.3. Installation box speakers :
- All box speakers are installed at the Staircase Area, Fire Pump Room and Lift Motor Room.
- The base support panel of the box speaker is separated from the box speaker unit.
- The panel of the horn speaker is screwed to the wall or column with a PVC rawl plug.
- Ensure that the box speakers are securely fastened to the wall/column.
- During termination of the box speaker, the correct polarity of the cable is checked.
16.11.4.4. Installation volume control :
- The height of the volume control is installed at 1500mm from top of plate to finished floor level.
- The conceal box for the volume control is installed before the plastering works begins.
- During termination of the volume control, the correct polarity of the cable is checked.
- Place the volume control unit into the conceal box and secure the unit with 2 screws such that the
facial plate rest firmly on the wall surface.
16.11.5. INSPECTION :
- The site inspection is carried out to ensure conformance of the installation work.
- A ‘request for inspection’ form is forwarded to the Employer’s representative to request for scrutiny
on the particular work and the installation to meet the requirement as above said.

16.11.7. APPENDIX :

16.12. TELEPHONE & DATA SYSTEM :
16.12.1 AIM :
To describe Electrical Works associated with installation of Telephone & Data system.
installation work.
 Approved materials: Approved catalogues of Telephone & Data system .
 Specification Division 60870 – Telephone & Data ssytem.
16.12.4. SUMMARY :
 Capacity : 300 pairs.

16.12.5.1. Requirements :
This section describes how to wire and cable telephone sockets in this project only. As with
all electrical work, if technicians are not trained or experienced in such matters, then the advice is to
seek the expertise of a professional.
Sockets can only be installed on the new plug and socket system. If your phones are
connected to a connector as shown in the picture below then you must contact your exchange service
provider to have a Master socket installed. Technicians may wire off the Master Socket.
16.12.5.2. Tools :
Sub-contractor will also need tools to wire a socket and these should be in good condition.
The tools required are:
+ Pin Hammer.
+ Small screwdriver.
+ Side cutters.
+ Long Nosed Pliers.
+ Knife.
+ Eye Shields.
16.12.5.3. Planning :
Before you start plan the cable route. The sockets wire from the Master and then follow from
socket to socket.
If you cable to the 1st floor then consider going external - usually via the front window - up the
wall - and in the bedroom window. This is because running the cable up the stairs is normally a pain
and involves cabling over numerous doors.
Do not go under carpets and do not run cables behind doors. The top of the skirting board is
a good place to start.
Remember - telephones normally have 3 metre cords.

16.12.5.4. Fitting the Socket :
If the sockets are fitted after the house is built, then surface mounted are the best option.
These should be fixed to the wall or skirting board with the appropriate fixings. Always wear eye
shields when drilling.
WARNING - Before attaching the socket to the
wall, ensure that you have selected a position
where you will not hit any concealed pipes or
electrical cables. Check with a cable locator -
purchase at a DIY shop.
Remember to keep the sockets well
clear of the floor to avoid damage by floor
cleaning equipment and to enable the cable to be
brought neatly out of the socket box and on to
the skirting board.
Once you have decided on the positions for the sockets, carefully cut out the appropriate
cable entry hole in the side or base of each socket using a sharp knife.
Mount the sockets in position, using the two screws and plastic wall plugs supplied with each
socket. The socket box mounting holes are slotted to allow horizontal and vertical adjustment before
tightening the screws fully.
16.12.5.5. Cabling :
House telephone wiring uses cable containing six 0.5mm diameter solid conductors. It is
important that this size of wire is used or a good electrical connection cannot be guaranteed and there
could be problems in the future with the system.
Never use stranded wire, mains cable or bell wire. Run the cables to the Extension socket
positions in accordance with your plan. Feed the cable through each socket box entry hole and leave
about 200mm (8”) of cable spare at the socket.
WARNING - When fixing the cable, take care not to puncture or damage it in any way. Damaged
cable may cause faulty operation or damage to the system and must be replaced, not taped up.
On straight runs it is easier to fix the cable at one end of the cable run, pull the cable tight, fix
the other end and then insert intermediary cleats at approximately 300mm (12”) intervals.
You can also use two cleats as shown to hold a cable bend neatly in place, not a single cleat on the
bend.

16.12.5.6. Wiring the Sockets :
Start at the last socket and finish at the
Master Socket. For every cable at each socket, cut the
sheath at the end of a cable about 13mm (1/2 in) with
a pair of side cutters and expose the white nylon
ripcord.
Grip the rip cord with a pair of long nosed
pliers (curl the cord around the tips if it slips out) and
pull firmly down, exposing the wires to about 50mm
(2”).
Next cut away the unwanted sheath with the side cutters. D not remove the PVC insulation
from the wires themselves.
Fix the cable sheath(s) neatly to the cable mount on the faceplate of the socket using the
nylon tie provided with the socket. Thread the tie through the slot/hole in the back of the faceplate. Put
the cable in place and tighten the tie (see diagram below).
N.B. Cable securing methods may differ depending on the make of the socket.
Spread out the individual wires so that you can

identify the colours. The first colour identified is the base
colour of the plastic insulation, the second colour is printed
over the first; for example, Green/White means green base,
white overprint, White/Green means white base, green
overprint.
In each socket the wiring HAS to be connected as
follows :
White/Orange 4 - 3 Orange/White
White/Blue 5 - 2 Blue/White
White/Green 6 - 1 Green/White
WARNING - make sure that you follow the colour coding

correctly. Incorrect wiring may cause faulty operation or damage to the system.

16.12.5.7. Terminating the wires :
No wire stripping or soldering is necessary to make a
good termination.
The Krone tool (IDC - Insulation Displacement
Connector) or cheap plastic wiring tool will be used to connect
the wires to the socket.
IMPORTANT - do not attempt to insert the wires with anything
other than the proper tools. Always wear eye shields when
using IDC tools as the wire ends can fly off.
Support the socket faceplate firmly and hold the tool
vertically making sure that the ‘blade’ of the tool is the correct
way round. This is essential, as not only will the tool be damaged but also the wire will not be
terminated properly if the tool is incorrectly used. It is recommended that you practice first by placing
the IDC tool over a terminal, without a wire in place. In the correct position the tool will easily slide as
far as the chamfer of the plastic insulator on the terminal.
Leaving a small amount of slack in the wire place the wire to be terminated in the appropriate
slot of the terminal. Put the tool into position. A firm vertically applied pressure to the tool will force the
wire into the connector fork and the connection is made. You will hear it go into place. Then remove
any excess wire beyond the connector with the wire side cutters. The picture shows the cheap wiring
tool, if the Krone version is used, then the scissors side locates in the recessed side (shown to the
right in the picture). The Krone tool also automatically cuts off the spare wire.
If two cables are to be connected to the socket, a second wire will need to be inserted at the
same terminal. Each wire must be inserted individually and not both at once. Ensure that wires are
pushed into the connector fork fully, one on top of the other. The socket will only accommodate two
cables maximum.
Where two wires are to be terminated at the same terminal, make sure that the colours of the
wires from each cable match each other.
After you have made the three terminations on one side of the socket, e.g. 1,2,3 as shown
above, turn the tool around to make the terminations for 4,5,6 so that the ‘blade’ of the tool (longer
edge), is again facing towards the middle of the socket.
If you should make a mistake, a wire can be removed by pulling it upwards out of the
connector fork. Do not attempt to reinsert the same part of the wire until the damaged portion has
been cut off. Leave each terminated socket out of its box for the moment.
Lay the wires down onto the socket to make a neat job and then securely fix the socket to the
back box.

16.12.5.8. Testing :
Check for dial tone at each socket and then ask a friend to call you back. Whilst the line is
ringing, plug a phone into each socket to ensure that it rings. If not check the termination on pin 3 of
the socket

16.12.8. APPENDIX :

16.13. CCTV SYSTEM :
16.13.1 AIM :
To describe Electrical Works associated with installation of Security system.
installation work.
 Approved materials: Approved catalogues of Security system .
 Specification Division 61850 – Security ssytem.
16.13.4. SUMMARY :
 Single diagram :

16.13.5.1. Materials :

16.13.5.2. Camera :
16.13.5.2.1. In-Ceiling Models :
- Back Box :
+ 1 Back box.
+ 1 Parts bag.
+ 1 Conduit fitting.
+ 1 Safety chain bracket.
+ 1 Lock nut.
+ 1 Compass tool.
+ 4 T-rail clip (clip, L-bracket, screw, lock washer and nut).
- Dome Drive :
+ 1 Dome drive.
- Lower Dome :
+ 1 Acrylic lower dome with trim ring.

16.13.5.2.2. Pendant Models :
- Back Box :
+ 1 Back box
+ 1 Tube of thread compound
- Dome Drive :
+ 1 Dome drive
- Lower Dome :
+ 1 Acrylic lower dome with trim ring
+ 1 Parts bag (O-ring and lubricant, and tube of Loctite)

16.13.5.2.3. Hard Ceiling Installation : In-Ceiling Models :
a) Step 1 – Prepare Ceiling
- Locate the center point of the mounting location. Drill a hole in the ceiling using a 3/32-inch drill.
Insert the compass tool into the hole.

- Draw a circle on the ceiling using the compass tool and a pencil. Cut the circle out of the ceiling.
b) Step 2 – Install The Back Box
- Attach the conduit fitting, lock nut, and safety chain bracket. Install a safety chain/cable (not
supplied) that will support up to 16 pounds (7.3kg).
- Turn the thumb screw and open the hinged door to the back box. Pull wiring into the back box
through the conduit fitting. Refer to Tables A and B in the Appendix for wiring distances.

c) Step 3 – Install Dome Drive
- Set the DIP switches for SW1 and SW2 on the bottom of the dome drive for the appropriate receiver
address. Refer to the labels on the dome drive or Tables C through E in the Appendix in the back of
this manual.
- Daisy Chain Operation Only – When connecting more than one Spectra dome system to a single
controller, terminate the last unit in the chain (farthest from the controller). To terminate the dome
drive set the RS-422 termination switch to the left.
- Line up the green and red tabs with the green and red labels. Push in on the tabs. Insert the side
with the green tab, then the side with red tab. Continue pushing on the ends of the tabs until both
sides click into place.
d) Step 4 – Install Lower Dome
- Snap the clip, on the end of the trim ring leash, into the hole on the lip of the back box.

- Line up the snaps on the trim ring with the mounting screws on the back box. Snap the trim ring into
the plastic snap washers on the mounting screws.
16.13.5.2.4. Soft Ceiling Installation : In-Ceiling Models

a) Step 1 – Prepare Ceiling Tile
- Remove the ceiling tile from the ceiling. Insert the compass tool (supplied) into the center of the tile.
(If necessary use a 3/32-inch bit to drill a hole).
- Draw a circle on the tile using the compass tool and a pencil. Cut the circle out of the ceiling tile.
b) Step 2 – Install The Back Box
- Attach the conduit fitting, lock nut, and safety chain bracket. Install a safety chain/cable (not
supplied) that will support up to 16 pounds (7.3kg).

- Turn the thumb screw and open the hinged door to the back box. Pull wiring into the back box
through the conduit fitting. Refer to Tables A and B in the Appendix for wiring distances.
- Compress the spring clips on the back box and push it through the hole, until the clips spring back.
Tighten the screws until you hear a clicking noise.
- Install the ceiling tile with the back box. Attach a T-rail clip on each side of the ceiling tile. Fasten the
L-bracket to the clip with the supplied screw and washers.
c) Step 3 – Install Dome Drive
- Set the DIP switches for SW1 and SW2 on the bottom of the dome drive for the appropriate receiver
address. Refer to the labels on the dome drive or tables C through E in the Appendix in the back of

this manual.
- Daisy Chain Operation Only – When connecting more than one Spectra dome system to a single
controller, terminate the last unit in the chain (farthest from the controller). To terminate the dome
drive set the RS-422 termination switch to the left.
- Line up the green and red tabs with the green and red labels. Push in on the tabs. Insert the side
with the green tab, then the side with red tab. Continue pushing on the ends of the tabs until both
sides click into place.
d) Step 4 – Install Lower Dome
- Lightly apply O-ring lubricant to the O-ring. Install the O-ring in the groove on the trim ring of the
lower dome.
- Attach the back box trim leash to the lower dome. Use retainer screw (nearest to a mounting screw)
inside lower dome.

- Remove the two lower dome, mounting screws. Apply a drop of Loctite 222MS (supplied) to each
screw.
- Push the lower dome inside the back box, line up the mounting screw holes, and install the two
mounting screws.
NOTE : If you are installing an outdoor model, plug the two-pin heater connection in the lower dome
into the mating connector in the back box.

16.13.5.3. Multiplexers :
- The MX4000 Genex Series lets you configure your system in various ways.
- The simplest system is a stand-alone multiplexer(Figure 1). Just connect cameras, monitors, a VCR
and alarm inputs. Front panel push buttons control the multiplexer.
- By adding a KBD4000/KBD4002/KBD4000V keyboard to the multiplexer(Figure2), you can control 1-
16 multiplexers from up to 25 feet(7.6m) away with the cable supplied with the keyboard. You can
obtain greater distances between the multiplexer and the keyboard by providing a Pelco KBDKIT(-X)
and your own cable.
- A keyboard also lets you control moveable cameras. Control systems for moveable cameras must by
Coaxitron compatible. In Figure 1 cameras are fixed.
- The systems shown in Figures 1 and 2 are for a single operator only. To permit up to four operators
to use the system, add an MX4000SVR Multiplexer Server, as shown in Figure 3.
- Main and spot monitor outputs from each multiplexer are connected to the server, providing two
video channels. The design is not a true matrix, however, because only two operators (instead of all

operators in a true matrix) can select cameras from the same multiplexer at the same time, one
operator using the main monitor and the other operator using the spot monitor.
- Duplex Multiplexer Only - if a true matrix configuration is necessary in which all operators can
access a multiplexer, a matrix switcher (such as Pelco's CM6700) can be used. Refer to Figure 4.
However, only one multiplexer can be used. In this example, looped video is from individual cameras;
video from the main monitor can be either from individual cameras or from multiplexer cameras.
16.13.5.4. Rack Installation :

- Unpack and inspect all parts carefully. The following parts are supplied :
+ MX4000 Series multiplexer
+ Rack ear kit
+ Rack ears
+ 4-40 x .3675-inch pan head screws
+ 10-32 x .750-inch pan head screws
+ Power cord
+ 6-foot (1.8m) data cable with RJ-45 connectors
16.13.5.5. Mounting :
16.13.5.6. Matrix Bay :

- The matrix bay communicates with the controller via RS-422 communications and therefore can be
installed up to 4,000 feet (1,216.2 meters) away from the controller. Determine where the matrix bay
is to be located and follow the mounting and wiring instructions below.
+ Mounting Instructions

- The matrix bay mounts in a 19-inch (48.26 cm) rack using standard mounting hardware and
occupies 6 RU (16.5 inches) of vertical space. Place the matrix bay in the desired location and secure
properly.
- The matrix bay is designed for low power consumption and therefore has no internal fans. If
mounting several matrix bays together in the same location or if installing in high temperature
environments. It is highly recommended that you separate the units by at least 1 RU (1.75 inches). In
high temperature environments, it also may be necessary to provide forced air cooling. Contact Pelco
for additional information.
- Once the unit has been secured into the equipment rack, remove the front panel of the unit to gain
access to the circuit cards. Ensure each card is firmly seated in the frame.
16.13.5.7. Key Board :

16.13.5.7.1. Installation :
a) Ensure that all DIP switches are in the OFF position, as shown in Figure 3. The DIP switches
are on the underside of the keyboard.
b) The RJ-45 connectors on the supplied Pelco power pack serve a dual function:(1) to provide
power to the keyboard and (2), to serve as a data path between the keyboard and the CM9760-CC1.
Connect a "straight" or "parallel" cable (RJ-45 to RJ-45) between COM 1 on the keyboard and the RJ-
45 keyboard input connector on the power pack (refer to Figure 5).
c) Connect the other "reverse" or "cross-wired" cable (also RJ-45 to RJ-45) between the remaining
RJ-45 connector on the power pack and an appropriate RJ-45 Sercom port (most likely Com port 6,
see note) of the Sercom board occupying slot 1 on the rear of the Pelco CPU (CM9760-CC1).
d) Plug the power pack into a 120 VAC power source.
e) Turn the main power supply switch ON.

16.13.5.7.2. Setup :
The CM9760-KBD is configured using setup mode. In setup mode, it is possible to:
a) Nominate a PIN for entering setup mode.
b) Nominate a PIN that provides access to features on the define menu.
c) Calibrate the joystick.
d) Adjust the brightness of the display.
e) Set the data transmission speeds at which the keyboard's three COM ports operate.
f) Configure the internal relays and assign macros to them.
g) Assign functions to user-definable control keys.
h) Select direct camera control receiver/drivers.
i) Assign logical camera numbers to directly controlled cameras.
j) Download/upload the definitions of the user-definable control keys and user-defined icons
between keyboards.
k) Adjust the time-out period.
l) Select a host processor.

16.13.5.8. VCR :
16.13.5.8.1. Handling and Storage :

- Storage shall be in a clean, dry and ventilated environment free from theft and vandalism and shall
be handled by specially trained personnel with fragile electronic components handling experience. As
and when the CCTV equipment are to be installed, they will be transported via the company's logistic
department.
- BSS contractor shall carry out this general procedure in order to avoid from any problems occur
before and after complete installation work done.
16.13.5.8.2. Delivery of Equipment :
- All delivery equipment must be checked and tested before sending them to site. Inspect the carton
for any possible damages. If any damages occurred, notify to the carrier immediately. Inspect the
components for any obvious damage. Any damage goods shall be returned for replacement. All
original manuals accompanying the delivery shall be kept for subsequent preparation of technical
documentation to Employer.

16.13.5.8.3. Equipment Acceptance Test :
- The acceptance test should be done immediately after the equipment delivery and also before any
equipment is installed on site. This procedure has to apply in order to avoid form any weaknesses
occurred on the system installed.
- The acceptance test divided into two catagories:

a) Accessories such as fiber converters and fiber racks.
b) Central equipment and peripheral devices such as control matrix, communication interfaces
and network equipment.
16.13.5.8.4. Staging and Demonstration :
- The system that has been received will be installed as a sample of demonstration for Employer. It
must be done by get all the equipment that is required for installation in the office, get up all the
equipment and devices that relevant to the Employer project, test overall system and finally give
demonstration to the Employer.
16.13.5.8.5. Graphic and Designing :
- The graphical and designing stages are to design and install applications that are required to the
overall system. Generally, these stages are started from beginning project, which is from designing
the system until complete installed system.
16.13.5.8.6. System Programming :
- System programming consists of the setting up of the system parameters and entering the camera
points data. It consists overall database setup for the system includes clarified and updated all the
information with Employer.
16.13.5.8.7. Equipment and Termination :
- Equipment and termination works shall be done one week after the start of equipment installation,
then followed by equipment testing one week after the start of termination works.
 Termination of central equipment and communication interfaces

 Termination of CCTV devices
 Termination of cameras, fiber converters, PTZ controllers

16.13.5.8.8. Test Procedure :
16.13.5.8.8.1. Software :
- Ensure that all the Video Control Matrix can communicate among each other and with other sub-
equipment and beyond their default gateway by using the following methods:-
- Ensure that the Video Control Matrix is online in order for the system to access the video signals to
be received from the cameras. The method for checking is as follows:
- From the Video Control Matrix, select a monitor to view the test results. Follow that by picking a
camera that you wish to view and enter its address into the Video Control Matrix and the image of the
camera picked should appear on the monitor picked.
- Ensure that the Video Control Matrix can communicate to the other multiplexers. Check all
multiplexers to ensure that communication to the Video Control Matrix is good. Checking all the
connection is tight.
- Ensure that the fiber equipment is working in good condition.
16.13.5.8.8.2. Hardware :
- Test all the wiring connectivity through out all the zones and floors.
- Prepare all the tools for the testing (multi-tester). Tests end to end wiring by shorting the front and
test the resistance at the end or vice versa.
- Test all the field devices for all the related zone and monitoring and control points.
- Verify the actual scenarios to the indication shown in the Control equipment.
16.13.5.8.9. Location :
- Select a position which is reasonably clean and free from damp and condensation. Wiring entry
points are at the back of the cameras through the environmental housing or dome housing. If the
camera is mounted outside, it is recommended that the trunking installation kit is used. The wall
should be capable of supporting the weight of the camera and housing. If it is to be housed in an
enclosure, ensure that the heat generated can be dissipated without raising the ambient temperature
of the space above the maximum temperature limit.
16.13.5.8.10. Mounting :
a) Drill fixing holes into the wall to the dimensions given. If the trunking kit is used then a
template is supplied showing trunking entry positions.

b) Remove both plastic side panels to expose wiring terminals and fixing holes.
c) Mount the camera housing securely to the wall using the fixing holes provided.
d) Connect wiring to the camera in accordance with the appropriate system diagram.
16.13.5.8.11. Wiring Precautions :
a) All wiring to the power and video terminals must be twisted pair screened wiring and coaxial
wiring with the screen earthed at the outstation earth terminals only. The outstation must
have a verified good earth.
b) It is recommended that the internal wiring in the controllers be loomed and identified to aid
servicing and extensions to the systems.
16.13.6. TESTING :
- Cable checking for continuity and insulation,

- Cable checking for loop, labels
- Cable check for installation, bushing and connection and core’s markings
- Operation and function check for separate equipment.
- Temporary power supply for anti-condensation heaters (if required)
- Addressing (if required), testing and commissioning for equipments and system will follow
manufacture’s instructions.

16.13.10. APPENDIX :

16.14. QUALITY PROCEDURE :
16.14.1. Material / Equipment Quality Procedure :
Check of Drawing, Items Selection of Purchasing

& Spec, Draw up of Supplier Order
Mat'l Supply Plan and Goods
Order Input Site

Client Made
Client Submition Working

of Drawing
Production Set up
Check
Check Material
Test Construction Input Site
** All Conduit and Wire should be input the Site in accordance with Progress processing speed.
** Cables are purchasing order consider production period.
** All Materials should be inspected before commence of construction.

16.14.2. QA / QC Procedure for Every item Works :
Modification
& Recvised
Organization of Drawing Check & Approval Set-up of

Construction progress plan set Improvement
up Complete
Carring out Management of

of work Incongruent
Request of Check of Point

Inspection out Status
Completion
of work
Carring out
Next
Progress
** Utilized Specification and Drawing of Construction

** If any discrepancy on the Specification or Drawings, Utilized detail Drawing.

16.15. SAFETY CONTROL ON SITE :
Work Items Point of Potential Danger Count plan of Precaution

+ For prompt transportation, material loading + Material shall be transported after
without arrangement. material arrangement.
Material + Loading shall be kept live loading and
+ Over loading of transportation at once
Transportation capacity
+ Unreasonable transportation without + Advance instruction in line with material
vehicles or equipment but only by manpower transportation means.
+ Waist injured in conduit bending work by + When the conduit bending work, put in
bending machine. forced smoothly.
+ When the conduit bending work, forced one + Should be bended knee when the
Conduit point compulsory. conduit bending work.
Works
+ No weared protection glasses when the
installation of anchor bolt for exposed conduit + Should be weraed protection glasses
work.
+ Avoid just in front standing, standing

+ When the drilling work, just in front standing.
beside.
+ When the cable pulling work on the cable

+ Should be installed food board of
tray,
scaffolding
sit perch on the cable tray (danger fall down)
+ When the cable pulling work, cable pulling + Should be checked speed and slowly for
Wiring on the running for the finishing quickly. the safety.
Work
+ The risk of accident when the cable pulling
+ Speed control shall be considered cable
caused fall down cable drum by turning
drum rotation speed.
speed.
- The accident of prominence during the -. Prominence removal before cable

pulling. pulling work.
-. Dangerous of fall down caused high place

Cable Tray -. Should be weraed safety belt.
work

+ Dangerous of dripping caused heavy + When the heavy material work, firmly fixed
material by rope and transportation.
+ Be careful during moving from upper and + Ladder and footboard for moving should
lower. be fixed firmly.
+ Installation of cable roller and make

+ Be careful electric shock. minimized reciprocity rubbing and cable
Cable
tension.
Pulling
+ Dangerous of fall down caused high place + All kinds of supports and safety belt
work should be used.
+ High voltage and direct sleeve termination
should be carried out who is hold certificate.
+ Low voltage termination shall be carried
Cable out be skilled technician.
Termination + Dangerous of electric shock and trouble + Tapping of low voltage and sleeve shall be
accident of mechanically and facilities winded firmly as much as thickness of outer.
+ Should be worked on the insulation plant
at the floor.
+ Be careful of accident by knife during cut + Using the wire stripper when cut out of
out of wire and cables. wire and cables.
Installation + Be careful finger broken during the inside + Concerntration of connection work
of Fixture panel connection. because panel inside is very narrow.,
and + Installation of lighting fixture on the ceiling, + Shouldn't be moved on the scaffolding in
Connection moving on the scaffolding. any case.
Work + Ladder should be fixed firmly top and
+ Upper fixture installation, installed ladder
down side and working two worker foe one
tiltted on the floor.
team.
The purpose of Safety Control Plan is that for the maintain without risk of accident in the site,
We shall be eliminated potential cause of accident in advance, and working efficiency and effect
should be highly elevation quality, and precaution of accident from the loss of manpower and
physically.

Prevention of Potential
Cause in advance
(Precaution Measure)
Safety Instruction Safety Check

(Periodical
Occasional)
& NO ACCIDENT (Before & After
Working)
Wearing Safety Means

(Helmet, Safety Shoe,
Safety Belt, Legging)

Method Statement - Electrical System

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16.

16. Electrical system Page 1 of 162

16.1. Power summary.

16. Electrical system Page 2 of 162

From EVN’s 22KV line:

Apartment Dry- type 2000KVA ; 22KV/0.4KV 3P

Dry- type 1250KVA ; 22KV/0.4KV 3P

Public Generator Diesel 1000 KVA ; 400V/230V, 4W-3P

Electrical room layout

16. Electrical system Page 3 of 162

16. Electrical system Page 4 of 162

16. Electrical system Page 6 of 162

16.3.2. SCOPE OF WORKS :

Fig 2 : Technical room – HV & Tranformer room

16. Electrical system Page 7 of 162

Material Procurement & Delivery

Confirming all Related Construction Works

Confirming the Location of Transformer

Completion of Transformer Requisition

Engineer's Verdict Electrical Engineer's Site Inspection

Proceed to Other Works

16. Electrical system Page 8 of 162

22 KV / 0.4 KV Cast Resin Transformers :

16.3.4.5. Installation work :

16. Electrical system Page 9 of 162

Detail – 1 : To Handle the Transformer & Load on Lorry

c. Unloading of Transformer from Lorry

16. Electrical system Page 10 of 162

e. Remove the Enclosure for Transformer

f. Pushing of Transformer into Transformer Room

16. Electrical system Page 11 of 162

16. Electrical system Page 12 of 162

Detail – 5 : Typical Installation of Transformer.

16. Electrical system Page 13 of 162

16.3.4.7. Inspection procedures :

16. Electrical system Page 14 of 162

16. Electrical system Page 15 of 162

16.4.2. SCOPE OF WORKS :

Fig.3 : Generator room lay-out

16. Electrical system Page 16 of 162

Method of Statement/Materials/ Via RFA/CDT to Electrical

Material Procurement & Delivery

Confirming all Related Construction Works

16. Electrical system Page 17 of 162

Confirming the Location of Generator

Engineer's Verdict Electrical Engineer's Site Inspection

16. Electrical system Page 18 of 162

Detail – 1 : To Handle the Generator

c. Loading the Generator on the Block Base

16. Electrical system Page 19 of 162

d. Pushing of Generator into Generator Room :

16. Electrical system Page 20 of 162

Detail – 3 : To Push the Generator into Generator Room

16. Electrical system Page 21 of 162

Detail – 4 : To Position the Generator in Location

16. Electrical system Page 22 of 162

Detail – 5 : Typical Installation of Generator.

Detail – 6 : Detail of Spring Isolator.

16.4.6. SAFETY METHOD :

16. Electrical system Page 23 of 162

16.4.7. INSPECTION PROCEDURES :

16.4.7.1. Internal Inspection :

16. Electrical system Page 24 of 162

16.5. HT & LT PANEL :