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SYNOPSIS OF*
MIL-DTL-3432J
CABLES (POWER AND SPECIAL PURPOSE) AND WIRE, ELECTRICAL
(300 AND 600 VOLTS)
Type designations are formed as follows:
(1): Part of Identifying Number-PIN -In older call-outs the letters ‘CO’ are sometimes used.
(2): Total Number of Conductors - Total number of conductors between the parenthesis (6,7,8).
(6,7,8): Conductor Data - All data pertaining to the cable conductors is expressed within the parenthesis.
Inclusive therein is their number, gauge size and other characteristics, i.e.:
(6) 2 cond., 14 AWG; (7) 4 cond., 16 AWG, each shielded-SI; (8) 2 cond., 20 AWG, shielded as pair-S
(9): Braid Shield Under Jacket - Overall cable shield: the shielding is ALWAYS copper braid.
(10): OD of cable in mils - The required total diameter of the finished cable.
(1): Part of Identifying Number PIN - In older call-outs the letters ‘CO’ are sometimes used.
(2): Total Number of Conductor - Total Number of conductors between the parenthesis (6,7).
Those followed by R are ground wires and are NOT part of the total conductor count.
(5): Flexibility - (Table 3.0) - Number of strands in the conductor and ground wires. .
(6): Conductor Data - All data pertaining to the cable conductors is expressed within the parenthesis, i.e.:
Inclusive therein is their number, gauge size and other characteristics: (6) 4 conductors, each 0000 AWG.
(7): Ground Wires (see below) - Ground wires are identified with an ‘R’ suffix.
TWISTED ASSEMBLIES
Q: What is the call-out if I want to twist a group of conductors of the same AWG together to form a twisted
pair, triad, quad, etc.
A: The desired combination is designated, followed by an “X” and the number of combinations
Example: 2/14 X 1; indicates 1 group, each group consisting of 2 number 14 AWG conductors twisted
together to form a pair.
Example: 3/16 X 4; indicates 4 groups , each group consisting of 3 number 16 AWG conductors twisted
together to form a triad (total conductor count is 12).
GROUND(ING) WIRES
Q: How are non-electrical ground wires specified? For instance, the common-ground plane wire required when
a generator is connected to a power distribution panel. (This is not the same as the conductor ground wire
in 4 Wire, a 3-Phase circuit.)
A: The ground-plane wires, also called ground drain wires in the spec, are designated the same as the
conductors, except a letter R follows the wire size. These wires are non-insulated, but require a green
covering on each wire, with the printed word “GND”. Uninsulated ground drain wires are NOT counted in
the total number of conductors; also, there are an equal number of ground drain wires in an assembly as
there are conductors.
Example: 2/4-2/12 R indicates 2 conductors 4 AWG, and 2 ground wires 12 AWG .
Q: Why are there so many designator choices in Table 2.0? If I choose one of them, how can I be sure that the cable will not
be ‘misapplied’?
A: The various Designators (the majority of which calls for thermoplastic compounds), have been included in the M 3432
specification at different times in the years of evolution through its various revisions. However, using Designator E, covers
all of the various applications listed in the Table.
SHIELDING
Q: How do I designate a shield that covers the complete inner portion of the cable, prior to jacketing?
A: The bare braided copper shielding is signified by “SJ” after the right parenthesis. If a dual-shield is required, it is signified
as “SSJ”.
Q: How do I specify metal foil shielding for the conductors, and braided copper shielding overall for the cable?
A: Metal foil shielding is NOT an option. All shielding required is to be copper wire braiding. This is most likely due to the
fragility of metal foil shielding as compared to the toughness and durability of braided copper.
Table 1.0
L Light 300 DL
M Medium 600 DM
H Heavy 600 DH
Strong, lightweight, flexible, and vibration tolerant, they are ideal multi-conductor cables for airplane, helicopters,
missiles etc., as well as light surface vehicles such as trailers, personnel transporters, backpack devices etc. Their
ruggedness is ideal for hand-held and headset audio/voice cables communication equipment, and where the War
Fighter’s portable gear requires strong electrical connections. Multiple cables are often be assembled into a wiring
harness, frequently utilizing molded T-junctions, and terminated with twist on/off connectors.
For an explanation of the cable elements referred to in Type Designation, see PIN Description Logic.
Table DM
‡ - SSJ in lieu of SJ indicates two separate braided copper wire shields over cable assembly, under jacket. For an
explanation of the cable elements referred to in Type Designation see PIN Description Logic.
Table DH
MIL-DTL-3432 (All Revisions through J)
H- CLASSIFICATION: 600 VOLTS (HEAVY DUTY)
Recommended Applications/Usage
HEAVY DUTY cables are specifically designed to withstand extreme service impacts and the crushing forces of heavy-duty
equipment, such as trucks, humvees, army tanks, personnel carriers, and the likes. The cable is designed for severe flexing
and mechanical abuse over extended periods without affecting its performance. Their general military use is anywhere the War
Fighter’s equipment requires reliable electric power connectivity from the power source: Electricity can be routed quickly and
with efficiency on any terrain by randomly routing them as interconnections between generator, power distribution boxes, and
final loads. Its intrinsic tough and versatile cable design is intended to withstand the brunt of constant impacts heavy weights
and twisting forces without damage to the critical conductors (read “The 8 Second Rule”). Often mated with twist-on/off
connectors, these cable-connector assemblies make fast connectivity possible in the field. This permits rapid deployment, and
redeployment of power electrical generation equipment for weapons and personnel systems.
For an explanation of the cable elements referred to in Type Designation see PIN Description Logic.
Table 2.0
Conductor Jacketing
Designator Suggested Applications
Selection Selection
G General purpose, medium low temperature, -40 to +75 °C ‡ SO, IS, IH ‡ SO, JN
O Medium low temperature, oil resistant, -40 to + 75 °C ‡ SO, IS, IH, ‡ SO, JN
L Low temperature, heat resistant, -55 to +75 °C ‡ SO, IS-L, IH, ‡ SO, JS-L,JN-L
D Low temperature, oil and heat resistant, -55 to +75 °C ‡ SO, IS-L, IH ‡ SO, JN-L
H Low temperature, heat and weather resistant, -55 to +90 °C ‡ SO, IH ‡ SO, JH
B Low temperature, oil and weather resistant, -55 to +80 °C IH JN-L
C Low temperature, oil and heat resistant, -55 to +80 °C ‡ IE JN-L
K Low temperature, oil heat, and weather resistant, -55 to+80 °C ‡ IE ‡ JU
N Low temperature, oil and heat resistant, -55 to +90 °C IR, IL JR, JN
E Low temperature, ozone, oil, weather, and heat resistant,-65 to +90 °C ‡ SO ‡ SO
‡ Indicates Thermoplastic Compounds
NOTE: Designator E encompasses all of the applications noted in the other designators;
And, has the broadest temperature range (-65 to 90°C, optional to 125°C).
FLEXIBILITY
NOTE: All conductors and ground-plane wires within the same cable
must be of the same flexibility designation.
Designator ‡ Service
S Semi Flexible
F Flexible
E Extra Flexible
Cable Flexibility is primarily dependent upon the number of individual strands which make up the copper wire
elements in the cable; and secondarily dependent on the choice of compounds used for conductor insulation and the
outer jacket. The cable minimum radius (the degree to which it will bend circularly)
is also directly proportional to flexibility.
In high vibration environments, the more flexibility a cable has, the longer its conductors will operate
without opening.
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