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Research and development for
78 years
• Pilot facility built in 1938 for research
on aluminium production
with Søderberg technology
• Developed further to a
research centre for all
materials in Elkem’s portfolio
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Elkem R&D technical center:
Plan
Design
Experiment
Analyse
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Elkem pilot plant
Facilities:
• Hydro-metallurgical lab
• Bench scale pyro-metallurgical lab
• Pilot skale pyro-metallurgical facility
• 10.000 m2 area pilot facilities
Main projects:
• Pyro-metallurgical process development and
verification
• «Waste to resources»
• Raw material testing and qualification
• Testing and verfication of process equipment
• Hydro-metallurgical treatment
• Product testing
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EYDE-
CLUSTER
Established 2007
14 core process companies
21 competence suppliers
24 bNOK (2,7b€) sales
7900 employees
EYDE ZERO WASTE (2013) -
Mapping of all materials produced at seven Eyde-cluster core
members
Company
X
Waste to value
PRODUCTS BY-
PRODUCTS
Nickel
Cobalt Iron sludge
Misc. metals
Separate
Manganese Silico- Classify
Alloys manganese Heat treat &
Sludge Reduction process
External market
Agglome-
Filter dust ration Wet
Rakeoffs Crushing Mn-
Sieving Fine Fine Drying sludge
Separation fraction fraction Calcining
Spent pot lining Wet Fe-
cut1&2 sludge
Pre-
reduction
Coarse Agglome-
SPL cut ration
1&2
FeNi(Mn)
alloy
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Eyde Waste 2 Value- Materials
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Eyde Waste 2 Value- Agglomeration of sludges
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Eyde Waste 2 Value- Agglomeration of sludges
•One step dry/ wet mixing and pelletization of monolithic and composite
recipies in Eirichmixer, or
Agglomera •Mixing in Eirich mixer followed by briquetting
tion
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Case - Pelletizing campaign week 45 2016
Campaign focus
Agglomeration
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ADVANCED MATERIALS
SHAPING THE FUTURE