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Covered Electrodes(SMAW)

•For Mild Steel ........................1-1


•For 490N/mm2 High Tensile Steel.......1-5
•For 550N/mm2 High Tensile Steel......1-11
•For Heat Resistant Steel...............1-17
•For Low Temperature Service Steel.....1-26
•For Atmospheric Corrosion Resistant
Steel................................1-34
•For Stainless Steel....................1-36
•For Cast Iron.........................1-55
•For Nickel and Nickel Allo..............1-57
•For Hardfacing........................1-62

1
AWS A5.1 E6010

SC-10 JIS Z3211 E4310


EN ISO 2560-A E 38 3 C 2 1
COVERED ELECTRODES FOR MILD STEEL
DESCRIPTION :
SC-10 is a high cellulose all-position electrode designed for deep penetration on root and
filler layers of butt or fillet welding. It has stable arc, fast congealing weld, easy control of
melted pool.

APPLICATIONS :
It is used for welding mild steel in pipeline, storage tank, pressure vessels and heavy
construction works.

NOTE ON USAGE :
1. Rebake the electrodes at 70 ~ 80 °C for 30 ~ 60 minutes prior to use.
2. Clean up the base metal to be free from contamination.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.120
Manganese (Mn) 0.48
Silicon (Si) 0.2
Phosphorus (P) 0.014
Sulphur (S) 0.007

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 425
TS N/mm2 495
EL% 28

TYPICAL IMPACT VALUES :


IV -30°C J 70

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 80 40 ~ 70
3.2 350 80 ~ 130 75 ~ 110
4.0 350 110 ~ 170 90 ~ 150
5.0 350 140 ~ 200 --

1-1
AWS A5.1 E6011

SC-11 JIS Z3211 E4311


EN ISO 2560-A E 38 3 C 1 1
COVERED ELECTRODES FOR MILD STEEL
DESCRIPTION :
SC-11 is a high cellulose all-position electrode designed for deep penetration on root and
filler layers of butt or fillet welding using either AC or DC+ current. It has stable arc, good
porosity resistance and slag removability and good X-ray quality.

APPLICATIONS :
It is suitable for welding mild steel in shipbuilding, pipeline, storage tank, pressure vessel
fittings.

NOTE ON USAGE :
1. Rebake the electrodes at 70 ~ 80°C for 30 ~ 60 minutes prior to use.
2. Clean up the base metal to be free from contamination.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.142
Manganese (Mn) 0.26
Silicon (Si) 0.23
Phosphorus (P) 0.019
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 428
TS N/mm2 498
EL% 27

TYPICAL IMPACT VALUES :


IV -30°C J 50

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 90 50 ~ 80
3.2 350 80 ~ 120 75 ~ 110
4.0 350 110 ~ 170 90 ~ 150
5.0 350 150 ~ 200 --

1-2
AWS A5.1 E6013

SM-13 JIS Z3211 E4313


EN ISO 2560-A E 38 3 R 1 2
COVERED ELECTRODES FOR MILD STEEL
DESCRIPTION :
SM-13 is a high titanium electrode designed for all position welding including vertical down
position with good weldability and nice bead appearance.

APPLICATIONS :
It is used for welding of steel structures of shipbuilding, railway vehicles and cars. It is
also suitable for thin pipe and other ornamental works.

NOTE ON USAGE :
1. Dry the electrodes at 80 ~ 100°C for 30 ~ 60 minutes prior to use.
2. Clean up the base metal to be free from contamination.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.058
Manganese (Mn) 0.29
Silicon (Si) 0.2
Phosphorus (P) 0.021
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 422
TS N/mm2 468
EL% 26

TYPICAL IMPACT VALUES :


IV 0°C J 65

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <±>)


Diameter Length Amp
mm mm F V & OH
2.6 350 60 ~ 90 50 ~ 80
3.2 350 100 ~ 120 80 ~ 100
4.0 400 110 ~ 160 110 ~ 150
5.0 400 160 ~ 220 140 ~ 200

1-3
AWS --

SGCP JIS --
EN --
FOR SLOT AND CUTOFF USES
DESCRIPTION AND APPLICATIONS :
SGCP is an electrode can be worked on AC or DC, and is suitable for steel structure
gouging use. Because of the strong spray and high temperature arc, it can melt and cut
various metals such as stainless steel, cast iron, copper and its alloys. It provides a more
safe way for gouging than the general gas.

NOTE ON USAGE :
1.Manipulate the electrode at the degree of 10 or 30ith work piece.
2.Take the weaving motion method, and keep the gouging in the required direction.
3.Dry the electrode at 100°C before use.

Advance operation

15°C

Direction of advance Direction of advance

When cut-off(一) When slot(三)

Slot U form for


thick plate

Base Metal

Groove

When slot(三)
When perforate (二)

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Amp
mm
3.2 160 ~ 180
4.0 200 ~ 240
5.0 300 ~ 350

1-4
AWS A5.1 E7016

SL-50 JIS Z3211 E4916


EN ISO 2560-A E 42 3 B 1 2
COVERED ELECTRODES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-50 is a low hydrogen type electrode for the welding of high tensile steel. The welding
can be done with stable arc, less spatter, good slag removability, good slag covering
and good X-ray soundness.

APPLICATIONS :
It is suitable for low alloy steels, medium carbon steels, heavy steel plates, cast steels
and steels of poor weldability.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Keep the arc as short as possible.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 0.89
Silicon (Si) 0.26
Phosphorus (P) 0.021
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 496
TS N/mm2 564
EL% 30

TYPICAL IMPACT VALUES :


IV -30°C J 168

APPROVALS :
ABS

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 55 ~ 85 50 ~ 80
3.2 350 90 ~ 130 90 ~ 120
4.0 400 130 ~ 180 130 ~ 160
5.0 400 180 ~ 240 160 ~ 200

1-5
AWS A5.1 E7048

SL-50D JIS Z3211 E4948


EN ISO 2560-A E 42 3 B 3 1
COVERED ELECTRODES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-50D is an iron powder low hydrogen electrode developed specially for vertical down stick
welding. It offers complete fusion in open root passes, good tack weldability and slag removal
with smooth bead appearance.

APPLICATIONS :
It is suitable for the vertical downward welding of ship buildings, steel structures and bridge.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. In vertical downward welding, manipulate the electrode as shown figure instead of balance .

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.090
Manganese (Mn) 0.86
Silicon (Si) 0.27
Phosphorus (P) 0.02
Sulphur (S) 0.01

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 490
TS N/mm2 560
EL% 29.0

TYPICAL IMPACT VALUES :


IV -30°C J 87

APPROVALS :
--

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm Vertical Down
3.2 350 110 ~ 160
4.0 450 140 ~ 210
5.0 450 220 ~ 270

1-6
AWS A5.1 E7028

SL-56 JIS Z3211 E4928


EN ISO 2560-A E 42 2 B 5 4
COVERED ELECTRODES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-56 is an iron powder low hydrogen and 490N/mm2 high tensile steel electrode. It has a
good crack resistance, good mechanical properties and easy slag removal.

APPLICATIONS :
It is suitable for welding in shipbuilding, bridges, and vehicles with high recovery rate.

NOTE ON USAGE :
1. Dry the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.09
Manganese (Mn) 1.22
Silicon (Si) 0.21
Phosphorus (P) 0.026
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 518
TS N/mm2 570
EL% 27

TYPICAL IMPACT VALUES :


IV -20°C J 48

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F&H-fillet
2.6 350 55 ~ 85
3.2 350 120 ~ 160
4.0 450 160 ~ 200
5.0 550 200 ~ 240

1-7
AWS A5.1 E7018

SL-58 JIS Z3211 E4918


EN ISO 2560-A E 42 3 B 3 2
COVERED ELECTRODES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-58 is an iron powder low hydrogen electrode for the welding of 50kgf/mm2 grade high
tensile steel. The welding can be done with high deposition rate, good X-ray soundness and
mechanical properties.

APPLICATIONS :
It is especially suitable for nuclear power stations, petroleum chemical plants, and heavy
steel plates.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.07
Manganese (Mn) 1.38
Silicon (Si) 0.47
Phosphorus (P) 0.020
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 518
TS N/mm2 604
EL% 28

TYPICAL IMPACT VALUES :


IV -30°C J 156

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 55 ~ 85 50 ~ 80
3.2 350 90 ~ 130 80 ~ 120
4.0 400 130 ~ 180 110 ~ 160
5.0 400 180 ~ 240 150 ~ 200

1-8
AWS A5.1 E7018M

SL-58M JIS Z3211 E4918


EN ISO 2560-A E 42 3 B 3 2
COVERED ELECTRODES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-58M is an all-position iron powder low hydrogen electrode specially formulated to meet
more stringent requirements of military specification MIL-E-0022200/10 for mechanical
properties, coating moisture and diffusible hydrogen content. The welding can be done with
high deposition rate, good X-ray soundness and mechanical properties.

APPLICATIONS :
SL-58M is designed for the welding of 50kgf/mm2 grade high tensile steel. It is especially
suitable for nuclear power stations, petroleum chemical plants, and heavy steel plates.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Clean oil, rust and dust from the welding base metal.
3. Take the backstep method to prevent blowholes at the arc starting.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.090
Manganese (Mn) 1.53
Silicon (Si) 0.62
Phosphorus (P) 0.015
Sulphur (S) 0.012

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 495
TS N/mm2 565
EL% 30

TYPICAL IMPACT VALUES :


IV -30°C J 168

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 55 ~ 85 50 ~ 80
3.2 350 90 ~ 130 80 ~ 120
4.0 400 130 ~ 180 110 ~ 160
5.0 400 180 ~ 240 150 ~ 200

1-9
AWS A5.1 E7018-1 H4

SLH-58 JIS Z3211 E4918


EN ISO 2560-A E 46 4 B 3 2 H5
COVERED ELECTRODES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SLH-58 is a general purpose electrode for mild and low alloy steels by offering high deposition
rate, good X-ray soundness, stable arc and less spatters. It also provides weld metals with
excellent mechanical properties and impact toughness at low temperature (-40°C to -50°C) and
low diffusible hydrogen.

APPLICATIONS :
This is an iron-powder low hydrogen electrode for all-position welding of 490N/mm2 grade high
tensile steel. It is especially suitable for low alloy steels, medium carbon steels, heavy steel
plates, cast steels, aluminum killed steel of LPG.

NOTE ON USAGE :
1. Rebake the electrodes at 300~350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.062
Manganese (Mn) 1.25
Silicon (Si) 0.49
Phosphorus (P) 0.018
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 525
TS N/mm2 585
EL% 29

TYPICAL IMPACT VALUES :


IV -45°C J 102

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 55 ~ 85 50 ~ 80
3.2 350 90 ~ 130 80 ~ 120
4.0 400 130 ~ 180 110 ~ 160
5.0 400 180 ~ 240 150 ~ 200

1-10
AWS A5.5 E8016-G

SL-60 JIS Z3211 E5516-G


EN ISO 2560-A E 46 3 B 1 2
COVERED ELECTRODES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-60 is a low hydrogen electrode for the welding of 550N/mm2 grade high tensile steel in all
positions. It provides easy weld pool control, stable arc, less spatters and excellent mechanical
properties.

APPLICATIONS :
This electrode is suitable for forging, structural steel, alloy steel, high pressure pipe, pressure
vessel, ASTM A299/302/372, etc..

NOTE ON USAGE :
1. Rebake the electrodes at 300~350°C for 60 minutes and keep at 100~150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. Impact value to be reduced while the heat input is excessive
5. Moving range of the electrode should be controlled within 3 times of the electrode’s diameter
while welding with weave method.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.081
Manganese (Mn) 1.27
Silicon (Si) 0.39
Phosphorus (P) 0.021
Sulphur (S) 0.008

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 539
TS N/mm2 637
EL% 29

TYPICAL IMPACT VALUES :


IV -30°C J 108

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 55 ~ 85 50 ~ 80
3.2 350 90 ~ 130 80 ~ 120
4.0 400 130 ~ 180 110 ~ 160
5.0 400 180 ~ 240 150 ~ 200

1-11
AWS A5.5 E9016-G

SL-80 JIS Z3211 E6216-G


EN 757 E 55 3 B 1 2

COVERED ELECTRODES FOR ≧550N/mm2 HIGH TENSILE STEEL


DESCRIPTION :
SL-80 is a low hydrogen electrode for the welding of 620N/mm2 grade high tensile steel in all
positions. It provides easy weld pool control, stable arc, less spatters and excellent mechanical
properties.

APPLICATIONS :
It is suitable for shipbuilding, machine fabrication, offshore structure, pressure vessel, high
pressure pipe. The base metal are including forging, cast iron, structural steel, steel pipe for
heat transfer, pressure vessel, alloy steel, ASTM A202/486 Gr90/736 Gr3, etc..

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. Impact value to be reduced while the heat input is excessive
5. Moving range of the electrode should be controlled within 3 times of the electrode’s
diameter while welding with weave method.
6. Preheating base metals at 100 ~ 150°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.11
Manganese (Mn) 1.15
Silicon (Si) 0.43
Phosphorus (P) 0.018
Sulphur (S) 0.009
Nickel (Ni) 0.77
Molybdenum (Mo) 0.26

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 590
TS N/mm2 705
EL% 24

TYPICAL IMPACT VALUES :


IV -30°C J 78

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 55 ~ 85 50 ~ 80
3.2 350 90 ~ 130 80 ~ 120
4.0 400 130 ~ 180 110 ~ 160
5.0 400 180 ~ 240 150 ~ 200

1-12
AWS A5.5 E10018-M

SL-108M JIS Z3211 E6918-N3M2


EN 757 E 62 5 1.5NiMo B 3 2
COVERED ELECTRODES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-108M is an iron powder low hydrogen electrode designed for welding 690N/mm2
grade high tensile steel. It can obtain good heat resistance and great crack resistance
because of its low hydrogen composition in the weld metal.

APPLICATIONS :
In addition to the welding before hardfacing, it is suitable for the welding of 640 ~ 735N/mm2
grade high tensile steel.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Preheating the plates at 100°C before welding

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 1.12
Silicon (Si) 0.32
Phosphorus (P) 0.015
Sulphur (S) 0.009
Nickel (Ni) 1.98
Chromium (Cr) 0.26
Molybdenum (Mo) 0.31

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 638
TS N/mm2 725
EL% 22

TYPICAL IMPACT VALUES :


IV -50°C J 60

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 130 80 ~ 120
4.0 400 130 ~ 180 110 ~ 160
4.8 400 180 ~ 240 -

1-13
AWS A5.5 E11018-M

SL-118M JIS Z3211 E7618-N4M2


EN 757 E 69 5 Mn2NiCrMo B 3 2
COVERED ELECTRODES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-118M is an iron power low hydrogen electrode designed for welding 780N/mm2 grade
high tensile steel. It can obtain good heat resistance and excellent mechanical properties.

APPLICATIONS :
It is suitable for the welding of WEL TEN-80 high tensile steel as well.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Preheating the plates at 100°C before welding

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 1.42
Silicon (Si) 0.52
Phosphorus (P) 0.018
Sulphur (S) 0.008
Nickel (Ni) 1.62
Chromium (Cr) 0.38
Molybdenum (Mo) 0.32

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 695
TS N/mm2 785
EL% 23

TYPICAL IMPACT VALUES :


IV -50°C J 58

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 130 80 ~ 120
4.0 400 130 ~ 180 110 ~ 160
5.0 400 180 ~ 240 -

1-14
AWS A5.5 E11016-G

SL-110 JIS Z3211 E7616-G


EN 757 E 69 2 Mn2NiMo B 1 2
COVERED ELECTRODES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-110 is a low hydrogen electrode designed for welding 690N/mm2 grade high tensile steel.
It can obtain good heat resistance and excellent mechanical properties in all position because
of its low hydrogen composition.

APPLICATIONS :
It is also used for build-up welding before hardfacing.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Preheating the plates at 100°C before welding

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 1.10
Silicon (Si) 0.25
Phosphorus (P) 0.016
Sulphur (S) 0.008
Nickel (Ni) 2.20
Chromium (Cr) 0.32
Molybdenum (Mo) 0.50

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 682
TS N/mm2 800
EL% 23

TYPICAL IMPACT VALUES :


IV -20°C J 80.0

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 130 80 ~ 115
4.0 400 130 ~ 180 110 ~ 160
4.8 400 180 ~ 240 -

1-15
AWS A5.5 E12016-G

SL-120 JIS Z3211 E8316-G


EN 757 E 79 2 Mn2NiCrMo B 1 2
COVERED ELECTRODES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SL-120 is a low hydrogen electrode for the welding of 830N/mm2 grade high tensile steel in all
positions. Good crack resistance and mechanical properties, and good X-ray soundness can be
secured because of the low hydrogen content of weld metal.

APPLICATIONS :
It is used for heat treatable low alloy steels, such as SCM21/4 chrome-molybdenum steel、
SNCM8 Ni-Cr-Mo steel, high tensile steels such as WEL-TEN80/80C/80P/80E、ASTM A486
Gr120/A508 Gr5a.4a/A543 GrB3.C, etc..

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. Preheating base metals at 150-200°C
5. Moving range of the electrode should be controlled within 3 times of the electrode’s diameter
while welding with weave method.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 1.18
Silicon (Si) 0.38
Phosphorus (P) 0.016
Sulphur (S) 0.008
Nickel (Ni) 2.58
Chromium (Cr) 0.32
Molybdenum (Mo) 0.52

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 792
TS N/mm2 910
EL% 23

TYPICAL IMPACT VALUES :


IV -20°C J 72

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 130 80 ~ 115
4.0 400 130 ~ 180 110 ~ 160
4.8 400 180 ~ 240 -

1-16
AWS A5.5 E7010-A1

SC-70A1 JIS Z3223 E4910-1M3


EN ISO 3580-A E Mo B 2 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SC-70A1 is a low hydrogen electrode for the welding of 490N/mm2 grade high tensile steel
in all positions. Good crack resistance, stable arc, deep penetration and great welding
performances can be obtained.

APPLICATIONS :
It can be used for welding of 0.5%Mo steel used for high temperature and high pressure
boilers, chemical industries, oil refining industries and turbine casting.

NOTE ON USAGE :
1. Rebake the electrodes at 70 ~ 80°C for 30 ~ 60 minutes before use.
2. Clean oil, dust and rust from the welding base metal.
3. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.093
Manganese (Mn) 0.41
Silicon (Si) 0.23
Phosphorus (P) 0.016
Sulphur (S) 0.009
Molybdenum (Mo) 0.55

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 510
TS N/mm2 570
EL% 27

HEAT TREATMENT :
620°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 70 ~ 120 70 ~ 110
4.0 400 110 ~ 160 90 ~ 150
5.0 400 150 ~ 200 120 ~ 180

1-17
AWS A5.5 E7016-A1

SR-76A1 JIS Z3223 E4916-1M3


EN ISO 3580-A E Mo B 1 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-76A1 is a low hydrogen electrode alloyed with 0.5% Mo for welding steels of pressure
vessels.

APPLICATIONS :
It is suitable for welding 0.5%Mo steel used at high temperature and high pressure
(e.g. ATPA12, A335-P1 of Steel Pipes, STBA 12, A209-T1, A161-T1 of heat exchanger,
A217-WCI casting steel and A182-F1, A366-F1 of forging steels).

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.075
Manganese (Mn) 0.720
Silicon (Si) 0.480
Phosphorus (P) 0.015
Sulphur (S) 0.008
Molybdenum (Mo) 0.320

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 505
TS N/mm2 582
EL% 32

HEAT TREATMENT :
620°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 130 80 ~ 120
4.0 400 140 ~ 190 120 ~ 160
5.0 400 190 ~ 240 -

1-18
AWS A5.5 E7018-A1

SR-78A1 JIS Z3223 E4918-1M3


EN ISO 3580-A E Mo B 3 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-78A1 is an iron powder low hydrogen electrode alloyed with 0.5% Mo for welding chemical
industries, oil refinery plants and turbine casting steels. It can provide high welding efficiency
because of additional iron powder.

APPLICATIONS :
It is suitable for welding 0.5%Mo steel used at high temperature and high pressure
(e.g. ATPA12, A335-P1 of Steel Pipes, STBA 12, A209-T1, A161-T1 of heat exchanger,
A217-WCI casting steel and A182-F1, A366-F1 of forging steels).

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.082
Manganese (Mn) 0.800
Silicon (Si) 0.520
Phosphorus (P) 0.016
Sulphur (S) 0.009
Molybdenum (Mo) 0.550

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 488
TS N/mm2 580
EL% 31

HEAT TREATMENT :
620°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 130 80 ~ 120
4.0 400 140 ~ 190 120 ~ 160
5.0 400 190 ~ 240 -

1-19
AWS A5.5 E8016-B2

SR-86B2 JIS Z3223 E5516-1CM


EN ISO 3580-A E CrMo1 B 1 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-86B2 is a basic coated low hydrogen electrode designed for welding 1.25%Cr-0.5%Mo
heat resistant steels with operating temperature above 550C. The electrode can weld in all
position with characteristics of quiet and stable arc, as well as few spatter.

APPLICATIONS :
The weld metal SR-86B2 can be applied for ASTM A193 Gr. B7; A335 Gr. P11 a. P12; A217
Gr. WC6.; A336 Gr. F12.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 150 ~ 300°C and PWHT at 650 ~ 700°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 0.510
Silicon (Si) 0.330
Phosphorus (P) 0.016
Sulphur (S) 0.012
Chromium (Cr) 1.200
Molybdenum (Mo) 0.520

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 532
TS N/mm2 626
EL% 26

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
ABS

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 140 80 ~ 120
4.0 400 140 ~ 190 120 ~ 160
5.0 400 190 ~ 240 -

1-20
AWS A5.5 E8018-B2

SR-88B2 JIS Z3223 E5518-1CM


EN ISO 3580-A E CrMo1 B 3 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-88B2 is an iron powder low hydrogen electrode designed for welding heat resistant boiler,
plates and tubes. The electrode coated by iron powder marks characteristics of high working
efficiency so that it is suitable for thick pipes welding and cast steel repair.

APPLICATIONS :
As its weld metal contains 1.25%Cr-0.5%Mo, SR-86B2 is suitably applied for ASTM A193 Gr.
B7; A335 Gr. P11 a. P12; A217 Gr. WC6.; A336 Gr. F12.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 150 ~ 300°C and PWHT at 650 ~ 700°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.080
Manganese (Mn) 0.590
Silicon (Si) 0.280
Phosphorus (P) 0.013
Sulphur (S) 0.011
Chromium (Cr) 1.180
Molybdenum (Mo) 0.490

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 590
TS N/mm2 670
EL% 26

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 140 80 ~ 120
4.0 400 140 ~ 190 120 ~ 160
5.0 400 190 ~ 240 -

1-21
AWS A5.5 E9016-B3

SR-96B3 JIS Z3223 E6216-2C1M


EN ISO 3580-A E CrMo2 B 1 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-96B3 is a basic coated low hydrogen electrode designed for welding 2.25%Cr-1%Mo
heat resistant steels with operating temperature above 550C. The electrode can weld in all
position with characteristics of quiet and stable arc, as well as few spatter.

APPLICATIONS :
The weld metal of SR-96B3 can be applied for ASTM A335 Gr. P22; A217 Gr. WC 9.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 200 ~ 350°C and PWHT at 680 ~ 730°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 0.520
Silicon (Si) 0.310
Phosphorus (P) 0.015
Sulphur (S) 0.012
Chromium (Cr) 2.120
Molybdenum (Mo) 1.070

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 605
TS N/mm2 722
EL% 25

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
ABS

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 60 ~ 90 50 ~ 80
3.2 350 90 ~ 140 80 ~ 120
4.0 400 140 ~ 190 120 ~ 160
5.0 400 190 ~ 240 -

1-22
AWS A5.5 E9018-B3

SR-98B3 JIS Z3223 E6218-2C1M


EN ISO 3580-A E CrMo2 B 3 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-98B3 is an iron powder low hydrogen electrode designed for welding creep resistant boiler,
plates and tubes. The electrode can provide reliable creep rupture properties for the whole
service life of a boiler plant. Thanks to its high working efficiency contributed from iron powder,
SR-96B3 is suitable for welding thick pipes and steel casting and gets good weldability in all
position.

APPLICATIONS :
As its weld metal contains 2.25%Cr-1%Mo, SR-98B2 is suitably applied for ASTM A335 Gr.
P22; A217 Gr. WC 9.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 200 ~ 350°C and PWHT at 680 ~ 730°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 0.490
Silicon (Si) 0.260
Phosphorus (P) 0.016
Sulphur (S) 0.012
Chromium (Cr) 2.150
Molybdenum (Mo) 1.060

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 629
TS N/mm2 692
EL% 25

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 90 ~ 140 80 ~ 120
4.0 400 140 ~ 190 120 ~ 160
5.0 400 190 ~ 240 -

1-23
AWS A5.5 E8016-B6

SR-86B6 JIS Z3223 E5516-5CM


EN ISO 3580-A E CrMo5 B 1 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-86B6 is a basic low hydrogen electrode whose weld metal consists of 5%Cr-0.5%Mo. It is
designed for X12CrMo5 (5%Cr-0.5%Mo) steel, such as ASTM A387 Gr. 5 for refineries,
petro-chemical and power plants.

APPLICATIONS :
As its weld metal contains 5%Cr-0.5%Mo, SR-86B6 is suitably applied for ASTM A213 Gr. T5;
A217 Gr. C5; A335 Gr. P5

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 250 ~ 350°C and PWHT at 710 ~ 760°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.080
Manganese (Mn) 0.550
Silicon (Si) 0.300
Phosphorus (P) 0.019
Sulphur (S) 0.013
Chromium (Cr) 5.580
Molybdenum (Mo) 0.570

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 674
TS N/mm2 745
EL% 22

HEAT TREATMENT :
740°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 80 ~ 120 70 ~ 110
4.0 400 100 ~ 150 80 ~ 130
5.0 400 160 ~ 210 -

1-24
AWS A5.5 E8016-B8

SR-86B8 JIS Z3223 E5516-9C1M


EN ISO 3580-A E CrMo9 B 1 2
COVERED ELECTRODES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SR-86B8 is a low hydrogen electrode whose weld metal consists of 9%Cr-1%Mo. It is
designed for high temperature steel and steels for hot hydrogen services, particularly in
petrochemical industry. The electrode can be approved for its high tensile strength, good
toughness and great heat resistance.

APPLICATIONS :
As its weld metal contains 9%Cr-1%Mo, SR-86B8 is suitably appied for ASTM A217 Gr. C12;
A 234 Gr. WP9; A335 Gr. P9

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 250 ~ 350°C and PWHT at 710 ~ 760°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.080
Manganese (Mn) 0.530
Silicon (Si) 0.290
Phosphorus (P) 0.016
Sulphur (S) 0.013
Chromium (Cr) 9.880
Molybdenum (Mo) 0.900

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 560
TS N/mm2 670
EL% 24

HEAT TREATMENT :
740°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 80 ~ 120 70 ~ 110
4.0 400 100 ~ 150 80 ~ 130
5.0 400 160 ~ 210 -

1-25
AWS A5.5 E8016-C1

SN-86C1 JIS Z3211 E5516-N5


EN ISO 2560-A E 46 6 2Ni B 1 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-86C1 is a nickel-alloyed electrode designed for the welding of low-alloyed steels with
impact requirements down to -60°C. The composition of SN-86C1 weld metal consists of
2.5%Ni to make low temperature impact properties obtained.

APPLICATIONS :
This weld metal comprising 2.5%Ni makes this electrode particularly suited for Aluminum Killer
Steel and 2.5%Ni steel.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Take the backstep method to start welding
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 0.790
Silicon (Si) 0.430
Phosphorus (P) 0.018
Sulphur (S) 0.009
Nickel (Ni) 2.620

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 484
TS N/mm2 576
EL% 32

HEAT TREATMENT :
610°C X 1hr

TYPICAL IMPACT VALUES :


IV -60°C (J) 64

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 60 ~ 90 50 ~ 80
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-26
AWS A5.5 E8018-C1

SN-88C1 JIS Z3211 E5518-N5


EN ISO 2560-A E 46 6 2Ni B 3 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-88C1 is an iron power nickel-alloyed electrode designed for the welding of low-alloyed steels
with impact requirements down to -60°C. Its coating contains iron power to increase working
efficiency. The weld metal of 2.5%Ni can make low temperature impact properties obtained.

APPLICATIONS :
This weld metal contains 2.5%Ni so that it makes this electrode particularly suited for
Aluminum Killer Steel and 2.5%Ni steel.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.080
Manganese (Mn) 0.850
Silicon (Si) 0.510
Phosphorus (P) 0.016
Sulphur (S) 0.012
Nickel (Ni) 2.550

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 480
TS N/mm2 580
EL% 33

HEAT TREATMENT :
610°C X 1hr

TYPICAL IMPACT VALUES :


IV -60°C (J) 61

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 60 ~ 90 50 ~ 80
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-27
AWS A5.5 E8016-C2

SN-86C2 JIS Z3211 E5516-N7


EN ISO 2560-A E 46 6 3Ni B 1 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-86C2 is an nickel-alloyed electrode designed for the welding of 3.5%Ni steel or LPG tanks
with impact requirements down to -73°C. In addition to its good welding performance in all
position, this electrode contains 3.5%Ni in the weld metal to obtain the qualified impact value
at -73°C.

APPLICATIONS :
This weld metal contains 3.5%Ni so that it makes this electrode particularly suited for
LPG tanks or 3.5%Ni steel.

NOTE ON USAGE :
1. Rebake the electrodes at 3500 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.080
Manganese (Mn) 0.940
Silicon (Si) 0.510
Phosphorus (P) 0.018
Sulphur (S) 0.013
Nickel (Ni) 3.250

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 483
TS N/mm2 586
EL% 31

HEAT TREATMENT :
610°C X 1hr

TYPICAL IMPACT VALUES :


IV -75°C (J) 86

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-28
AWS A5.5 E8018-C2

SN-88C2 JIS Z3211 E5518-N7


EN ISO 2560-A E 46 6 3Ni B 3 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-88C2 is an iron powder low hydrogenr nickel-alloyed electrode designed for the
welding of 3.5%Ni steel or LPG tanks with impact requirements down to -73°C. Its
coating contains iron powder to increase its working effencicy. Good impact values
can be obtained at -73°C.

APPLICATIONS :
This weld metal contains 3.5%Ni so that it makes this electrode particularly suited for
LPG tanks or 3.5%Ni steel.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 0.900
Silicon (Si) 0.560
Phosphorus (P) 0.015
Sulphur (S) 0.010
Nickel (Ni) 3.400

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 470
TS N/mm2 570
EL% 32

HEAT TREATMENT :
610°C X 1hr

TYPICAL IMPACT VALUES :


IV -75°C 81

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 60 ~ 90 50 ~ 80
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-29
AWS A5.5 E8016-C3

SN-86C3 JIS Z3211 E5516-N2


EN ISO 2560-A E 46 4 1Ni B 1 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-86C3 is an nickel-alloyed electrode designed for the welding of 1%Ni steel or high tensile
steel with impact requirements down to -45°C. In addition to its good welding performance in all
position, this electrode contains 1%Ni in the weld metal to obtain the qualified impact value
and good X-ray performance and usability.

APPLICATIONS :
This weld metal contains 1%Ni so that it makes this electrode particularly suited for high
tensile steel or 1%Ni steel.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.060
Manganese (Mn) 0.940
Silicon (Si) 0.420
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 0.960
Chromium (Cr) 0.090
Molybdenum (Mo) 0.230

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 514
TS N/mm2 598
EL% 28

TYPICAL IMPACT VALUES :


IV -40°C 95

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 60 ~ 90 50 ~ 80
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-30
AWS A5.5 E8018-C3

SN-88C3 JIS Z3211 E5518-N2


EN ISO 2560-A E 46 4 1Ni B 3 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-88C3 is a nickel-alloyed electrode designed for the welding of 1%Ni steel or high tensile
steel with impact requirements down to -45°C. In addition to its great welding performance in all
position, its coating contains iron powder to increase its working efficacy. X-ray soundness
and usability are good.

APPLICATIONS :
This weld metal contains 1%Ni so that it makes this electrode particularly suited for
LPG tanks or 1%Ni steel.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 0.910
Silicon (Si) 0.600
Phosphorus (P) 0.017
Sulphur (S) 0.012
Nickel (Ni) 1.020
Chromium (Cr) 0.110
Molybdenum (Mo) 0.200

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 480
TS N/mm2 560
EL% 29

TYPICAL IMPACT VALUES :


IV -40°C (J) 106

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 350 60 ~ 90 50 ~ 80
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-31
AWS A5.5 E8018-G

SN-88G JIS Z3211 E5518-G


EN ISO 2560-A E 50 5 2Ni B 3 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-88G is an iron powder low hydrogen electrode designed for welding 540N/mm2 high
tensile steel, whose weld metal contains 1.5% Ni able to reach the impact value requirement
under -50°C. Its welding in all position can provide stable arc and good slag removal.

APPLICATIONS :
SN-88G is used for the welding of Aluminum Killed Steel at LPG storage tank,
ASTM A537C2 Steel.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. To attain the excellent impact value shall be avoided excessive heat input

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.060
Manganese (Mn) 0.850
Silicon (Si) 0.250
Phosphorus (P) 0.017
Sulphur (S) 0.014
Nickel (Ni) 1.930

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 536
TS N/mm2 596
EL% 28

TYPICAL IMPACT VALUES :


IV -45°C (J) 131

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-32
AWS A5.5 E9018-G

SN-98G JIS Z3211 E6218-G


EN 757 E 55 5 1NiMo B 3 2
COVERED ELECTRODES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SN-98G is an iron powder low hydrogen electrode designed for welding of 590N/mm2 grade high
tensile strength steel in the low temperature services. The electrode can provide reliable impact
value under -40°C~-50°C with 1.0% Ni in the weld metal, but also excellent weldability on stable
arc, X-Ray soundness and easy slag removal in all position welding.

APPLICATIONS :
SN-98G is suitably applied for low temperature services including LPG storage tank and
Al-Killed steels.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. To attain the excellent impact value shall be avoided excessive heat input

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.060
Manganese (Mn) 1.210
Silicon (Si) 0.490
Phosphorus (P) 0.016
Sulphur (S) 0.006
Nickel (Ni) 1.090
Molybdenum (Mo) 0.39

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 584
TS N/mm2 663
EL% 26

TYPICAL IMPACT VALUES :


IV -45°C (J) 52

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-33
AWS A5.5 E7018-W1

SW-78W1 JIS Z3214 DA5016-G


EN --
COVERED ELECTRODES FOR ATMOSPHERIC CORRSION RESISTANT STEEL
DESCRIPTION :
SW-78W1 is a NiCuCr alloyed coated electrode used for the welding of 490N/mm2 grade high
tensile weathering steel. This electrode has resistibility to the atmospheric corrosion, good
X-ray soundness, and good crack resistance in all positions welding.

APPLICATIONS :
The weld metal of SW-78W1 consists of Cu and Ni which is suitable for 490N/mm2 high tensile
steel (ASTM A588, COR-TEN A, B), and also for SPA-H, SMA 490 steel.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Adopt backstep method to start arc to prevent porosity

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.060
Manganese (Mn) 0.620
Silicon (Si) 0.450
Phosphorus (P) 0.018
Sulphur (S) 0.008
Nickel (Ni) 0.330
Chromium (Cr) 0.19
Copper (Cu) 0.46

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 517
TS N/mm2 582
EL% 30

TYPICAL IMPACT VALUES :


IV -20°C (J) 150

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-34
AWS A5.5 E8018-W2

SW-88W2 JIS Z3214 DA5816-W


EN --
COVERED ELECTRODES FOR ATMOSPHERIC CORRSION RESISTANT STEEL
DESCRIPTION :
SW-88W2 is a NiCuCr alloyed coated electrodes is designed for welding weathering
resistant constructional steels such as CORALDUR, CORTEN, KORRALPIN and PANTINAX.
It generates excellent mechanical property and high crack resistance while subjected to resistant
in all positions welding.

APPLICATIONS :
The weld metal contains Ni, Cu and Cr. It is suitable for 590N/mm2 grade high tensile steel
ASTM A588, A242 and SMA 570W, P.

NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Adopt backstep method to start arc to prevent porosity

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.070
Manganese (Mn) 0.630
Silicon (Si) 0.410
Phosphorus (P) 0.017
Sulphur (S) 0.014
Nickel (Ni) 0.630
Chromium (Cr) 0.55
Copper (Cu) 0.55

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 562
TS N/mm2 616
EL% 28

TYPICAL IMPACT VALUES :


IV -20°C (J) 143

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
3.2 350 100 ~ 140 90 ~ 130
4.0 400 140 ~ 180 120 ~ 160
5.0 400 180 ~ 230 -

1-35
AWS A5.4 E307-16

SS-307 JIS Z3221 ES307-16


EN 1600 E 18 9 MnMo R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-307 gives a full austenite structure containing 4-5% Mn. Weld metal is highly resistant
to impact, wearing and hot cracking. It is suitable for forming a buffer layer for hardfacing
and joining of armour steel plates that are low hardenable and work-hardening austensitic
Mn steels. It can also be used for dissmilar joining C-Mn steels with austenitic and ferritic
stainless steels.

APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.089
Manganese (Mn) 4.30
Silicon (Si) 0.55
Phosphorus (P) 0.028
Sulphur (S) 0.008
Nickel (Ni) 9.62
Chromium (Cr) 19.50
Molybdenum (Mo) 0.800

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 610
EL% 42

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-36
AWS --

SS-307HM JIS --
EN --
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-307HM gives a full nonmagnetic austenite structure containing 6% Mn. Weld metal is
highly resistant to impact, wearing and hot cracking. It is especially suitable for military
usage, such as mine sweepers. Preheating or postweld heat treatment is not required.

APPLICATIONS :
It can be used for 18%Cr-8%Ni stainless steel, 14% Mn steel, the steels with poor
weldability and the buffer layer welding.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.098
Manganese (Mn) 5.5
Silicon (Si) 0.45
Phosphorus (P) 0.029
Sulphur (S) 0.010
Nickel (Ni) 8.8
Chromium (Cr) 19.70

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 615
EL% 42

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-37
AWS A5.4 E308-16

SS-308 JIS Z3221 ES308-16


EN 1600 E 19 9 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-308 is a rutile electrode designed for welding type 308L base metal with low or
medium carbon content. The SS-308L contains low carbon to avert carbide precipitation
during welding as well as weld service. Excellent for welding 18Cr-8Ni steels.

APPLICATIONS :
Typical applications include stainless steel piping in refineries, oil and gas industries,
and chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.058
Manganese (Mn) 1.28
Silicon (Si) 0.62
Phosphorus (P) 0.028
Sulphur (S) 0.010
Nickel (Ni) 9.43
Chromium (Cr) 19.70

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 591
EL% 40

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-38
AWS A5.4 E308H-16

SS-308H JIS Z3221 ES308H-16


EN 1600 E 19 9 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-308H is a rutile electrode depositing 19Cr-10Ni with carbon in the range of 0.04-0.08% for
for welding unstabilized austenitic stainless steels such as 302, 304, 305, especially for
304H with carbon range 0.04-0.08%, provide greater corrosion resistance than base metals
on which they are applied.

APPLICATIONS :
Typical applications include chemical, petrochemical industries as well as distillery, dairy and
restaurant equipment.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 1.12
Silicon (Si) 0.55
Phosphorus (P) 0.029
Sulphur (S) 0.012
Nickel (Ni) 9.38
Chromium (Cr) 19.70

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 594
EL% 39

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-39
AWS A5.4 E308L-16

SS-308L JIS Z3221 ES308L-16


EN 1600 E 19 9 L R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-308L is a rutile electrode designed for welding type 308L base metal with low or
medium carbon content. The SS-308L contains low carbon to avert carbide precipitation
during welding as well as weld service. Excellent for welding 18Cr-8Ni steels.

APPLICATIONS :
Typical applications include stainless steel piping in refineries, oil and gas industries,
and chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.024
Manganese (Mn) 1.32
Silicon (Si) 0.58
Phosphorus (P) 0.030
Sulphur (S) 0.009
Nickel (Ni) 9.51
Chromium (Cr) 19.94

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 585
EL% 41

APPROVALS :
CE,LR

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-40
AWS A5.4 E309-16

SS-309 JIS Z3221 ES309-16


EN 1600 E 23 12 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-309 is a titanic electrode suitable for welding of 22Cr-12%Ni steel, dissimilar-metal joint,
dissimilar-metal joint and surfacing of mild steel.

APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants. Corrosion
resistance overlay on carbon steel, welding of carbon steel of poor weldability.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
4. Use lower current for dissimilar-metal joint.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.060
Manganese (Mn) 1.24
Silicon (Si) 0.67
Phosphorus (P) 0.026
Sulphur (S) 0.009
Nickel (Ni) 12.93
Chromium (Cr) 24.20

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 615
EL% 37

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-41
AWS A5.4 E309L-16

SS-309L JIS Z3221 ES309L-16


EN 1600 E 23 12 L R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-309L is a titanic electrode suitable for welding of 22Cr-12%Ni steel, dissimilar-metal joint,
dissimilar-metal joint and surfacing of mild steel.

APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants. Corrosion
resistance overlay on carbon steel, welding of carbon steel of poor weldability.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
4. Use lower current for dissimilar-metal joint.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.032
Manganese (Mn) 1.26
Silicon (Si) 0.65
Phosphorus (P) 0.028
Sulphur (S) 0.012
Nickel (Ni) 13.44
Chromium (Cr) 24.12

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 608
EL% 36

APPROVALS :
CE,LR

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-42
AWS A5.4 E309LMo-16

SS-309MoL JIS Z3221 ES309LMo-16


EN 1600 E 23 12 2 L R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-309MoL is a rutile electrode used as a buffer layer in welding acid resisting clad
steels with better crack resistance and corrosion resistance. It is also suitable
for welding dissimilar steels and steels difficult to weld.

APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants.
Corrosion resistance overlay on carbon steel, welding of carbon steel of poor weldability.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 0.85
Silicon (Si) 0.81
Phosphorus (P) 0.029
Sulphur (S) 0.009
Nickel (Ni) 13.20
Chromium (Cr) 22.79
Molybdenum (Mo) 2.24

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 661
EL% 36

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-43
AWS A5.4 E310-16

SS-310 JIS Z3221 ES310-16


EN 1600 E 25 20 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-310 is a basic rutile electrode for welding heat resistant steels like 25Cr/20Ni. Weld
metal resists scaling up to 1100-1150°C. It can also be used for welding air hardening
steels such as armour plate and for welding base metals of unknown composition, as
well as dissimilar metals.

APPLICATIONS :
Welding or build up analogue heat resisting forged steels used in annealing and hardening
process in marine, re-conditioning and refurbishment industries.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.110
Manganese (Mn) 1.62
Silicon (Si) 0.28
Phosphorus (P) 0.027
Sulphur (S) 0.012
Nickel (Ni) 21.23
Chromium (Cr) 26.75

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 594
EL% 36

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-44
AWS A5.4 E312-16

SS-312 JIS Z3221 ES312-16


EN 1600 E 29 9 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-312 is a lime titanic electrode with 29Cr-9Ni% chemical composition containing large
content of ferrite which made it good crack resistance. It is suitable for dissimilar-metal
joint and hardenable steels, steel armor and generally hard to weld steels.

APPLICATIONS :
Typical applications include marine, re-conditioning and refurbishment industries.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
4. Use lower current for dissimilar-metal joint.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.11
Manganese (Mn) 1.03
Silicon (Si) 0.82
Phosphorus (P) 0.026
Sulphur (S) 0.012
Nickel (Ni) 10.13
Chromium (Cr) 28.87

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 813
EL% 28

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-45
AWS A5.4 E316-16

SS-316 JIS Z3221 ES316-16


EN 1600 E 19 12 2 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-316 is a rutile electrode. It possesses properties similar to SS-316 except with a much
lower carbon content which reduces susceptibility to sensitization during welding. The welds
show high resistance to corrosion and fissuring. This makes it outstanding choice for critical
applications. Excellent for welding stainless steel types 316, 316-L and 318.

APPLICATIONS :
Typical applications include stainless steel piping and vessels in oil and gas industry,
refineries and chemical and petro-chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.051
Manganese (Mn) 1.26
Silicon (Si) 0.81
Phosphorus (P) 0.029
Sulphur (S) 0.012
Nickel (Ni) 11.46
Chromium (Cr) 19.12
Molybdenum (Mo) 2.23

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 558
EL% 38

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-46
AWS A5.4 E316L-16

SS-316L JIS Z3221 ES316L-16


EN 1600 E 19 12 3 L R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-316L is a rutile electrode. It possesses properties similar to SS-316 except with a much
lower carbon content which reduces susceptibility to sensitization during welding. The welds
show high resistance to corrosion and fissuring. This makes it outstanding choice for critical
applications. Excellent for welding stainless steel types 316, 316-L and 318.

APPLICATIONS :
Typical applications include stainless steel piping and vessels in oil and gas industry,
refineries and chemical and petro-chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.027
Manganese (Mn) 1.41
Silicon (Si) 0.63
Phosphorus (P) 0.031
Sulphur (S) 0.012
Nickel (Ni) 11.66
Chromium (Cr) 19.43
Molybdenum (Mo) 2.29

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 551
EL% 39

APPROVALS :
CE,LR

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-47
AWS A5.4 E317L-16

SS-317L JIS Z3221 ES317L-16


EN 1600 E 19 13 4 N L R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-317L is a rutile electrode. It has increased molybdenum content for good corrosion
resistibility in deoxidizing atmosphere containing nitroxide and sulfide. It also has higher
tensile strength, better corrosion resistance and improved high-temperature creep strength
than 316-type electrodes.

APPLICATIONS :
Typical applications include stainless steel piping and vessels in oil and gas industry,
refineries and chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.03
Manganese (Mn) 1.45
Silicon (Si) 0.42
Phosphorus (P) 0.030
Sulphur (S) 0.012
Nickel (Ni) 12.49
Chromium (Cr) 20.12
Molybdenum (Mo) 3.52

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 597
EL% 39

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-48
AWS A5.4 E318-16

SS-318 JIS Z3221 ES318-16


EN 1600 E 19 12 3 Nb R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-318 is a niobium-bearing rutile electrode for Ti and Nb stabilized AISI 318 or similar
steels. It has good corrosion resistance to sulfuric acid and organic acid at operating
temperature up to 400°C . It is suitable for welding as buffer layers on unalloyed steels
prior to jointing to austenitic grades.

APPLICATIONS :
Typical applications include corrosion resistant stainless steel piping and vessels in oil
and gas industry, refineries and chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.05
Manganese (Mn) 0.87
Silicon (Si) 0.75
Phosphorus (P) 0.029
Sulphur (S) 0.009
Nickel (Ni) 11.45
Chromium (Cr) 17.91
Molybdenum (Mo) 2.53
Niobium (Nb) 0.45

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 589
EL% 39

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-49
AWS A5.4 E347-16

SS-347 JIS Z3221 ES347-16


EN 1600 E 19 9 Nb R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-347 is a niobium-bearing rutile electrode for Ti and Nb stabilized 18Cr-8Ni steels
especially for high temperature applications. The intergranular corrosion resistance is
better than 308-type electrodes. It is used for welding types 347, 321 steels used in
steam or utility applications up to 760°C.

APPLICATIONS :
Typical applications include stainless steel piping, boiler and gas turbine in steam
generation and power plant industries.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.038
Manganese (Mn) 1.41
Silicon (Si) 0.52
Phosphorus (P) 0.030
Sulphur (S) 0.011
Nickel (Ni) 9.60
Chromium (Cr) 19.80
Niobium (Nb) 0.42

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 643
EL% 37

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-50
AWS A5.4 E385-16

SS-385 JIS Z3221 ES385-16


EN 1600 E 20 25 5 Cu N L R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-385 is an electrode designed for welding high alloyed, fully austenitic stainless steels such
as W.-Nr. 1.4539 (ASTM B-625 and 904L), which have high corrosion resistance in sulphuric
and phosphoric acids and good pitting resistance in acidic solutions chlorides and fluorides,
such as seawater. This electrode containing a weld metal of a fully austenitic low carbon with
molybdenum and copper can also be used for surfacing mild and low-alloyed steel.

APPLICATIONS :
This electrode can have application for tanks and process vessels, piping systems, agitators,
rotors, cast pumps and valves for the use in the fertilizer, phosphoric and sulphuric
environments.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.027
Manganese (Mn) 1.62
Silicon (Si) 0.49
Phosphorus (P) 0.025
Sulphur (S) 0.011
Nickel (Ni) 24.67
Chromium (Cr) 20.42
Niobium (Nb) 4.35
Molybdenum (Mo) 1.46
Copper (Cu)

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 577
EL% 36

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 50 ~ 85 45 ~ 80
3.2 350 80 ~ 120 70 ~ 110
4.0 350 100 ~ 150 90 ~ 135
5.0 350 140 ~ 180 -

1-51
AWS A5.4 E410-16

SS-410 JIS Z3221 ES410-16


EN 1600 E 13 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-410 is used to give a ferritic weld metal of 13% Cr type for welding and building up of
ferritic-martensitic steels with good oxidization resistance.

APPLICATIONS :
Typical applications include constructions exposed to aggressive sulphuric gases in
refineries, oil and gas industries, and chemical plants.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Preheating 200 ~ 400°C, interpass temperature 180 ~ 250°C and postweld heat treatment
at 700 ~ 760°C.

4. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.030
Manganese (Mn) 0.41
Silicon (Si) 0.53
Phosphorus (P) 0.028
Sulphur (S) 0.015
Nickel (Ni) 0.15
Chromium (Cr) 12.38

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 540
EL% 22.0

HEAT TREATMENT :
730°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 85 60 ~ 80
3.2 350 80 ~ 120 65 ~ 105
4.0 350 100 ~ 150 95 ~ 140
5.0 350 140 ~ 180 -

1-52
AWS A5.4 E410NiMo-16

SS-410NM JIS Z3221 ES410NiMo-16


EN 1600 E 13 4 R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-410NM is a coated 12%Cr-5%Ni-0.5%Mo alloyed electrode suitable for all position welding
of 13% chromium ferritic steels. This electrode features less spatter, easy slag removal and
smooth arc on DC+.

APPLICATIONS :
SS-410NM provides better as-welded toughness than SS-410, used for welding ASTM CA6NM
(JIS SCS6, SCS5) casting, as well as 410, 410S and 405 base metals.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Preheating 100 ~ 150°C and postweld heat treatment at 600 ~ 620°C.
3. Use stainless steel wire brush for cleaning of slags
4. Follow the recommended welding parameters to achieve good sound welds
5. Adopt low current and short arc

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.030
Manganese (Mn) 0.25
Silicon (Si) 0.32
Phosphorus (P) 0.028
Sulphur (S) 0.015
Nickel (Ni) 4.58
Chromium (Cr) 11.46
Molybdenum (Mo) 0.53

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 860
TS N/mm2 988
EL% 19

HEAT TREATMENT :
620°C X 1hr

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 85 60 ~ 80
3.2 350 80 ~ 120 65 ~ 105
4.0 350 100 ~ 150 95 ~ 140
5.0 350 140 ~ 180 -

1-53
AWS A5.4 E2209-16

SS-2209 JIS Z3221 ES2209-16


EN 1600 E 22 9 3 N L R 1 2
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-2209 is designed to weld duplex stainless steels such as UNS S31803 (Alloy 2205) with
excellent pitting corrosion resistance, stress corrosion resistance and crack resistance.
The weld metal can be applied for operation temperature up to 250°C and is resistant in
chloride containing media against pitting corrosion as well as crevice and stress corrosion.

APPLICATIONS :
Typical applications include pumps, vessels, heat exchanger, chemical equipments
and pipes processing chloride containing solutions.

NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.030
Manganese (Mn) 0.89
Silicon (Si) 0.55
Phosphorus (P) 0.029
Sulphur (S) 0.013
Nickel (Ni) 8.83
Chromium (Cr) 22.57
Molybdenum (Mo) 3.05
Nitrogen (N) 0.13

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 760
EL% 30

APPROVALS :
CE

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 85 60 ~ 80
3.2 350 80 ~ 120 65 ~ 105
4.0 350 100 ~ 150 95 ~ 140
5.0 350 140 ~ 180 -

1-54
AWS A5.15 ENiFe-CI

SN-55 JIS Z3252 DFCNiFe


EN --
COVERED ELECTRODES FOR CAST IRON
DESCRIPTION :
SN-55 is a graphite coated electrode with approximately 50% iron and 50% nickel, which offers
several advantages over conventional "straight" nickel electrodes. It deposits stronger and more
ductile weld metal. The weld metal deposit has better resistance to hot cracking, lower
thermal expansion and lower cost that those of "straight" nickel electrode deposits.

APPLICATIONS :
Typical applications include welding of castings found in many repair and refurbishment shops
of mining equipment, engine blocks, marine equipment and other heavy manufacturing
equipment.

NOTE ON USAGE :
1. Pre-heating and maintainance of interpass temperature of 300°C is normally required
2. Follow the recommended welding parameters and maintain short arc length
3. Rebake the electrodes at 200°C for 1 hour prior to use

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 1.21
Manganese (Mn) 0.25
Silicon (Si) 1.75
Phosphorus (P) 0.019
Sulphur (S) 0.012
Nickel (Ni) 50.04

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
2.6 300 60 ~ 80
3.2 350 80 ~ 120
4.0 350 120 ~ 150
5.0 350 130 ~ 180

1-55
AWS A5.15 ENi-CI

SN-99 JIS Z3252 DFCNi


EN --
COVERED ELECTRODES FOR CAST IRON
DESCRIPTION :
SN-99 is a graphite electrode made of pure nickel alloy wire, which excels in low stress
welding applications on light and medium weight castings and where maximum machinability
is desired.

APPLICATIONS :
Typical applications include welding of castings found in many repair and refurbishment shops
of mining equipment, engine blocks, marine equipment and other heavy manufacturing
equipment.

NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 200°C for 1 hour prior to use

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 1.12
Manganese (Mn) 0.15
Silicon (Si) 1.80
Phosphorus (P) 0.021
Sulphur (S) 0.011
Nickel (Ni) 91.00

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
2.6 300 60 ~ 80
3.2 350 70 ~ 120
4.0 350 100 ~ 150
5.0 350 130 ~ 170

1-56
AWS A5.11 ENiCrFe-1

SNF-1 JIS Z3224 ENi6062


EN ISO 14172 E Ni6062
COVERED ELECTRODES FOR NICKEL ALLOY STEEL
DESCRIPTION :
SNF-1 is a nickel-based electrode graphite electrode for all position welding. Its weld metal
can provide excellent heat resistance, corrosion resistance and mechanical properties.

APPLICATIONS :
It is suitable for the welding of Inconel and dissimilar metals such as Inconel to low alloy steel,
or stainless steel to low alloy steel

NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 2.93
Silicon (Si) 0.28
Phosphorus (P) 0.016
Sulphur (S) 0.012
Nickel (Ni) 72.34
Chromium (Cr) 15.20
Ferrum (Fe) 9.82
Niobium (Nb) 2.13

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 622
EL% 41

TYPICAL IMPACT VALUES :


IV -196°C J 86

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE ( DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 90 55 ~ 80
3.2 350 70 ~ 120 65 ~ 110
4.0 350 100 ~ 150 80 ~ 130
5.0 350 120 ~ 180 -

1-57
AWS A5.11 ENiCrFe-2

SNF-2 JIS Z3224 ENi6133


EN ISO 14172 E Ni6133
COVERED ELECTRODES FOR NICKEL ALLOY STEEL
DESCRIPTION :
SNF-2 is a nickel-based electrode graphite electrode for all position welding. Its weld metal
can provide excellent mechanical properties to meet the requirements of API and ASME for
LNG tanks.

APPLICATIONS :
It is suitable for welding INCONEL 600 and similar alloy, cryogenic steels (e.g. 5Ni and 9Ni
steels), martensitic to austenitic steels, dissimilar steels, heat resistant steel casting with
limited weldability and so on.

NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Keep the interpass at 150°C

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.07
Manganese (Mn) 1.84
Silicon (Si) 0.43
Phosphorus (P) 0.018
Sulphur (S) 0.010
Nickel (Ni) 73.26
Chromium (Cr) 13.70
Molybdenum (Mo) 2.31
Ferrum (Fe) 2.78
Niobium (Nb) 1.57

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 603
EL% 42.0

TYPICAL IMPACT VALUES :


IV -196°C J 75

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE ( DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 90 55 ~ 80
3.2 350 70 ~ 120 65 ~ 110
4.0 350 100 ~ 150 80 ~ 130
5.0 350 120 ~ 180 -

1-58
AWS A5.11 ENiCrFe-3

SNF-3 JIS Z3224 ENi6182


EN ISO 14172 E Ni6182
COVERED ELECTRODES FOR NICKEL ALLOY STEEL
DESCRIPTION :
SNF-3 is a nickel-based electrode for all position welding. The weld metal can has good
corrosion resistance, heat resistance and oxidizations resistance.

APPLICATIONS :
It is suitable for welding Inconel 600 and similar Inconel alloys, cryogenic steels, martensitic to
austenitic steels, dissimilar steels, heat-resistant steels and castings with limited weldability.

NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.038
Manganese (Mn) 7.32
Silicon (Si) 0.27
Phosphorus (P) 0.016
Sulphur (S) 0.012
Nickel (Ni) 70.14
Chromium (Cr) 14.80
Ferrum (Fe) 3.61
Niobium (Nb) 1.43

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 635
EL% 40

TYPICAL IMPACT VALUES :


IV -196°C J 92

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE ( DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 90 55 ~ 80
3.2 350 70 ~ 120 65 ~ 110
4.0 350 100 ~ 150 80 ~ 130
5.0 350 120 ~ 180 -

1-59
AWS A5.11 ENiCrMo-3

SNM-3 JIS Z3224 ENi6625


EN ISO 14172 E Ni6625
COVERED ELECTRODES FOR NICKEL ALLOY STEEL
DESCRIPTION :
SNM-3 is a NiCrMoNb-based electrode for all position welding. Its weld metal with the
composition of Mo and Nb can has good corrosion resistance, heat resistance and
mechanical properties.

APPLICATIONS :
It is suitable for welding nickel alloys of the same or similar type, like Inconel 625, and for
welding 5Ni and 9Ni Steel.

NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.038
Manganese (Mn) 0.36
Silicon (Si) 0.26
Phosphorus (P) 0.018
Sulphur (S) 0.015
Nickel (Ni) 61.24
Chromium (Cr) 21.70
Molybdenum (Mo) 9.38
Ferrum (Fe) 2.51
Niobium (Nb) 3.38

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 783
EL% 39

TYPICAL IMPACT VALUES :


IV -196°C J 65

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE ( DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 90 55 ~ 80
3.2 350 70 ~ 120 65 ~ 110
4.0 350 100 ~ 150 80 ~ 130
5.0 350 120 ~ 180 -

1-60
AWS A5.11 ENiCrMo-4

SNM-4 JIS Z3224 ENi6276


EN ISO 14172 E Ni6276
COVERED ELECTRODES FOR NICKEL ALLOY STEEL
DESCRIPTION :
SNM-4 is a nickel-based electrode with less C and Si for reducing carbide precipitation
in grain boundary. The weld metal can has good corrosion resistance, heat
resistance and mechanical properties.

APPLICATIONS :
It is suitable for welding Hastelloy C-276 and dissimilar metal.

NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.018
Manganese (Mn) 0.67
Silicon (Si) 0.13
Phosphorus (P) 0.016
Sulphur (S) 0.010
Nickel (Ni) 56.94
Chromium (Cr) 15.83
Molybdenum (Mo) 15.76
Ferrum (Fe) 6.28
Wolfram (W) 3.77

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 726
EL% 38

APPROVALS :
-

SIZES AND RECOMMENDED CURRENT RANGE ( DC <+>)


Diameter Length Amp
mm mm F V & OH
2.6 300 60 ~ 90 55 ~ 80
3.2 350 70 ~ 120 65 ~ 110
4.0 350 100 ~ 150 80 ~ 130
5.0 350 120 ~ 180 -

1-61
AWS --

SH-26R JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-26R is a rutile electrode whose weld metal is a pearlitic structure easy for machining. It can
be well done in all positions with good machining properties.

APPLICATIONS :
It is suitable for the repair welding of crane wheels, bulldozer blades, crusher jaws, shovel tooth
and dipper tips.

NOTE ON USAGE :
1. Rebake the electrodes at 120°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C when employing multiple-layer bend
welding for low-alloy steel and high-carbon steel.
3. Clean up the contaminations on the steel

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.21
Manganese (Mn) 0.48
Silicon (Si) 0.53
Chromium (Cr) 1.42

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 260 25 37
Continue Build Up 230 18 33

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 70 ~ 120
4.0 400 110 ~ 170
5.0 400 160 ~ 220

1-62
AWS --

SH-35R JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-35R is a rutile electrode with good performance of machining properties and resistant
abrasion accompanied with impact.

APPLICATIONS :
It is used for repairs of welding crane wheels, buckets, bulldozer blades and shovel tooth.

NOTE ON USAGE :
1. Rebake the electrodes at 120°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.27
Manganese (Mn) 1.25
Silicon (Si) 0.32
Chromium (Cr) 1.9

TYPICAL HARDNESS OF WELD METAL:


As Welded HV HRC HS
Interpass temp. 150℃ 355 36 48
Build Up 280 27 40

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 70 ~ 120
4.0 400 110 ~ 170
5.0 400 160 ~ 220

1-63
AWS --

SH-45 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-45 is low hydrogen electrode whose weld metal is sorbite structure (Ferrite + cementite),
providing good performance of machining properties and resistant abrasion accompanied with
impact.

APPLICATIONS :
It is used for repairs of welding crane wheels, buckets, bulldozer blades and shovel tooth.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.
3. Clean up the contaminations on the steel.
4. Adopt back-step method and stay for 3-5 seconds before every end-up to prevent arc
starting from blowholes

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.16
Manganese (Mn) 1.91
Silicon (Si) 0.38
Chromium (Cr) 2.16

TYPICAL HARDNESS OF WELD METAL:


As Welded HV HRC HS
Interpass temp. 150°C 450 45 61
Build Up 380 39 52
Water Quenching at 900°C 470 47 63

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 70 ~ 120
4.0 400 110 ~ 170
5.0 400 160 ~ 220

1-64
AWS --

SH-45R JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-45R is a rutile electrode with good performance of machining properties and resistant
abrasion accompanied with impact.

APPLICATIONS :
It is used for repairs of welding crane wheels, buckets, bulldozer blades and shovel tooth.

NOTE ON USAGE :
1. Rebake the electrodes at 120°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.24
Manganese (Mn) 1.28
Silicon (Si) 0.36
Chromium (Cr) 2.43

TYPICAL HARDNESS OF WELD METAL:


As Welded HV HRC HS
Interpass temp. 150°C 450 45 61
Build Up 380 39 52
Water Quenching at 900°C 470 47 63

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 400 120 ~ 170
5.0 400 160 ~ 210

1-65
AWS --

SH-50 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-50 is a low hydrogen electrode whose weld metal is martensite structure to obtain good
corrosion resistance and abrasion resistance.

APPLICATIONS :
It is used for welding agitator propellers and drive sprockets.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 200°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.21
Manganese (Mn) 0.24
Silicon (Si) 0.48
Nickel (Ni) 0.18
Chromium (Cr) 11.36

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 510 50 67
Continue Build Up 500 49 66
Work Hardening 595 55 74
Temp(°C) 200°C 300°C 400°C 500°C --
High Temp
HV 460 400 290 160 --

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 350 120 ~ 170
5.0 350 160 ~ 210

1-66
AWS --

SH-50N4 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-50N4 can provide better corrosion resistance, heat resistance and crack resistance than
SH-50 at the high temperature because of its weld metal of martensite structure with the
composition of Ni and Mo.

APPLICATIONS :
It is used for welding dies, blades and agitator propellers.

NOTE ON USAGE :
1. Rebake the electrodes at 150 ~ 200°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.14
Manganese (Mn) 0.24
Silicon (Si) 0.58
Nickel (Ni) 3.71
Chromium (Cr) 11.58
Molybdenum (Mo) 0.69

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 488 47 65

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 350 120 ~ 170
5.0 350 160 ~ 210

1-67
AWS --

SH-60 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
The weld metal of SH-60 is self-hardened martensite structure with characteristics of high
hardness and great abrasion resistance. There is no need for PWHT.

APPLICATIONS :
It is used for the welding of pump impeller, soil abrasion, agitator propeller and bulldozer blades.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C to avoid cracking.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.31
Manganese (Mn) 1.55
Silicon (Si) 0.32
Chromium (Cr) 4.11

TYPICAL HARDNESS OF WELD METAL:


As Welded HV HRC HS
Interpass temp. 150°C 450 45 61
Build Up 380 39 52
Water Quenching at 900°C 355 36 49

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 400 120 ~ 170
5.0 400 160 ~ 210

1-68
AWS --

SH-80 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-80 is an electrode whose weld metal deposits martensite structure with characteristics of
high hardness and great slag removal.

APPLICATIONS :
It is used for the welding of pump impeller and agitator propeller.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature above 200°C to avoid cracking.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.59
Manganese (Mn) 1.12
Silicon (Si) 0.61
Chromium (Cr) 7.07
Molybdenum (Mo) 0.54

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 660 58 79
Continue Build Up 620 56 75
Temp(°C) 200°C 300°C 400°C 500°C 600°C 700°C
High Temp
HV 520 480 430 420 210 95

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 400 120 ~ 170
5.0 400 160 ~ 210

1-69
AWS --

SH-80W JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-80W is a martensitic structure electrode whose weld metal contains Cr, W, Mo and V to
provide sustainable hardness at high temperature.

APPLICATIONS :
It is used for welding mixer blades and tamping dies.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat and interpass temperature above 200°C to avoid cracking.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.67
Manganese (Mn) 1.18
Silicon (Si) 1.26
Chromium (Cr) 7.10
Molybdenum (Mo) 1.42
Wolfram (W) 2.04

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 680 59 80
Continue Build Up 660 58 79
Temp(°C) 200°C 300°C 400°C 500°C 600°C 700°C
High Temp
HV 530 490 440 430 210 100

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 400 120 ~ 170
5.0 400 160 ~ 210

1-70
AWS --

SH-90 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-90 can provide a high hardness and good abrasion resistance because of its self-hardening
martensitic structure containing Cr and B as carbide-forming elements.

APPLICATIONS :
It is used for welding bucket, sand pump and earthwork.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature above 300°C.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.63
Manganese (Mn) 1.07
Silicon (Si) 0.64
Chromium (Cr) 7.32
Molybdenum (Mo) 0.93

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 680 59 80
Continue Build Up 660 58 79

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 400 120 ~ 170
5.0 400 160 ~ 210

1-71
AWS --

SH-95HC JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-95HC is an austenitic structure electrodes whose weld metal contains 30% Cr to provide
a high hardness, good corrosion resistance and resistance to earth abrasion at high temperature.

APPLICATIONS :
It is used for welding screening machine, agitator and cutter blade.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat above 400°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 5.13
Manganese (Mn) 3.61
Silicon (Si) 0.32
Chromium (Cr) 30.42

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 700 60 81
Continue Build Up 680 59 80
Temp(°C) 200°C 300°C 400°C 500°C 600°C 700°C
High Temp
HV 610 440 400 310 210 95

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 90 ~ 140
4.0 400 140 ~ 180
5.0 400 190 ~ 220

1-72
AWS --

SH-95HN JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-95HN is an electrode whose weld metal contains a high C and high Cr structure. The
hardness and resistance to earth abrasion at high temperature can be obtained.

APPLICATIONS :
It is used for welding pulverizers blades, pump impellers and agitator propellers.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat above 250°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 5.37
Manganese (Mn) 1.28
Silicon (Si) 1.56
Chromium (Cr) 25.4
Molybdenum (Mo) 5.52
Niobium (Nb) 6.78
Wolfram (W) 1.81
Vanadium (V) 1.52

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 750 62 86
Continue Build Up 700 60 81
Temp(°C) 300°C 400°C 500°C 600°C --
High Temp
HV 730 650 580 460 --

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 70 ~ 120
4.0 400 110 ~ 170
5.0 400 160 ~ 220

1-73
AWS --

SH-WM JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-WM deposits the weld metal of wolfram carbide and Mo alloy for improving its toughness.
It can has high hardness and abrasion resistance.

APPLICATIONS :
It is used for welding cutters and pump impellers.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat above 300°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 3.53
Manganese (Mn) 1.30
Silicon (Si) 0.47
Molybdenum (Mo) 6.65
Wolfram (W) 45.50

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 750 62 85

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 400 120 ~ 170
5.0 400 160 ~ 210

1-74
AWS A5.13 EFeMn-A

SH-MN JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-MN deposits an austenitic-manganese steel alloy which work-hardens under impact and
compressive stresses. The excellent machining properties, toughness and work hardening are
obtained.

APPLICATIONS :
It is used for surfacing and building up manganese steel components such as crusher jaws and
hammers.

NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~60 minutes before use.
2. Water cooling shall be done during welding
3. Remove the hardened zone before the welding if the base metal of 13% Mn Steel is
hardened

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.67
Manganese (Mn) 13.48
Silicon (Si) 0.56
Nickel (Ni) 3.68

TYPICAL HARDNESS OF WELD METAL:


As Weld HV HRC HS
Interpass temp. 150°C 460 46 62

SIZES AND RECOMMENDED CURRENT RANGE (AC or DC <+>)


Diameter Length Amp
mm mm F
3.2 350 80 ~ 120
4.0 400 120 ~ 170
5.0 400 160 ~ 210

1-75
Flux Cored Wires (FCAW)
•For 490N/mm2 High Tensile Steel........2-1
•For 490N/mm2 High Tensile Steel(EGW)..2-10
•For ≧550N/mm2 High Tensile Steel.....2-11
•For Heat Resistant Steel................2-13
•For Low Temperature Service Steel......2-16
•For Atmospheric Corrosion Resistant
Steel.................................2-20
•For Stainless Steel.....................2-21
•For Hardfacing.........................2-35

2
AWS A5.20 E71T-1C/1M

SFC-71 JIS Z3313 T 49J 2 T1-1 C/M A-U


EN ISO 17632-A T42 2 P C/M 1 H10
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-71 is an all-position rutile flux cored wire designed to be used with CO2 or Ar/CO2 gas
mixture. It can be used on all-position welds with both single and multiple pass welds for
mild steel and low alloy steels.

APPLICATIONS :
It is widely used for shipbuilding, storage vessels, structural fabrication, machinery and
piping,etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.051
Manganese (Mn) 1.36
Silicon (Si) 0.48
Phosphorus (P) 0.012
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 474
TS N/mm2 573
EL% 28

TYPICAL IMPACT VALUES :


IV -20°C J 92

APPROVALS :
ABS, BV, CCS,CE,CR, DNV, GL, LR, NK

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.4mm 1.6mm
Parameters
Welding Position Flat Vertical-up Flat Vertical-up Flat Vertical-up
Voltage (Volt) 28 ~ 36 25 ~ 26 28 ~ 38 25 ~ 28 30 ~ 40 26 ~ 30
Current (Amp) 150 ~ 300 150 ~ 220 180 ~ 350 150 ~ 230 200 ~ 400 160 ~ 250
Stickout (mm) 10 ~ 15 15 ~ 20 15 ~ 30
Flow Rate (l / min) 15 ~ 25 15 ~ 25 15 ~ 25

2-1
AWS A5.20 E70T-1C

SFC-70C JIS Z3313 T 49J 2 T15-0 C A-U


EN ISO 17632-A T42 2 M C 3 H10
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-70C is a metal cored wire designed for high speed horizontal fillet welding with CO2
gas on primed plate (inorganic primer coated) with excellent pit resistance, stable arc,
less spatter and smooth weld bead.

APPLICATIONS :
It is widely used for flat and horizontal fillet welding in shipbuilding, bridges, vehicle,
machinery and structural fabrication etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Control the inter-pass temperature below 150°C for multi-layer welding

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.047
Manganese (Mn) 1.25
Silicon (Si) 0.42
Phosphorus (P) 0.013
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 467
TS N/mm2 554
EL% 27

TYPICAL IMPACT VALUES :


IV -20°C J 70

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F HF F HF
Voltage (Volt) 28 ~ 36 25 ~ 38 30 ~ 40 28 ~ 38
Current (Amp) 150 ~ 300 180 ~ 300 200 ~ 400 270 ~ 400
Stickout (mm) 15 ~ 25 20 ~ 30
Flow Rate (l / min) 15 ~ 25 20 ~ 25

2-2
AWS A5.20 E71T-1C/M-J

SFC-71Ni JIS Z3313 T 49J 4 T1-1 C/M A-N1-U


EN ISO 17632-A T42 4 P C/M 1 H10
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-71Ni is an all-position rutile flux cored wire designed to be used with CO2 gas. It
performs stable arc, low spatter level, good slag removal and excellent toughness at -40°C.

APPLICATIONS :
It is widely used for welding 490MPa steels in shipbuilding, off-shore platform, low
temperature serving storage tanks, harbor equipment etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.048
Manganese (Mn) 1.35
Silicon (Si) 0.46
Phosphorus (P) 0.018
Sulphur (S) 0.009
Nickel (Ni) 0.37

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 492
TS N/mm2 550
EL% 28

TYPICAL IMPACT VALUES :


IV -40°CJ 74

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F F
Voltage (Volt) 28 ~ 36 30 ~ 40
Current (Amp) 150 ~ 300 200 ~ 400
Stickout (mm) 15 ~ 25 20 ~ 30
Flow Rate (l / min) 15 ~ 25 20 ~ 25

2-3
AWS A5.20 E71T-1C/M-J

SFC-71J JIS Z3313 T 49J 4 T1-1 C/M A-U


EN ISO 17632-A T42 4 P C/M 1 H5
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-71J is an all-position flux cored mild steel wire designed to produce superior mechanical
properties that reach the impact value requirements under -40°C. SFC-71J has excellent
welder appeal because its' smooth stable arc yields virtually spatterless weld deposits and
generates very little fume.

APPLICATIONS :
It is widely used for shipbuilding, storage vessels, structural fabrication, machinery and
piping,etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.045
Manganese (Mn) 1.33
Silicon (Si) 0.42
Phosphorus (P) 0.015
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 487
TS N/mm2 561
EL% 29

TYPICAL IMPACT VALUES :


IV -40°C J 79

APPROVALS :
ABS, LR

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.4mm 1.6mm
Parameters
Welding Position Flat Vertical-up Flat Vertical-up Flat Vertical-up
Voltage (Volt) 28 ~ 36 25 ~ 26 28 ~ 38 25 ~ 28 30 ~ 40 26 ~ 30
Current (Amp) 150 ~ 300 150 ~ 220 180 ~ 350 150 ~ 230 200 ~ 400 160 ~ 250
Stickout (mm) 10 ~ 15 15 ~ 20 15 ~ 30
Flow Rate (l / min) 15 ~ 25 15 ~ 25 15 ~ 25

2-4
AWS A5.18 E70C-3C/3M

SFC-71M JIS Z3313 T 49J 2 T15-0 C/M A-U


EN ISO 17632-A T42 2 M C/M 3 H10
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-71M is a metal cored wire designed for high speed horizontal fillet welding with CO2 gas
or mix gas on primed plate (inorganic primer coated) with excellent pit resistance, stable arc,
less spatter and smooth weld bead.

APPLICATIONS :
It is widely used for flat and horizontal fillet welding in shipbuilding, bridges, vehicle,
machinery and structural fabrication etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Control the inter-pass temperature below 150°C for multi-layer welding

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.051
Manganese (Mn) 1.43
Silicon (Si) 0.56
Phosphorus (P) 0.014
Sulphur (S) 0.012

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 510
TS N/mm2 578
EL% 26

TYPICAL IMPACT VALUES :


IV -20°C J 54

APPROVALS :
ABS,CE

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.4mm 1.6mm
Parameters
Welding Position Flat Flat Flat
Voltage (Volt) 28 ~ 36 28 ~ 38 30 ~ 40
Current (Amp) 150 ~ 300 180 ~ 350 200 ~ 400
Stickout (mm) 10 ~ 15 15 ~ 20 15 ~ 30
Flow Rate (l / min) 15 ~ 25 15 ~ 25 15 ~ 25

2-5
AWS A5.20 E71T-5C/5M

SFC-75 JIS Z3313 T 49J 3 T5-1 C/M A-U


EN ISO 17632-A T42 3 B C/M 1 H5
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-75 is an all-position rutile flux cored wire designed to be used with CO2 or Ar/CO2 gas
mixture. It can obtain better impact toughness than E71T-1 in low temperature.

APPLICATIONS :
It is commonly used for shipbuilding, structural fabrication and machinery.
piping,etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.045
Manganese (Mn) 1.30
Silicon (Si) 0.45
Phosphorus (P) 0.021
Sulphur (S) 0.013

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 495
TS N/mm2 570
EL% 28

TYPICAL IMPACT VALUES :


IV -30°C J 93

APPROVALS :
GL,LR

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.4mm 1.6mm
Parameters
Welding Position Flat Vertical-up Flat Vertical-up Flat Vertical-up
Voltage (Volt) 28 ~ 36 25 ~ 26 28 ~ 38 25 ~ 28 30 ~ 40 26 ~ 30
Current (Amp) 150 ~ 300 150 ~ 220 180 ~ 350 150 ~ 230 200 ~ 400 160 ~ 250
Stickout (mm) 10 ~ 15 15 ~ 20 15 ~ 30
Flow Rate (l / min) 15 ~ 25 15 ~ 25 15 ~ 25

2-6
AWS A5.20 E70T-4

SFC-04 JIS Z3313 T 49J T4-0 N A


EN ISO 17632-A T42 Z W N 3
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-04 is a self-shielded flux cored wire designed for on site fabrications which welder could
use it outdoor if at the applications with longer stick-out than normal fcaw if wind is not high.
Excellent performance in desulfuration reduces porosity effectively.

APPLICATIONS :
It is designed flat, horizontal and downhill positions welding and suitable for steel structural
constructions.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Keep the welding parts clean, out of moisture before welding.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.022
Manganese (Mn) 0.36
Silicon (Si) 0.35
Phosphorus (P) 0.023
Sulphur (S) 0.012
Aluminum (Al) 1.23

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 458
TS N/mm2 575
EL% 25

APPROVALS :
--

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.0mm 2.4mm
Parameters
Voltage (Volt) 25 ~ 35 25 ~ 39
Current (Amp) 200 ~ 350 200 ~ 400
Stickout (mm) 30 ~ 50 30 ~ 50

2-7
AWS A5.20 E70T-7

SFC-07 JIS Z3313 T 49J T7-0 N A


EN ISO 17632-A T42 Z W N 3
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-07 is a self-shielded flux cored wire designed for on site fabrications which welder could
use it outdoor for high deposition welding. Excellent performance in desulfuration reduces
cracking in welding thick plates.

APPLICATIONS :
It is designed flat, horizontal and downhill positions welding and suitable for steel structural
constructions for fillet weld and lap joint.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Keep the welding parts clean, out of moisture before welding.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.23
Manganese (Mn) 0.38
Silicon (Si) 0.2
Phosphorus (P) 0.018
Sulphur (S) 0.015
Aluminum (Al) 1.42

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 486
TS N/mm2 582
EL% 26

APPROVALS :
--

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.0mm 2.4mm
Parameters
Voltage (Volt) 25 ~ 35 25 ~ 39
Current (Amp) 200 ~ 350 200 ~ 400
Stickout (mm) 30 ~ 40 35 ~ 45

2-8
AWS A5.20 E71T-G

SFC-71G JIS Z3313 T 49J TG-1 N A


EN ISO 17632-A T42 Z Y N 1
FLUX CORED WIRES FOR 490N/mm2 HIGH TENSILE STEEL (EGW)
DESCRIPTION :
SFC-71G is a self-shielded flux cored wire designed for the welding of thin-gauge galvanised
and mild steels in all positions. Slag removal is easy with less spatter.

APPLICATIONS :
This wire is used for mild steel and 490N/mm2 high tensile steel.

NOTE ON USAGE :
1. Use DC - polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.140
Manganese (Mn) 1.35
Silicon (Si) 0.61
Phosphorus (P) 0.018
Sulphur (S) 0.006
Aluminium (Al) 1.14

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 504
TS N/mm2 576
EL% 24

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <->)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position Flat Vertical-up Flat Vertical-up
Voltage (Volt) 30 ~ 36 25 ~ 26 30 ~ 45 26 ~ 30
Current (Amp) 250 ~ 330 150 ~ 220 300 ~ 450 160 ~ 250
Stickout (mm) 10 ~ 15 15 ~ 30
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-9
AWS A5.26 EG72T-1

SFC-721 JIS Z3319 YFEG-21G


EN --
ELECTROGAS ARC WELDING FOR 490N/mm2 HIGH TENSILE STEEL (EGW)
DESCRIPTION :
SFC-721 is a self-shielded flux cored wire designed for vertical up, one pass welding with
high deposition rate of consumable guide self-shielded electro-gas welding (EGW) process.

APPLICATIONS :
It is designed for one pass, vertical up welding of shipbuilding, heavy shop fabrication and
structural welding, boxes.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Keep the welding parts clean, out of moisture before welding.
3. Pre-heat the workpiece and welding zone.
4. Consumable guide tube material chemistry close to deposit metal is recommended.
5. Recommended base metal thickness range 19-100mm.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 1.32
Silicon (Si) 0.26
Phosphorus (P) 0.018
Sulphur (S) 0.010
Aluminum (Al) 0.12

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


YP N/mm2 485
TS N/mm2 580
EL% 25

TYPICAL IMPACT VALUES :


IV -20°C J 56

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <->)


Diameter (mm)
3.0mm
Parameters
Thickness (mm) 19 25 38 50
WFS (cm/min) 510 580 750 890
Voltage (volt) 34 ~ 37 38 ~ 41 41 ~ 43 43 ~ 45

2-10
AWS A5.29 E101T1-GC/GM

SFC-101 JIS --
EN --
FLUX CORED WIRES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-101 is a gas-shielded high tensile strength flux cored wire designed for high tensile
steel carries 690N/mm2, suitable for all-positional welding.

APPLICATIONS :
It is designed for petro chemical industry, oil refinery components, pipes.

NOTE ON USAGE :
1. Use DC (+) polarity. CO2 gas (min. 99.8%) G.F.R: 15~25 l/min
2. Keep the welding parts clean, out of moisture before welding.
3. Pre-heat the workpiece at temp. 220~350℃
4. Proper protection from wind during welding, reduce the H2 and N pick up.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 1.2
Silicon (Si) 0.45
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 0.63
Chromium (Cr) 0.35
Molybdenum (Mo) 0.41

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 660
TS N/mm2 721
EL% 22

APPROVALS :
--

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400

2-11
AWS A5.29 E111T1-GC/GM

SFC-110 JIS --
EN --
FLUX CORED WIRES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-110 is a gas-shielded high tensile strength flux cored wire designed for high tensile
steel carries 780N/mm2, suitable for all-positional welding.

APPLICATIONS :
It is designed for petro chemical industry, oil refinery components, pipes.

NOTE ON USAGE :
1. Use DC (+) polarity. CO2 gas (min. 99.8%) G.F.R: 15~25 l/min
2. Keep the welding parts clean, out of moisture before welding.
3. Pre-heat the workpiece at temp. 220~350℃
4. Proper protection from wind during welding, reduce the H2 and N pick up.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.047
Manganese (Mn) 1.42
Silicon (Si) 0.32
Phosphorus (P) 0.014
Sulphur (S) 0.009
Nickel (Ni) 2.76
Molybdenum (Mo) 0.47

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 658
TS N/mm2 801
EL% 21

TYPICAL IMPACT VALUES :


IV -40°C J 42

APPROVALS :
--

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400

2-12
AWS A5.29 E81T1-A1

SFC-81A1 JIS Z3318 YFM-C


EN ISO 17634-A T Mo P C 1 H5
FLUX CORED WIRES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SFC-81A1 is a 0.5% molybdenum alloyed rutile flux cored wire whose weld metal analysis is
similar to an E7018-A1 low hydrogen electrode. In conjunction with 100%CO2 shielding gas,
it performs good weldability in all position involved good bead appearance, less spatter and
stable arc.

APPLICATIONS :
It is suitable for welding high-strength and matching creep-resisting steels.

NOTE ON USAGE :
1. Use 100%CO2.
2. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.051
Manganese (Mn) 1.05
Silicon (Si) 0.46
Phosphorus (P) 0.018
Sulphur (S) 0.009
Molybdenum (Mo) 0.55

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 596
TS N/mm2 643
EL% 24

HEAT TREATMENT :
620°C X 1hr

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-13
AWS A5.29 E81T1-B2

SFC-81B2 JIS Z3318 YF1CM-C


EN ISO 17634-A T CrMo1 P C 1 H5
FLUX CORED WIRES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SFC-81B2 is a rutile flux cored wire designed for welding of 1~1.25%Cr-0.5%Mo low alloy steel.
In conjunction with 100%CO2 shielding gas, it performs good weldability in all position involved
good bead appearance, less spatter and stable arc.

APPLICATIONS :
It is suitable for welding Cr-Mo steel pipe and Cr-Mo steel with requirement of high creep
resistance.

NOTE ON USAGE :
1. Use 100%CO2.
2. Proper preheat at 150 ~ 300°C and PWHT at 650 ~ 700°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.055
Manganese (Mn) 0.92
Silicon (Si) 0.42
Phosphorus (P) 0.021
Sulphur (S) 0.010
Chromium (Cr) 1.12
Molybdenum (Mo) 0.61

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 552
TS N/mm2 628
EL% 21

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-14
AWS A5.29 E91T1-B3

SFC-91B3 JIS Z3318 YF2CM-C


EN ISO 17634-A T CrMo2 P C 1 H5
FLUX CORED WIRES FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
SFC-91B3 is an all-positional flux cored wire designed for welding of 2~2.25%Cr-1%Mo low
alloy steel. In conjunction with 100%CO2 shielding gas, it performs good weldability involved
good bead appearance, less spatter and stable arc.

APPLICATIONS :
It is suitable for welding Cr-Mo steel pipe and Cr-Mo steel with requirement of high creep
resistance.

NOTE ON USAGE :
1. Use 100%CO2.
2. Proper preheat at 200 ~ 350°C and PWHT at 680 ~ 730°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 0.950
Silicon (Si) 0.310
Phosphorus (P) 0.018
Sulphur (S) 0.090
Chromium (Cr) 2.360
Molybdenum (Mo) 1.110

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 635
TS N/mm2 699
EL% 20

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-15
AWS A5.29 E81T1-Ni1

SFC-81Ni1 JIS Z3313 T 55 3 T1-1 C A-N2


EN ISO 17632-A T46 3 1Ni P C 1 H5
FLUX CORED WIRES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SFC-81Ni1 is an all position flux cored wire designed for 100%CO2 shielding gas. It can
provide excellent weldability involved good bead appearance, less spatter, stable arc and
easy slag removal, but also qualified impact value down to -30°C.

APPLICATIONS :
It is suitable for welding of 550N/mm2 high tensile strength steel on bridge structure, storage
tanks and construction machinery.

NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can obtain required impact value

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.053
Manganese (Mn) 1.26
Silicon (Si) 0.45
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 0.93

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 534
TS N/mm2 618
EL% 25

TYPICAL IMPACT VALUES :


IV -30°C J 85

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-16
AWS A5.29 E81T1-Ni2

SFC-81Ni2 JIS Z3313 T 55 4 T1-1 C A-N5


EN ISO 17632-A T46 4 2Ni P C 1 H5
FLUX CORED WIRES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
2
SFC-81Ni2 is a flux cored wire whose weld metal contains 2.5%Ni for the welding of 590N/mm
high tensile steel with requirement of low temperature down -40°C. In conjunction with
100%CO2, it provides excellent weldability involved good bead appearance, less spatter, stable
arc and easy slag removal.

APPLICATIONS :
It is suitable for welding of 550N/mm2 low temperature steel on bridge structure, storage
tanks and construction machinery.

NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can obtain required impact value
3. Interpass temperature under 150°C being kept in multipass welding is good for
machanical property

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.052
Manganese (Mn) 1.15
Silicon (Si) 0.35
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 2.34

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 523
TS N/mm2 631
EL% 25

TYPICAL IMPACT VALUES :


IV -40°C J 46

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-17
AWS A5.29 E91T1-Ni2

SFC-91Ni2 JIS Z3313 T 62 4 T1-1 C A-N5


EN ISO 17632-A T50 4 2Ni P C 1 H5
FLUX CORED WIRES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SFC-91Ni2 is an all-position rutile flux cored wire designed to be used with 100%CO2 gas. It
performs good weldability with good bead appearance, less spatter, stable arc and good
impact properties down to -40°C.

APPLICATIONS :
It is suitable for welding 2-3% Ni steel and 620N/mm2 high tensile steel used for storage
tank, structural fabrication, machinery, bridges, shipbuilding, piping etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Control the heat input during welding to meet the required impact value.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.054
Manganese (Mn) 1.21
Silicon (Si) 0.52
Phosphorus (P) 0.018
Sulphur (S) 0.015
Nickel (Ni) 2.39

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 588
TS N/mm2 692
EL% 21

TYPICAL IMPACT VALUES :


IV -40°C J 43

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-18
AWS A5.29 E81T1-K2

SFC-81K2 JIS Z3313 T 55 6 T1-1 C A-N3


EN ISO 17632-A T46 6 1.5Ni P C 1 H5
FLUX CORED WIRES FOR LOW TEMPERATURE-SERVICE LOW-ALLOY STEEL
DESCRIPTION :
SFC-81K2 is an all position flux cored wire whose weld metal contains about 1.5%Ni to attain
low temperature requirement down to -60°C. In conjunction with 100%CO2 shielding gas, it
provides excellent mechanical property, good weldability of smooth arc and less
spatter.

APPLICATIONS :
It is suitable for butt or fillet welding application for LNG and LPG carriers, storage tanks and
low temperature service steels.

NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can otbain the required impact value.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.04
Manganese (Mn) 1.46
Silicon (Si) 0.43
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 1.21

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 582
TS N/mm2 624
EL% 27

TYPICAL IMPACT VALUES :


IV -60°C J 51

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-19
AWS A5.29 E81T1-W2

SFC-81W2 JIS Z3320 YFA-58W


EN --
FLUX CORED WIRES FOR ATMOSPHERIC CORRSION RESISTANT STEEL
DESCRIPTION :
SFC-81W2 is a flux cored wire designed for all position welding. In conjunction with 100%CO2
shielding gas, it provides excellent mechanical property, but also good weldability of stable arc
less spatter and smooth bead appearance.

APPLICATIONS :
It is suitable for butt or fillet MAG welding application for ASTM A588、A242 without painting
and 550N/mm2 weather-proof steel.

NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can obain the required impact value.
3. Preheat and interpass temperature between 50~150°C

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.04
Manganese (Mn) 1.18
Silicon (Si) 0.55
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 0.48
Chromium (Cr) 0.55
Copper (Cu) 0.41

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


YP N/mm2 594
TS N/mm2 658
EL% 25

TYPICAL IMPACT VALUES :


IV -30°C J 53

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 35 30 ~ 40
Current (Amp) 250 ~ 330 300 ~ 400
Flow Rate (l / min) 15 ~ 25 15 ~ 25

2-20
AWS A5.22 E308HLT1-1

SFC-308H JIS Z3323 TS308H-FB1


EN ISO 17633-A T 19 9 P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-308H is a rutile flux cored tubular wire for all positional welding using pure CO2 or
Argon CO2 mixed shielding gas. It performs with smooth arc transfer, self-releasing slag,
low spatter level, fine ripple and good intergranular corrosion resistance.

APPLICATIONS :
Suitable for welding 18%Cr-8%Ni stainless steels. Typical applications include corrosion
resistance overlay, joining of common austenitic stainless steel types 301, 302, 304
stabilised 321, CF-8 and CF-3.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.049
Manganese (Mn) 0.87
Silicon (Si) 0.65
Phosphorus (P) 0.028
Sulphur (S) 0.013
Nickel (Ni) 9.62
Chromium (Cr) 19.61

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 573
EL% 40.0

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-21
AWS A5.22 E308LT1-1

SFC-308L JIS Z3323 TS308L-FB1


EN ISO 17633-A T 19 9 L P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-308L is a rutile flux cored tubular wire for all positional welding using pure CO2 or
Argon CO2 mixed shielding gas. It performs with smooth arc transfer, self-releasing slag,
low spatter level, fine ripple and good intergranular corrosion resistance.

APPLICATIONS :
Suitable for welding 18%Cr-8%Ni stainless steels. Typical applications include corrosion
resistance overlay, joining of common austenitic stainless steel types 301, 302, 304, 304L,
stabilised 321, CF-8 and CF-3.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 1.55
Silicon (Si) 0.52
Phosphorus (P) 0.021
Sulphur (S) 0.013
Nickel (Ni) 9.83
Chromium (Cr) 19.72

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 562
EL% 42.0

TYPICAL IMPACT VALUES :


IV -196°C J 38

APPROVALS :
ABS,BV,CCS,CE,DNV,GL,LR

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-22
AWS A5.22 E309LT1-1

SFC-309L JIS Z3323 TS309L-FB1


EN ISO 17633-A T 23 12 L P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-309L is a rutile flux cored tubular wire for all positional welding using pure CO2 or
Argon CO2 mixed shielding gas. It performs with smooth arc transfer, low spatter level,
fine ripple, fast freezing slag, easy control of weld pool and good hot crack resistance.

APPLICATIONS :
Suitable for welding dissimilar metals such as ferritic and austenitic stainless steels, as well
as for joining ferritic martensitic steels. It is also used for buffer layers of clad steels.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 1.56
Silicon (Si) 0.51
Phosphorus (P) 0.018
Sulphur (S) 0.013
Nickel (Ni) 12.62
Chromium (Cr) 23.62

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 572
EL% 40

TYPICAL IMPACT VALUES :


IV -60°C J 35

APPROVALS :
ABS,BV,CCS,CE,DB,DNV,GL,LR

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-23
AWS A5.22 E309LMoT1-1

SFC-309MoL JIS Z3323 TS309LMo-FB1


EN ISO 17633-A T 23 12 2 L P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-309MoL is a rutile flux cored tubular wire for all positional welding using pure CO2
shielding gas. It performs with smooth arc transfer, low spatter level, fine ripple, fast
freezing slag, easy control of weld pool, good heat and corrosion resistance.

APPLICATIONS :
Suitable for welding 22%Cr-12%Ni-2.5%Mo stainless steels and dissimilar metals such
as ferritic and austenitic stainless steels, as well as for joining ferritic martensitic steels.
It is also used for buffer layers of clad steels.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.030
Manganese (Mn) 0.89
Silicon (Si) 0.71
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 13.60
Chromium (Cr) 23.4
Molybdenum (Mo) 2.43

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 585
EL% 37

APPROVALS :
ABS

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-24
AWS A5.22 E316LT1-1

SFC-316L JIS Z3323 TS316L-FB1


EN ISO 17633-A T 19 12 3 L P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-316L is a rutile flux cored tubular wire for all positional welding using pure CO2 or
Argon CO2 mixed shielding gas. It performs with smooth arc transfer, self-releasing slag,
low spatter level, fine ripple and good intergranular corrosion resistance.

APPLICATIONS :
Suitable for welding 18%Cr-12%Ni-2% Mo stainless steels. Typical applications include
corrosion resistance overlay, joining of type 316, 316L, CF-8M, and CF-3M stainless
steels pipe and tube in chemical, oil and gas refineries.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.028
Manganese (Mn) 1.56
Silicon (Si) 0.43
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 12.03
Chromium (Cr) 17.83
Molybdenum (Mo) 2.59

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 572
EL% 40

TYPICAL IMPACT VALUES :


IV -196°C J 33

APPROVALS :
ABS,BV,CCS,CE,DNV,GL,LR

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-25
AWS A5.22 E317T1-1

SFC-317L JIS Z3323 TS317L-FB1


EN ISO 17633-A T 19 13 4 L P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-317L is a rutile flux cored tubular wire for all positional welding using pure CO2 or
Argon CO2 mixed shielding gas. It performs with smooth arc transfer, self-releasing slag,
low spatter level, fine ripple and good intergranular corrosion resistance.

APPLICATIONS :
Suitable for welding 18%Cr-12%Ni-2%Mo stainless steels. Typical applications include
corrosion resistance overlay, joining of type 316, 316L, CF-8M, and CF-3M stainless
steels pipe and tube in chemical, oil and gas refineries.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.030
Manganese (Mn) 0.85
Silicon (Si) 0.58
Phosphorus (P) 0.021
Sulphur (S) 0.014
Nickel (Ni) 13.11
Chromium (Cr) 18.94
Molybdenum (Mo) 3.61

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 580
EL% 35

TYPICAL IMPACT VALUES :


IV 0°C J 58

APPROVALS :
ABS

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-26
AWS A5.22 E347T1-1

SFC-347L JIS Z3323 TS347-FB1


EN ISO 17633-A T 19 9 Nb P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-347L is a rutile flux cored tubular wire for all positional welding using pure CO2 shielding
gas. It performs with smooth arc transfer, self-releasing slag, low spatter level, fine ripple etc.
It provides good corrosion resistance in service temperature up to 760°C.

APPLICATIONS :
Designed for welding stabilized stainless steels such as type 347 and 321, resistance
overlay, joining of common austenitic stainless steel types 301, 302, 304, 304L and CF-8.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 0.93
Silicon (Si) 0.54
Phosphorus (P) 0.019
Sulphur (S) 0.014
Nickel (Ni) 10.28
Chromium (Cr) 19.28
Niobium (Nb) 0.48

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 572
EL% 41

TYPICAL IMPACT VALUES :


IV 0°C J 48

APPROVALS :
ABS

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-27
AWS A5.22 E410T1-1

SFC-410 JIS Z3323 TS410-FB1


EN ISO 17633-A T 13 P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-410, which contains 12% chromium, is a flux cored wire for using pure CO2 shielding gas
in all position welding. The weld deposit is air hardening and is normally heat-treated after
welding.

APPLICATIONS :
SFC-410 is utilized to weld straight 410 stainless steel. It provides good corrosion and oxidation
resistance at high temperature.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat at 200 ~ 400°C and PWHT at 730 ~ 760°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.061
Manganese (Mn) 0.41
Silicon (Si) 0.45
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 0.21
Chromium (Cr) 11.43

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 564
EL% 26

HEAT TREATMENT :
750°C X 1hr

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-28
AWS A5.22 E410NiMoT1-1

SFC-410NM JIS Z3323 TS410NiMo-FB1


EN ISO 17633-A T 13 4 P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-410NM is a flux cored wire for welding with pure CO2 shielding gas to produce the weld
metal of 410 martensitic stainless steel with Ni and Mo. It performs with smooth arc transfer,
low spatter level, fine ripple, easy control of weld pool, good heat and corrosion resistance.

APPLICATIONS :
The weld metal contains nickel to eliminate ferrite microstructure as ferrite has a deleterious
effect on mechanical property. It is generally used for welding of ASTM CA6NM castings,
materials, with similar composition, and turbines of hydro plant.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Weld with pure CO2 shielding gas and suitable gas flow is 20 ~25 l/min.
3. Proper preheat at 150 ~ 300°C and PWHT at 600 ~ 620°C.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.040
Manganese (Mn) 0.31
Silicon (Si) 0.43
Phosphorus (P) 0.014
Sulphur (S) 0.012
Nickel (Ni) 4.39
Chromium (Cr) 11.31
Molybdenum (Mo) 0.49

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 780
EL% 20

HEAT TREATMENT :
620°C X 1hr

TYPICAL IMPACT VALUES :


IV 0°C J 58

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-29
AWS A5.22 E2209T1-1

SFC-2209 JIS Z3323 TS2209-FB1


EN ISO 17633-A T 22 9 3 N L P C/M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-2209 is designed to weld duplex stainless steels such as UNS S31803 (Alloy 2205)
with excellent pitting corrosion resistance, stress corrosion resistance and crack
resistance. The weld metal can be applied for operation temperature up to 250°C and
is resistant in chloride containing media against pitting corrosion as well as crevice and
stress corrosion.

APPLICATIONS :
Typical applications include pumps, vessels, heat exchanger, chemical equipments
and pipes processing chloride containing solutions.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 0.85
Silicon (Si) 0.53
Phosphorus (P) 0.025
Sulphur (S) 0.015
Nickel (Ni) 8.75
Chromium (Cr) 22.25
Molybdenum (Mo) 3.25
Nitrogen (N) 0.11

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 786
EL% 27

APPROVALS :
ABS,BV,CCS,CE,DNV

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-30
AWS --

SFC-2509 JIS --
EN --
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-2509 is designed to weld super duplex stainless steels contains austenite-ferrite duplex
steel. 25%Cr-9%Ni-4%Mo-N with excellent pitting corrosion resistance, stress corrosion
resistance and crack than 2209.

APPLICATIONS :
Typical applications for petro-chemical industry include pumps, vessels, heat exchanger,
such as UNS S31803(Alloy 2505).

NOTE ON USAGE :
1. DC (+); CO2 gas (min. 99.8%) or (80% Ar + 20% CO2); G.F.R: 20-25l/min
2. Use stainless steel wire brush for cleaning of slags and make sure the surface is clean.
3. Follow the recommended welding parameters to achieve good sound welds

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.033
Manganese (Mn) 0.87
Silicon (Si) 0.45
Phosphorus (P) 0.022
Sulphur (S) 0.015
Nickel (Ni) 8.51
Chromium (Cr) 23.91
Molybdenum (Mo) 4.11
Nitrogen (N) 0.15

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 100% CO2)


TS N/mm2 795
EL% 28

APPROVALS :
--

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Welding Position F, HF V-UP, OH F, HF V-UP, OH
Voltage (Volt) 23 ~ 33 25 ~ 30 27 ~ 32 --
Current (Amp) 130 ~ 220 120 ~ 200 200 ~ 300 --

2-31
AWS A5.22 EC409

SFC-409Ti JIS Z3323 TS409-MM1


EN ISO 17633-A T 13 Ti M M 2
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-409Ti is a flux cored wire for welding automotive exhaust systems and mufflers. While
welded with mix gas (80%Ar+20%CO2) as a shielding gas, its welding performance can be
obtained less spatter and few slag. In addition, it can have an excellent deposition rate and
corrosion resistance.

APPLICATIONS :
SFC-409Ti is designed for flat and horizontal fillet welding of AISI 409 ferrite stainless steel.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Weld with mix gas shielding gas and suitable gas flow is 20~25 l/min.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


(Shielding Gas: 80%Ar + 20%CO2)
Weld Metal Analysis :
Carbon (C) 0.045
Manganese (Mn) 0.560
Silicon (Si) 0.720
Phosphorus (P) 0.011
Sulphur (S) 0.009
Chromium (Cr) 11.5
Titanium (Ti) 0.82

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 80%Ar + 20%CO2)


TS N/mm2 475
EL% 24

APPROVALS :-
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm
Parameters
Welding Position F, HF
Voltage (Volt) 28 ~ 32
Current (Amp) 200 ~ 240

2-32
AWS A5.22 EC409Nb

SFC-409Cb JIS Z3323 TS409Nb-MM1


EN --
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-409Cb is a metal cored flux cored wire with some electrolytic dissociation elements
which will enhance the arc stability. High efficiency at fine plate welding and superior
weldability and low spatter.

APPLICATIONS :
It is designed and suitable for Ferrite stainless steel AISI409 or similar alloy steel, especially
good at exhaust pipe system welding.

NOTE ON USAGE :
1. DC (+); 80% Ar + 20% CO2; G.F.R: 15-20 l/min
2. Use stainless steel wire brush for cleaning of slags

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


(Shielding Gas: 80%Ar + 20%CO2)
Carbon (C) 0.038
Manganese (Mn) 0.450
Silicon (Si) 0.40
Phosphorus (P) 0.015
Sulphur (S) 0.012
Chromium (Cr) 11.20
Niobium (Nb) 0.52

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 80%Ar + 20%CO2)


TS N/mm2 480
EL% 23

APPROVALS :-
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm
Parameters
Welding Position F, HF
Voltage (Volt) 28 ~ 32
Current (Amp) 200 ~ 240

2-33
AWS A5.22 EC439

SFC-439Ti JIS --
EN --
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-439Ti is a flux cored wire for welding automotive exhaust systems and mufflers. While
welded with mix gas (80%Ar+20%CO2) as a shielding gas, its welding performance can be
obtained less spatter and few slag. In addition, it can have an excellent deposition rate and
corrosion resistance.

APPLICATIONS :
SFC-439Ti is designed for flat and horizontal fillet welding of AISI 439 ferrite stainless steel.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Weld with mix gas shielding gas and suitable gas flow is 20~25 l/min.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


(Shielding Gas: 80%Ar + 20%CO2)
Carbon (C) 0.033
Manganese (Mn) 0.420
Silicon (Si) 0.500
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 0.150
Chromium (Cr) 18.20
Titanium (Ti) 0.650

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:(Shielding Gas: 80%Ar + 20%CO2)


TS N/mm2 508
EL% 37

APPROVALS :-
-
SUGGESTED WELDING PARAMETERS (DC <+>)
Diameter (mm)
1.2mm
Parameters
Welding Position F, HF
Voltage (Volt) 28 ~ 32
Current (Amp) 200 ~ 240

2-34
AWS --
SFH-12S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-12S is a submerged arc flux cored wire with low alloy steel composition. It is used
for build-up on mild and low alloy steel components before final overlay, and as a final
surface for metal-to-metal wear with moderate impact. The weld metal has compressive
strength, making it an excellent base for surfacing.

APPLICATIONS :
It is used for work rollers, pinch rollers and surfaces subjected to the sliding metal to
metal wear.

NOTE ON USAGE :
1. Use DC (+) polarity
2. The preheat temperatures for massive workpiece is recommended 200~250°C, and
300~400°C for interpass temperatures.
3. Recommended flux SF-80

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.23
Manganese (Mn) 1.94
Silicon (Si) 0.56
Chromium (Cr) 5.85
Molybdenum (Mo) 1.1
Vanadium (V) 0.23
Tungsten (W) 1.1

TYPICAL HARDNESS OF WELD METAL:


Layer 3rd layer 4th layer 5th layer
HRC 48 53 52

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 26 ~ 32
Current (Amp) 220 ~ 350
Stickout (mm) 25 ~ 35

2-35
AWS --
SFH-17S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-17S is a submerged arc flux cored wire with low alloy steel composition. It is used
for build-up and hardsurfacing on mild and low alloy steel components before final overlay,
and as a final surface for metal-to-metal wear with moderate impact. Good resistance to
compression and cold work deformation with excellent impact resistance and crack
susceptibility.

APPLICATIONS :
It is used for work rollers, idlers, carbon steel crane wheels, mine car wheels, and
surfaces subjected to the sliding metal to metal wear. Weld deposition could be flame cut
or machined.

NOTE ON USAGE :
1. Use DC (+) polarity
2. Application recommendations for high thickness, big angle curvature of workpiece surface
to avoid cracks.
*Preheat and interpass temperatures 200~400°C
*Control low cooling speed.
*Stress relieving temperatures less than 480°C
3. Recommended flux SF80

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.09
Manganese (Mn) 2.55
Silicon (Si) 0.57
Chromium (Cr) 2.45
Molybdenum (Mo) 0.56

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer 3rd layer
HRC 29 33 35

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
3.2mm
Parameters
Voltage (Volt) 26 ~ 32
Current (Amp) 220 ~ 350
Stickout (mm) 25 ~ 35

2-36
AWS --
SFH-31S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-31S is a submerged arc flux cored wire with low alloy steel composition.
Weld metal hardness is low carbon, low alloy martensite structure with hardness HRC 31.
The weld deposit can be machined for build-up carbon steel and low alloy steel components.

APPLICATIONS :
It is used for root-pass on steel mill rollers, casting rollers, idlers before final hardsurfacing,
or middle hardness workpieces like railroads, shafts as final surfacing.

NOTE ON USAGE :
1. Use DC (+) polarity
2. The preheat and interpass temperatures at 200~250°C.
3. Recommended flux SF-80

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.17
Manganese (Mn) 2.63
Silicon (Si) 0.62
Molybdenum (Mo) 0.68

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer 3rd layer
HRC 19 26 31

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 23 ~ 28
Current (Amp) 220 ~ 350
Stickout (mm) 25 ~ 30

2-37
AWS --
SFH-42S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-42S is a submerged arc flux cored wire with stainless steel martensite structure.
It produces excellent crack resistance, and slag detachability is good, and suitable for
multi layers build-up.

APPLICATIONS :
It is used for maintenance steel mill rollers, continuous casting rollers, printing rollers etc.

NOTE ON USAGE :
1. Use DC (+) polarity
2. The preheat and interpass temperatures at 300~400°C for base metal carbon content
of 0.8% or low alloy steel carbon content more than 0.35%
3. Application recommendations for high thickness, big Angle curvature of workpiece surface
to avoid cracks.
*Preheat and interpass temperatures 200~400°C
*Control low cooling speed.
4. Recommended flux SF-80

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.22
Manganese (Mn) 1.42
Silicon (Si) 0.53
Chromium (Cr) 12.7

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer 3rd layer
HRC 43 46 49

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 26 ~ 32
Current (Amp) 220 ~ 350
Stickout (mm) 25 ~ 30

2-38
AWS --
SFH-52S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-52S is a submerged arc flux cored wire contains Cr. Ni alloy elements provides excellent
resistance to extreme abrasive wear and hardness even att high temperature.

APPLICATIONS :
It is used for build-up pinch rollers subjected to sliding metal to metal wear.

NOTE ON USAGE :
1. Use DC (+) polarity
2. Recommended preheat temperature: 200~250°C;
Recommended interpass temperature: 300-400°C
3. Slow down the cooling speed after weld before post heat treatment.
4. PWHT temperature recommended 520°C x 6hr; heating speed 100°C/hr,
cooling speed 50°C/hr down to 300°C from oven.
5. SW-M12K/SF-65 is recommended as buffer layer followed root-pass layer by
SFH-31S/SF-80

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.19
Manganese (Mn) 1.97
Silicon (Si) 0.54
Nickel (Ni) 3.1
Chromium (Cr) 3.85
Molybdenum (Mo) 1.25
Vanadium (V) 0.35

TYPICAL HARDNESS OF WELD METAL:


Layer 3rd layer 4th layer 5th layer
HRC 52 49 51

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 26 ~ 32
Current (Amp) 220 ~ 350
Stickout (mm) 25 ~ 30

2-39
AWS --
SFH-45G JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-45G is a gas-shielded flux cored designed primarily for the build-up of steel parts or as a
buttering layer prior to hardfacing. It can produce a low alloyed hardfacing deposit of about 450
HB. SFH-45G has low spatter levels and excellent slag removal.

APPLICATIONS :
SFH-45G has a wear resistant deposit with a hardness range of 35-45 HRC depending on
material dilution and number of layers. It is aimed at the hardfacing of Cable rolls, rails,
couplings, back up rolls of caterpillars crane wheel rims, shafts, tool-joints etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 300°C.
3. CO2 as a shielding gas and 15~25 l/min for gas flow
4. Welding parts is required to be clean from dust, oil and rusty

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.240
Manganese (Mn) 1.44
Silicon (Si) 0.13
Chromium (Cr) 3.78

TYPICAL HARDNESS OF WELD METAL:


Layer 2nd layer 3rd layer 4th layer
HRC 42 44 46

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 36 25 ~ 35
Current (Amp) 200 ~ 300 250 ~ 400
Stickout (mm) 15 ~ 25 15 ~ 25

2-40
AWS --
SFH-58G JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-58G is a gas-shielded flux cored wire with great performance of stable arc, resistant
blow-hold and smooth welding bead. With usage of wide range of welding parameter, it can
obtain the good resistance of weld metal for repair.

APPLICATIONS :
SFH-58G is aimed at the hardfacing of bunper threau, bucket lip, bulldozer blade, and the parts of
impellers employed for soil abrasion.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 300°C.
3. CO2 as a shielding gas and 15~25 l/min for gas flow
4. Welding parts is required to be clean from dust, oil and rusty

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.51
Manganese (Mn) 1.18
Silicon (Si) 1.12
Chromium (Cr) 7.86
Molybdenum (Mo) 0.69

TYPICAL HARDNESS OF WELD METAL:


Layer 2nd layer 3rd layer 4th layer
HRC 55 56 58

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 36 25 ~ 35
Current (Amp) 200 ~ 300 250 ~ 400
Stickout (mm) 15 ~ 25 15 ~ 25

2-41
AWS --
SFH-61G JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-61G is a gas-shielded flux cored wire whose deposit hardness could reach around HRC60.
Its weld metal contains carbide forming ingredients, such as Cr, Nb for providing great
resistance to severe abrasion wear. Good bead appearance and stable arc could be obtained.

APPLICATIONS :
SFH-61G has a great resistant abrasion for repairing bucket, pulverizer rings and dipper teeth.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 300°C.
3. CO2 as a shielding gas and 15~25 l/min for gas flow
4. Welding parts is required to be clean from dust, oil and rusty

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 2.93
Manganese (Mn) 0.72
Silicon (Si) 1.12
Chromium (Cr) 25.13
Nickel (Ni) 0.14
Niobium (Nb) 0.19
Wolfram (W) 0.29
Boron (B) 0.15

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer 3rd layer
HRC 57 59 61

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
1.2mm 1.6mm
Parameters
Voltage (Volt) 25 ~ 36 25 ~ 35
Current (Amp) 200 ~ 300 250 ~ 400
Stickout (mm) 15 ~ 25 15 ~ 25

2-42
AWS --
SFH-35-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-35-O is an open arc flux cored wire whose hardness of its weld metal is around HRC 35
suitable for the build-up or hardfacing of impaired or percussive workpieces. It can be
processed by carbide tools.

APPLICATIONS :
It is used for the repair of gear, mine car wheel and tractor roll.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures 200°C.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.18
Manganese (Mn) 2.52
Silicon (Si) 0.55
Chromium (Cr) 1.25
Aluminum (Al) 1.7

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer 3rd layer
HRC 23 ~ 29 27 ~ 32 31 ~ 36

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 27 ~ 30
Current (Amp) 250 ~ 400
Stickout (mm) 50 ~ 70

2-43
AWS --
SFH-41-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-41-O is a self-shielded flux cored wire with low Cr alloy carrying medium hardness
and high deposition rate and excellent application is a design for metal to metal abrasion.

APPLICATIONS :
It is designed for metal to metal abrasion, suitable for tractor rollers, mining car wheels,
shaft, gear and workpiece build up and repair which requires medium hardness

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Dry the workpiece surface before welding to prevent from porosity caused by
remnant moisture.
3. Preheat and interpass temperatures shall be kept at 150~250°C for the base
metals are high carbon steel, alloy steel.
4. PWHT at about 450°C will help to release internal stress

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.28
Manganese (Mn) 2.12
Silicon (Si) 0.58
Chromium (Cr) 1.25
Molybdenum (Mo) 0.51

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer 3rd layer
HRC 28 ~ 34 33 ~ 40 38 ~ 42

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 27 ~ 30
Current (Amp) 250 ~ 400
Stickout (mm) 50 ~ 70

2-44
AWS --
SFH-51-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-51-O is a self-shielded flux cored wire deposit high carbon austenite steel giving
excellent wear resistance and high hardness.

APPLICATIONS :
General purpose hardfacing electrode suitable for low carbon steel, medium carbon
steel, low alloy steel, stainless steel, etc., including coal pulverizer, shovel and dragline
Buckets and teeth, etc.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Preheat temperature be kept up to 200°C for the base metals are carbon steel,
low alloy steel, or cast iron steel.
3. Only sand grinding wheel machine is recommended.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 3.23
Manganese (Mn) 1.26
Silicon (Si) 1.57
Chromium (Cr) 13.18

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer 3rd layer
HRC 35 ~ 38 45 ~ 49 49 ~ 53

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 27 ~ 30
Current (Amp) 250 ~ 400
Stickout (mm) 50 ~ 70

2-45
AWS --
SFH-56-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-56-O is an open arc flux cored wire whose hardness of its weld metal is around HRC 56
providing excellent abrasion and resistance. It can rise HRC about three degree by
work-hardened.

APPLICATIONS :
It is used for the repair of pulverizer rings, bucket and dipper teeth. Preheat shall be done
while the deposition is over two layers.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures between 150~250°C.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.48
Manganese (Mn) 1.25
Silicon (Si) 0.68
Chromium (Cr) 6.23
Molybdenum (Mo) 0.85

TYPICAL HARDNESS OF WELD METAL:


HRC 52 ~ 60

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 27 ~ 30
Current (Amp) 250 ~ 400
Stickout (mm) 50 ~ 70

2-46
AWS --
SFH-61-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-61-O is a self-shielded flux cored wire whose deposition is primary carbide surface
alloy contains high hardness and wear resistance to serve abrasion wear
Good bead appearance and stable arc could be obtained.

APPLICATIONS :
SFH-61-O has a great resistant abrasion for repairing coal pulverizer, bucket, and
dipper teeth.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 200°C for the base
metals are carbon steel, low alloy steel, and cast iron steel.
3. Only sand grinding wheel machine is recommended.
4. Build-up is recommended no more than 2 layers.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 4.57
Manganese (Mn) 1.41
Silicon (Si) 0.83
Chromium (Cr) 25

TYPICAL HARDNESS OF WELD METAL:


Layer 1st layer 2nd layer
HRC 54~ 57 57 ~ 61

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 27 ~ 30
Current (Amp) 250 ~ 400
Stickout (mm) 50 ~ 70

2-47
AWS --
SFH-65-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-65-O is a self-shielded flux cored wire that deposits a primary chromium-carbide
surfacing alloy.

APPLICATIONS :
It can be used on components subject to severe abrasion with low or
moderate impact i.e. slag ladles conveyor, pipe bends ball, mill scoop lips,
teeth, crushing mills

NOTE ON USAGE :
1. Use DC (+) polarity.
2. Remove the old surface build up layer of workpiece before welding
3. PWHT on weld metal is NOT recommended
4. Only sand grinding wheel machine is recommended.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 4.86
Manganese (Mn) 0.57
Silicon (Si) 0.84
Chromium (Cr) 23.30
Molybdenum (Mo) 5.32
Tungsten (W) 1.12
Niobium (Nb) 5.23
Vanadium (V) 1.12

TYPICAL HARDNESS OF WELD METAL:


Room temp. At 600°C
HRC
62 ~ 65 52 ~ 56

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 27 ~ 32
Current (Amp) 250 ~ 400
Stickout (mm) 50 ~ 70

2-48
AWS --
SFH-67-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-67-O is a self-shielded flux cored wire that contains ledeburite structure with a great
amount of embedded chromium carbides

APPLICATIONS :
It is designed for the components subject to severe abrasion with low or
moderate impact i.e. bucket teeth, coke oven screen, shovel, blast furnace bell.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. To use austenite stainless steel for build-up layer onto high carbon steel or low
alloy steel.
3. It is recommended to apply bead of rib or waffle pattern in case of multi layer welding.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 5.24
Manganese (Mn) 0.46
Silicon (Si) 0.67
Chromium (Cr) 36.74
Boron (B) 1.62

TYPICAL HARDNESS OF WELD METAL:


HRC 63 ~ 66

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 26 ~ 32
Current (Amp) 250 ~ 400

2-49
AWS --
SFH-70-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-70-O is a self-shielded flux cored wire that contains ledeburite structure with a great
amount of embedded chromium carbides

APPLICATIONS :
It is designed for the components subject to severe abrasion with low or
moderate impact i.e. bucket teeth, coke oven screen, shovel, blast furnace bell.

NOTE ON USAGE :
1. Use DC (+) polarity.
2. To use austenite stainless steel for build-up layer onto high carbon steel or low
alloy steel.
3. It is recommended to apply bead of rib or waffle pattern in case of multi layer welding.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 5.43
Manganese (Mn) 0.52
Silicon (Si) 0.75
Chromium (Cr) 38.35
Boron (B) 1.83

TYPICAL HARDNESS OF WELD METAL:


HRC 64 ~ 68

SUGGESTED WELDING PARAMETERS (DC <+>)


Diameter (mm)
2.8mm
Parameters
Voltage (Volt) 26 ~ 32
Current (Amp) 250 ~ 400

2-50
Solid Wires (MAG、MIG、TIG)
•For 490N/mm2 High Tensile Steel........3-1
•For ≧550N/mm2 High Tensile Steel.....3-8
•For Heat Resistant Steel................3-10
•For Stainless Steel.....................3-12
•For Nickel and Nickel Alloy..............3-29

3
AWS A5.18 ER70S-4

SMG-4 JIS Z3312 G 49 A 3 U C 4


EN ISO 14341-A G 42 3 C G3Si1
MIG WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SMG-4 is a copper coated manganese-silicone wire for butt or fillet MAG weldicarbon is carbon
isng of mild steel and 490N/mm2 grade steel. It is used for short-circuiting arc welding at higher
speed on thin plates. One-side welding can be performed with ceramic backing tape.
welding It performs with smooth wire feeding, stable arc and low spatter level.

APPLICATIONS :
It is for welding of general fabrication, pressure vessels, structural work and light to medium
gauge sheet, pipe and tubular steels.

NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.10
Manganese (Mn) 1.36
Silicon (Si) 0.70
Phosphorus (P) 0.013
Sulphur (S) 0.006

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 470
TS N/mm2 540
EL% 28

TYPICAL IMPACT VALUES :


IV -30°C J 62.0

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Size (mm) 0.8 0.9 1.0 1.2 1.6
Current (Amp) 50 ~ 180 50 ~ 200 80 ~ 250 100 ~ 350 250 ~ 500

3-1
AWS A5.18 ER70S-6

SMG-6 JIS Z3312 G 49 A 3 U C 6


EN ISO 14341-A G 42 3 C G4Si1
MIG WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SMG-6 is a copper coated manganese-silicone wire for butt or fillet MAG welding of mild
steel and 490N/mm2 grade steel. It performs with smooth wire feeding, stable arc and
low spatter level.

APPLICATIONS :
It is for welding of general fabrication, pressure vessels, structural work and light to medium
gauge sheet, pipe and tubular steels.

NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 1.53
Silicon (Si) 0.88
Phosphorus (P) 0.018
Sulphur (S) 0.008

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 450
TS N/mm2 550
EL% 30

TYPICAL IMPACT VALUES :


IV -30°C J 52

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Size (mm) 0.8 0.9 1.0 1.2 1.6
Current (Amp) 50 ~ 180 50 ~ 200 80 ~ 250 100 ~ 350 200 ~ 500

3-2
AWS A5.18 ER70S-G

SMG-8 JIS Z3312 G 49 A 3 U C 6


EN ISO 14341-A G 42 3 C G0
MIG WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SMG-8 is a solid wire for MAG welding of mild steel and 490N/mm2 grade high tensile steel in
butt or fillet position. While welded in thick plate, SMG-8 can provide higher deposition
efficiency with less fume and good bead appearance.

APPLICATIONS :
It is for welding of buildings, vehicles and bridges.

NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.07
Manganese (Mn) 1.48
Silicon (Si) 0.75
Phosphorus (P) 0.015
Sulphur (S) 0.008

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 465
TS N/mm2 570
EL% 31.0

TYPICAL IMPACT VALUES :


IV -30°C J 55.0

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Size (mm) 1.0 1.2 1.4 1.6
Current (Amp) 50 ~ 220 100 ~ 350 150 ~ 450 250 ~ 550

3-3
AWS A5.18 ER70S-2

SMG-52 JIS Z3312 G 49 A 3 U C 2


EN ISO 14341-A G 42 3 C G2Ti
MIG WIRES FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SMG-52 is a copper coated manganese-silicon wire for welding of mild steel and
490 N/mm2 grade steel. Adding on the slight aluminum(Al), titanium(Ti) and zirconium(Zr)
metallic elements, the weldability is great on all-position pipe welding of root pass layer.
It also has great impact value at -30°C degree.

APPLICATIONS :
Suitable for pressure vessels, petro and chemical industry for root pass welding.

NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.038
Manganese (Mn) 1.21
Silicon (Si) 0.51
Phosphorus (P) 0.015
Sulphur (S) 0.008
Aluminum(Al) 0.06
Titanium(Ti) 0.08
Zirconium(Zr) 0.04

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: 100% CO2)


YP N/mm2 474
TS N/mm2 545
EL% 29

TYPICAL IMPACT VALUES :


IV -30°C J 90

APPROVALS :

SUGGESTED WELDING PARAMETERS (DC <+>)


Size (mm) 0.8 0.9 1.0 1.2 1.6
Current (Amp) 50 ~ 180 50 ~ 200 80 ~ 250 100 ~ 350 250 ~ 500

3-4
AWS A5.18 ER70S-G

STG-50 JIS Z3316 YGT50


EN ISO 636-A W 42 3 W0
TIG RODS FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
STG-50 is a copper coated manganese-silicone tig rod for welding of mild steel and
490N/mm2 grade steel, commonly used on butt or fillet welding of high pressure piping
in shipbuilding, petro chemistry and thermal power plant etc.

APPLICATIONS :
It is for all-position tig welding especially on root pass of pipe.

NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. Clean the surface of base metal to prevent contamination.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: Ar)


Weld Metal Analysis :
Carbon (C) 0.07
Manganese (Mn) 1.51
Silicon (Si) 0.78
Phosphorus (P) 0.013
Sulphur (S) 0.006

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: Ar)


YP N/mm2 470
TS N/mm2 550
EL% 30

TYPICAL IMPACT VALUES :


IV -30°C J 155

APPROVALS :
ABS

SIZES AVAILABLE, LENGTH :


Size (mm) 1.2 1.6 2.0 2.4 3.2 4.0
Length (mm) 1000

3-5
AWS A5.18 ER70S-2

STG-52 JIS Z3316 YGT50


EN ISO 636-A W 42 3 W2Ti
TIG RODS FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SMG-52 is a copper coated manganese-silicon wire for welding of mild steel and
490 N/mm2 grade steel. Adding on the slight aluminum(Al), titanium(Ti) and zirconium(Zr)
metallic elements, the weldability is great on all-position pipe welding of root pass layer.
It also has great impact value at -30°C degree.

APPLICATIONS :
Suitable for pressure vessels, petro and chemical industry for root pass welding.

NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. Clean the surface of base metal to prevent contamination.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: Ar)


Weld Metal Analysis :
Carbon (C) 0.038
Manganese (Mn) 1.18
Silicon (Si) 0.49
Phosphorus (P) 0.013
Sulphur (S) 0.008
Aluminum(Al) 0.07
Titanium(Ti) 0.09
Zirconium(Zr) 0.05

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: Ar)


YP N/mm2 480
TS N/mm2 561
EL% 29

TYPICAL IMPACT VALUES :


IV -30°C J 120

APPROVALS :
-
SIZES AVAILABLE, LENGTH :
Size (mm) 1.2 1.6 2.0 2.4 3.2 4.0
Length (mm) 1000

3-6
AWS A5.18 ER70S-6

STG-56 JIS Z3316 YGT50


EN ISO 636-A W 42 3 W4Si1
TIG RODS FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
STG-56 is a copper coated manganese-silicone tig rod for welding of mild steel and
490 N/mm2 grade steel. It is suitable for the first backing welding of pipe.

APPLICATIONS :
It is used for welding mild and high tensile steel, such as shipbuilding, pressure vessels,
vehicles, petro chemical, pipes of nuclear plant and other high pressure equipment.

NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. Clean the surface of base metal to prevent contamination.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: Ar)


Weld Metal Analysis :
Carbon (C) 0.090
Manganese (Mn) 1.44
Silicon (Si) 0.88
Phosphorus (P) 0.014
Sulphur (S) 0.009

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: Ar)


YP N/mm2 461
TS N/mm2 570
EL% 28

TYPICAL IMPACT VALUES :


IV -30°C J 105

APPROVALS :
ABS

SIZES AVAILABLE, LENGTH :


Size (mm) 1.2 1.6 2.0 2.4 3.2 4.0
Length (mm) 1000

3-7
AWS A5.28 ER80S-G

SMG-60 JIS Z3312 G 55 A 3 U C 3M1


EN ISO 16834-A G 55 3 C Z
TIG RODS FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SMG-60 is a solid wire of mild steel and 550N/mm2 grade steel. It has great weldability, less spatter,
stable arc and can adopt to wider range of current parameter.

APPLICATIONS :
It is used for welding high tensile strength steel, such as steel construction, pressure vessels,
vehicles and bridges.

NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as sheilding gas.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: Ar)


Weld Metal Analysis :
Carbon (C) 0.074
Manganese (Mn) 1.41
Silicon (Si) 0.73
Phosphorus (P) 0.013
Sulphur (S) 0.006
Molybdenum (Mo) 0.39

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: Ar)


YP N/mm2 550
TS N/mm2 625
EL% 28.0

TYPICAL IMPACT VALUES :


IV -30°C J 70.0

APPROVALS :
-

SUGGESTED WELDING PARAMETERS (DC <+>)


Size (mm) 0.8 0.9 1.0 1.2 1.6
Current (Amp) 50 ~ 180 50 ~ 200 80 ~ 250 100 ~ 350 250 ~ 500

3-8
AWS A5.28 ER80S-G

STG-60 JIS Z3316 YGT60


EN ISO 16834-A W 55 3 A Z
TIG RODS FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
STG-60 is a solid wire for flat or horizontal fillet welding position of mild steel and 590N/mm2
grade steel. An efficient welding and nice bead appearance can be obtained.

APPLICATIONS :
It is used for welding high tensile strength steel, such as steel construction, pressure vessels,
vehicles and bridges.

NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. E.S.O. must be kept between 15 ~ 25mm
3. Proper welding parameter shall be adopted for better welding performance

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: Ar)


Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 1.72
Silicon (Si) 0.57
Phosphorus (P) 0.015
Sulphur (S) 0.009
Molybdenum (Mo) 0.41

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: Ar)


YP N/mm2 585
TS N/mm2 675
EL% 29

TYPICAL IMPACT VALUES :


IV -30°C J 103

APPROVALS :
-

SIZES AVAILABLE, LENGTH :


Size (mm) 1.2 1.6 2.0 2.4 3.2 4.0
Length (mm) 1000

3-9
AWS A5.28 ER80S-B2

STG-80B2 JIS Z3316 YGT1CM


EN --
TIG RODS FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
STG-80B2 is a 1.25%Cr-0.5%Mo alloyed, copper coated rod for suitable for GTAW of pipelines
and pressure vessels with high temperature at 500°C.

APPLICATIONS :
It is used for welding low alloy steels with high tensile strength and creep resistant steels, such
as ASTM type including A199-76, A200-75, A213-76d, A333-76, A369-76, A387-76.

NOTE ON USAGE :
1. welding current : DC-

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: Ar)


Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 0.59
Silicon (Si) 0.53
Phosphorus (P) 0.018
Sulphur (S) 0.009
Chromium (Cr) 1.29
Molybdenum (Mo) 0.53

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: Ar)


YP N/mm2 490
TS N/mm2 580
EL% 26

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
-
SIZES AVAILABLE, LENGTH :
Size (mm) 1.2 1.6 2.0 2.4 3.2 4.0
Length (mm) 1000

3-10
AWS A5.28 ER90S-B3

STG-90B3 JIS Z3316 YGT2CM


EN --
TIG RODS FOR HEAT-RESISTANT LOW-ALLOY STEEL
DESCRIPTION :
STG-90B3 is 2.5%Cr-1%Mo-alloyed, copper coated rod for GTAW of pressure vessels and
boilers with high temperature up to 600°C.

APPLICATIONS :
It is used for creep resistant steels like SA 387 Grade 22, A355 Grade P22 or similar materials.

NOTE ON USAGE :
1. welding current : DC-

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: Ar)


Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 0.58
Silicon (Si) 0.48
Phosphorus (P) 0.018
Sulphur (S) 0.009
Chromium (Cr) 2.37
Molybdenum (Mo) 1.02

TYPICAL MECHANICAL PROPERTIES OF WELD METAL: (Shielding Gas: Ar)


YP N/mm2 590
TS N/mm2 660
EL% 22

HEAT TREATMENT :
690°C X 1hr

APPROVALS :
-

SIZES AVAILABLE, LENGTH :


Size (mm) 1.2 1.6 2.0 2.4 3.2
Length (mm) 1000

3-11
AWS --
SMG-307Si STG-307Si JIS --
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
307Si austenitic stainless steel solid MIG wires and TIG rods are suitable for work hardening
steels, armour plates, manganese steels, heat resistance steel and dissimilar metals

APPLICATIONS :
Typical applications include stainless steel in armour vehicle, refurbishment and repair
and marine industries.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.07
Manganese (Mn) 6.74
Silicon (Si) 0.70
Nickel (Ni) 8.92
Chromium (Cr) 19.51
Molybdenum (Mo) 0.12

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 600
EL% 40

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-12
AWS A5.9 ER308L
SMG-308L STG-308L JIS Z3321 YS308L
EN ISO 14343-A G/W 19 9 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is designed with lower range carbon to help prevent intergranular corrosion, used
to weld types 301, 302, 304 and 308 stainless steels. It is also used for joining some
dissimilar 300 series stainless steels.

APPLICATIONS :
Typical applications include welding of AISI 301, 302 and 308 in chemical, oil and gas
refineries, stainless steel sheet metal works and rail car fabrication industry

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.018
Manganese (Mn) 1.65
Silicon (Si) 0.42
Nickel (Ni) 10.30
Chromium (Cr) 20.20

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 580
EL% 42

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-13
AWS A5.9 ER308LSi
SMG-308LSi STG-308LSi JIS Z3321 YS308LSi
EN ISO 14343-A G/W 19 9 L Si
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A 308L type austenitic stainless steel with modified higher silicon level to increase weld
puddle fluidity, ensuring better tie-ins and potentially higher welding speed.

APPLICATIONS :
Typical applications include welding of AISI 308L in chemical, oil and gas refineries,
stainless steel sheet metal works and rail car fabrication industry

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.021
Manganese (Mn) 1.88
Silicon (Si) 0.78
Nickel (Ni) 10.40
Chromium (Cr) 19.90

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 590
EL% 42

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-14
AWS A5.9 ER309L
SMG-309L STG-309L JIS Z3321 YS309L
EN ISO 14343-A G/W 23 12 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is used to join similar 309L alloys or join 300 series stainless steels to carbon or low
alloy steels. The lower carbon content designed to prevent intergranular corrosion when
it is used to weld 300 series stainless steels.

APPLICATIONS :
Typical applications include welding of AISI 309 type stainless steel in chemical, oil and gas
refineries, and welding of dissimilar base metals of stainless and carbon steels.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.015
Manganese (Mn) 1.51
Silicon (Si) 0.45
Nickel (Ni) 12.80
Chromium (Cr) 23.20

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 590
EL% 40

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-15
AWS A5.9 ER309LSi
SMG-309LSi STG-309LSi JIS Z3321 YS309LSi
EN ISO 14343-A G/W 23 12 L Si
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A 309L type austenitic stainless steel with modified higher silicon level to increase weld
puddle fluidity, ensuring better tie-ins and potentially higher welding speed.

APPLICATIONS :
Typical applications include welding of AISI 304L, 316L in chemical, oil and gas refineries,
and welding of dissimilar base metals of stainless and carbon steels.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.017
Manganese (Mn) 1.81
Silicon (Si) 0.74
Nickel (Ni) 13.50
Chromium (Cr) 23.30

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 587
EL% 39

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-16
AWS A5.9 ER310
SMG-310 STG-310 JIS Z3321 YS310
EN ISO 14343-A G/W 25 20
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is an austenitic stainless steel filler metal with excellent corrosion and heat resistance,
ideal for welding and building up parts for heat treatment and case hardening furnaces,
cement kilns and other burners subject to high temperature oxidation in a non-sulphurous
atmosphere.

APPLICATIONS :
Typical applications include marine, re-conditioning and refurbishment industries.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.09
Manganese (Mn) 1.53
Silicon (Si) 0.49
Nickel (Ni) 21.50
Chromium (Cr) 27.00

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 610
EL% 41

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-17
AWS A5.9 ER312
SMG-312 STG-312 JIS Z3321 YS312
EN ISO 14343-A G/W 29 9
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is an austenitic stainless steel filler metal for welding 29Cr9Ni stainless cast steel or
dissimilar metal to join 300 series stainless steels to carbon or low alloy steels.

APPLICATIONS :
Typical applications include marine, re-conditioning and refurbishment industries.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.09
Manganese (Mn) 1.71
Silicon (Si) 0.48
Nickel (Ni) 8.81
Chromium (Cr) 30.10

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 710
EL% 26

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-18
AWS A5.9 ER316L
SMG-316L STG-316L JIS Z3321 YS316L
EN ISO 14343-A G/W 19 12 3 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a molybdenum bearing alloy for increased pitting corrosion resistance. The carbon is
limited to the lower range for better intergranular corrosion resistance.

APPLICATIONS :
Typical applications include welding of 18Cr-12Ni-2Mo stainless steel in chemical, oil and
gas refineries. Excellent creep strength, and resistance to pitting corrosion

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.02
Manganese (Mn) 1.45
Silicon (Si) 0.51
Nickel (Ni) 11.50
Chromium (Cr) 18.20
Molybdenum (Mo) 2.30

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 580
EL% 40

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-19
AWS A5.9 ER316LSi
SMG-316LSi STG-316LSi JIS Z3321 YS316LSi
EN ISO 14343-A G/W 19 12 3 L Si
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A 316L type austenitic stainless steel with modified higher silicon level to increase weld
weld puddle fluidity, ensuring better tie-ins and potentially higher welding speed.

APPLICATIONS :
Typical applications include welding of 18Cr-12Ni-2Mo stainless steel in chemical, oil and
gas refineries. Excellent creep strength, and resistance to pitting corrosion

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.018
Manganese (Mn) 1.51
Silicon (Si) 0.83
Nickel (Ni) 11.60
Chromium (Cr) 18.60
Molybdenum (Mo) 2.40

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 580
EL% 39

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-20
AWS A5.9 ER317L
SMG-317L STG-317L JIS Z3321 YS317L
EN ISO 14343-A G/W 18 15 3 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A continuous, solid, corrosion-resistant, chromium-nickel-molybdenum wire for welding
austenitic stainless alloys of the 19% Cr, 13% Ni, 3%Mo types. This wire has a low carbon
content which makes it particularly recommended where there is a risk of intergranular
corrosion. It has a good resistance to general corrosion and pitting due to its high content of
molybdenmum.

APPLICATIONS :
It is used in severe corrosion conditions, such as in the petrochemical, pulp and paper
industries.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.012
Manganese (Mn) 1.32
Silicon (Si) 0.53
Nickel (Ni) 13.50
Chromium (Cr) 19.60
Molybdenum (Mo) 3.20

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 570
EL% 41

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-21
AWS A5.9 ER347
SMG-347 STG-347 JIS Z3321 YS347
EN ISO 14343-A G/W 19 9 Nb
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is stabilized with columbium (Niobium) to prevent intergranular corrosion. Better
corrosion resistance than type 308 . It is used for welding type 321 and 347 stainless
steels. It provides good corrosion resistance in service temperature up to 760 degrees C.

APPLICATIONS :
Typical applications include welding of corrosion resistance steels in high temperature
services found in chemical refineries, smelter and power plants.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.03
Manganese (Mn) 1.38
Silicon (Si) 0.61
Nickel (Ni) 9.31
Chromium (Cr) 19.40
Niobium (Nb) 0.480

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 620
EL% 40

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-22
AWS A5.9 ER409Cb

SMG-409Cb JIS Z3321 YS409Nb


EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
SMG-409Cb is the welding wire for catalytic converters as well as exhaust silencers, mufflers,
manifolds, and manifold elbows of analogous or similar materials. It's also used for repair welding
and surfacing of sealing faces of gas, water, and steam turbines with service temperatures of
up to +450 °C. Resists scaling up to +900 °C.

APPLICATIONS :
This is a ferritic stainless steel welding alloy used to weld types 409 and 409Ti base metals. The
addition of columbium leads to a preferential reaction with carbon which interrupts chromium from
forming carbides.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.03
Manganese (Mn) 0.65
Silicon (Si) 0.62
Nickel (Ni) 0.32
Chromium (Cr) 11.30
Niobium (Nb) 0.450

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 460
EL% 26

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6

3-23
AWS A5.9 ER410
SMG-410 STG-410 JIS Z3321 YS410
EN ISO 14343-A G/W 13
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a hardening stainless steel filler metal for welding 13Cr stainless steels. It deposits
heat-treatable weld metal. Pre-heating and Post Weld Heat Treatment may be required.

APPLICATIONS :
Typical applications are welding of 410 types stainless steels in marine industries,
oil and gas drilling and power plant equipment manufacturing industries.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.03
Manganese (Mn) 0.48
Silicon (Si) 0.39
Nickel (Ni) 0.41
Chromium (Cr) 12.50

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 520
EL% 25

HEAT TREATMENT :
750°C X 1hr

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-24
AWS A5.9 ER420
SMG-420 STG-420 JIS Z3321 YS420
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a stronger 13% Cr steel wire with higher strength and hardness and better wear
resistance than ER410 wire. This filler metal is similar to ER410, except for the higher carbon
content. It requires preheat and interpass temperature of not less than 204°C , followed by slow
cooling.

APPLICATIONS :
It is often used for surfacing applications that call for superior resistance to abrasion.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.31
Manganese (Mn) 0.42
Silicon (Si) 0.38
Nickel (Ni) 0.32
Chromium (Cr) 13.10

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 520
EL% 25

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-25
AWS A5.9 ER430
SMG-430 STG-430 JIS Z3321 YS430
EN ISO 14343-A G/W 17
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a ferrite stainless steel with good ductility in heat-treated condition. It is used for welding
17% Cr steels , overlays and thermal spraying.

APPLICATIONS :
Typical applications are welding of 409 and 430 types stainless steels used in automotive
mufflers.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
o
4. Preheating of the joint to a minimum of 150 C is recommended before welding.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 0.42
Silicon (Si) 0.34
Nickel (Ni) 0.38
Chromium (Cr) 16.20

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 530
EL% 25

HEAT TREATMENT :
780°C X 2hr

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-26
AWS A5.9 ER439
SMG-439Ti STG-439Ti JIS --
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is designed for welding AISI 439 ferrite stainless steel or other 18% Cr steels.

APPLICATIONS :
Typical application is welding of automotive exhaust system.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.03
Manganese (Mn) 0.65
Silicon (Si) 0.53
Nickel (Ni) 0.18
Chromium (Cr) 18.30
Titanium (Ti) 0.42

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 505
EL% 40

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6

3-27
AWS A5.9 ER630
SMG-630 STG-630 JIS Z3321 YS630
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a precipitation hardening stainless steel used for welding of materials of similar chemical
composition. Mechanical properties of this alloy are greatly influenced by the heat treatment.

APPLICATIONS :
It is used for welding ASTM A564 Type 630 (17%Cr and 4%Ni) and precipitation-hardening
stainless steel.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.03
Manganese (Mn) 0.61
Silicon (Si) 0.59
Nickel (Ni) 4.83
Chromium (Cr) 16.40
Copper (Cu) 3.60
Niobium (Nb) 0.23

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 990
EL% 10

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-28
AWS A5.14 ERNiCr-3
SMG-751 STG-751 JIS Z3334 YNiCr-3
EN ISO 18274 SNi6082
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
A nickel-based wire contains 20%Cr, 3%Mo and 2.5%Nb, suitable for welding of high-alloyed
steel, heat-resistant steel, corrosion-resistant steel, 9% Ni and similar steels with high notch
toughness at low temperatures. It is also suitable for joining dissimilar metals of the type
mentioned above.

APPLICATIONS :
It is used for nickel and nickel alloys, low-temperature steels up to X8Ni9, unalloyed and
alloyed, high-temperature, creep resisting, high-alloy Cr- and CrNiMo-steels particularly for joint
welding of dissimilar steels, and nickel to steel combinations; also recommended for Alloy
800 (H).

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.03
Manganese (Mn) 2.70
Silicon (Si) 0.11
Nickel (Ni) Bal.
Chromium (Cr) 20.03
Ferrum (Fe) 1.30
Niobium (Nb) 2.52
Titanium (Ti) 0.3

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 672
EL% 42

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-29
AWS A5.14 ERNiCrMo-3
SMG-625 STG-625 JIS Z3334 YNiCrMo-3
EN ISO 18274 SNi6625
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
A nickel-based wire contains 22%Cr, 9%Mo and 3.5%Nb, suitable for welding of high-alloyed
steel, heat-resistant steel, corrosion-resistant steel, 9% Ni and similar steels with high notch
toughness at low temperatures. It is also suitable for joining dissimilar metals of the type
mentioned above.

APPLICATIONS :
It is applied for 2.4856 NiCr 22 Mo 9 Nb, 2.4858 NiCr 21 Mo, 2.4816 NiCr 15 Fe,
1.4583 X10CrNiMoNb18-12, 1.4876 X 10 NiCrAlTi 32 20 H, 1.4876 X 10 NiCrAlTi 32 20,
1.4529 X1NiCrMoCuN25-20-7, X 2 CrNiMoCuN 20 18 6, 2.4641 NiCr 21 Mo 6 Cu joint welds of
listed materials with non alloy and low alloy steels, e.g. P265GH, P285NH, P295GH, 16Mo3,
S355N, X8Ni9, ASTM A 553 Gr.1, Alloy 600, Alloy 625, Alloy 800, 9 % Ni-steels

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.01
Manganese (Mn) 0.03
Silicon (Si) 0.07
Nickel (Ni) 65.24
Chromium (Cr) 22.18
Molybdenum (Mo) 8.670
Ferrum (Fe) 0.20
Niobium (Nb) 3.61
Aluminum (Al) 0.15
Titanium (Ti) 0.16

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 786
EL% 42

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-30
AWS A5.14 ERNiCrMo-4
SMG-276 STG-276 JIS Z3334 YNiCrMo-4
EN ISO 18274 SNi6276
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
This wire is used for welding of similar alloyed Ni base steel grades, e.g. N10276, 2.4819,
NiMo16Cr15 W, as well as for joining these grades with low alloyed and stainless steels. It is
employed primarily for welding components in plants for chemical processes with highly
corrosive media, but also for surfacing press tools, punches etc. which operate at high
temperatures.

APPLICATIONS :
It is applied for NiMo16Cr15W (2.4819), Alloy C-276, UNS N10276, B575, B626, joint welds
of listed materials with low alloy and stainless steels

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.01
Manganese (Mn) 0.40
Silicon (Si) 0.05
Nickel (Ni) Bal.
Chromium (Cr) 15.67
Molybdenum (Mo) 15.960
Ferrum (Fe) 5.910
Wolfram (W) 3.12

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 745
EL% 41

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-31
AWS A5.14 ERNiCrMo-10
SMG-622 STG-622 JIS --
EN ISO 18274 SNi6022
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
This wire can be obtained good resistance to pitting and crevice corrosion because of high
chromium content and molybdenum. In addition to the welding of Inconel alloy 22, Inconel
alloy 625,Incoloy alloy 25-6Mo and Incoloy alloy 825, it is also an excellent dissimilar metal
welding product that offers protection against preferential weld metal corrosion when used
for joining molybdenum containing stainless steels, Inconel alloy C-276, and Inconel alloy 625.

APPLICATIONS :
It is applied for welding of Inconel alloys 22 and 625, Incoloy alloy 25-6Mo and Incoloy alloy
825

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.008
Manganese (Mn) 0.40
Silicon (Si) 0.04
Nickel (Ni) Bal.
Chromium (Cr) 21.52
Molybdenum (Mo) 13.54
Ferrum (Fe) 3.10
Wolfram (W) 3.07

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 751
EL% 38

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-32
AWS A5.14 ERNiCu-7
SMG-400 STG-400 JIS Z3334 YNiCu-7
EN ISO 18274 SNi4060
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
This wire is used for joining and surfacing of nickel-copper alloys and of nickel-copper-clad
steels. It is also used for joining different materials, such as steel to copper and copper alloys,
steel to nickel-copper alloys. It can give excellent corrosion resistance to chloride included
stress corrosion cracking and a wide range of marine and chemical requirements.

APPLICATIONS :
It is suitable for welding of alloy 400, N04400, 2.4360 NiCu30Fe, 2.4375 and NiCu30Al.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.018
Manganese (Mn) 3.50
Silicon (Si) 0.31
Nickel (Ni) 65.24
Ferrum (Fe) 0.550
Aluminum (Al) 0.028
Titanium (Ti) 1.56
Copper (Cu) Bal.

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 566
EL% 41

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-33
AWS A5.14 ERNi-1
SMG-200 STG-200 JIS Z3334 YNi-1
EN ISO 18274 SNi2061
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
A nickel-based wire alloyed with 3% Ti for the welding of high-purity nickel (min. 99.6% Ni),
ordinary wrought nickel and nickel with a reduced carbon content. The weld metal has a good
corrosion resistance, particularly in alkalies.

APPLICATIONS :
It is suitable for welding of Nickel 200 and 201, as well as surfacing of steel.

NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.

WELDING POSITION:

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Weld Metal Analysis :
Carbon (C) 0.02
Manganese (Mn) 0.31
Silicon (Si) 0.37
Nickel (Ni) 96.14
Ferrum (Fe) 0.070
Aluminum (Al) 0.820
Titanium (Ti) 2.75
Copper (Cu) 0.005

TYPICAL MECHANICAL PROPERTIES OF WELD METAL:


TS N/mm2 475
EL% 37

APPROVALS :
-

SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2

3-34
Fluxes / Wires (SAW)
•For 490N/mm2 High Tensile Steel........4-1
•For ≧550N/mm2 High Tensile Steel.....4-4
•For Stainless Steel.....................4-5
•For Stainless Steel Strip Electrode.......4-9
•For Stainless Steel Electroslag Welding...4-10

4
AWS A5.17 F7A2-EM12K
SF-38 x SW-M12K JIS Z3183 S502-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-38 is an active flux designed for butt or fillet welding on sheet metal with nice bead
appearance, porosity resistance and good slag removal. It is recommended for single
pass welding steel plate under 25mm thick.

APPLICATIONS :
Typical applications include pressure vessels, H beam, pipe-mill applications, shipbuilding
and general steel structure.

NOTE ON USAGE :
1. Re-dry the flux at 350°C for 60 minutes prior to use.
2. Welding more than two passes is not recommended.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.09
Manganese (Mn) 1.33
Silicon (Si) 0.61
Phosphorus (P) 0.021
Sulphur (S) 0.015

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


YP N/mm2 415
TS N/mm2 525
EL% 31

TYPICAL IMPACT VALUES (with SW-M12K Wire) :


IV -30°C J 46

APPROVALS :
-

4-1
AWS A5.17 F7A2-EM12K
SF-65 x SW-M12K JIS Z3183 S502-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-65 is a neutral flux designed for multi-pass groove welds with excellent bead appearance,
easy slag removal good porosity resistance and in deep groove applications. It produces
good impact property and minimum 500 N/mm2 tensile when used with SW-M12K wire.

APPLICATIONS :
Typical applications include pressure vessels, shipbuilding and steel structures.

NOTE ON USAGE :
1. Re-dry the flux at 350°C for 60 minutes prior to use.
2. Lower current is recommended for welding first pass.
3. It can be used for either single arc AC or DC welding or multiple arc DC lead, AC trail arc.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.08
Manganese (Mn) 1.61
Silicon (Si) 0.53
Phosphorus (P) 0.018
Sulphur (S) 0.015

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


YP N/mm2 460
TS N/mm2 560
EL% 29

TYPICAL IMPACT VALUES (with SW-M12K Wire) :


IV -30°C J 55

APPROVALS :
-

4-2
AWS A5.17 F7A2-EH14
SF-65 x SW-H14 JIS Z3183 S502-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-65 is a neutral flux for butt or fillet submerged arc welding in combination with SW-H14. It
can provide nice bead appearance, easy slag removal and good porosity resistance.

APPLICATIONS :
Typical applications include pressure vessels, shipbuilding, boilers, bridges and steel
structures.

NOTE ON USAGE :
1. Re-dry the flux at 350°C for 60 minutes prior to use.
2. Lower current is recommended for welding first pass.
3. It can be used for either single arc AC or DC welding or multiple arc DC lead, AC trail arc.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.08
Manganese (Mn) 1.72
Silicon (Si) 0.24
Phosphorus (P) 0.016
Sulphur (S) 0.012

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


YP N/mm2 490
TS N/mm2 585
EL% 30

TYPICAL IMPACT VALUES (with SW-M12K Wire) :


IV -40°C J 48

APPROVALS :
-

4-3
AWS A5.23 F8A2-EG-G
SF-68 x SW-60G JIS Z3183 S584-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-68 is a high basic agglomerated flux for submerged arc welding of 550N/mm2 high tensile
steel.It is suitable for multi-layers submerged arc welding of thick plates. While welded with
SW-60G, SF-68 can provide easy slag removal, smooth bead appearance, high welding
efficiency and excellent mechanical property.

APPLICATIONS :
It is used for the joint welding of 550N/mm2 high tensile steel and pressure vessel.

NOTE ON USAGE :
1. Use of low electric current during the welding of the bottom layer so as to avoid the crack
2. Rebake flux at 350°C for 1hours after opening use
3. Appropriate new flux is required to add with the recycling used flux for maintaining the welding
quality

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.07
Manganese (Mn) 1.63
Silicon (Si) 0.52
Phosphorus (P) 0.021
Sulphur (S) 0.008
Molybdenum (Mo) 0.21

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


YP N/mm2 578
TS N/mm2 638
EL% 29

TYPICAL IMPACT VALUES :


IV -30°C (J) 71

4-4
AWS A5.9 ER308/308L
SF-30 x SW-308/308L JIS Z3324 S308/308L
EN ISO 14343-A S 19 9 L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-30 is an agglomerated flux adding proper contents of alloying element to
maintain the stability of the contents of ferrite in weld metal. It is designed for
welding with stainless steel 308/308L to gain characteristics of great crack
and corrosion resistibility and mechanical property, but also good weldability
involved excellent slag removal, stable arc, smooth bead appearance and welding
efficiency.

APPLICATIONS :
It is applied in submerged arc welding with stainless steel 308/308L.

NOTE ON USAGE :
1. Use of low heat input to get the corrosion resistibility and mechanical properties on
heat-affected zone.
2. Rebake flux at 350°C for 1hours after opening use

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.03
Manganese (Mn) 1.58
Silicon (Si) 0.65
Phosphorus (P) 0.017
Sulphur (S) 0.009
Nickel (Ni) 9.21
Chromium (Cr) 19.23

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


TS N/mm2 570
EL% 40

4-5
AWS A5.9 ER309/309L
SF-30 x SW-309/309L JIS Z3324 S309/309L
EN ISO 14343-A S 23 12 L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-30 is an agglomerated flux adding proper contents of alloying element to
maintain the stability of the contents of ferrite in weld metal. It is designed for
welding with stainless steel 309/309L to gain characteristics of great crack
and corrosion resistibility and mechanical property, but also good weldability
involved excellent slag removal, stable arc, smooth bead appearance and welding
efficiency.

APPLICATIONS :
It is applied in submerged arc welding with stainless steel 309/309L.

NOTE ON USAGE :
1. Use of low heat input to get the corrosion resistibility and mechanical properties on
heat-affected zone.
2. Rebake flux at 350°C for 1hours after opening use

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.03
Manganese (Mn) 1.48
Silicon (Si) 0.62
Phosphorus (P) 0.021
Sulphur (S) 0.010
Nickel (Ni) 13.32
Chromium (Cr) 23.25

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


TS N/mm2 567
EL% 41

4-6
AWS A5.9 ER316/316L
SF-30 x SW-316/316L JIS Z3324 S316/316L
EN ISO 14343-A S 19 12 3 L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-30 is an agglomerated flux adding proper contents of alloying element to
maintain the stability of the contents of ferrite in weld metal. It is designed for
welding with stainless steel 316/316L to gain characteristics of great crack
and corrosion resistibility and mechanical property, but also good weldability
involved excellent slag removal, stable arc, smooth bead appearance and welding
efficiency.

APPLICATIONS :
It is applied in submerged arc welding with stainless steel 316/316L.

NOTE ON USAGE :
1. Use of low heat input to get the corrosion resistibility and mechanical properties on
heat-affected zone.
2. Rebake flux at 350°C for 1hours after opening use

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.03
Manganese (Mn) 1.71
Silicon (Si) 0.41
Phosphorus (P) 0.023
Sulphur (S) 0.012
Nickel (Ni) 11.21
Chromium (Cr) 19.11
Molybdenum (Mo) 2.13

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


TS N/mm2 550
EL% 42

TYPICAL IMPACT VALUES :


IV (J) -196°C 40

4-7
AWS A5.9 ER2209
SF-33 x SW-2209 JIS --
EN ISO 14343-A S 22 9 3 N L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-33 is a basic agglomerated flux for the submerged arc welding of high-alloyed CrNiMo
steel such as duplex stainless steel. While welded with SW-2209, SF-33 can provide great
corrosion resistance and crack resistance. Good bead appearance, easy slag removal and
excellent mechnical property can be obtained.

APPLICATIONS :
It is applied in submerged arc welding with 22%Cr duplex stainless steels such as UNS
S31803 / Alloy 2205.

NOTE ON USAGE :
1. Use of lower current during the first pass welding so as to avoid the cracking
2. Rebake flux at 350°C for 1hours after opening use
3. Appropriate new flux is required to add with the recycling used flux for maintaining the welding
quality

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


Carbon (C) 0.03
Manganese (Mn) 1.27
Silicon (Si) 0.49
Phosphorus (P) 0.026
Sulphur (S) 0.010
Nickel (Ni) 8.94
Chromium (Cr) 22.04
Molybdenum (Mo) 2.85
Nitrogen (N) 0.14

TYPICAL MECHANICAL PROPERTIES OF WELD METAL :


TS N/mm2 815
EL% 25

4-8
SB-308L AWS --
SFB-S300 X SB-309L
SB-316L
JIS --
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SFB-S300 is an agglomerated flux designed for submerged arc welding with strips whose
dimension consists of 0.5×30-0.5×90, 0.4×30-0.4×60. In combination with SB-308L, SB-309L
and SB-316L, this flux can provide excellent weldability, easy slag removal, smooth bead
appearance and low dilution.

APPLICATIONS :
This flux is used for surfacing service in combination with stainless steel strip SB-308L,
SB-309L and SB-316L by submerged arc welding in petrochemical, urea and nuclear
equipment.

NOTE ON USAGE :
1. Re-mix with new flux properly while recycling old flux so as to secure the smooth bead
appearance.
2. Rebake flux at 350°C for 1hours after opening use
3. Thickness of build up layer between 4 ~ 5mm.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


With SB-308L With SB-309L With SB-316L
Second Layer First Layer Second Layer
Carbon (C) 0.025 0.024 0.020
Manganese (Mn) 1.43 1.25 1.41
Silicon (Si) 0.65 0.53 0.53
Phosphorus (P) 0.022 0.021 0.021
Sulphur (S) 0.006 0.005 0.009
Nickel (Ni) 9.86 11.83 12.61
Chromium (Cr) 19.25 20.22 19.13
Molybdenum (Mo) -- -- 2.27

SUGGESTED WELDING PARAMETERS (DC <+>)

Dia. (mm)
0.5 x 60 0.4 x 50
Parameters
Voltage (Volt) 28 ~ 32 28 ~ 32
Current (Amp) 700 ~ 1000 550 ~ 800
W.F.S. (mm/min) 140 ~ 220 140 ~ 220
Stick out (mm) 30 ~ 40 30 ~ 40

4-9
SB-308L AWS --
SFB-E300 X SB-309L
SB-316L
JIS --
EN --
ELECTROSLAG WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SFB-E300 is an agglomerated flux designed for electro slag welding (ESW) with strips
whose dimension consists of 0.5×30-0.5×90, 0.4×30-0.4×60. In combination with SB-308L,
SB-309L and SB-316L, this flux can provide excellent weldability, easy slag removal, smooth
bead appearance and low dilution.

APPLICATIONS :
This flux is used for surfacing service in combination with stainless steel strip SB-308L,
SB-309L and SB-316L by electroslag welding (ESW) in petrochemical, urea, offshore
platform and nuclear equipment.

NOTE ON USAGE :
1. Re-mix with new flux properly while recycling old flux so as to secure the smooth bead
appearance.
2. Rebake flux at 350°C for 1hours after opening use
3. Thickness of build up layer between 4 ~ 5mm.

TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :


With SB-308L With SB-309L With SB-316L
Second Layer First Layer Second Layer
Carbon (C) 0.019 0.023 0.021
Manganese (Mn) 1.33 1.32 1.45
Silicon (Si) 0.42 0.45 0.42
Phosphorus (P) 0.021 0.019 0.020
Sulphur (S) 0.005 0.004 0.006
Nickel (Ni) 11.83 12.58 12.73
Chromium (Cr) 20.45 20.72 19.25
Molybdenum (Mo) -- -- 2.42

SUGGESTED WELDING PARAMETERS (DC <+>)

Dia. (mm)
0.5 x 60 0.4 x 50
Parameters
Voltage (Volt) 24 ~ 30 24 ~ 30
Current (Amp) 700 ~ 1000 550 ~ 800
W.F.S. (mm/min) 140 ~ 220 140 ~ 220
Stick out (mm) 30 ~ 40 30 ~ 40
Flux height (mm) 20 ~ 30 15 ~ 25

4-10
Supplemental Information
•Storage and Drying......................5-1
•Approvals of Sorex Products...............5-2
•Hardness Conversion Table...............5-4
•Ferrite content measuring methods for
austenitic stainless weld metal.............5-6
•MAG Welding / Flux Cored Wire...........5-8

5
Recommended drying condition for covered electrodes and SAW flux

Steel Type of coating Product Name Drying Temp (℃) Drying period(min)

High cellulose type SC-10、SC-11 70~80 30~60


Mild steel High titanium
SM-13 80~100 30~60
oxide type
SL-50、SL-60、SL-80、
Low hydrogen type
SL-110、SL-120
High tensile
SL-50D、SL-56、SL-58、 300~350 60
steel Iron powder Low
SL-58M、SLH-58、
hydrogen type
SL-108M、SL-118M
High cellulose type SC-70A1 70~80 30~60
SR-76A1、SR-86B2、
Heat Resistant Low hydrogen type SR-96B3、SR-86B6、
Steel SR-86B8 350~400 60
Iron powder Low SR-78A1、SR-88B2、
hydrogen type SR-98B3、
SN-86C1、SN-86C2、
Low hydrogen type
Low SN-86C3
Temperature SN-88C1、SN-88C2、 350~400 60
Iron powder Low
Service Steel
hydrogen type SN-88C3、SN-88G、
SN-98G
Atmospheric
Iron powder Low
Corrosion SW-78W1、SW-88W2 350~400 60
hydrogen type
Resistant Steel
SS-307、SS-307HM、
SS-308、SS-308H、
SS-308L、SS-309、
SS-309L、SS-309MoL、
Low hydrogen
Stainless steel SS-310、SS-312、 250~300 60
titanium oxide type
SS-316、SS-316L、
SS-317L、SS-318、
SS-347、SS-385、SS-410、
SS-410NM、SS-2209
Cast iron Graphite type SN-55、SN-99 70~100 30~60
SNF-1、SNF-2、SNF-3、
Nickel alloy Low hydrogen type 350~400 60
SNM-3、SNM-4
Ilmenite type SH-26R、SH-35R、SH-45R 80~120 30~60
SH-45、SH-50、SH-60、
SH-80、SH-80W 、SH-90、
Low hydrogen type SH-90HS、SH-95HC、 300~350 30~60
Hardfacing
SH-95HN、SH-W 、
SH-WM、SH-MN
Low hydrogen
SH-50N4 150~200 30~60
titanium oxide type
SF-30、SF-33、SF-38、
SAW flux Agglomerated type SF-65、SF-68、SF-80、 350 60
SFB-S300、SFB-E300

5-1
Approvals of Sorex Products

Inspection Institute Inspection Institute


Type Brand Name Shield Gas
ABS BV CCS CE CR DB DNV GL LR NK
SL-50 -- AWS A5.1 E7016

Carbon & Low-alloy


SR-86B2 -- AWS A5.5 E8016-B2
Stick Electrode
SR-96B3 -- AWS A5.5 E9016-B3

SS-308L -- EN 1600 E 19 9 L R 1 2 304L m

SS-309L -- EN 1600 E 23 12 L R 1 2 SS/CMn m


Stainless Stick Electrode
SS-316L -- EN 1600 E 19 12 3 L R 1 2 316L m

SS-2209 -- EN 1600 E 22 9 3 N L R 1 2

SFC-71 C 3YSA H10 3YSMH10 3YS H10 EN ISO 17632-A T42 2 P C 1 H10 3YSH10 IIIYMS(H10) 3YH10S 3YSH10 KSW53G(C)H10

SFC-71 M 3YSA H10 S3YSMH10 EN ISO 17632-A T42 2 P M 1 H10 3YH10S 3YSH10

SFC-71J C 4YSA H5 4YSH5


Carbon Flux Cored Wire
SFC-71J M 4YSA H5 4YSH5

SFC-71M M 3YSA H10 EN ISO 17632-A T42 2 M M 3 H10

SFC-75 C 3YH10S 3YSH10

SFC-308L C AWS A5.22 E308LT1-1 308L 304L EN ISO 17633-A T 19 9 L P M 2 308L 4306 304L S

SFC-309L C AWS A5.22 E309LT1-1 309L 309L EN ISO 17633-A T 23 12 L P M 2 EN ISO 17633-A T 23 12 L P C 2 309L 4332 SS/CMn S

SFC-309MoL C AWS A5.22 E309LMoT1-1

SFC-316L C AWS A5.22 E316LT1-1 316L 316L EN ISO 17633-A T 19 12 3 L P M 2 316L 4435 316L S
Stainless Flux Cored Wire
SFC-317L C AWS A5.22 E317LT1-1

SFC-347L C AWS A5.22 E347T1-1

SFC-2209 C AWS A5.22 E2209T0-1 2205 2205 EN ISO 17633-A T 22 9 3 N L P M 2 Duplex Steel

STG-50 A AWS A5.18 ER70S-G


Carbon TIG Solid Wires
STG-56 A AWS A5.18 ER70S-G

Remark:
ABS: American Bureau of Shipping GL: Germanischer Lloyd
BV: Bureau Veritas LR: Lloyd's Register Asia
CCS: China Classification Society NK:Nippon Kaiji Kyokai
CE : European Community (CE) Product C : CO2
CR: China Corporation Register of Shipping M : 75-80%Ar/bal CO2
DB: German Railway Authority A : Ar Gas
DNV: Det Norske Veritas

5-2 5-3
Hardness Conversion Table

Brinell Hardness Rockwell Hardness Tensile


Vickers 10mm Ball 3000kg Load B Scale C Scale Shore Strength
Hardness Standard Tungsten 100kg Load 150kg Load Hardness kgf/mm2
(DPH) Ball Carbide 1/16" Ball Brale Ball Approx.(1)
Ball
940 -- -- -- 68.0 97 --
920 -- -- -- 67.5 96 --
900 -- -- -- 67.0 95 --
880 -- 767 -- 66.4 93 --
860 -- 757 -- 65.9 92 --

840 -- 745 -- 65.3 91 --


820 -- 733 -- 64.7 90 --
800 -- 722 -- 64.0 88 --
780 -- 710 -- 63.3 87 --
760 -- 698 -- 62.5 86 --

740 -- 684 -- 61.8 84 --


720 -- 670 -- 61.0 83 --
700 -- 656 -- 60.1 81 --
690 -- 647 -- 59.7 -- --
680 -- 638 -- 59.2 80 --

670 -- 630 -- 58.8 -- --


660 -- 620 -- 58.3 79 --
650 -- 611 -- 57.8 -- --
640 -- 601 -- 57.3 77 --
630 -- 591 -- 56.8 -- --

620 -- 582 -- 56.3 75 --


610 -- 573 -- 55.7 -- --
600 -- 564 -- 55.2 74 --
590 -- 554 -- 54.7 -- 210
580 -- 545 -- 54.1 72 206

570 -- 535 -- 53.6 -- 202


560 -- 525 -- 53.0 71 199
550 505 517 -- 52.3 -- 195
540 496 507 -- 51.7 69 190
530 488 497 -- 51.1 -- 186

520 480 488 -- 50.5 67 183


510 473 479 -- 49.8 -- 179
500 465 471 -- 49.1 66 174
490 456 460 -- 48.4 -- 169
480 448 452 -- 41.7 64 165

470 441 442 -- 46.9 -- 160


460 433 433 -- 46.1 62 156
450 425 425 -- 45.3 -- 153
440 415 415 -- 44.5 59 149
430 405 405 -- 43.6 -- 144

420 397 397 -- 42.7 57 140


410 388 388 -- 41.8 -- 136
400 379 379 -- 40.8 55 131
390 369 369 -- 39.8 -- 127
380 360 360 (110.0) 38.8 52 123

Remarks : (1) Approximate values are from JIS Z 8413 conversion table
(2) Values in the parentheses are rarely referred

5-4
Brinell Hardness Rockwell Hardness Tensile
Vickers 10mm Ball 3000kg Load B Scale C Scale Shore Strength
Hardness Standard Tungsten 100kg Load 150kg Load Hardness kgf/mm2
(DPH) Ball Carbide 1/16" Ball Brale Ball Approx.(1)
Ball
370 350 350 -- 37.7 -- 120
360 341 341 (109.0) 36.6 50 115
350 331 331 -- 35.5 -- 112
340 322 322 (108.0) 34.4 47 109
330 313 313 -- 33.3 -- 105

320 303 303 (107.0) 32.2 45 103


310 294 294 -- 31.0 -- 100
300 284 284 (105.5) 29.8 42 97
295 280 280 -- 29.2 -- 96
290 275 275 (104.4) 28.5 41 94

285 270 270 -- 27.8 -- 92


280 265 265 (103.5) 27.1 40 91
275 261 261 -- 26.4 -- 89
270 256 256 (102.0) 25.6 38 87
265 252 252 -- 24.8 -- 86

260 247 247 (101.0) 25.0 37 84


255 243 243 -- 23.1 -- 82
250 238 238 99.5 22.2 36 81
245 233 233 -- 21.3 -- 79
240 228 228 98.1 20.3 34 78

230 219 219 96.7 (18.0) 33 75


220 209 209 95.0 (15.7) 32 71
210 200 200 93.4 (13.4) 30 68
200 190 190 92.5 (11.0) 29 65
190 181 181 89.5 (8.5) 28 62

180 171 171 87.1 (6.0) 26 59


170 162 162 85.0 (3.0) 25 56
160 152 152 81.7 (0.0) 24 53
150 143 143 78.7 -- 22 50
140 133 133 75.0 -- 21 46

130 124 124 71.2 -- 20 44


120 114 114 66.7 -- -- 40
110 105 105 62.3 -- -- --
100 95 95 56.2 -- -- --
95 90 90 52.0 -- -- --

90 86 86 48.0 -- -- --
85 81 81 41.0 -- -- --

Remarks : (1) Approximate values are from JIS Z 8413 conversion table
(2) Values in the parentheses are rarely referred

5-5
Ferrite content measuring methods for austenitic stainless steel weld metal

30
28
26
Ni Equivalent = %Ni+30x%C+0.5x%Mn

Austenite
24
22 0%
5%
20
%
10
18
A+M %
16 20
%
40

5-6
14
A+ F
12
80%
10
Fig. 1 Schaeffler's diagram

8
Martensite A+M+F 100%
6
4
M+F Ferrite
2
0
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Cr Equivalent = %Cr+Mo+1.5x%Si+0.5x%Cb(Nb)
Fig. 2 DeLong's diagram
Nitrogen is included in Ni-equivalent. A ferrite content is given in FN (Ferrite Number)
related to the ferrite percentage.

Ni Equivalent = %Ni+30x%C+30x%N+0.5x%Mn
10

11

12

13

14

15

16

17

18

19

20

21
16

A
+ M flar
Sc
17

ha
Li
ef
ne

Austenite
18
Cr Equivalent = %Cr+Mo+1.5x%Si+0.5x%Cb

Magnetic
Percent
Ferrite

Prior
19

0%
2%
4%
20

6%
7. 2%
6%
9. %
10 .3%
.7

Number
12

Ferrite
21

WRC
13 .3%
.8
15

%
22

0
2
23

4
6
8
10
Austenite + Ferrite

12
24

14
16
18
25
26
27

When use this diagram, it is desirable to use a nitrogen percentage by chemical


analysis. If analysed value is not available, apply 0.03% for nitrogen content .

5-7
Fig. 3 WRC diagram (1992)

This diagram can be used for a high-ferrite stainless weld metal such as duplex
stainless. The solidification mode is useful to estimate the hot-crack sensibility.

Ni Equivalent = %Ni+35x%C+20x%N
10

12

14

16

18
18

A
FA

AF
20
Cr Equivalent = %Cr+Mo+0.7x%Cb(Nb)

0
6
22

10

4
14

8
24

18
22

12
26

16
20
30
26

40

24
50

28
60

35
70
80

45
90
10
28

55
0

65
75
85
95
30

A, AF, FA, F stand for solidification modes


A : Austenitic single phase ( r )
AF : Primary phase ( r )+ Eutectic Ferrite (δ)
FA : Primary phase ( δ)+ Peritectic / Eutectic phase ( r )
F : δ Single phase Solidification

5-8
MAG Welding / Flux Cored Wire

Stainless flux cored wire, “SFC” stainless wire can weld stainless steel with high efficiency
and this is gas-shielding arc welding wire with excellent usability.

Features :
(1) Economical welding wire, because deposition rate is much higher than stick electrode
(2-4 times), and deposition efficiency is quite high (about 90%).
(2) Wide range of proper current and voltage makes condition setting easier than solid
wire, which enables semi-automatic welding and automatic welding.
(3) Spatter generation is very low, slag removability is excellent and bead is bright and
beautiful. Arc stability is excellent and X-ray property is also good.

Notes on usage :
(1) Welding power source :
Use DC power source with constant voltage characteristics. Polarity is DC-EP.
Inverter type welding power source can also be used. When spatter generation
increases by use of pulse power source, use with turning off pulse switch.
(2) Shielding gas :
Usually, use CO2 gas for welding. Ar+20-50%CO2 can be also used, but compared
with CO2 gas, porosity such as pit or blowhole is apt to occur. The flow rate of shielding
gas should be 20-50l/min.
(3) Wire stick-out :
Keep the distance between tip and base metal at about 15mm for 0.9mm diameter,
and at 15-20mm for 1.2mm diameter, and 1.6mm diameter. When wire stick-out is
shorter than above mentioned length, porosity such as pit and gas hole is apt to occur.
When use Ar+CO2 gas, wire stick-out should be 5mm longer than in use of CO2 gas
(4) Protection against wind :
When wind velocity near an arc is more than 1m/sec, blowhole is apt to occur and the
ferrite content of weld metal reduces on account of N from the air. As this result, there
is a danger of occurring hot crack. Therefore protect a weld free from wind.
(5) Weld fumes :
As the amount of generated fumes is more than that of covered electrodes, wear a
protection mask and make sufficient ventilation.
(6) Storage of wire
Once SFC stainless wire picked up moisture, it can not be dried with high temperature
such as stick electrode. When wire is exposed at high humidity atmosphere or wet
environment for a long time, pit or blowhole is apt to occur. Once package is opened,
the wire should be stored at low humidity place with care in order not the wire to catch
water or dust.

5-9

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